A new energy vehicle circulation control device

By setting up a circulation pipeline on the top of the new energy vehicle battery pack and connecting the cooling and heat storage components, the problem that the traditional thermal management system cannot recover waste heat is solved, the efficient cooling and waste heat utilization of the battery pack are achieved, and the energy utilization rate is improved.

CN116632416BActive Publication Date: 2025-09-19CAS NEW ENERGY TECH CO LTD +1
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Patent Information

Application Number
CN202310599927.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-25
Publication Date
2025-09-19
Estimated Expiration
2043-05-25

AI Technical Summary

Technical Problem

The thermal management system of traditional new energy vehicle battery boxes can only provide cooling and cannot recycle waste heat, resulting in energy waste.

Method used

A circulation control device for new energy vehicles is designed. By setting a circulation pipeline on the top of the battery pack, connecting the cooling component and the heat storage component, the coolant circulation is used to cool and heat the battery pack. After the coolant heats up during the cooling process, it is exchanged and stored in the energy exchange pipeline, and the waste heat is used to heat the battery pack.

Benefits of technology

It achieves efficient cooling of the battery pack and waste heat recovery, improves energy utilization, and saves energy and is environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of temperature control technology, and specifically relates to a circulation control device for new energy vehicles, which comprises: a pair of clamps attached to a battery pack, both ends of the pair of clamps being fixedly connected to a heat conducting plate, the heat conducting plate being located at the top of the battery pack, a limiting groove being provided in the heat conducting plate, and a circulation pipe being provided inside the limiting groove; a first group of valves being provided on a heat storage component connecting pipeline, a second group of valves being provided on an internal flow pipeline of the heat storage component, a third group of valves being provided on an external flow pipeline of the heat storage component, and a fourth group of valves being provided on an external flow pipeline of the cooling component. When the battery pack needs to be heated, the heat flow inside the heat storage component can be drawn out to heat the battery pack, thereby realizing secondary utilization of energy and saving energy and protecting the environment.
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Description

Technical Field

[0001] The present invention relates to the technical field of temperature control, and in particular to a circulation control device for a new energy vehicle. Background Art

[0002] In order to improve the driving range of new energy vehicles, the energy density of the internal battery is increasingly required. The space occupied by each battery box is very compressed to accommodate more battery components. The battery and thermal management system are appropriately adjusted according to the needs of new energy vehicles. However, the traditional battery box and battery liquid cooling pipe assembly adopt a split design. Figure 1 and Figure 2 As shown in the , the thermal management system includes: multiple interconnected and structurally identical liquid cooling plates, each with four sides reserved for connecting to other liquid cooling plates. The corresponding battery thermal management system, when in use, only provides cooling and cannot recycle or recycle excess heat energy. Therefore, this application proposes a circulation control device for new energy vehicles. Summary of the Invention

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid blurring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0004] In view of the above problems and / or the problems existing in the existing new energy vehicle circulation control devices, the present invention is proposed.

[0005] The present invention provides a new energy vehicle circulation control device, which includes:

[0006] A pair of clamps are attached to the battery pack, and both ends of the pair of clamps are fixedly connected to a heat conducting plate. The heat conducting plate is located at the top of the battery pack, and a limiting groove is defined in the heat conducting plate. A circulation pipe is provided inside the limiting groove.

[0007] The heat storage component connecting pipeline is provided with a first group of valves, the heat storage component internal flow pipeline is provided with a second group of valves, the heat storage component external flow pipeline is provided with a third group of valves, and the cooling component external flow pipeline is provided with a fourth group of valves;

[0008] Slide grooves are provided on both sides of the heat conducting plate, and guide rails are slidably connected inside the slide grooves. A clamping plate is fixedly connected to the guide rails, and a clamping block is fixedly connected to the bottom end of the clamping plate. The clamping block is clamped inside the limiting groove.

[0009] The above technical solution is preferred, in which a rotating shaft is fixedly connected to both sides of the clamping plate, a limiting plate is rotatably connected to the rotating shaft, a fixing column is fixedly connected to the limiting plate, a card slot is opened on the limiting plate, the card slot is clamped on the shaft pin, and the shaft pin is fixedly connected to both sides of the heat conduction plate.

[0010] The above technical solution is preferred, and the circulation pipeline is arranged at the top of the battery pack. The circulation pipeline includes a circulation pipe, an internal flow pipeline, a pump, a heat storage component connecting pipeline, a heat storage component internal flow pipeline, a return pipe, a heat storage component outflow pipeline and a cooling component outflow pipeline. The internal flow pipeline is arranged at one end of the circulation pipe, and a pump is arranged on the internal flow pipeline. The heat storage component connecting pipeline and the heat storage component internal flow pipeline are arranged at the tail end of the circulation pipe. The return pipe is arranged at the other end of the circulation pipe, and the heat storage component outflow pipeline and the cooling component outflow pipeline are arranged on the return pipe.

[0011] Preferably, the above technical solution is that the cooling component is connected to the outflow pipeline of the cooling component.

[0012] Preferably, the above technical solution is that the pump machine adopts a circulation pump, and the circulation pump is connected to the internal flow pipeline through a flange.

[0013] Preferably, the above technical solution is such that the first valve group, the second valve group, the third valve group and the fourth valve group are all electrically controlled valves.

[0014] Preferably, the above technical solution is that the cooling component and the inner wall of the heat-resistant container are both provided with heat-insulating pads.

[0015] The above technical solution is preferred, the heat storage component is connected between the internal flow pipeline of the heat storage component and the external flow pipeline of the heat storage component, the heat storage component includes a heat resistance container and an energy exchange pipeline, the two side walls of the heat resistance container are respectively connected to the internal flow pipeline of the heat storage component and the external flow pipeline of the heat storage component, the energy exchange pipeline is provided in the inner cavity of the heat resistance container, and the two ends of the energy exchange pipeline are respectively connected to the heat storage component connecting pipeline and the cooling component.

[0016] The beneficial effects of the present invention are as follows: a circulation pipeline is arranged on the top of the battery pack, and a cooling component and a heat storage component are connected to the circulation pipeline. When the battery pack needs to be cooled, the coolant in the cooling component is driven to circulate by a pump. The coolant circulates through the circulation pipe, the internal flow pipe, the heat storage component connecting pipe, the energy exchange pipe, the cooling component, the cooling component outflow pipe, the return pipe and the circulation pipe in turn, taking away the heat from the battery pack and realizing the cooling of the battery pack. During the cooling process, the temperature of the coolant will rise, and the heated coolant will exchange heat through the energy exchange pipe, so that the liquid in the heat storage component will be heated and the liquid in the energy exchange pipe will be cooled. The internal liquid will be stored in heat by the heat storage component. When the battery pack needs to be heated, the heat flow inside the heat storage component can be sucked out to heat the battery pack, thereby realizing the secondary utilization of energy and energy saving and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:

[0018] Figure 1 It is a schematic diagram of the shaft side structure of the prior art;

[0019] Figure 2 This is a schematic diagram of the axial connection structure of the circulation pipeline in the prior art;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the limiting groove of the present invention;

[0021] Figure 4 This is a schematic diagram of the plane connection structure of the circulation pipeline of the present invention;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the clamping plate of the present invention;

[0023] Figure 6 This is a schematic diagram of the three-dimensional structure of the clamping plate of the present invention when viewed from above;

[0024] Figure 7 For the present invention Figure 6 Enlarged structural diagram at point A in the middle. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0028] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0029] like Figures 3 to 7 As shown, the present invention provides a new energy vehicle circulation control device, a circulation pipeline is arranged on the top of the battery pack, and a cooling component and a heat storage component are connected to the circulation pipeline. When the battery pack needs to be cooled, the coolant in the cooling component is driven to circulate by a pump, and the coolant circulates through the circulation pipe, the internal flow pipe, the heat storage component connecting pipe, the energy exchange pipe, the cooling component, the cooling component outflow pipe, the return pipe and the circulation pipe in turn, taking away the heat from the battery pack, thereby realizing the cooling of the battery pack. During the cooling process, the temperature of the coolant will rise, and the heated coolant will exchange heat through the energy exchange pipe, so that the liquid in the heat storage component will rise in temperature and the liquid in the energy exchange pipe will cool down at the same time. The internal liquid will store heat through the heat storage component. When the battery pack needs to be heated, the heat flow in the heat storage component will be directly extracted to supply heat to the battery pack, thereby realizing the recovery and utilization of waste heat. Please refer to Figure 1-Figure 3 , including: a battery pack 100, a circulation pipeline 200, a cooling component 300 and a heat storage component 400.

[0030] The battery pack 100 adopts a modular splicing power supply;

[0031] The circulation pipeline 200 is arranged at the top of the battery pack 100. The circulation pipeline 200 includes a circulation pipe 210, an internal flow pipeline 220, a pump 230, a heat storage assembly connecting pipeline 240, a heat storage assembly internal flow pipeline 250, a return pipe 260, a heat storage assembly outflow pipeline 270, and a cooling assembly outflow pipeline 280. The internal flow pipeline 220 is arranged at one end of the circulation pipe 210, and the pump 230 is arranged on the internal flow pipeline 220. The heat storage assembly connecting pipeline 240 and the heat storage assembly internal flow pipeline 250 are arranged at the tail end of the circulation pipe 210. The return pipe 260 is arranged at the other end of the circulation pipe 210, and the heat storage assembly outflow pipeline 270 and the cooling assembly outflow pipeline 280 are arranged on the return pipe 260.

[0032] A first set of valves 241 is provided on the heat storage component connecting pipeline 240, a second set of valves 251 is provided on the heat storage component inflow pipeline 250, a third set of valves 271 is provided on the heat storage component outflow pipeline 270, and a fourth set of valves 281 is provided on the cooling component outflow pipeline 280. The first set of valves 241, the second set of valves 251, the third set of valves 271 and the fourth set of valves 281 are all electrically controlled valves.

[0033] The pump 230 is a circulating pump, which is connected to the internal flow pipeline 220 through a flange. The pump 230 drives the liquid flow inside the pipeline and the box body to circulate, and the heat of the liquid flow is transferred through the pipeline to achieve heat exchange.

[0034] The cooling component 300 is connected to the cooling component outflow pipeline 280. A semiconductor refrigeration component is set inside the cooling component 300. When the temperature of the coolant inside the cooling component 300 rises, the coolant is cooled by the refrigeration component to ensure the cooling effect.

[0035] The heat storage component 400 is connected between the heat storage component internal flow pipeline 250 and the heat storage component external flow pipeline 270. The heat storage component 400 includes a heat resistance container 410 and an energy exchange pipeline 420. The two side walls of the heat resistance container 410 are respectively connected to the heat storage component internal flow pipeline 250 and the heat storage component external flow pipeline 270. The energy exchange pipeline 420 is set in the inner cavity of the heat resistance container 410, and the two ends of the energy exchange pipeline 420 are respectively connected to the heat storage component connecting pipeline 240 and the cooling component 300.

[0036] A heat insulation board is provided on the top of the circulation pipe 210, and the cooling component 300 and the heat storage component 400 are both provided on the top of the heat insulation board to prevent the heat on the circulation pipe 210 from being transferred to the cooling component 300 and the heat storage component 400.

[0037] The cooling assembly 300 and the inner wall of the heat-resisting container 410 are both provided with heat-insulating pads to improve the heat-insulating effect.

[0038] A pair of clamps 110 are attached to the battery pack 100, and both ends of the pair of clamps 110 are fixedly connected to the heat conducting plate 120. The heat conducting plate 120 is located at the top of the battery pack 100. A limiting groove 130 is provided in the heat conducting plate 120, and a circulation pipe 210 is provided inside the limiting groove 130.

[0039] The heat generated by the battery pack 100 during operation can be transferred to the circulation pipe 210 through the heat conducting plate 120 , and the coolant inside the circulation pipe 210 can quickly cool down the battery pack 100 , thereby increasing the cooling efficiency.

[0040] Slide grooves 140 are provided on both sides of the heat conducting plate 120 , and a guide rail 150 is slidably connected inside the slide groove 140 . A clamping plate 160 is fixedly connected to the guide rail 150 . A clamping block 170 is fixedly connected to the bottom end of the clamping plate 160 , and the clamping block 170 is clamped inside the limiting groove 130 .

[0041] By using the limiting groove 130 in conjunction with the clamping block 170 , the circulation pipe 210 can be tightly attached to the heat conducting plate 120 , thereby avoiding the phenomenon of a gap between the circulation pipe 210 and the heat conducting plate 120 .

[0042] The two sides of the clamping plate 160 are fixedly connected with a rotating shaft 171, and the rotating shaft 171 is rotatably connected to a limiting plate 172, and the limiting plate 172 is fixedly connected to a fixing column 173. The limiting plate 172 is provided with a card slot 174, and the card slot 174 is clamped on the shaft pin 175, and the shaft pin 175 is fixedly connected to both sides of the heat conducting plate 120.

[0043] When it is necessary to remove the clamping plate 160 to disassemble the circulation pipe 210, pull the fixing column 173 upward to disengage the axle pin 175 from the slot 174, and then push the clamping plate 160 to disengage the guide rail 150 from the slide groove 140, thereby facilitating the disassembly of the circulation pipe 210.

[0044] During specific use, when cooling is required, the second valve group 251 and the third valve group 271 are closed, and the first valve group 241 and the fourth valve group 281 are opened. The pump 230 drives the liquid flow in the cooling component 300 to circulate. The liquid flows through the circulation pipe 210, the internal flow pipe 220, the heat storage component connecting pipe 240, the energy exchange pipe 420, the cooling component 300, the cooling component external flow pipe 280, the return pipe 260 and the circulation pipe 210 in sequence to achieve circulation. The circulating coolant takes away the heat generated by the battery pack 100 at work to achieve cooling. During the process, the energy exchange pipe 420 transfers the heat of the internally circulating coolant to the coolant inside the heat storage component 400, heats the coolant stored in the heat storage component 400, and realizes the recovery and utilization of waste heat.

[0045] When heating is required, the second valve group 251 and the third valve group 271 are opened, and the first valve group 241 and the fourth valve group 281 are closed, so that the pump 230 drives the liquid flow in the heat storage assembly 400 to circulate, so that the liquid flow passes through the heat storage assembly 400, the heat storage assembly outflow pipeline 270, the return liquid pipe 260, the circulation pipe 210, the internal flow pipeline 220, the heat storage assembly internal flow pipeline 250 and the heat storage assembly 400 to circulate, thereby heating the battery pack 100 and preventing the battery activity from being affected by the low temperature in winter.

[0046] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A new energy vehicle circulation control device, characterized in that: include: A circulation pipeline is provided at the top of the battery pack. The circulation pipeline includes a circulation pipe, an internal flow pipeline, a pump, a heat storage component connecting pipeline, a heat storage component internal flow pipeline, a liquid return pipe, a heat storage component outflow pipeline, and a cooling component outflow pipeline. The internal flow pipeline is provided at one end of the circulation pipe, on which a pump is provided, and the heat storage component connecting pipeline and the heat storage component internal flow pipeline are provided at the tail end of the internal flow pipeline. The liquid return pipe is provided at the other end of the circulation pipe, on which the heat storage component outflow pipeline and the cooling component outflow pipeline are provided; a cooling component, connected to an outflow pipeline of the cooling component; A heat storage component is connected between the internal flow pipeline of the heat storage component and the external flow pipeline of the heat storage component. The heat storage component includes a heat resistance container and an energy exchange pipeline. The two side walls of the heat resistance container are respectively connected to the internal flow pipeline of the heat storage component and the external flow pipeline of the heat storage component. The energy exchange pipeline is set in the inner cavity of the heat resistance container. The two ends of the energy exchange pipeline are respectively connected to the heat storage component connecting pipeline and the cooling component; A pair of clamps are attached to the battery pack, and both ends of the pair of clamps are fixedly connected to a heat conducting plate. The heat conducting plate is located at the top of the battery pack, and a limiting groove is defined in the heat conducting plate. A circulation pipe is provided inside the limiting groove. The heat storage component connecting pipeline is provided with a first group of valves, the heat storage component internal flow pipeline is provided with a second group of valves, the heat storage component external flow pipeline is provided with a third group of valves, and the cooling component external flow pipeline is provided with a fourth group of valves; Slide grooves are provided on both sides of the heat conducting plate, and guide rails are slidably connected inside the slide grooves. A clamping plate is fixedly connected to the guide rails, and a clamping block is fixedly connected to the bottom end of the clamping plate. The clamping block is clamped inside the limiting groove.

2. A new energy vehicle circulation control device according to claim 1, characterized in that: The two sides of the clamping plate are fixedly connected with a rotating shaft, the rotating shaft is rotatably connected with a limit plate, the limit plate is fixedly connected with a fixing column, the limit plate is provided with a card slot, the card slot is clamped on the shaft pin, and the shaft pin is fixedly connected to both sides of the heat conducting plate.

3. A new energy vehicle circulation control device according to claim 1, characterized in that: The pump machine adopts a circulation pump, and the circulation pump is connected to the internal flow pipeline through a flange.

4. A new energy vehicle circulation control device according to claim 1, characterized in that: The first valve group, the second valve group, the third valve group and the fourth valve group are all electrically controlled valves.

5. A new energy vehicle circulation control device according to claim 1, characterized in that: The cooling component and the inner wall of the heat-resistant container are both provided with heat-insulating pads.

Citation Information

Patent Citations

  • Hot water supply system and method thereof

    CN101532700A

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    CN107732371A