Full-automatic multifunctional vertical wire integrated packaging system

The fully automated, multi-functional vertical integrated wire packaging system solves the problems of complex wrapping tape fixing, inconvenient material transfer, and discontinuous weighing and labeling during wire packaging, achieving automated and highly efficient wire packaging operations.

CN116639308BActive Publication Date: 2026-05-05GUANGDONG SIAO INTELLIGENT TECH CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGDONG SIAO INTELLIGENT TECH CO LTD
Filing Date
2023-04-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

The existing wire packaging process suffers from problems such as complicated winding and fixing operations, high operator risks, inconvenient material transfer due to the horizontal nature of the packaging machine, and the inability to achieve continuous transfer, weighing, and labeling.

Method used

Design a fully automatic, multi-functional vertical wire integrated packaging system, including a clamping and moving frame, a vertical packaging machine feeding mechanism, a cylinder-controlled centering and clamping mechanism, a labeling mechanism, and a weighing and lifting hook, to realize automatic winding, labeling, and weighing of wire, and to achieve continuous transfer through a lifting mechanism and a feeding mechanism.

Benefits of technology

It has enabled automated operation of wire packaging, improved packaging efficiency, simplified operation process, reduced personnel risk, and enabled continuous transfer, weighing and labeling.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of wire packaging technology and proposes a fully automatic multi-functional vertical integrated wire packaging system. The system includes a base frame, a bottom rail, and a clamping and moving frame. The bottom rail is mounted on the base frame, and the clamping and moving frame is slidably disposed on the bottom rail. It also includes a vertical packaging machine feeding mechanism mounted on the base frame, a cylinder-controlled centering and clamping mechanism mounted on the vertical packaging machine feeding mechanism, a labeling mechanism mounted on the base frame, a bottom slide rail disposed on one side of the labeling mechanism, and a product placement rack slidably disposed on the bottom slide rail. This technical solution solves the problem in existing wire packaging processes where continuous transfer, weighing, labeling, and placement are not possible after packaging.
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Description

Technical Field

[0001] This invention relates to the field of wire packaging technology, specifically to a fully automatic multi-functional vertical integrated wire packaging system. Background Technology

[0002] In modern industrial production, various types of wires are used, so the demand for wires is relatively large. After the wires are produced, they are first wound to form a circular bundle. After the wires are wound into bundles, the outside of the bundles is further braided to ensure that the bundles do not loosen again. The existing wire bundle braiding is done by a robotic arm. Since the bundles are circular, when braiding the bundles, the wrapping tape needs to wrap around the thickness of the coils of the bundles. Before the existing winding device winds the bundles, one end of the wrapping tape is first wrapped around the bundles multiple times to fix them before the winding device is started to wind the bundles.

[0003] The above solution has the following drawbacks: 1. Before the winding device can wind the wire bundle, the operator needs to enter the wire bundle placement station, then wind and fix one end of the winding tape to the wire bundle, and then return to the winding device operation station to start the device, which increases the operation time; 2. The operator needs to enter the wire bundle placement station to wind the tape, which increases the operator's work risk and workload.

[0004] Most existing packaging machines are horizontal in structure, which makes it inconvenient to transport bundled materials, making it impossible to form a continuous packaging and transfer process, thus affecting production efficiency.

[0005] In the existing technology, during the wire packaging process, it is not possible to continuously transfer, weigh, label, and place the wires after packaging. Summary of the Invention

[0006] This invention proposes a fully automatic, multi-functional vertical wire integrated packaging system, which solves the problem in the existing wire packaging process that it is impossible to continuously transfer, weigh, label, and place the wires after packaging.

[0007] The technical solution of the present invention is as follows:

[0008] A fully automatic, multi-functional vertical wire integrated packaging system includes a base frame, a base rail, and a clamping movable frame. The base rail is mounted on the base frame, and the clamping movable frame is slidably disposed on the base rail.

[0009] It also includes,

[0010] A feeding mechanism for a vertical packaging machine, which is mounted on the base frame.

[0011] A cylinder-controlled centering and clamping mechanism is mounted on the feeding mechanism of the vertical packaging machine.

[0012] A labeling mechanism, which is mounted on the base frame.

[0013] A bottom slide rail is provided on one side of the labeling mechanism.

[0014] The product placement rack is slidably mounted on the bottom slide rail.

[0015] As a further technical solution, the feeding mechanism of the vertical packaging machine includes,

[0016] Support frame,

[0017] Back plate, which is mounted on the support frame.

[0018] A woven strap, which is rotatably mounted on the back plate.

[0019] Externally powered rollers are provided on the back plate.

[0020] Internally powered rollers are provided on the back plate.

[0021] A moving coil is disposed between the external power roller and the external power roller. In the initial state, the notch of the moving coil faces downward.

[0022] Guide rollers, a plurality of guide rollers are arranged on the side of the moving coil away from the moving coil.

[0023] As a further technical solution, a limiting cover plate is also included. The limiting cover plate is installed on the back plate and covers the upper side of the woven belt. One end of the limiting cover plate is rotatably mounted on the back plate via a torsion spring shaft.

[0024] As a further technical solution, a lifting mechanism is also included, which is mounted on the back plate, and the back plate is mounted on the lifting end of the lifting mechanism;

[0025] The lifting mechanism includes,

[0026] A lifting motor is mounted on the supporting vertical frame.

[0027] A sprocket assembly, which is drivenly connected to the output shaft of the lifting motor.

[0028] Mounting bracket, which is mounted on the chain of the sprocket assembly.

[0029] Two sliding seats are provided, one on each side of the back plate.

[0030] The first limiting slide rail is provided in two parts, which are respectively installed on both sides of the back plate, and the sliding seat is slidably installed on the first limiting slide rail.

[0031] As a further technical solution, a feeding mechanism is also included, which is mounted on the back plate;

[0032] The feeding mechanism includes,

[0033] Mounting housing, which is mounted on the back plate.

[0034] A first telescopic drive component is installed in the mounting housing, with its telescopic end facing the moving coil.

[0035] A first mounting plate is installed on the telescopic end of the first telescopic drive component.

[0036] The second telescopic drive component is mounted on the first mounting plate.

[0037] A bidirectional telescopic drive component is mounted on the telescopic end of the second telescopic drive component.

[0038] There are two second mounting plates, which are respectively mounted on the upper and lower telescopic ends of the bidirectional telescopic drive component.

[0039] The clips are provided in two parts, and the two clips are respectively fixed to the two second mounting plates.

[0040] It also includes a cable chain, one end of which is connected to the mounting housing, and the other end of which is connected to the telescopic end of the first telescopic drive component.

[0041] As a further technical solution, the cylinder-controlled centering and clamping mechanism includes a mounting bracket and a third telescopic drive component. The mounting bracket is mounted on the back plate, and the third telescopic drive component is mounted on the mounting bracket.

[0042] It also includes,

[0043] A clamping control assembly is mounted on the mounting bracket, and the power end of the clamping control assembly is connected to the telescopic end of the third telescopic drive component.

[0044] Two material-stopping rollers are provided, and the two material-stopping rollers are respectively installed on the two moving ends of the clamping control assembly;

[0045] The clamping control assembly includes...

[0046] The first limiting slide rod has both ends fixed to the mounting bracket.

[0047] The second limiting slide rod has both ends fixed to the mounting bracket.

[0048] A first movable slide block is slidably mounted on the first limiting slide rod and the second limiting slide rod.

[0049] A first rack, one end of which is fixed to the first movable slide.

[0050] A fixed base is fixedly disposed in the middle of the first limiting slide rod and the second limiting slide rod. A slide rail seat is provided at both the upper and lower parts of the fixed base. The first rack is slidably connected to the slide rail seat at the upper part of the fixed base.

[0051] A gear, rotatably mounted in the middle of the fixed base, has its upper end meshing with the first rack.

[0052] The second movable slide block is slidably disposed on the first limiting slide rod and the second limiting slide rod.

[0053] The second rack has one end fixed to the second movable slide block, and the lower end of the gear meshes with the second rack. The second rack is slidably connected to the slide rail seat at the lower part of the fixed seat.

[0054] The two stop rollers are respectively disposed at the lower part of the first movable slide and the lower part of the second movable slide.

[0055] The third telescopic drive component is a telescopic cylinder;

[0056] Each of the material-stopping rollers is connected to a rocker arm, and the two rocker arms are respectively rotatably mounted on the lower part of the first movable slide and the second movable slide via a fixed rotating shaft;

[0057] The material-stopping roller is rotatably connected to the swing arm.

[0058] As a further technical solution, the lower part of the first movable slide and the second movable slide each have an arc-shaped through groove, and a limiting rod is slidably arranged in each arc-shaped through groove. The limiting rod passes through the swing rod, and a card seat is connected to each of the two limiting rods on opposite sides. A hand lever is arranged on each of the two card seats on opposite sides.

[0059] The inner wall of the arc-shaped through groove at the lower part of the first and second movable slides contacts the surface of the limiting rod and has a damping effect.

[0060] As a further technical solution, the labeling mechanism includes a movable carrier frame, a third mounting plate, and a label printer. The carrier frame is mounted on the base frame, and the label printer is mounted on one side of the movable carrier frame via the third mounting plate.

[0061] It also includes,

[0062] The guide rails are provided in pairs and are mounted on the two side frames of the movable support frame.

[0063] An electrically operated mobile platform, which is slidably mounted on two guide rails.

[0064] The fourth telescopic drive component is horizontally movably mounted on the electric moving platform.

[0065] A label adsorption assembly is installed on the telescopic end of the fourth telescopic drive component;

[0066] It also includes a second limiting slide rail and an electric slide block. The second limiting slide rail is horizontally mounted on the electric moving platform, and the electric slide block is slidably disposed on the second limiting slide rail.

[0067] The label adsorption assembly is an electric suction cup assembly;

[0068] The upper surface of the third mounting plate has a free area on the side near the movable support frame for temporarily storing the labels printed by the label printer. The label printer's outlet faces this free area.

[0069] It also includes a lifting assembly and a weighing lifting hook. The lifting assembly is installed on the electric moving platform, and the weighing lifting hook is installed on the lifting end of the lifting assembly. The weighing lifting hook is used to hook and lift the coiled product.

[0070] The weighing lifting hook is equipped with an integrated weighing sensor.

[0071] It also includes a material arrival detection component, which includes a mounting frame and a sensor trigger. The mounting frame is mounted on the electric moving platform, and the sensor trigger is a long rod-shaped component mounted on the lower part of the mounting frame.

[0072] As a further technical solution, a material hooking and weighing mechanism is also included, which includes a lifting drive component.

[0073] It also includes,

[0074] A weighing hook, used to hook up and weigh materials, is disposed at the lifting end of the lifting drive component.

[0075] A weighing sensor, wherein the weighing sensor is mounted on the weighing hook;

[0076] It also includes a fixing hook, which is installed on the lifting end of the lifting drive component. The fixing hook is located below the weighing sensor, and the weighing sensor is installed on the fixing hook. The upper end of the weighing sensor is connected to the weighing hook.

[0077] It also includes a fixing plate, on which the lifting drive component is mounted, and the fixing plate is mounted on the base frame.

[0078] As a further technical solution, it also includes a fourth mounting plate and a connecting frame. The fourth mounting plate is mounted on the lifting end of the lifting drive component, the connecting frame is mounted on the fourth mounting plate, the weighing hook is mounted on the connecting frame, and the fixing hook is fixedly connected to the connecting frame.

[0079] The weighing hook is slidably mounted on the connecting frame;

[0080] It also includes limiting rods, of which several are provided. The limiting rods are fixed to the fourth mounting plate and are slidably disposed in the sliding holes of the fixed plate.

[0081] The working principle and beneficial effects of this invention are as follows:

[0082] In this invention, the wire is placed on a clamping moving frame, which moves along the bottom rail to clamp the wire bundle and transfer it to the lower side of the feeding mechanism of the vertical packaging machine. Then, the feeding mechanism of the vertical packaging machine wraps the wire bundle. After packaging, the labeling mechanism labels and weighs the bundle. Finally, the product is transferred to the product placement rack. This invention realizes the entire process of packaging wire after it is bundled, achieving automated operation of wire packaging and improving packaging efficiency.

[0083] When wrapping the bundled wire, the braided tape is installed in the designated position. The bundle is then conveyed to the area below the moving coil via a conveyor mechanism, ensuring the notch of the moving coil is aligned with the bundle. The lifting motor then drives the sprocket assembly to rotate. The sprocket assembly, via the mounting base, moves the back plate downwards. The back plate slides downwards on the first limit rail via a sliding seat, causing the moving coil to descend to the designated position and stop. At this point, the bundled wire is positioned between the notches of the moving coil. The braided tape is then pulled out and fixed onto the corresponding guide roller. The outer and inner power rollers are then rotated, causing the moving coil between them to rotate. The moving coil drives the guide roller to rotate, and as the guide roller rotates, the braided tape fixed on it wraps around the bundled wire. As the bundled wire rotates, its outer surface is gradually wrapped, completing the packaging.

[0084] When using this cylinder to control the centering and clamping mechanism, the third telescopic drive component retracts, causing the first movable slide to slide on the first and second limit slide rods. This simultaneously drives the first rack to move, which in turn meshes with the gear to rotate. The gear then drives the second rack to move, which in turn drives the second movable slide to slide on the first and second limit slide rods. Consequently, the first and second movable slides respectively drive a rocker arm and a stop roller to move, causing the two stop rollers to move closer to each other and clamp the roll of material from both sides to center it, thus achieving the function of proper centering. Attached Figure Description

[0085] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0086] Figure 1 This is a schematic diagram of the fully automatic multi-functional vertical wire integrated packaging system of the present invention;

[0087] Figure 2 This is a partial structural diagram of the fully automatic multifunctional vertical wire integrated packaging system of the present invention;

[0088] Figure 3 This is a schematic diagram of a second partial structure of the fully automatic multifunctional vertical wire integrated packaging system of the present invention;

[0089] Figure 4 This is a schematic diagram of the first structure of the feeding mechanism of the vertical packaging machine of the present invention;

[0090] Figure 5 This is a schematic diagram of the second structure of the feeding mechanism of the vertical packaging machine of the present invention;

[0091] Figure 6 This is a schematic diagram of the third structure of the feeding mechanism of the vertical packaging machine of the present invention;

[0092] Figure 7This is a schematic diagram of the fourth structure of the feeding mechanism of the vertical packaging machine of the present invention;

[0093] Figure 8 This is a schematic diagram of the first structure of the cylinder-controlled centering and clamping mechanism in this invention;

[0094] Figure 9 This is a schematic diagram of the second structure of the cylinder-controlled centering and clamping mechanism in this invention;

[0095] Figure 10 This is a schematic diagram of the third structure of the cylinder-controlled centering and clamping mechanism in this invention;

[0096] Figure 11 This is a schematic diagram of the fourth structure of the cylinder-controlled centering and clamping mechanism in this invention;

[0097] Figure 12 This is a schematic diagram of the first structure of the labeling mechanism in this invention;

[0098] Figure 13 This is a schematic diagram of the second structure of the labeling mechanism in this invention;

[0099] Figure 14 This is a schematic diagram of the first structure of the material weighing mechanism in this invention;

[0100] Figure 15 This is a schematic diagram of the second structure of the material weighing mechanism in this invention;

[0101] In the diagram: 1. Base frame; 2. Bottom rail; 3. Clamping moving frame; 4. Supporting vertical frame; 5. Lifting motor; 6. Back plate; 7. Braided belt; 8. External power roller; 9. Moving coil; 10. Guide roller; 11. Internal power roller; 12. Mounting shell; 13. First telescopic drive component; 14. First mounting plate; 15. Second telescopic drive component; 16. Bidirectional telescopic drive component; 17. Second mounting plate; 18. Clamp; 19. Limiting cover plate; 20. Sprocket assembly; 21. Mounting seat; 22. Sliding seat; 23. First limiting slide rail; 24. Cable chain; 25. Mounting frame; 26. Third telescopic drive component; 27. First limiting slide bar; 28. Second limiting slide bar; 29. ​​First moving slide block; 30. First rack; 31. Fixed seat; 32. Gear; 33. 34. Second movable slide; 35. Second rack; 36. Fixed rotating shaft; 37. Swing rod; 38. Material stop roller; 39. Limiting rod; 40. Card seat; 41. Hand lever; 42. Movable bearing frame; 43. Third mounting plate; 44. Label printer; 45. Guide rail; 46. Electric moving stage; 47. Second limiting slide rail; 48. Electric slide; 49. Fourth telescopic drive component; 50. Label adsorption assembly; 51. Lifting assembly; 52. Weighing lifting hook; 53. Mounting frame; 54. Induction trigger; 55. Roll material product; 56. Lifting drive component; 57. Fixed plate; 58. Fourth mounting plate; 59. Limiting rod; 60. Connecting frame; 61. Weighing hook; 62. Weighing sensor; 63. Fixed hook; 64. Bottom slide rail; 65. Product placement rack. Detailed Implementation

[0102] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0103] like Figures 1-15 As shown in the figure, this embodiment proposes a fully automatic multi-functional vertical wire integrated packaging system, including a base frame 1, a bottom rail 2, and a clamping moving frame 3. The bottom rail 2 is mounted on the base frame 1, and the clamping moving frame 3 is slidably disposed on the bottom rail 2.

[0104] Its characteristic is that it also includes,

[0105] A feeding mechanism for a vertical packaging machine, which is mounted on the base frame 1.

[0106] A cylinder-controlled centering and clamping mechanism is mounted on the feeding mechanism of the vertical packaging machine.

[0107] A labeling mechanism is mounted on the base frame 1.

[0108] Bottom slide rail 63, the bottom slide rail 63 is disposed on one side of the labeling mechanism.

[0109] Product placement rack 64 is slidably mounted on bottom slide rail 63.

[0110] In this embodiment, the wire is first placed on the clamping moving frame 3. The clamping moving frame 3 moves on the bottom rail 2 to clamp the wire bundle and transfer it to the lower side of the vertical packaging machine's feeding mechanism. Then, the vertical packaging machine's feeding mechanism wraps and packages the wire bundle. After packaging, the labeling mechanism labels and weighs the bundle. Finally, the product is transferred and placed on the product placement rack 64. This realizes the entire process of packaging the wire bundle, achieving automated operation of wire packaging and improving packaging efficiency.

[0111] The feeding mechanism of the vertical packaging machine includes a supporting vertical frame 4.

[0112] Back plate 6, which is mounted on the support frame 4.

[0113] The woven tape 7 is rotatably mounted on the back plate 6.

[0114] Externally powered rollers 8 are provided on the back plate 6.

[0115] Internal power rollers 11 are provided on the back plate 6.

[0116] The moving coil 9 is disposed between the external power roller 8 and the external power roller 8. In the initial state, the notch of the moving coil 9 faces downward.

[0117] Guide rollers 10 are provided on the side of the moving coil 9 away from the moving coil 9.

[0118] It also includes a limiting cover plate 19, which is installed on the back plate 6 and covers the upper side of the braided belt 7. One end of the limiting cover plate 19 is rotatably mounted on the back plate 6 via a torsion spring shaft.

[0119] It also includes a lifting mechanism, which is mounted on the back plate 6, and the back plate 6 is mounted on the lifting end of the lifting mechanism.

[0120] The lifting mechanism includes,

[0121] The lifting motor 5 is mounted on the supporting vertical frame 4.

[0122] Sprocket assembly 20, which is drively connected to the output shaft of the lifting motor 5.

[0123] Mounting base 21, the mounting base 21 is mounted on the chain of the sprocket assembly 20.

[0124] Two sliding seats 22 are provided, and the two sliding seats 22 are respectively installed on both sides of the back plate 6.

[0125] There are two first limiting slide rails 23, which are respectively installed on both sides of the back plate 6, and the sliding seat 22 is slidably installed on the first limiting slide rails 23.

[0126] In this embodiment, when the bundle of wire needs to be wrapped and packaged, the braided tape 7 is installed at the designated position, and the bundle of wire is conveyed to the area below the moving coil 9 by the conveying mechanism, so that the notch of the moving coil 9 is aligned with the bundle of wire. Then, the lifting motor 5 is controlled to drive the sprocket assembly 20 to rotate. The sprocket assembly 20 drives the back plate 6 to move downward through the mounting base 21. The back plate 6 slides downward on the first limit slide rail 23 through the sliding seat 22, thereby lowering the position of the moving coil 9. After it falls to the designated position, it stops. At this time, the bundle of wire is located between the notches of the moving coil 9. Then, the braided tape 7 is pulled out and fixed to the corresponding guide roller 10. Then, the outer power roller 8 and the inner power roller 11 are controlled to rotate, driving the moving coil 9 between them to rotate. The moving coil 9 drives the guide roller 10 to rotate, and then the guide roller 10 wraps the braided tape 7 fixed on it to the bundle of wire during the rotation process. As the bundle of wire rotates, the outer surface of the bundle of wire is gradually wrapped, and the packaging is completed.

[0127] It also includes a feeding mechanism, which is mounted on the back plate 6.

[0128] The feeding mechanism includes,

[0129] Mounting housing 12, which is mounted on the back plate 6.

[0130] A first telescopic drive component 13 is installed in the mounting housing 12, with its telescopic end facing the moving coil 9.

[0131] The first mounting plate 14 is mounted on the telescopic end of the first telescopic drive member 13.

[0132] The second telescopic drive component 15 is mounted on the first mounting plate 14.

[0133] A bidirectional telescopic drive component 16 is mounted on the telescopic end of the second telescopic drive component 15.

[0134] There are two second mounting plates 17, which are respectively mounted on the upper and lower telescopic ends of the bidirectional telescopic drive member 16.

[0135] Clip 18, two clips 18 are provided, and the two clips 18 are respectively fixed to the two second mounting plates 17.

[0136] When feeding is required, pull out one end of the braided belt 7 and place it between the two clamps 18. Then, control the bidirectional telescopic drive 16 to retract bidirectionally, so that the two clamps 18 come closer together and clamp one end of the braided belt 7. Then, control the first telescopic drive 13 to extend, driving the clamp 18 to move through the two guide rollers 10. Then, control the second telescopic drive 15 to extend, and then the clamp 18 moves towards the moving coil 9. At this time, the clamp 18 is on the line connecting the wire bundle and the center of the moving coil 9. Then, start the moving coil 9 to rotate. During the rotation, the guide roller 10 will wrap the braided belt 7 around the wire bundle. After wrapping several times, control the two telescopic ends of the bidirectional telescopic drive 16 to extend. Then, the clamp 18 releases one end of the braided belt 7, and then controls the second telescopic drive 15 and the first telescopic drive 13 to reset in sequence, thus completing the feeding of the braided belt 7.

[0137] It also includes a cable chain 24, one end of which is connected to the mounting housing 12, and the other end of which is connected to the telescopic end of the first telescopic drive member 13.

[0138] The cylinder-controlled centering and clamping mechanism includes a mounting bracket 25 and a third telescopic drive member 26. The mounting bracket 25 is mounted on the back plate 6, and the third telescopic drive member 26 is mounted on the mounting bracket 25.

[0139] It also includes,

[0140] A clamping control assembly is mounted on the mounting bracket 25, and the power end of the clamping control assembly is connected to the telescopic end of the third telescopic drive member 26.

[0141] Two material stop rollers 37 are provided, and the two material stop rollers 37 are respectively installed on the two moving ends of the clamping control assembly.

[0142] The clamping control assembly includes...

[0143] The first limiting slide bar 27 is fixed at both ends to the mounting bracket 25.

[0144] The second limiting slide bar 28 is fixed at both ends to the mounting bracket 25.

[0145] The first movable slide block 29 is slidably disposed on the first limiting slide rod 27 and the second limiting slide rod 28.

[0146] The first rack 30, one end of which is fixedly connected to the first movable slide 29.

[0147] A fixed base 31 is fixedly disposed in the middle of the first limiting slide rod 27 and the second limiting slide rod 28. A slide rail seat is provided at both the upper and lower parts of the fixed base 31. The first rack 30 is slidably connected to the slide rail seat at the upper part of the fixed base 31.

[0148] Gear 32 is rotatably mounted in the middle of the fixed base 31, and the upper end of gear 32 meshes with the first rack 30.

[0149] The second movable slide block 33 is slidably disposed on the first limiting slide rod 27 and the second limiting slide rod 28.

[0150] The second rack 34 has one end fixed to the second movable slide block 33. The lower end of the gear 32 meshes with the second rack 34. The second rack 34 is slidably connected to the slide rail seat at the lower part of the fixed seat 31.

[0151] The two stop rollers 37 are respectively disposed at the lower part of the first movable slide 29 and the lower part of the second movable slide 33.

[0152] The third telescopic drive component 26 is a telescopic cylinder.

[0153] Each of the material-stopping rollers 37 is connected to a rocker arm 36, and the two rocker arms 36 are respectively rotatably mounted on the lower part of the first movable slide 29 and the second movable slide 33 via a fixed rotating shaft 35.

[0154] In this embodiment, when the cylinder is used to control the centering and clamping mechanism, the third telescopic drive member 26 is controlled to retract. The third telescopic drive member 26 drives the first movable slide block 29 to slide on the first limiting slide bar 27 and the second limiting slide bar 28, and synchronously drives the first rack 30 to move. The movement of the first rack 30 meshes with the gear 32 to rotate. The gear 32 synchronously drives the second rack 34 to move. The second rack 34 drives the second movable slide block 33 to slide on the first limiting slide bar 27 and the second limiting slide bar 28. Then, the first movable slide block 29 and the second movable slide block 33 respectively drive a swing arm 36 and a material stop roller 37 to move, so that the two material stop rollers 37 move closer to each other, clamping and centering the material roll product from both sides, and achieving the function of correct centering.

[0155] The material stop roller 37 is rotatably connected to the rocker arm 36, so that when the material stop roller 37 contacts the material roll product, the product will not stop due to friction. The material stop roller 37 can rotate synchronously when it contacts the material roll product, ensuring that the product can be smoothly adjusted in position.

[0156] The lower part of the first movable slide 29 and the second movable slide 33 each has an arc-shaped through groove. A limiting rod 38 is slidably arranged in each arc-shaped through groove. The limiting rod 38 passes through the swing rod 36. A card seat 39 is connected to the side of the two limiting rods 38 that are separated from each other. A hand lever 40 is arranged on the side of the two card seats 39 that are separated from each other.

[0157] The inner wall of the arc-shaped through groove at the lower part of the first movable slide 29 and the second movable slide 33 is in contact with the surface of the limiting rod 38 and has a damping effect.

[0158] In this embodiment, the direction and angle of the two guide rollers 37 can be adjusted for products of different sizes and directions. Simply move the lever 40 to move the card holder 39 and the limiting rod 38. The limiting rod 38 moves in the arc-shaped through groove, which in turn drives the swing rod 36 to rotate around the fixed rotating shaft 35, so that the swing rod 36 drives the guide rollers 37 to adjust their angle and direction.

[0159] In a stationary state, due to the damping of the inner wall of the arc-shaped through groove at the lower part of the first movable slide 29 and the second movable slide 33 and the surface of the limiting rod 38, the material blocking roller 37 can maintain a certain direction and angle without swinging, thus achieving the effect of stabilizing the material blocking roller 37.

[0160] The labeling mechanism includes a movable support frame 41, a third mounting plate 42, and a label printer 43. The support frame 41 is mounted on the base frame 1, and the label printer 43 is mounted on one side of the movable support frame 41 via the third mounting plate 42.

[0161] It also includes,

[0162] Guide rail 44, two guide rails 44 are provided, and the two guide rails 44 are installed on the two side frames of the movable support frame 41.

[0163] An electric movable stage 45 is slidably mounted on two guide rails 44.

[0164] The fourth telescopic drive member 48 is horizontally movably mounted on the electric moving platform 45.

[0165] The label adsorption component 49 is installed on the telescopic end of the fourth telescopic drive component 48.

[0166] The second limiting slide rail 46 is installed horizontally on the electric moving platform 45, and the electric slide block 47 is slidably disposed on the second limiting slide rail 46.

[0167] The label adsorption component 49 is an electric suction cup assembly.

[0168] The upper surface of the third mounting plate 42 has a free area on the side near the movable support frame 41 for temporarily storing the labels printed by the label printer 43. The discharge port of the label printer 43 faces this free area.

[0169] In this embodiment, the label printer 43 first prints and ejects the label, which falls onto the empty area on the upper surface of the third mounting plate 42 near the movable support frame 41 for temporary storage. Then, the electric slide 47 moves on the second limiting slide rail 46, causing the electric slide 47 to drive the fourth telescopic drive member 48 and the label adsorption component 49 to move. The label adsorption component 49 moves above the label, and then the fourth telescopic drive member 48 is controlled to extend, causing the label adsorption component 49 to move downward, so that the label adsorption component 49 contacts the label and picks it up. Then the fourth telescopic drive member 48 retracts, causing the label adsorption component 49 and the label to lift upward. The electric slide 47 moves in the opposite direction, thereby causing the label to leave the third mounting plate 42 and move above the product. At this time, the fourth telescopic drive member 48 extends again, causing the fourth telescopic drive member 48 and the label to move downward, pasting the label onto the product surface. This realizes automated label pasting and improves the efficiency of label pasting.

[0170] It also includes a lifting assembly 50 and a weighing lifting hook 51. The lifting assembly 50 is installed on the electric moving platform 45, and the weighing lifting hook 51 is installed on the lifting end of the lifting assembly 50. The weighing lifting hook 51 is used to hook and lift the coiled product 54.

[0171] The weighing lifting hook 51 is equipped with an integrated weighing sensor.

[0172] In this embodiment, when using the labeling mechanism, the roll product 54 is first conveyed to the position of the weighing lifting hook 51. Then, the lifting component 50 is controlled to lower the position of the weighing lifting hook 51 so that the weighing lifting hook 51 is aligned with the inner ring of the roll product 54. Then, the roll product 54 is moved closer to the weighing lifting hook 51, and finally the roll product 54 is hooked on the weighing lifting hook 51. At this time, the lifting component 50 is controlled to lift the weighing lifting hook 51 upward, lifting the roll product 54 upward. After being lifted to a certain height, the fourth telescopic drive member 48 is controlled to extend and drive the fourth telescopic drive member 48 and the label to move downward, so that the label is pasted on the surface of the roll product 54.

[0173] It also includes a material arrival detection component, which includes a mounting frame 52 and a sensor trigger 53. The mounting frame 52 is mounted on the electric moving platform 45, and the sensor trigger 53 is a long rod-shaped component that is mounted on the lower part of the mounting frame 52.

[0174] In this embodiment, the control lifting component 50 drives the weighing lifting hook 51 to lift the coil product 54 upward. After being lifted to a certain height, the coil product 54 contacts the induction trigger 53, and then the induction trigger 53 sends a signal, which proves that the coil product 54 has been lifted to the correct position.

[0175] The material weighing mechanism includes a lifting drive component 55.

[0176] It also includes,

[0177] A weighing hook 60 is used to hook up materials and weigh them. The weighing hook 60 is disposed at the lifting end of the lifting drive component 55.

[0178] A weighing sensor 61 is mounted on the weighing hook 60.

[0179] It also includes a fixing hook 62, which is installed on the lifting end of the lifting drive 55. The fixing hook 62 is located below the weighing sensor 61, and the weighing sensor 61 is installed on the fixing hook 62. The upper end of the weighing sensor 61 is connected to the weighing hook 60.

[0180] It also includes a fixing plate 56, on which the lifting drive component 55 is mounted, and the fixing plate 56 is mounted on the base frame 1.

[0181] It also includes a fourth mounting plate 57 and a connecting frame 59. The fourth mounting plate 57 is mounted on the lifting end of the lifting drive component 55, the connecting frame 59 is mounted on the fourth mounting plate 57, the weighing hook 60 is mounted on the connecting frame 59, and the fixing hook 62 is fixedly connected to the connecting frame 59.

[0182] The weighing hook 60 is slidably mounted on the connecting frame 59.

[0183] In this embodiment, when using the hook-and-weigh mechanism, the lifting drive 55 is controlled to extend downwards. Then, the lifting drive 55 drives the fourth mounting plate 57, connecting frame 59, weighing hook 60, weighing sensor 61, and fixed hook 62 to move downwards, hooking the material upwards. While the material is being hooked upwards, the weighing hook 60, under the weight of the material, slides a small distance on the connecting frame 59, forming pressure on the weighing sensor 61 below the weighing hook 60, which is the weight of the material. The fixed hook 62 provides support for the weighing sensor 61. Thus, the mass of the hooked material can be measured synchronously through the weighing sensor 61, combining hooking and measurement into one, greatly improving the efficiency of material conveying.

[0184] It also includes a limiting rod 58, of which a plurality of limiting rods 58 are provided, the limiting rod 58 is fixedly connected to the limiting rod 58, and the limiting rod 58 is slidably disposed in the sliding hole of the fixing plate 56.

[0185] In this embodiment, when the fourth mounting plate 57 moves up and down, it will simultaneously drive the limiting rod 58 to slide up and down in the fixed plate 56, so that the fourth mounting plate 57 can remain stable during the up and down sliding process and will not shake.

[0186] The lifting drive component 55 is a lifting cylinder.

[0187] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automatic multi-functional vertical wire integrated packaging system, comprising a base frame (1), a bottom rail (2), and a clamping moving frame (3), wherein the bottom rail (2) is mounted on the base frame (1), and the clamping moving frame (3) is slidably disposed on the bottom rail (2). Its features are, It also includes, The vertical packaging machine feeding mechanism is mounted on the base frame (1). A cylinder-controlled centering and clamping mechanism is mounted on the feeding mechanism of the vertical packaging machine. A labeling mechanism, which is mounted on the base frame (1), Bottom slide rail (63), the bottom slide rail (63) is disposed on one side of the labeling mechanism. Product placement rack (64), which is slidably mounted on the bottom slide rail (63); The vertical packaging machine's feeding mechanism includes, Support frame (4). Back plate (6), the back plate (6) is mounted on the support frame (4), The woven belt (7) is rotatably mounted on the back plate (6). External power rollers (8), and a plurality of external power rollers (8) are provided on the back plate (6). Internal power rollers (11), and a plurality of internal power rollers (11) are provided on the back plate (6). The moving ring (9) is disposed between the outer power roller (8) and the inner power roller (11). In the initial state, the notch of the moving ring (9) faces downward. Guide rollers (10): A plurality of guide rollers (10) are arranged on the side of the moving ring (9) away from the moving ring (9). It also includes a limiting cover plate (19), which is installed on the back plate (6). The limiting cover plate (19) covers the upper side of the braided belt (7). One end of the limiting cover plate (19) is rotatably mounted on the back plate (6) through a torsion spring shaft. It also includes a lifting mechanism, which is installed on the support frame (4), and the back plate (6) is installed on the lifting end of the lifting mechanism; The lifting mechanism includes, A lifting motor (5) is mounted on the support frame (4). A sprocket assembly (20) is connected to the output shaft of the lifting motor (5). Mounting base (21), said mounting base (21) is mounted on the chain of said sprocket assembly (20), Two sliding seats (22) are provided, and the two sliding seats (22) are respectively installed on both sides of the back plate (6). Two first limiting slide rails (23) are provided and are respectively installed on both sides of the back plate (6). The sliding seat (22) is slidably installed on the first limiting slide rail (23). It also includes a feeding mechanism, which is mounted on the back plate (6); The feeding mechanism includes, Mounting housing (12), which is mounted on the back plate (6), A first telescopic drive member (13) is installed in the mounting housing (12), with the telescopic end of the first telescopic drive member (13) facing the moving coil (9). The first mounting plate (14) is mounted on the telescopic end of the first telescopic drive member (13). The second telescopic drive component (15) is mounted on the first mounting plate (14). A bidirectional telescopic drive component (16) is installed at the telescopic end of the second telescopic drive component (15). There are two second mounting plates (17), which are respectively mounted on the upper and lower telescopic ends of the bidirectional telescopic drive member (16). Two clips (18) are provided, and the two clips (18) are respectively fixed to the two second mounting plates (17). It also includes a cable chain (24), one end of which is connected to the mounting housing (12), and the other end of which is connected to the telescopic end of the first telescopic drive (13); The cylinder-controlled centering and clamping mechanism includes a mounting bracket (25) and a third telescopic drive member (26). The mounting bracket (25) is mounted on the back plate (6), and the third telescopic drive member (26) is mounted on the mounting bracket (25). It also includes, A clamping control assembly is mounted on the mounting bracket (25), and the power end of the clamping control assembly is connected to the telescopic end of the third telescopic drive member (26). Two stop rollers (37) are provided, and the two stop rollers (37) are respectively installed on the two moving ends of the clamping control assembly; The clamping control assembly includes... The first limiting slide bar (27) is fixed at both ends to the mounting bracket (25). The second limiting slide bar (28) is fixed at both ends to the mounting bracket (25). The first movable slide (29) is slidably disposed on the first limiting slide (27) and the second limiting slide (28). The first rack (30) has one end fixed to the first movable slide (29). A fixed base (31) is fixedly disposed in the middle of the first limiting slide rod (27) and the second limiting slide rod (28). A slide rail seat is provided at the upper and lower parts of the fixed base (31). The first rack (30) is slidably connected to the slide rail seat at the upper part of the fixed base (31). Gear (32), which is rotatably disposed in the middle of the fixed seat (31), and the upper end of the gear (32) meshes with the first rack (30). The second movable slide (33) is slidably disposed on the first limiting slide (27) and the second limiting slide (28). The second rack (34) has one end fixed to the second movable slide (33), and the lower end of the gear (32) meshes with the second rack (34). The second rack (34) is slidably connected to the slide rail seat at the lower part of the fixed seat (31). The two stop rollers (37) are respectively disposed at the lower part of the first movable slide (29) and the lower part of the second movable slide (33). The third telescopic drive component (26) is a telescopic cylinder; Each of the material-blocking rollers (37) is connected to a rocker arm (36), and the two rocker arms (36) are respectively rotatably mounted on the lower part of the first movable slide (29) and the second movable slide (33) via a fixed rotating shaft (35); The baffle roller (37) is rotatably connected to the rocker arm (36). The lower part of the first movable slide (29) and the second movable slide (33) each has an arc-shaped through groove, and a limiting rod (38) is slidably arranged in each arc-shaped through groove. The limiting rod (38) passes through the swing rod (36). A card seat (39) is connected to the side of the two limiting rods (38) that are separated from each other. A hand lever (40) is arranged on the side of the two card seats (39) that are separated from each other. The inner wall of the arc-shaped through groove at the lower part of the first movable slide (29) and the second movable slide (33) contacts the surface of the limiting rod (38) and has a damping effect; The labeling mechanism includes a movable support frame (41), a third mounting plate (42), and a label printer (43). The movable support frame (41) is mounted on the base frame (1), and the label printer (43) is mounted on one side of the movable support frame (41) via the third mounting plate (42). It also includes, Guide rails (44), two guide rails (44) are provided, and the two guide rails (44) are installed on the two sidewalls of the movable support frame (41). An electric movable stage (45) is slidably mounted on two guide rails (44). A fourth telescopic drive member (48) is horizontally movably mounted on the electric moving platform (45). Label adsorption assembly (49), which is installed on the telescopic end of the fourth telescopic drive (48); It also includes a second limiting slide rail (46) and an electric slide block (47). The second limiting slide rail (46) is horizontally mounted on the electric moving platform (45), and the electric slide block (47) is slidably disposed on the second limiting slide rail (46). The label adsorption assembly (49) is an electric suction cup assembly; The upper surface of the third mounting plate (42) has a free area on the side near the movable support frame (41) for temporarily storing the labels printed by the label printer (43). The discharge port of the label printer (43) faces the free area. It also includes a lifting assembly (50) and a weighing lifting hook (51). The lifting assembly (50) is mounted on the electric moving platform (45), and the weighing lifting hook (51) is mounted on the lifting end of the lifting assembly (50). The weighing lifting hook (51) is used to hook up and lift the coiled product (54). A weighing sensor is integrated on the weighing lifting hook (51); It also includes a material arrival detection component, which includes a mounting frame (52) and a sensor trigger (53). The mounting frame (52) is mounted on the electric moving platform (45), and the sensor trigger (53) is a long rod-shaped component. The sensor trigger (53) is mounted on the lower part of the mounting frame (52). It also includes a material hooking and weighing mechanism, which includes a lifting drive component (55). It also includes, A weighing hook (60) is provided, which is used to hook up materials and weigh them. The weighing hook (60) is located at the lifting end of the lifting drive (55). A weighing sensor (61) is mounted on the weighing hook (60); It also includes a fixing hook (62), which is installed on the lifting end of the lifting drive (55). The fixing hook (62) is located below the weighing sensor (61), and the weighing sensor (61) is installed on the fixing hook (62). The upper end of the weighing sensor (61) is connected to the weighing hook (60). It also includes a fixing plate (56), the lifting drive component (55) is mounted on the fixing plate (56), and the fixing plate (56) is mounted on the base frame (1).

2. The fully automatic multi-functional vertical wire integrated packaging system according to claim 1, characterized in that, It also includes a fourth mounting plate (57) and a connecting frame (59), wherein the fourth mounting plate (57) is mounted on the lifting end of the lifting drive (55), the connecting frame (59) is mounted on the fourth mounting plate (57), the weighing hook (60) is mounted on the connecting frame (59), and the fixing hook (62) is fixed to the connecting frame (59); The weighing hook (60) is slidably mounted on the connecting frame (59); It also includes a limiting rod (58), of which several limiting rods (58) are provided. The limiting rods (58) are fixed to the fourth mounting plate (57) and are slidably disposed in the sliding hole of the fixing plate (56).

Citation Information

Patent Citations

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