An automatic material receiving device for continuously processing products
By designing the paper tape and tape loading mechanism and material rolling mechanism in the automatic material collection equipment, the automatic bonding and winding of tape and paper tape is realized, solving the problems of low efficiency and quality of existing equipment, ensuring non-stop operation, and improving the continuity and safety of material collection.
Patent Information
- Application Number
- CN202310677780.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2043-06-08
AI Technical Summary
Existing semi-automatic feeding equipment leads to low material collection efficiency and quality, and is prone to shutdown due to improper manual operation.
Design an automatic feeding equipment for continuous processing products, including a paper tape loading mechanism, a tape loading mechanism and a rolling mechanism. Through the paper tape pre-pull assembly, clamping assembly, adhesive auxiliary assembly, tape cutting assembly and retractable adsorption assembly, automatic bonding and winding between tape and paper tape, and a backup mechanism is set to quickly switch in the event of a failure to ensure that the machine does not stop running.
Improve the efficiency and quality of the roll material, ensure the continuity and safety of the material collection process, and avoid downtime caused by failures.
Smart Images

Figure CN116620917B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material receiving equipment, and in particular to an automatic material receiving equipment for continuously processed products. Background Art
[0002] In the material receiving equipment for continuously processed products, since the continuously processed products need to continuously perform the material receiving action without stopping, all equipment in the entire material receiving process needs to cooperate efficiently. For example, for continuously electroplated products, the products after continuous processing need to be intermittently wound around the material receiving disk by a paper tape. When the material receiving disk rotates for material receiving, the paper tape needs to be fixedly connected to the inside of the material receiving disk first. In the prior art, the fixed connection between the paper tape and the material receiving disk generally needs to be performed manually. The disadvantages of manual execution are low automation and easy shutdown due to improper operation. For continuously processed products, the existing semi-automatic material receiving equipment reduces the material receiving efficiency and affects the material receiving quality of the products. Summary of the Invention
[0003] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an automatic material receiving equipment for continuously processed products to solve the technical problems of low material receiving efficiency and quality caused by the existing semi-automatic material receiving equipment.
[0004] To achieve the above purpose, the present invention adopts the following technical solutions:
[0005] An embodiment of the present invention provides an automatic material receiving equipment for continuously processed products, which includes: a controller, a machine base, a feeding mechanism, a winding mechanism, a paper tape feeding mechanism, and an adhesive tape feeding mechanism connected to the machine base;
[0006] The paper tape feeding mechanism is used to release the paper tape for material receiving to the winding mechanism as required;
[0007] The adhesive tape feeding mechanism is used to send out the adhesive tape and send it into the winding mechanism together with the paper tape after bonding;
[0008] The winding mechanism is used to intermittently wind the incoming materials sent by the feeding mechanism and the paper tape conveyed by the paper tape feeding mechanism around the material receiving disk, and the material receiving disk is controlled by the winding mechanism to rotate for material receiving;
[0009] The feeding mechanism is used to convey the continuously processed products to the winding mechanism.
[0010] Among them, the paper tape feeding mechanism includes: a paper tape feeding reel for placing a roll of paper tape, a connecting arm connected to the paper tape feeding reel, a paper tape pre-tensioning assembly, a paper tape clamping and releasing assembly, and an adhesive assisting assembly connected to the connecting arm; the paper tape pre-tensioning assembly includes: a front roller, a middle roller, and a rear roller that are vertically arranged in parallel, wherein the front roller and the rear roller are connected to the connecting arm, the middle roller is controlled by a roller telescopic driving mechanism, the roller telescopic driving mechanism is connected to the connecting arm, and the paper tape on the paper tape feeding reel passes through the gap between the front roller, the middle roller, and the rear roller in a V shape. When pre-tensioning the paper tape, the roller telescopic driving mechanism drives the middle roller to move away from the front roller or the rear roller so that the paper tape is quickly pulled out from the paper tape feeding reel.
[0011] Among them, the paper tape clamping and releasing assembly includes: a clamping and releasing cylinder connected to the connecting arm, a rubber block connected to the telescopic end of the clamping and releasing cylinder, and a baffle plate arranged corresponding to the rubber block, the baffle plate is connected to the connecting arm, a gap for passing the paper tape is formed between the rubber block and the baffle plate, and when the paper tape pre-tensioning assembly pre-tensions the paper tape, the clamping and releasing cylinder drives the rubber block to approach the baffle plate so that the paper tape is fixed in the gap.
[0012] Among them, the adhesive assisting assembly includes: an assisting cylinder connected to the connecting arm, and an assisting baffle plate connected to the telescopic end of the assisting cylinder.
[0013] Among them, the paper tape feeding mechanism further includes: a pulling component and a paper tape shearing component connected to the connecting arm, the pulling component includes: a pulling cylinder and a pulling arm controlled by the lifting action of the pulling cylinder, the paper tape shearing component includes: a shearing cylinder and scissors controlled by the opening and closing action of the shearing cylinder; the pulling component is used to pull the paper tape downward after one material collection is completed, and the paper tape shearing component is used to cut the paper tape at a set position after the pulling component pulls the paper tape downward.
[0014] Among them, the adhesive tape feeding mechanism includes: a connecting plate, an adhesive tape feeding reel connected to the connecting plate, a first clamping and releasing component, a second clamping and releasing component for clamping the end of the adhesive tape roll, and an adhesive tape shearing component located between the first clamping and releasing component and the second clamping and releasing component; a telescopic adhesive tape adsorption component is further arranged on the connecting plate, the adhesive tape adsorption component includes a suction cup, when the suction cup is controlled to move a first stroke, the adhesive tape stretched and fixed on the first clamping and releasing component and the second clamping and releasing component is adsorbed and fixed; when the suction cup is controlled to move a second stroke, the adhesive tape cut by the adhesive tape shearing component is moved to the adhesive assisting component, and the adhesive assisting component and the suction cup approach each other so that the adhesive tape and the paper tape are adhesively fixed to each other.
[0015] Wherein, the first clamping assembly is arranged close to the tape discharge tray, and the second clamping assembly is arranged far away from the tape discharge tray; wherein, the second clamping assembly includes: an opening and closing clamping jaw and a lateral driving device for driving the opening and closing clamping jaw to move closer to or away from the first clamping assembly.
[0016] Among them, the tape adsorption assembly includes: a support plate, a driving motor connected to the support plate, a screw seat transmission-connected to the output shaft of the driving motor, a screw screwed in the screw seat, and the suction cup connected to the front end of the screw, and at least one guide rod is also provided on the suction cup, and the guide rod is passed through the support plate; the suction cup is controlled by the driving motor to drive the screw to rotate synchronously with the guiding telescopic action of the guide rod.
[0017] Among them, the material winding mechanism includes: a material winding turntable, a material blocking plate coaxially arranged with the material winding turntable, and a turntable motor and a material blocking plate motor respectively driving the material winding turntable to rotate, and the material winding turntable used for winding up the material is controlled by the rotation of the material winding turntable.
[0018] Among them, the automatic material receiving equipment is provided with at least two groups of the tape feeding mechanisms, and the tape feeding mechanisms correspond to at least two groups of the paper tape feeding mechanisms respectively, and the number of the winding mechanisms is the same as the number of the paper tape feeding mechanisms. One group of the tape feeding mechanisms, the paper tape feeding mechanisms and the winding mechanisms corresponding to the tape feeding mechanisms form a material receiving standby module, and the other group of the tape feeding mechanisms, the paper tape feeding mechanisms and the winding mechanisms corresponding to the tape feeding mechanisms form a normal state material receiving module; when the normal state material receiving module fails, the material receiving standby module is started to take over and continue to perform the material receiving action.
[0019] The automatic material receiving equipment for continuously processed products of the present invention includes a structural design of a paper tape feeding mechanism and an adhesive tape feeding mechanism. The paper tape feeding mechanism includes a paper tape pre-tensioning component, a paper tape clamping component and an auxiliary bonding component. The adhesive tape feeding mechanism includes a first clamping component, a second clamping component and a tape cutting component located between the first clamping component and the second clamping component, and a retractable tape adsorption component. The two cooperate to complete the automated process of tape feeding and feeding the adhesive tape and the paper tape into a winding reel together after bonding, without the need for manual intervention, thereby improving the efficiency and quality of the winding. At the same time, spare tape feeding mechanisms, paper tape feeding mechanisms and winding mechanisms are provided so that they can be quickly switched in the event of a fault, so as to realize the continuous operation of the entire material receiving equipment without stopping, thereby not affecting the safety of the material receiving process of the continuously processed products.
[0020] The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the content of the specification. And in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable, the following preferred embodiments are specifically described in detail as follows. Brief Description of the Drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0022] Figure 2 It is a partial structure schematic diagram of the tape feeding mechanism and the paper tape feeding mechanism of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0023] Figure 3 It is a partial structure schematic diagram of two groups of tape feeding mechanisms of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0024] Figure 4 It is a partial structure schematic diagram of two groups of tape feeding mechanisms of the automatic material receiving device for continuously processed products in an embodiment of the present invention from another angle.
[0025] Figure 5 It is a partial structure schematic diagram of the tape feeding mechanism of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0026] Figure 6 It is a partial structure schematic diagram of the paper tape feeding mechanism of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0027] Figure 7 It is a partial structure schematic diagram of multiple coiling mechanisms of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0028] Figure 8 It is a partial structure schematic diagram of a single coiling mechanism of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0029] Figure 9 It is a schematic diagram of the bottom structure of a single coiling mechanism of the automatic material receiving device for continuously processed products in an embodiment of the present invention.
[0030] Figure 10 It is a partial structure schematic diagram of the material receiving turntable of the automatic material receiving device for continuously processed products in an embodiment of the present invention. Detailed Embodiments
[0031] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the drawings and specific embodiments.
[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0034] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0035] In the present invention, unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it may be a connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present invention, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.
[0037] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms should not be understood as necessarily referring to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0038] Please refer to Figures 1 to 10 , this embodiment provides an automatic material receiving device 100 for continuously processed products, which is used for winding and receiving the continuously processed strip-shaped incoming material 200. The automatic material receiving device 100 for continuously processed products includes: a controller 60, a machine base 10, a feeding mechanism 30, a winding mechanism 20, a paper tape feeding mechanism 50, and an adhesive tape feeding mechanism 40 connected to the machine base 10;
[0039] The paper tape feeding mechanism 50 is used to release the receiving paper tape 300 to the winding mechanism 20 as needed;
[0040] The adhesive tape feeding mechanism 40 is used to send out the adhesive tape 400 and feed it into the winding mechanism 20 together with the paper tape 300 after being adhered to the paper tape 300;
[0041] The winding mechanism 20 is used to wind the incoming material 200 fed by the feeding mechanism 30 and the paper tape 300 conveyed by the paper tape feeding mechanism 50 around the receiving disk 80 at intervals, and the receiving disk 80 is controlled by the winding mechanism 20 to rotate for receiving materials;
[0042] The feeding mechanism 30 is used to convey the continuously processed product incoming material 200 to the winding mechanism 20.
[0043] In this embodiment, in order to ensure that the incoming material 200 is continuously wound and received without stopping the machine, there are multiple groups of the adhesive tape feeding mechanism 40, the paper tape feeding mechanism 50, and the winding mechanism 20. For the convenience of describing their specific constituent structures, only a single adhesive tape feeding mechanism 40, paper tape feeding mechanism 50, and winding mechanism 20 are taken as examples for description below.
[0044] Please refer to again Figure 6, the paper tape feeding mechanism 50 includes: a paper tape feeding reel 51 for placing a roll of paper tape 300, a connecting arm 52 connected to the paper tape feeding reel 51, a paper tape pre-tensioning assembly 53, a paper tape clamping and releasing assembly 55, and an adhesive assisting assembly 56 connected to the connecting arm 52; the paper tape pre-tensioning assembly 53 includes: a front roller 531, a middle roller 532, and a rear roller 533 that are vertically arranged in parallel, wherein the front roller 531 and the rear roller 533 are connected to the connecting arm 52, the middle roller 532 is controlled by a roller telescopic driving mechanism 534, the roller telescopic driving mechanism 534 is connected to the connecting arm 52, and the paper tape on the paper tape feeding reel 51 passes through the gap between the front roller 531, the middle roller 532, and the rear roller 533 in a V shape. When pre-tensioning the paper tape, the roller telescopic driving mechanism 534 drives the middle roller 532 to move away from the front roller 531 or the rear roller 533 so that the paper tape is quickly pulled out from the paper tape feeding reel 51. Since the paper tape needs to be first bonded to the adhesive tape 400 after being released from the paper tape feeding reel 51 and then sent to the receiving reel 80 together, in order to avoid the paper tape being broken due to the inertia of the paper tape feeding reel 51, it is necessary to first pull out a certain length of the paper tape from the paper tape feeding reel 51 through the paper tape pre-tensioning assembly 53. The roller telescopic driving mechanism 534 includes a telescopic driving cylinder, and the middle roller is fixedly connected to the telescopic end of the telescopic driving cylinder. The front roller 531 and the rear roller 533 are both rotatably connected to the connecting arm 52 through rotating shafts. A guiding plate 54 is further provided between the paper tape clamping and releasing assembly 55 and the paper tape pre-tensioning assembly 53. The guiding plate 54 is provided with a perforation through which the paper tape passes. The guiding plate 54 is used to guide the flow direction of the paper tape to prevent it from running out of position.
[0045] Among them, the paper tape clamping and releasing assembly 55 includes: a clamping and releasing cylinder 552 connected to the connecting arm 52, a rubber block connected to the telescopic end of the clamping and releasing cylinder 552, and a baffle 551 arranged corresponding to the rubber block. The baffle 551 is connected to the connecting arm 52. A gap for passing the paper tape is formed between the rubber block and the baffle 551. When the paper tape pre-tensioning assembly 53 pre-tensions the paper tape, the clamping and releasing cylinder 552 drives the rubber block to approach the baffle 551 so that the paper tape is fixed in the gap. Similarly, when the paper tape 300 is sent to the coiling mechanism 20, the clamping and releasing cylinder 552 drives the rubber block to move away from the baffle 551 so that the paper tape is released. The paper tape clamping and releasing assembly 55 is used to cooperate with the paper tape pre-tensioning assembly 53 to perform the pre-tensioning action on the paper tape.
[0046] The bonding auxiliary component 56 includes: an auxiliary cylinder 561 connected to the connecting arm 52, and an auxiliary baffle 562 connected to the telescopic end of the auxiliary cylinder 561. When the end of the paper tape 300 is bonded to the adhesive tape 400, the auxiliary cylinder 561 drives the auxiliary baffle 562 to extend. At this time, the end of the paper tape is attached to the surface of the auxiliary baffle 562. After the bonding with the adhesive tape is completed, the auxiliary cylinder 561 drives the auxiliary baffle 562 to retract, so that the bonded part of the adhesive tape and the front side of the paper tape are cleared.
[0047] Wherein, the paper tape feeding mechanism 50 further includes: a pulling component 58 and a paper tape shearing component 57 connected to the connecting arm 52. The pulling component 58 includes: a pulling cylinder 582 and a pulling arm 581 controlled by the lifting action of the pulling cylinder 582. The paper tape shearing component 57 includes: a shearing cylinder 571 and scissors 572 controlled by the opening and closing action of the shearing cylinder 571. The pulling component 58 is used to pull the paper tape downward after one-time material collection. The paper tape shearing component 57 is used to cut the paper tape at a set position after the pulling component 58 pulls the paper tape downward. The paper tape is generally cut when the material collection of one reel of the material collection turntable 80 is completed.
[0048] Please refer to again Figure 4 and Figure 5 , the adhesive tape feeding mechanism 40 includes: a connecting plate 43, an adhesive tape feeding reel 44 connected to the connecting plate 43, a first clamping component 458 and a second clamping component 457 for clamping the end of the adhesive tape roll, and an adhesive tape shearing component 459 located between the first clamping component 458 and the second clamping component 457. A telescopic adhesive tape adsorption component is further provided on the connecting plate 43. The adhesive tape adsorption component includes a suction cup 453. When the suction cup 453 is controlled to move a first stroke, the adhesive tape stretched and fixed on the first clamping component 458 and the second clamping component 457 is adsorbed and fixed. When the suction cup 453 is controlled to move a second stroke, the adhesive tape cut by the adhesive tape shearing component 459 is moved to the bonding auxiliary component 56, and the bonding auxiliary component 56 and the suction cup 453 approach each other so that the adhesive tape and the paper tape are bonded and fixed to each other.
[0049] The first clamping assembly 458 is arranged close to the tape discharge tray 44, and the second clamping assembly 457 is arranged away from the tape discharge tray 44; wherein the second clamping assembly 457 comprises: an opening and closing clamping jaw and a transverse driving device 456 for driving the opening and closing clamping jaw to move closer to or away from the first clamping assembly 458. In the initial state, one end of the tape 400 is manually stretched and fixed to the first clamping assembly 458, and the end extends out of the first clamping assembly 458. At this time, the scissors of the tape cutting assembly 459 are opened so that the tape passes through its scissors. Then, the second clamping assembly 457 is controlled to approach the tape cutting assembly 459 under the action of the transverse driving device 456, and then clamp the end of the tape, and move away from the first clamping assembly 458 under the drive of the transverse driving device 456. At this time, the tape is stretched to a set length, and the first clamping assembly 458 is operated to clamp the tape again, and finally the tape is cut by the tape cutting assembly 459. It should be noted that before the tape cutting component 459 cuts the tape, the tape adsorption component has already been activated and adsorbed and fixed the back of the tape.
[0050] Furthermore, the tape adsorption assembly includes: a support plate 451, a driving motor 452 connected to the support plate 451, a screw seat connected to the output shaft of the driving motor 452, a screw 454 screwed in the screw seat, and the suction cup 453 connected to the front end of the screw 454, and at least one guide rod 455 is also provided on the suction cup 453, and the guide rod 455 is penetrated through the support plate 451; the suction cup 453 is controlled by the driving motor 452 to drive the screw 454 to rotate synchronously with the guide of the guide rod 455. That is, the suction cup 453 is controlled by the rotation of the driving motor 452 to realize the telescopic action, and when the first stroke of the telescopic movement, the back of the tape is adsorbed.
[0051] Please refer again Figures 7 to 9, the coiling mechanism 20 includes: a coiling turntable 223, a material blocking disk 227 coaxially arranged with the coiling turntable 223, a turntable motor 224 for driving the coiling turntable 223 to rotate, and a material blocking disk motor 226 for driving the material blocking disk 227 to rotate. The coiling disk 80 for coiling materials is controlled to rotate by the coiling turntable 223. The coiling turntable 223 is hinged to a connecting block 221 through a connecting plate 222. The turntable motor 224 is connected to the rotating shaft of the coiling turntable 223 through a synchronous belt drive, and the coiling disk 80 is fixed to the rotating shaft, so the two rotate synchronously. The coiling mechanism 20 is swingably connected to a column 21. The connecting block 221 is fixedly connected to the column, the connecting plate 222 is rotatably connected to the connecting block 221, and a telescopic cylinder 225 is also connected to the column 21. The telescopic end of the telescopic cylinder 225 is fixedly connected to the middle of the connecting plate 222. When the telescopic cylinder 225 retracts, it drives the coiling turntable 223 to be in the coiling working state. When a coiling disk finishes coiling, the telescopic cylinder 225 extends, synchronously driving the connecting plate 222 to deflect. At the same time, the coiling turntable 223 connected to it enters the material discharging state. At this time, it is convenient for workers to remove the coiling disk 80 that has completed coiling from the coiling turntable 223.
[0052] A roller 228 is further provided at the outer end of the material blocking disk 227. The roller 228 is used for rotational contact with the paper tape to reduce the contact friction.
[0053] Please refer to again Figures 1 to 10 , in this embodiment, in order to realize the non-stop coiling process of the incoming material, at least two groups of the tape feeding mechanisms 40 are provided on the automatic material collecting device 100. The tape feeding mechanisms 40 respectively correspond to at least two groups of the paper tape feeding mechanisms 501(502). In this embodiment, another paper tape feeding mechanism 503 corresponding to the tape feeding mechanism 40 is also provided. The number of the coiling mechanisms 20 is the same as the number of the paper tape feeding mechanisms 50. The corresponding coiling mechanisms are 201, 202, and 203 respectively. Specifically, one group of the tape feeding mechanisms 40, the paper tape feeding mechanisms 501, 502, and 503 corresponding to the tape feeding mechanism 40, and the coiling mechanisms 201, 202, and 203 form a normal state material collecting module. Another group of the tape feeding mechanisms 401, the paper tape feeding mechanisms 504, 505 corresponding to the tape feeding mechanism 401, and the coiling mechanisms 204, 205 form a standby material collecting module; when the normal state material collecting module fails, the standby material collecting module is started to take over and continue to execute the material collecting action.
[0054] Please refer to again Figure 2 and Figure 3, the tape feeding mechanism 40 correspondingly supplies tape to three groups of paper tape feeding mechanisms 501, 502, and 503, while the tape feeding mechanism 401 is responsible for supplying tape to the two spare paper tape feeding mechanisms 504 and 505. Both the tape feeding mechanism 40 and the tape feeding mechanism 401 are connected to a vertical plate 42. There is a guiding vertical rail between the vertical plate 42 and the tape loading mechanism 40 (401), and they are respectively driven to lift by a set of lifting components to correspond to the paper tape loading mechanisms at different height positions. Specifically, the tape loading mechanism 40 is driven by the lifting component 41. The lifting component 41 includes: a lifting drive motor 411, a screw rod 412 connected to the lifting drive motor 411, a screw rod seat 413 screwed to the screw rod 412. The screw rod seat 413 is connected to a connecting plate 43, and the components of the tape loading mechanism 40 are all connected to this connecting plate 43. When the tape loading mechanism 40 supplies tape to the paper tape loading mechanism 501, the lifting component 41 drives the tape loading mechanism 40 to move to the height position of the paper tape loading mechanism 501. Similarly, when it is necessary to load the paper tape loading mechanism 502, the lifting component 41 drives the tape loading mechanism 40 to move to the height position where the paper tape loading mechanism 502 is located, and the same applies to other execution processes. The spare tape loading mechanism 401 is driven by the lifting component 4011 to perform its lifting action to match the paper tape loading mechanisms 504 and 505.
[0055] In this embodiment, the paper tape loading mechanisms 501, 502, 503, 504, and 505 are stacked in the vertical direction. Correspondingly, the coil loading mechanisms 201, 202, 203, 204, and 205 are also stacked in the vertical direction.
[0056] Next, please once again combine the attached Figures 1 to 10 , and briefly describe the working process of the automatic material collection device for continuously processed products in this embodiment:
[0057] First step: In the initial state, manually pass the paper tape through the paper tape pre-tensioning component 53, and the end of the paper tape is fixed by the paper tape clamping and placing component 55. The paper tape pre-tensioning component 53 acts to pre-tension the paper tape by a certain length;
[0058] Second step: At the same time, the tape loading mechanism 40 acts to pull out and cut the tape into a set length, and the tape is adsorbed by the tape adsorption component. Then, the tape adsorption component adsorbs the cut tape and moves forward to the bonding auxiliary component 56 to complete the bonding of the tape and the end of the paper tape. At this time, part of the tape is bonded to the paper tape, and one end is reserved for bonding to the coil reel 80 for later use;
[0059] Third step: The tape adsorption component continues to move forward, sending the bonded tape and paper tape together into the coil reel 80, and bonding it to the coil reel 80 through the reserved tape;
[0060] Step 4: Control the coil feeding mechanism 20 to start, drive the coil feeding turntable 223 to rotate a certain angle, so that the paper tape is wound around the coil reel 80, and then control the material blocking plate 227 to rotate in the reverse direction to stretch the paper tape in the reverse direction and form a V-shaped clamping opening with the already wound paper tape;
[0061] Step 5: Control the feeding mechanism 30 to start and continuously feed the incoming material 200 into the V-shaped clamping opening. Under the traction of the feeding mechanism 30, the end of the incoming material 200 extends into the V-shaped clamping opening, and then control the coil feeding turntable 223 of the coil feeding mechanism 20 to continue rotating. At this time, the incoming material 200 is intermittently wound around the coil reel 80 by the paper tape 300 until the coiling of a single coil reel is completed;
[0062] Step 6: After the coiling of a single coil reel is completed, the pulling component 58 stretches the paper tape downward by a certain distance, and then the tape feeding mechanism 40 operates again to send out the tape to bond and fix the paper tape on the coil reel 80; finally, the paper tape cutting component 57 cuts the paper tape;
[0063] Step 7: Drive the coil feeding turntable 223 to deflect outward by the telescopic cylinder 225 so as to take out the coil reel that has completed the material collection.
[0064] In order to improve the coil material collection efficiency, a set of tape feeding mechanisms 40 are divided into three groups of different coil feeding mechanisms 201, 202, and 203 to cooperate in material collection. When the tape feeding mechanism 40 completes the fixation of the paper tape and the coil reel once, the tape feeding mechanism 40 is controlled to descend or ascend, and switches to another paper tape feeding mechanism 50 to bond its paper tape and send it into another corresponding coil feeding mechanism and fix and bond it with the latter. And so on, to complete the collaborative material collection actions of the same set of tape feeding mechanisms with multiple different paper tape feeding mechanisms and coil feeding mechanisms.
[0065] When the normal state material collection module fails, the incoming material 200 is quickly switched to the standby material collection module manually to continue the material collection, so as to realize continuous material collection without stopping the machine.
[0066] The automatic material collection equipment for continuously processed products in this embodiment includes the structural designs of a paper tape feeding mechanism and a tape feeding mechanism. The paper tape feeding mechanism includes a paper tape pre-tensioning component, a paper tape clamping and releasing component, and an adhesive bonding assisting component. The tape feeding mechanism includes a first clamping and releasing component, a second clamping and releasing component, a tape cutting component located between the first clamping and releasing component and the second clamping and releasing component, and a telescopically movable tape adsorption component; the two cooperate to complete the automated process of tape feeding and bonding the tape and the paper tape and then sending them into the coil reel together, without manual participation, improving the coil material collection efficiency and quality. At the same time, standby tape feeding mechanisms, paper tape feeding mechanisms, and coil feeding mechanisms are provided to quickly switch in case of failure, so as to realize the continuous operation without stopping of the entire material collection equipment, and thus will not affect the safety of the material collection process of continuously processed products.
[0067] The above only further illustrates the technical content of the present invention with examples for the convenience of readers to understand more easily, but it does not mean that the implementation manners of the present invention are limited thereto. Any technical extension or re-creation made according to the present invention is protected by the present invention. The protection scope of the present invention shall be subject to the claims.
Claims
1. An automatic material receiving device for continuously processing products, characterized in that, Including: A controller, a base, a feeding mechanism, a coil feeding mechanism, a paper tape feeding mechanism, and an adhesive tape feeding mechanism connected to the base; the paper tape feeding mechanism is used to release the collected paper tape to the coil feeding mechanism as required; the adhesive tape feeding mechanism is used to send out the adhesive tape and send it into the coil feeding mechanism together with the paper tape after bonding; the coil feeding mechanism is used to wind the incoming materials sent by the feeding mechanism and the paper tape conveyed by the paper tape feeding mechanism around the collecting tray at intervals, and the collecting tray is controlled by the coil feeding mechanism to rotate for collecting materials; The feeding mechanism is used to convey the continuously processed products to the coil feeding mechanism; Among them, the paper tape feeding mechanism includes: a paper tape feeding tray for placing the coiled paper tape, a connecting arm connected to the paper tape feeding tray, a paper tape pre-tensioning component, a paper tape clamping and releasing component, and an adhesive assisting component connected to the connecting arm; the adhesive assisting component includes: an assisting cylinder connected to the connecting arm, an assisting baffle connected to the telescopic end of the assisting cylinder, and the paper tape feeding mechanism further includes: a tape pulling component and a paper tape shearing component connected to the connecting arm, the tape pulling component includes: a tape pulling cylinder and a tape pulling arm controlled by the lifting action of the tape pulling cylinder, the paper tape shearing component includes: a shearing cylinder and scissors controlled by the opening and closing action of the shearing cylinder; the tape pulling component is used to pull the paper tape downward after one collection is completed, and the paper tape shearing component is used to cut the paper tape at a set position after the tape pulling component pulls the paper tape downward. When the paper tape is cut to complete the collection of one collecting tray, the adhesive tape feeding mechanism includes: a connecting plate, an adhesive tape feeding tray connected to the connecting plate, a first clamping and releasing component, a second clamping and releasing component for clamping the end of the adhesive tape roll, and an adhesive tape shearing component located between the first clamping and releasing component and the second clamping and releasing component; a telescopic adhesive tape adsorption component is further provided on the connecting plate, and the adhesive tape adsorption component includes a suction cup. When the suction cup is controlled to move a first stroke, the adhesive tape stretched and fixed on the first clamping and releasing component and the second clamping and releasing component is adsorbed and fixed; when the suction cup is controlled to move a second stroke, the adhesive tape cut by the adhesive tape shearing component is moved to the adhesive assisting component, and the adhesive assisting component and the suction cup approach each other so that the adhesive tape and the paper tape are bonded and fixed to each other. The coil feeding mechanism includes: a coil feeding turntable, a baffle plate coaxially arranged with the coil feeding turntable, a turntable motor for driving the coil feeding turntable to rotate, and a baffle plate motor for driving the baffle plate to rotate. The collecting tray for winding materials is controlled by the coil feeding turntable to rotate, and the coil feeding mechanism is swingably connected to a column, and a telescopic cylinder is further connected to the column; The working process of the automatic collecting equipment for continuously processed products is as follows: First step, in the initial state, the paper tape is manually passed through the paper tape pre-tensioning component, and the end of the paper tape is fixed by the paper tape clamping and releasing component. The paper tape pre-tensioning component acts to pre-tension the paper tape by a certain length; Step 2: Meanwhile, the tape feeding mechanism operates to pull out and cut the tape into a set length, and the tape is adsorbed by the tape adsorption component. Then, the tape adsorption component adsorbs the cut tape and moves it forward to the bonding auxiliary component to complete the bonding of the tape to the end of the paper tape. At this time, part of the tape is bonded to the paper tape, and one end is reserved for bonding to the receiving tray for later use; Step 3: The tape adsorption component continues to move forward, sending the bonded tape and paper tape into the receiving tray together, and bonding it to the receiving tray through the reserved tape; Step 4: Control the coil feeding mechanism to start, driving the coil rotating disk to rotate a certain angle so that the paper tape is wound around the receiving tray. Then, control the baffle disk to rotate in the reverse direction to stretch the paper tape in the reverse direction and form a V-shaped clamping opening with the already wound paper tape; Step 5: Control the feeding mechanism to start and continuously feed the incoming material into the V-shaped clamping opening. Under the traction force of the feeding mechanism, the end of the incoming material extends into the V-shaped clamping opening. Then, control the coil rotating disk of the coil feeding mechanism to continue rotating. At this time, the incoming material is intermittently wound around the receiving tray by the paper tape until the coiling of a single receiving tray is completed; Step 6: When the coiling of a single receiving tray is completed, the pulling component stretches the paper tape downward by a certain distance. Then, the tape feeding mechanism operates again to send out the tape to bond and fix the paper tape to the receiving tray. Finally, the paper tape cutting component cuts the paper tape; Step 7: The telescopic air cylinder drives the coil rotating disk to deflect outward to facilitate the removal of the receiving tray that has completed the material receiving.
2. The automatic material receiving device for continuously processed products according to claim 1, wherein, The paper tape pre-tensioning component includes: a front roller, a middle roller, and a rear roller that are vertically arranged in parallel. Among them, the front roller and the rear roller are connected to the connecting arm, the middle roller is controlled by a roller telescopic driving mechanism, and the roller telescopic driving mechanism is connected to the connecting arm. The paper tape on the paper tape feeding tray passes through the gaps between the front roller, the middle roller, and the rear roller in a V shape. When pre-tensioning the paper tape, the roller telescopic driving mechanism drives the middle roller to move away from the front roller or the rear roller so that the paper tape is quickly pulled out from the paper tape feeding tray.
3. The automatic material receiving device for continuously processed products according to claim 2, characterized in that, The paper tape clamping and placing component includes: a clamping and placing air cylinder connected to the connecting arm, a rubber block connected to the telescopic end of the clamping and placing air cylinder, and a baffle corresponding to the rubber block. The baffle is connected to the connecting arm. A gap for passing the paper tape is formed between the rubber block and the baffle. When the paper tape pre-tensioning component pre-tensions the paper tape, the clamping and placing air cylinder drives the rubber block to approach the baffle so that the paper tape is fixed in the gap.
4. The automatic material receiving device for continuously processed products according to claim 1, characterized in that, The first clamping and placing component is arranged near the tape feeding tray, and the second clamping and placing component is arranged far from the tape feeding tray; among them, the second clamping and placing component includes: an opening and closing jaw and a lateral driving device that drives the opening and closing jaw to move closer to or away from the first clamping and placing component.
5. The automatic material receiving device for continuously processed products according to claim 1, characterized in that, The tape adsorption assembly includes: a support plate, a driving motor connected to the support plate, a screw seat drivingly connected to the output shaft of the driving motor, a screw screwed into the screw seat, and the suction cup connected to the front end of the screw. At least one guide rod is further provided on the suction cup, and the guide rod passes through the support plate. The suction cup is controlled by the driving motor to drive the screw to rotate synchronously and perform telescopic movement guided by the guide rod.
Citation Information
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