A toe linking machine with a sock feeding function

By designing a sewing machine with a feeding and turning function, the synchronous movement of the sock blank conveying and sock conveying mechanisms enables automatic feeding and turning, solving the problems of high difficulty and low efficiency of manual operation of sewing machines, improving production efficiency and reducing costs.

CN116607269BActive Publication Date: 2026-03-31ZHEJIANG JIAZHILI INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-12
Publication Date
2026-03-31

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Abstract

The application discloses a toe sewing machine with a sock turning function, which comprises a toe sewing machine body, a sock blank conveying mechanism, a toe clamping mechanism and a sock turning mechanism; the toe sewing machine body comprises a workbench; a guide rail is arranged on the workbench; a toe sewing machine head is arranged on the upper end surface of the workbench; the upper end of a sock blank moves from left to right along the gap between a pair of toe clamping strips, and the toe sewing machine head sews the toe of the sock blank in the process; the sock blank conveying mechanism is arranged directly below the workbench and is used for conveying the sock blank from left to right; the toe clamping mechanism is arranged on the left side of the toe sewing machine body and is located on the left upper side of the sock blank conveying mechanism; the toe clamping mechanism is used for clamping the upper end of the sock blank to facilitate the upper end of the sock blank to enter the gap between the pair of toe clamping strips; the sock turning mechanism is arranged directly below the sock blank conveying mechanism and cooperates with the sock blank conveying mechanism to complete the turning of the sock prototype. The application has the effects that manual feeding and subsequent sock turning are not needed, and the production efficiency of socks is greatly improved.
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Description

Technical Field

[0001] This invention relates to the field of sewing machines, and more particularly to a sewing machine with a sock-feeding and turning-around function. Background Technology

[0002] Toe-sewing machines are one of the main production equipment in hosiery companies. They are used to process hosiery blanks that have open ends and sew the toe closed.

[0003] When the existing machine is sewing the head, the operator lifts the sock blank, pinches the toe end of the sock blank, and inserts it into the gap of the guide rail of the sewing machine. Then the sewing machine moves the sock blank along the guide rail, and the sewing machine head on it sews the head of the sock blank. In this way, the sock blank with the head sewn is formed into a sock prototype. Finally, the sock prototype leaves the sewing machine along the guide rail and falls into the collection box below.

[0004] Regarding the aforementioned technologies, the inventors believe that the following drawbacks exist: During the process of feeding the sock blank onto the guide rail of the sewing machine, the part of the sock blank held by the operator cannot be too long, which increases the difficulty of manual operation. At the same time, the sewing efficiency depends entirely on the operator's feeding speed, which reduces the sewing efficiency to some extent. Furthermore, the sock prototype after sewing needs to be transferred to the next process for manual turning, which requires the use of certain equipment, thus greatly increasing the production cost. Summary of the Invention

[0005] To address the issues of low efficiency in sewing toes and the need for turning the socks inside out after sewing, this invention provides a sewing machine with a material feeding and sock-turning function.

[0006] The sewing machine with a sock-feeding and turning function provided by the present invention adopts the following technical solution:

[0007] A sewing machine with a sock-feeding and turning function includes a sewing machine body; the sewing machine body includes a worktable; a sewing machine head is provided on the upper surface of the worktable; a guide rail is provided on the worktable; the guide rail includes a pair of sock toe clips; it includes a sock blank conveying mechanism, a sock toe clamping mechanism, and a sock-turning mechanism; the sock blank conveying mechanism includes a sock blank conveyor belt; the sock blank conveyor belt includes a sock blank transport belt; the sock blank transport belt is located directly below the pair of sock toe clips; the conveying direction of the sock blank transport belt is parallel to the length direction of the pair of sock toe clips and the conveying speed is the same as the sewing speed of the sewing machine body; a plurality of evenly distributed sock blank holders are provided on the outer surface of the sock blank transport belt; the sock blank holder includes a through-through cylindrical sock blank tube and the sock blank tube is used to hold sock blanks with openings at both ends; the sock-turning mechanism includes a sock drive belt and a lifting drive assembly; the sock blank conveying mechanism includes a sock transmission ... The sub-transmission belt includes a sock conveyor belt; the sock conveyor belt is located directly below the sock blank conveyor belt; the sock conveyor belt and the sock blank conveyor belt have opposite conveying directions and the same conveying speed; a plurality of evenly distributed sock-turning seats are provided on the outer surface of the sock conveyor belt; the number of sock-turning seats and sock blank sleeve seats are equal and correspond one-to-one; the sock-turning seat includes a sock-turning sleeve post; the lifting drive assembly is used to drive the sock-turning sleeve post vertically away from or towards the sock conveyor belt; the sock-turning sleeve post is used to insert into the sock blank cylinder on the corresponding side and so that the sock is sleeved on the sock-turning sleeve post; the sock toe clamping mechanism includes a sock toe clamping assembly; the sock toe clamping assembly is located on the feeding side of the sewing machine body and directly above the sock blank conveying mechanism; the sock toe clamping assembly is used to clamp the upper end of the sock blank sleeved on the sock blank cylinder.

[0008] By adopting the above technical solution, the operator places a sock blank onto the sock blank cylinder. Then, as the sock blank is conveyed to the feed side of the sewing machine body, the sock toe clamping mechanism clamps the upper end of the sock blank and moves synchronously with the sock blank conveyor belt. The toe of the sock blank is then inserted between a pair of sock toe clamps. Next, the sock toe clamping assembly releases the sock blank. Then, the sock blank moves towards the discharge side under the combined action of the sewing machine body and the sock blank conveyor belt. During this process, the sewing machine head sews the sock toe into a basic sock shape. Finally, the sock detaches from the pair of sock toe clamps. As the sock blank conveyor belt continues to transport the socks until they are directly aligned with the sock-turning post, the sock blank conveyor belt and the sock blank conveyor belt travel in opposite directions at the same speed. During this process, the sock-turning post, driven by the lifting drive assembly, gradually inserts into the sock blank cylinder and then detaches from it. Simultaneously, the socks are gradually placed on the sock-turning post to complete the turning process and exit the sock blank cylinder. Finally, the socks can be manually pulled out. This eliminates the need for manual feeding and subsequent sock turning, significantly improving sock production efficiency.

[0009] Optionally, the sock toe clamping mechanism further includes a clamping support frame; the sock toe clamping assembly includes a horizontally arranged synchronous linkage electric cylinder fixed on the clamping support frame; the extension and retraction direction of the synchronous linkage electric cylinder is parallel to the conveying direction of the sock blank conveyor belt; a reciprocating moving seat is fixed on the piston rod of the synchronous linkage electric cylinder; a vertically extending and retracting vertical lifting electric cylinder is fixed on the reciprocating moving seat; a claw support plate is fixed at the lower end of the piston rod of the vertical lifting electric cylinder; a claw cylinder is fixed on the lower end surface of the claw support plate.

[0010] By adopting the above technical solution, the synchronous linkage electric cylinder starts and drives the reciprocating moving seat to move together with the sock blank conveyor belt. During this process, the vertical lifting electric cylinder drives the claw support plate to descend, and the claw cylinder starts to clamp the upper end of the sock blank until it enters between a pair of sock toe clamps. Then the claw cylinder releases the upper end of the sock blank, and then the synchronous linkage electric cylinder drives the reciprocating moving seat to return to its original position quickly. During this process, the vertical lifting electric cylinder also returns to its original position.

[0011] Optionally, the clamping support frame includes a vertically arranged vertical support part; a horizontal support part is formed at the upper end of the vertical support part; a synchronous linkage electric cylinder is fixed on the lower end surface of the horizontal support part; and a through-type inlet and outlet is formed on the vertical support part.

[0012] By adopting the above technical solution, the clamping support frame makes the synchronous linkage electric cylinder higher than the sock blank conveyor belt, and the existence of the inlet and outlet does not affect the subsequent sock blank feeding and sock unloading.

[0013] Optionally, the sock-turning seat further includes a sock-turning support plate fixed to the outer surface of the sock conveyor belt and a U-shaped sock-turning lifting frame with an opening away from the sock conveyor belt; the sock-turning sleeve column is vertically formed at the center of the horizontal part of the sock-turning lifting frame away from the sock conveyor belt; a pair of vertical guide columns are formed on the end face of the sock-turning support plate away from the sock conveyor belt; the horizontal part of the sock-turning lifting frame is vertically sleeved on the pair of vertical guide columns; a pair of cylindrical lifting drive guide columns are formed on the mutually distancing end faces of the pair of vertical parts of the sock-turning lifting frame; the lifting drive assembly includes a pair of columns respectively disposed on both sides of the sock conveyor belt. The guide plate is parallel to the conveying direction of the sock conveyor belt. A pair of lifting guide grooves are formed on the end face of the guide plate near the sock conveyor belt for the sliding of the lifting drive guide post. Each lifting guide groove includes a near portion, a far portion, and a pair of inclined connecting portions. The two ends of the far portion are respectively connected to the two ends of the near portion through the inclined connecting portions. The far portion is located on the upper side of the sock conveyor belt. When the lifting drive guide post is located within the near portion, the sock-turning lifting frame abuts against the sock-turning support plate. When the lifting drive guide post is located within the far portion, the sock-turning lifting frame is furthest from the sock-turning support plate.

[0014] By adopting the above technical solution, as the sock conveyor belt conveys the socks, the sock-turning support plate and the sock-turning lifting frame move together. The four lifting drive guide columns move along the lifting guide grooves on their respective sides. When the lifting drive guide column is located in the near part, the sock-turning lifting frame abuts against the sock-turning support plate; when the lifting drive guide column is located in the far part, the sock-turning lifting frame is furthest away from the sock-turning support plate. In this way, the lifting of the sock-turning lifting frame and the sock-turning column is completed without affecting the normal operation of the sock conveyor belt.

[0015] Optionally, the sock blank conveyor belt further includes four rectangularly distributed sock blank conveyor support feet; a sock blank conveyor roller is pivotally connected between the upper ends of a pair of sock blank conveyor support feet on the same side; the sock blank conveyor roller is perpendicular to the conveying direction of the sock blank conveyor belt; the sock blank conveyor belt is disposed between a pair of sock blank conveyor rollers; a sock blank conveyor motor is fixed on one of the sock blank conveyor support feet located on the discharge side of the sewing machine body; the output shaft of the sock blank conveyor motor is fixedly connected to the rotation center shaft of the sock blank conveyor roller on the corresponding side.

[0016] By adopting the above technical solution, the sock blank conveyor motor drives the sock blank conveyor roller on the corresponding side to rotate, and under the guidance of the other sock blank conveyor roller, the sock blank conveyor belt completes the conveying.

[0017] Optionally, the sock conveyor belt further includes four rectangularly distributed sock conveying support feet; a sock conveying roller is pivotally connected between the upper ends of a pair of sock conveying support feet on the same side; the sock conveying roller is perpendicular to the conveying direction of the sock conveyor belt; the sock conveyor belt is positioned between a pair of sock conveying rollers; a sock conveying motor is fixed on one of the sock conveying support feet on the feeding side of the sewing machine body; the output shaft of the sock conveying motor is fixedly connected to the rotation center shaft of the sock conveying roller on the corresponding side.

[0018] By adopting the above technical solution, the sock conveyor motor drives the sock conveyor roller on the corresponding side to rotate, and under the guidance of the other sock conveyor roller, the sock conveyor belt completes the conveying.

[0019] Optionally, the sock blank holder further includes a sock blank support fixed to the outer surface of the sock blank conveyor belt; the sock blank cylinder is vertically formed on the end face of the sock blank support away from the sock blank conveyor belt; an air inlet groove is formed on one end face of the sock blank support perpendicular to the outer surface of the sock blank conveyor belt and parallel to the conveying direction of the sock blank conveyor belt; an air outlet is formed on the end face of the sock blank support away from the sock blank conveyor belt; one end of the air outlet communicates with the air inlet groove, and the other end opens directly opposite the opening of the sock blank cylinder; a blowing mechanism is also provided on the feeding side of the sewing machine body; the blowing mechanism includes a blowing support, a following moving seat, and an air supply nozzle; a following drive assembly is provided on the blowing support; the following drive assembly is used to drive the following moving seat to reciprocate along the conveying direction of the sock blank conveyor belt; a connecting drive assembly is provided on the following moving seat; the connecting drive assembly is used to drive the air supply nozzle to insert into or disengage from the air inlet groove; the air supply nozzle is connected to an external air supply device.

[0020] By adopting the above technical solution, the following drive component drives the following moving seat to move synchronously with the sock blank conveyor belt. During this process, the connecting drive component drives the air supply nozzle to be inserted into the air inlet groove. The air supply device supplies air so that the airflow enters the sock blank cylinder through the air supply nozzle, air inlet groove and air outlet and is ejected from the opening of the sock blank cylinder away from the sock blank conveyor belt. This ejected gas ensures that the upper end of the sock blank sleeved on the sock blank cylinder is in a vertical state, which makes it convenient for the subsequent sock toe clamping component to clamp the upper end of the sock blank sleeved on the sock blank cylinder.

[0021] Optionally, a pair of reciprocating support plates are formed on the air-blowing support base; a pair of reciprocating guide posts are formed between the pair of reciprocating support plates and a reciprocating drive screw is pivotally connected thereto; the axial directions of the reciprocating drive screw and the reciprocating guide posts are parallel to the conveying direction of the sock blank conveyor belt; a reciprocating drive motor is fixed on the reciprocating support plate; the output shaft of the reciprocating drive motor is fixedly connected to the reciprocating drive screw; the lower end of the following moving seat is sleeved on the pair of reciprocating guide posts and screwed onto the reciprocating drive screw.

[0022] By adopting the above technical solution, the reciprocating drive motor drives the reciprocating drive screw to rotate, so that the follower moving seat, which is screwed to the reciprocating drive screw, moves along a pair of reciprocating guide posts. The forward or reverse rotation of the reciprocating drive motor can drive the follower moving seat to move back and forth.

[0023] Optionally, the connecting drive assembly includes a connecting drive electric cylinder fixed on the accompanying moving seat; the extension and retraction direction of the connecting drive electric cylinder is perpendicular to the conveying direction of the sock blank conveyor belt; an air nozzle support plate is fixed on the piston rod of the connecting drive electric cylinder; and the air supply nozzle is fixed on the end face of the air nozzle support plate away from the connecting drive electric cylinder.

[0024] By adopting the above technical solution, the connecting electric cylinder drives the air nozzle support plate to move closer to or away from the sock blank support seat, so that the air supply nozzle on the air nozzle support plate can be inserted into or removed from the air inlet groove.

[0025] Optionally, the sock blank cylinder is a rectangular shell with openings at the top and bottom; the sock-turning column is a rectangular prism; the length direction of the horizontal cross-section of the sock blank cylinder and the sock-turning column is parallel to the conveying direction of the sock blank conveyor belt.

[0026] By adopting the above technical solution, the upper end of the sock blank, which is fitted onto the sock blank cylinder, is easily aligned with the same straight line when clamped by the sock toe clamping component, which facilitates subsequent entry into the gap between a pair of sock toe clamps and the seam.

[0027] In summary, the beneficial effects of the present invention are as follows:

[0028] 1. No manual feeding or subsequent sock turning is required, greatly improving sock production efficiency.

[0029] 2. Facilitates the subsequent clamping of the sock toe clamping assembly onto the upper end of the sock blank, which is fitted onto the sock blank cylinder. Attached Figure Description

[0030] Figure 1 This is a cross-sectional structural schematic diagram of the present invention.

[0031] Figure 2 This is the invention Figure 1 A schematic diagram of the cross-section of AA.

[0032] Figure 3 This is a cross-sectional structural schematic diagram of the sock toe clamping assembly of the present invention.

[0033] Figure 4 This is a cross-sectional structural diagram of the connection between the sock blank holder 24 and the air blowing mechanism 40 of the present invention.

[0034] Figure 5 This is a cross-sectional structural schematic diagram of the sock-turning seat 54 of the present invention.

[0035] Figure 6 This is a schematic cross-sectional view of the connection between the sock blank cylinder 242 and the sock folding post 543 of the present invention.

[0036] Figure 7 This is a schematic diagram of the structure of a pair of sock toe clips 14 of the present invention.

[0037] Explanation of reference numerals in the attached figures:

[0038] 10. Sewing machine body; 11. Support base; 12. Worktable; 13. Sewing machine head; 14. Sock toe clip;

[0039] 20. Sock blank conveying mechanism; 21. Sock blank conveying support foot; 22. Sock blank conveying roller; 23. Sock blank conveyor belt; 24. Sock blank sleeve; 241. Sock blank support seat; 2410. Air inlet groove; 2411. Air outlet; 242. Sock blank cylinder;

[0040] 30. Sock toe clamping mechanism; 31. Clamping support frame; 310. Inlet / outlet; 3100. Horizontal guide groove; 311. Horizontal guide column; 32. Synchronous linkage electric cylinder; 33. Reciprocating moving seat; 331. Horizontal guide block; 34. Vertical lifting electric cylinder; 35. Claw support plate; 36. Claw cylinder;

[0041] 40. Air blowing mechanism; 41. Air blowing support seat; 411. Reciprocating support plate; 412. Reciprocating guide column; 42. Reciprocating drive screw; 43. Follower moving seat; 45. Connecting drive electric cylinder; 451. Air nozzle support plate; 46. Air supply nozzle;

[0042] 50. Sock toe clamping mechanism; 51. Sock conveying support foot; 52. Sock conveying roller; 53. Sock conveyor belt; 54. Sock turning seat; 541. Sock turning support plate; 5411. Vertical guide post; 542. Sock turning lifting frame; 5421. Lifting drive guide post; 543. Sock turning sleeve post; 55. Guide plate; 550. Lifting guide groove; 5501. Proximity part; 5502. Inclined connection part; 5503. Removal part; 551. Guide support foot. Detailed Implementation

[0043] The following is in conjunction with the appendix Figure 1-7 The present invention will be described in further detail below.

[0044] This application discloses a sewing machine with a sock-feeding and turning-over function, referenced... Figure 1 and Figure 2The machine includes a sewing machine body 10, a sock blank conveying mechanism 20, a sock toe clamping mechanism 30, and a sock turning mechanism 50. The sewing machine body 10 includes a worktable 12. A support base 11 is provided at the rear of the lower end face of the worktable 12. A guide rail is provided on the worktable 12. The guide rail includes a pair of sock toe clamps 14. A gap is provided between the pair of sock toe clamps 14 for the left and right toe of the sock blank to pass through, and the left and right ends of the end faces of the pair of sock toe clamps 14 that are close to each other are respectively formed into arc surfaces. A sewing machine head 13 is provided on the upper end face of the worktable 12. The upper end of the sock blank is along the pair of sock toe clamps. The gap between the two sock blanks 14 moves from left to right, during which the sewing head 13 sews the blank; the sock blank conveying mechanism 20 is located directly below the worktable 12 and is used to convey the sock blank from left to right; the sock toe clamping mechanism 30 is located on the left side of the sewing machine body 10 and on the upper left side of the sock blank conveying mechanism 20; the sock toe clamping mechanism 30 is used to clamp the upper end of the sock blank so that the upper end of the sock blank can enter the gap between a pair of sock toe clamps 14; the sock turning mechanism 50 is located directly below the sock blank conveying mechanism 20 and works with the sock blank conveying mechanism 20 to turn the sock blank over.

[0045] refer to Figures 1-2 The sock blank conveying mechanism 20 includes a sock blank conveyor belt; the sock blank conveyor belt includes four rectangularly distributed sock blank conveying support legs 21; sock blank conveying rollers 22 are pivotally connected between the upper ends of the pair of sock blank conveying support legs 21 on the left and between the upper ends of the pair of sock blank conveying support legs 21 on the right; a sock blank conveying belt 23 is arranged between the pair of sock blank conveying rollers 22; a sock blank conveying motor is fixed on one of the sock blank conveying support legs 21 on the right; the output shaft of the sock blank conveying motor is fixedly connected to the rotation center shaft of the sock blank conveying roller 22 on the corresponding side; the sock blank conveying belt 23 conveys from left to right and has the same sewing speed as the sewing machine body 10; a plurality of evenly distributed sock blank sleeves 24 are arranged on the outer surface of the sock blank conveying belt 23.

[0046] refer to Figure 1 , Figure 2 and Figure 4 The sock blank holder 24 includes a sock blank support seat 241 fixed on the outer surface of the sock blank conveyor belt 23; a sock blank cylinder 242 is vertically formed on the end face of the sock blank support seat 241 away from the sock blank conveyor belt 23; the sock blank cylinder 242 is a cylindrical shape with openings at the top and bottom.

[0047] refer to Figures 1-3The sock toe clamping mechanism 30 includes a clamping support frame 31 and a sock toe clamping assembly. The clamping support frame 31 includes a vertically arranged vertical support portion. A horizontal support portion is formed at the upper end of the vertical support portion. The vertical support portion is located on the left side of the sock blank conveying mechanism 20 and has a through-hole 310 for loading and unloading materials. The horizontal support portion is located on the upper left side of the sock blank conveying mechanism 20. The sock toe clamping assembly includes a synchronous linkage electric cylinder 32 fixed to the lower end surface of the horizontal support portion. The synchronous linkage electric cylinder 32 extends and retracts in the left and right directions. The piston rod of the synchronous linkage electric cylinder 32 is fixed to the right end of a reciprocating moving seat 33. The reciprocating moving seat 33 is L-shaped and lying on its side. A vertically telescopic vertical lifting electric cylinder 34 is fixed to the lower end of the horizontal part of the reciprocating moving seat 33. A claw support plate 35 is fixed to the lower end of the piston rod of the vertical lifting electric cylinder 34. A claw cylinder 36 is fixed to the lower end of the claw support plate 35. The claw cylinder 36 includes a pair of claw blocks that move in the back-and-forth direction. The claw cylinder 36 drives the pair of claw blocks to move synchronously away from or closer to each other.

[0048] refer to Figure 2 and Figure 3 A pair of horizontal guide grooves 3100 arranged in the left and right directions and distributed in the front and back are formed on the horizontal support part; a horizontal guide post 311 arranged in the left and right directions is formed between the left and right side walls of the horizontal guide grooves 3100; a pair of horizontal guide blocks 331 that cooperate with the horizontal guide grooves 3100 are formed on the upper end surface of the reciprocating moving seat 33; the horizontal guide blocks 331 are movably arranged in the left and right directions on the horizontal guide grooves 3100 on the corresponding side and are sleeved on the horizontal guide post 311 on the corresponding side.

[0049] refer to Figures 1-2 The sock toe clamping mechanism 50 includes a sock conveyor belt and a lifting drive assembly; the sock conveyor belt includes four rectangularly distributed sock conveying support legs 51; sock conveying rollers 52 are pivotally connected between the upper ends of the pair of sock conveying support legs 51 on the left and between the upper ends of the pair of sock conveying support legs 51 on the right; a sock conveyor belt 53 is arranged between the pair of sock conveying rollers 52; a sock conveying motor is fixed on one of the sock conveying support legs 51 on the left; the output shaft of the sock conveying motor is fixedly connected to the rotation center shaft of the corresponding sock conveying roller 52; the conveying direction of the sock conveyor belt 53 is opposite to the conveying direction of the sock blank conveyor belt 23 and the conveying speed of the two is the same; the sock conveyor belt 53 is located directly below the sock blank conveyor belt 23; a number of evenly distributed sock turning seats 54 are arranged on the outer surface of the sock conveyor belt 53; the number of sock turning seats 54 and sock blank seat 24 are equal and correspond one-to-one.

[0050] refer to Figure 1 , Figure 2 and Figure 5The sock-turning seat 54 includes a sock-turning support plate 541 fixed to the outer surface of the sock conveyor belt 53 and a "U"-shaped sock-turning lifting frame 542 with an opening away from the sock conveyor belt 53; a pair of vertical guide posts 5411 are vertically formed on the end face of the sock-turning support plate 541 away from the sock conveyor belt 53; the horizontal part of the sock-turning lifting frame 542 is vertically sleeved on the pair of vertical guide posts 5411; a sock-turning sleeve post 543 that cooperates with the sock blank cylinder 242 is vertically formed at the center of the end face of the horizontal part of the sock-turning lifting frame 542 away from the sock conveyor belt 53; a pair of cylindrical lifting drive guide posts 5421 are formed on the end faces of the pair of vertical parts of the sock-turning lifting frame 542 that are far apart from each other, and the pair of lifting drive guide posts 5421 are distributed along a direction perpendicular to the sock conveyor belt 53.

[0051] refer to Figure 6 The stocking blank cylinder 242 is a rectangular shell with openings at the top and bottom; the sock-turning column 543 is a rectangular prism; the horizontal cross-sections of the stocking blank cylinder 242 and the sock-turning column 543 are arranged in the left and right directions along their length; the eight sides of the inner and outer walls of the stocking blank cylinder 242 are rounded in the height direction; the four sides of the sock-turning column 543 are rounded in the height direction.

[0052] refer to Figure 1 , Figure 2 The lifting drive assembly includes a pair of guide plates 55 respectively disposed on the front and rear sides of the sock conveyor belt 53; a plurality of guide support feet 551 are disposed on the bottom surface of the guide plates 55; a pair of lifting guide grooves 550 for the lifting drive guide post 5421 to slide on the end face of the guide plates 55 near the sock conveyor belt 53; the lifting guide grooves 550 are annular; one lifting guide groove 550 is located inside the other lifting guide groove 550 and the two are offset at equal intervals; the lifting guide groove 550 includes a proximity portion 5501. The sock conveyor belt 53 has a distance section 5503 and a pair of inclined connecting sections 5502. The two ends of the distance section 5503 are connected to the two ends of the proximity section 5501 through the inclined connecting sections 5502. The distance section 5503 is located on the upper side of the sock conveyor belt 53. When the lifting drive guide column 5421 is located in the proximity section 5501, the sock turning lifting frame 542 abuts against the sock turning support plate 541. When the lifting drive guide column 5421 is located in the distance section 5503, the sock turning lifting frame 542 is furthest from the sock turning support plate 541.

[0053] refer to Figure 1 , Figure 2 and Figure 4An air inlet groove 2410 is formed on the rear end face of the sock blank support 241; an air outlet 2411 is formed on the end face of the sock blank support 241 away from the sock blank conveyor belt 23; one end of the air outlet 2411 is connected to the air inlet groove 2410, and the other end opens directly opposite the opening of the sock blank cylinder 242; a blowing mechanism 40 is provided on the left rear side of the sock blank conveying mechanism 20; the blowing mechanism 40 includes a blowing support 41, a following moving seat 43, and an air supply nozzle 46; a following drive assembly is provided on the blowing support 41; the following drive assembly is used to drive the following moving seat 43 to move back and forth in the left and right directions; a connecting drive assembly is provided on the following moving seat 43; the connecting drive assembly is used to drive the air supply nozzle 46 to insert into or detach from the air inlet groove 2410; the air supply nozzle 46 is connected to an external air supply device.

[0054] refer to Figure 1 and Figure 2 The upper end face of the air-blowing support 41 has a pair of reciprocating support plates 411 formed on the left and right ends respectively; a pair of reciprocating guide posts 412 arranged in the left and right directions and distributed in the front and back are formed between the pair of reciprocating support plates 411, and a reciprocating drive screw 42 arranged in the left and right directions is pivotally connected; the reciprocating drive screw 42 is located between the pair of reciprocating guide posts 412; a reciprocating drive motor is fixed on the right end face of the reciprocating support plate 411 on the right side; the output shaft of the reciprocating drive motor is fixedly connected to the reciprocating drive screw 42; the lower end of the accompanying moving seat 43 is sleeved on the pair of reciprocating guide posts 412 and screwed onto the reciprocating drive screw 42.

[0055] refer to Figure 2 and Figure 4 A connecting drive assembly is fixed to a connecting drive electric cylinder 45 on a traveling movable seat 43; the extension and retraction direction of the connecting drive electric cylinder 45 is set in the front and rear directions; an air nozzle support plate 451 is fixed to the front end of the piston rod of the connecting drive electric cylinder 45; an air supply nozzle 46 is fixed to the front end surface of the air nozzle support plate 451.

[0056] During operation, the air blowing mechanism 40 uses a reciprocating drive motor to drive the reciprocating drive screw 42 to rotate forward or reverse, thereby causing the accompanying moving seat 43 to move back and forth along a pair of reciprocating guide posts 412. Initially, the accompanying moving seat 43 is at the leftmost position. When the sock blank holder 24 reaches the position of the accompanying moving seat 43 from left to right along with the sock blank conveyor belt 23, the accompanying moving seat 43 begins to move synchronously with the sock blank conveyor belt 23. During this process, the connected drive cylinder 45 drives the air nozzle support plate 451 to move forward, supplying air. The nozzle 46 is inserted into the air inlet groove 2410, and the external air supply device supplies air. The air supply nozzle 46 sprays out airflow, which travels along the air inlet groove 2410 and the air outlet 2411, and finally sprays out along the sock blank cylinder 242. In this way, the upper end of the sock blank sleeved on the sock blank cylinder 242 is in a vertical state under the action of airflow, which makes it convenient for the subsequent clamping cylinder 36 to clamp the upper end of the sock blank. Then the nozzle support plate 451 moves back to its original position, and finally the accompanying moving seat 43 moves to the left to its original position, waiting for the next sock blank sleeve 24 to enter.

[0057] The working principle of the sewing machine with a sock-feeding and turning function described in this application is as follows:

[0058] The operator places a sock blank onto the leftmost sock blank cylinder 242 at the inlet / outlet 310. As the sock blank is conveyed by the sock blank conveyor belt 23 to the left side of the sewing machine body 10, the synchronous linkage electric cylinder 32 drives the reciprocating moving seat 33 to move synchronously with the sock blank conveyor belt 23. During this process, the vertical lifting electric cylinder 34 lowers the claw support plate 35, and then the claw cylinder 36 clamps the upper end of the sock blank. The toe of the sock blank is then inserted between the gaps of a pair of sock toe clips 14. Next, the claw cylinder 36 releases the sock blank, and the synchronous linkage electric cylinder 32 drives the reciprocating moving seat 33 back to its original position. During this process, the vertical lifting electric cylinder 34 raises the claw support plate 35 back to its original position to await the entry of the next sock blank. Then, the sock blank moves to the right under the combined action of the sewing machine body 10 and the sock blank conveyor belt 23. During this process, the sewing machine head 13 sews the toe of the sock blank into a basic sock shape, and then the sock is removed. A pair of sock toe clips 14 continue to be conveyed along the sock blank conveyor belt 23 until the sock is located under the sock blank conveyor belt 23. At this time, the sock-turning column 543 of the sock conveyor belt 53 is facing the sock. Since the sock conveyor belt 53 and the sock blank conveyor belt 23 have opposite conveying directions and the same conveying speed, during the conveying process, the sock-turning lifting frame 542 will move away from or closer to the sock blank cylinder 242 under the cooperation of the four lifting drive guide columns 5421 and the two pairs of lifting guide grooves 550 of the pair of guide plates 55. The sock-turning column 543 on the sock-turning lifting frame 542 will gradually insert into the sock blank cylinder 242 and then gradually detach from the sock blank cylinder 242. During this process, the sock is gradually put on the sock-turning column 543 to complete the sock-turning and leave the sock blank cylinder 242. Finally, the operator can pull out the sock at the inlet / outlet 310. This eliminates the need for manual feeding and subsequent sock-turning, greatly improving the sock production efficiency.

[0059] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A sewing machine with a sock-feeding and turning function, comprising a sewing machine body (10); the sewing machine body (10) includes a worktable (12); a sewing machine head (13) is provided on the upper surface of the worktable (12); a guide rail is provided on the worktable (12); the guide rail includes a pair of sock-feeding clips (14); characterized in that: The application relates to a sock toe sewing machine, which comprises a sock blank conveying mechanism (20), a sock toe clamping mechanism (30) and a sock turning mechanism (50); the sock blank conveying mechanism (20) comprises a sock blank conveying belt; the sock blank conveying belt comprises a sock blank conveying belt (23); the sock blank conveying belt (23) is located directly below a pair of sock toe clamping strips (14); the conveying direction of the sock blank conveying belt (23) is parallel to the length direction of the pair of sock toe clamping strips (14), and the conveying speed is the same as the toe sewing speed of a toe sewing machine body (10); a plurality of uniformly distributed sock blank sleeves (24) are arranged on the outer surface of the sock blank conveying belt (23); the sock blank sleeve (24) comprises a throughly arranged sock blank cylinder (242), and the sock blank cylinder (242) is used for sleeving a sock blank with two open ends; the sock turning mechanism (50) comprises a sock conveying belt and a lifting driving assembly; the sock conveying belt comprises a sock conveying belt (53); the sock conveying belt (53) is located directly below the sock blank conveying belt (23); the conveying directions of the sock conveying belt (53) and the sock blank conveying belt (23) are opposite, and the conveying speeds are the same; a plurality of uniformly distributed sock turning seats (54) are arranged on the outer surface of the sock conveying belt (53); the number of the sock turning seats (54) and the sock blank sleeves (24) is equal and one-to-one corresponding; the sock turning seat (54) comprises a sock turning sleeve column (543); the lifting driving assembly is used for driving the sock turning sleeve column (543) to vertically move away from or close to the sock conveying belt (53); the sock turning sleeve column (543) is used for being inserted into the sock blank cylinder (242) on the corresponding side and making a sock be sleeved on the sock turning sleeve column (543); the sock toe clamping mechanism (30) comprises a sock toe clamping assembly; the sock toe clamping assembly is located on the feeding side of the toe sewing machine body (10) and directly above the sock blank conveying mechanism (20); the sock toe clamping assembly is used for clamping the upper end of a sock blank sleeved on the sock blank cylinder (242).

2. The toe closing machine with the sock feeding and turning function according to claim 1, characterized in that: The sock toe clamping mechanism (30) further comprises a clamping support frame (31); the sock toe clamping assembly comprises a horizontally arranged synchronous linkage electric cylinder (32) fixed on the clamping support frame (31); the extension direction of the synchronous linkage electric cylinder (32) is parallel to the conveying direction of the sock blank conveying belt (23); a reciprocating moving seat (33) is fixed on the piston rod of the synchronous linkage electric cylinder (32); a vertically arranged vertical lifting electric cylinder (34) is fixed on the reciprocating moving seat (33); a clamping jaw support plate (35) is fixed on the lower end of the vertical lifting electric cylinder (34); a clamping jaw cylinder (36) is fixed on the lower end face of the clamping jaw support plate (35).

3. The toe closing machine with the sock feeding and turning function according to claim 2, characterized in that: The clamping support frame (31) comprises a vertically arranged vertical support part; a horizontal support part is formed on the upper end of the vertical support part; the synchronous linkage electric cylinder (32) is fixed on the lower end face of the horizontal support part; an in-out feeding port (310) is formed on the vertical support part.

4. The toe closing machine with the sock turning function of claim 1, wherein: The sock turning seat (54) further comprises a sock turning support plate (541) fixed on the outer surface of the sock conveying belt (53) and a "N" shaped sock turning lifting frame (542) opening away from the sock conveying belt (53); the sock turning sleeve column (543) is vertically formed on the center of the end surface of the horizontal part of the sock turning lifting frame (542) away from the sock conveying belt (53); a pair of vertical guide columns (5411) are formed on the end surface of the sock turning support plate (541) away from the sock conveying belt (53); the horizontal part of the sock turning lifting frame (542) is vertically sleeved on the pair of vertical guide columns (5411); a pair of cylindrical lifting driving guide columns (5421) are formed on the end surfaces of the pair of vertical parts of the sock turning lifting frame (542) away from each other; the lifting driving assembly comprises a pair of guide plates (55) arranged on the two sides of the sock conveying belt (53) respectively; the guide plates (55) are parallel to the conveying direction of the sock conveying belt (53); a pair of lifting guide grooves (550) for the sliding of the lifting driving guide columns (5421) are formed on the end surface of the guide plates (55) close to the sock conveying belt (53); the lifting guide grooves (550) comprise a close part (5501), an away part (5503) and a pair of inclined connecting parts (5502); the two ends of the away part (5503) are connected with the two ends of the close part (5501) through the inclined connecting parts (5502) respectively; the away part (5503) is located on the upper side of the sock conveying belt (53); when the lifting driving guide columns (5421) are located in the close part (5501), the sock turning lifting frame (542) abuts against the sock turning support plate (541); when the lifting driving guide columns (5421) are located in the away part (5503), the sock turning lifting frame (542) is farthest away from the sock turning support plate (541).

5. The toe closing machine with the sock turning function of claim 1, wherein: The sock blank conveying belt further comprises four rectangularly distributed sock blank conveying support feet (21); a pair of sock blank conveying support feet (21) on the same side are pivotally connected between the upper ends of the sock blank conveying rollers (22); the axis direction of the sock blank conveying rollers (22) is perpendicular to the conveying direction of the sock blank conveying belt (23); the sock blank conveying belt (23) is arranged between the pair of sock blank conveying rollers (22); the sock blank conveying motor is fixed on one of the sock blank conveying support feet (21) on the discharge side of the toe linking machine body (10); the output shaft of the sock blank conveying motor is fixedly connected with the rotation center shaft of the sock blank conveying roller (22) on the corresponding side.

6. The toe closing machine with the sock turning function of claim 1, wherein: The sock transmission belt further comprises four rectangularly distributed sock conveying support feet (51); a pair of sock conveying support feet (51) on the same side are pivotally connected with a sock conveying roller (52) between the upper ends of the pair of sock conveying support feet (51); the sock conveying roller (52) is perpendicular to the conveying direction of the sock conveying belt (53); the sock conveying belt (53) is arranged between a pair of the sock conveying rollers (52); a sock conveying motor is fixed on the sock conveying support foot (51) of one of the feeding sides of the toe closing machine body (10); the output shaft of the sock conveying motor is fixedly connected with the rotation center shaft of the sock conveying roller (52) on the corresponding side.

7. The toe closing machine with the sock turning function of claim 1, wherein: The sock blank sleeve (24) further comprises a sock blank support seat (241) fixed on the outer surface of the sock blank conveying belt (23); the sock blank cylinder (242) is vertically formed on the end face of the sock blank support seat (241) away from the sock blank conveying belt (23); one of the end faces of the sock blank support seat (241) is vertically formed with an air inlet groove (2410) parallel to the conveying direction of the sock blank conveying belt (23); the end face of the sock blank support seat (241) away from the sock blank conveying belt (23) is formed with an air outlet hole (2411); one end of the air outlet hole (2411) is in communication with the air inlet groove (2410), and the other end of the air outlet hole (2411) is open and faces the opening of the sock blank cylinder (242); the feeding side of the toe closing machine body (10) is further provided with a blowing mechanism (40); the blowing mechanism (40) comprises a blowing support seat (41), a following moving seat (43) and a gas supply nozzle (46); the blowing support seat (41) is provided with a following driving assembly; the following driving assembly is used to drive the following moving seat (43) to reciprocally move along the conveying direction of the sock blank conveying belt (23); the following moving seat (43) is provided with a connecting driving assembly; the connecting driving assembly is used to drive the gas supply nozzle (46) to insert into or separate from the air inlet groove (2410); the gas supply nozzle (46) is connected with an external gas supply device.

8. The toe closing machine with the sock loading and turning function according to claim 7, characterized in that: A pair of reciprocating support plates (411) are formed on the blowing support seat (41); a pair of reciprocating guide columns (412) are formed between the pair of reciprocating support plates (411), and a reciprocating driving screw (42) is pivotally connected; the axial directions of the reciprocating driving screw (42) and the reciprocating guide columns (412) are respectively parallel to the conveying direction of the sock blank conveying belt (23); a reciprocating driving motor is fixed on the reciprocating support plate (411); the output shaft of the reciprocating driving motor is fixedly connected with the reciprocating driving screw (42); the lower end of the following moving seat (43) is sleeved on the pair of reciprocating guide columns (412) and is screwed on the reciprocating driving screw (42).

9. The toe closing machine with the sock loading and turning function according to claim 7, characterized in that: The connecting driving assembly comprises a connecting driving electric cylinder (45) fixed on the mobile seat (43); the extension direction of the connecting driving electric cylinder (45) is perpendicular to the conveying direction of the sock conveying belt (23); the piston rod of the connecting driving electric cylinder (45) is fixed with an air nozzle support plate (451); and the air nozzle (46) is fixed on the end face of the air nozzle support plate (451) away from the connecting driving electric cylinder (45).

10. The toe closing machine with the sock turning function of claim 1, wherein: The sock cylinder (242) is a long rectangular cuboid shell with upper and lower openings; the sock turning sleeve column (543) is a long rectangular cuboid; and the length direction of the horizontal section of the sock cylinder (242) and the sock turning sleeve column (543) is parallel to the conveying direction of the sock conveying belt (23).

Citation Information

Patent Citations

  • Sock conveying device of weaving, sewing and overturning integrated hosiery machine

    CN112609309A

  • Automatic stocking turner

    CN201172764Y