An automatic assembly mechanism and assembly method of a breathable film

Abstract

The application discloses a kind of automatic assembly mechanism and assembly method of breathable film, including rack, feed mechanism being set on rack, still including the positioning tool for positioning product and the transfer attachment mechanism for transporting and attaching breathable film in feed mechanism and attaching on product being set on rack.Optimal advantage: it can automatically attach breathable film on product, effectively improve the attachment efficiency of breathable film.

Description

Technical Field

[0001] This invention relates to the field of breathable membrane assembly, specifically to an automatic assembly mechanism and method for breathable membranes. Background Technology

[0002] Breathable membranes are widely used in the construction, automotive, sensor, and communication equipment industries. They offer advantages such as excellent high-temperature resistance, low-temperature resistance, corrosion resistance, and non-toxicity. The production of breathable membranes requires the combination of various thin films, typically using casting lamination, coating lamination, and hot-press lamination processes. Hot-press lamination provides the best results, requiring an adhesive bonding machine to bond the raw materials. However, existing automated assembly mechanisms for breathable membranes suffer from low assembly efficiency.

[0003] Therefore, it is necessary to provide an automatic assembly mechanism and assembly method for breathable membranes. Summary of the Invention

[0004] The present invention provides a coil dispensing device and assembly method, which effectively solves the problems of low efficiency and poor dispensing effect of existing coil dispensing.

[0005] The technical solution adopted in this invention is: an automatic assembly mechanism for breathable membrane, including a frame, a feeding mechanism disposed on the frame, a positioning fixture disposed on the frame for positioning the product, and a transfer and attachment mechanism for conveying the breathable membrane in the feeding mechanism and attaching it to the product.

[0006] Furthermore, the feeding mechanism includes a first support mounted on the frame, a roll roller mounted on the first support, a peeling plate mounted on the first support for peeling the release film, a take-up roller mounted on the first support and above the peeling plate for winding the release film, and a take-up frame.

[0007] Furthermore, the transfer and attachment mechanism includes a linear module mounted on a frame, a rotary cylinder mounted on the output end of the linear module, a connector fixedly mounted on the output end of the rotary cylinder, a single-axis cylinder fixedly mounted on the connector, and a vacuum adsorption gun fixedly mounted on the output end of the single-axis cylinder. The output end of the rotary cylinder is located on the side, and the nozzle of the vacuum adsorption gun has the same area as the end face of the breathable membrane.

[0008] Furthermore, the frame includes a mounting plate and several handles fixedly mounted on the mounting plate, and the mounting plate is provided with several mounting holes.

[0009] Furthermore, the positioning fixture includes a vertical positioning fixture and a lateral positioning fixture. The vertical positioning fixture includes a first fixing fixture and a second fixing fixture. The first fixing fixture includes a first column and a first positioning seat mounted on the first column. The first positioning seat is provided with a first side plate A and a first side plate B for positioning adjacent sides of the product. The second fixing fixture includes a second column and a second positioning seat mounted on the second column. The second positioning seat is provided with a second side plate A and a second side plate B for positioning adjacent sides of the product. The lateral positioning fixture... The fixture includes a No. 1 fixture and a No. 2 fixture for positioning the two sides of the product. The No. 1 fixture includes a No. 4 seat mounted on the frame, a No. 4 cylinder mounted on the No. 4 seat with its output end facing upward, a No. 5 cylinder horizontally fixed on the output end of the No. 4 cylinder, and a No. 4 support column fixed on the output end of the No. 5 cylinder for supporting the inside of the product. The No. 2 fixture includes a No. 6 seat mounted on the frame, a No. 6 cylinder horizontally mounted on the No. 6 seat, a No. 7 cylinder vertically fixed on the output end of the No. 6 cylinder, and a No. 7 column horizontally mounted on the output end of the No. 7 cylinder.

[0010] Furthermore, the positioning fixture also includes a No. 9 fixture for positioning the product from the bottom. The No. 9 fixture includes a No. 9 support mounted on the frame, a No. 9 cylinder mounted horizontally on the No. 9 support, a No. 9 column fixedly mounted on the output end of the No. 9 cylinder, a No. 10 cylinder fixedly mounted vertically on the No. 9 support, and a positioning column fixedly mounted on the output end of the No. 10 cylinder.

[0011] An assembly method for an automatic assembly mechanism for a breathable membrane includes the following steps:

[0012] S1. Place the product on the first fixed fixture and the second fixed fixture, so that the side of the product contacts side plate A, side plate B, side plate A and side plate B respectively. Then, cylinder 4 drives cylinder 5 to rise, and cylinder 5 drives support column 4 to extend into the product to position the product. At the same time, cylinder 6 drives cylinder 7 to move towards the product, and cylinder 7 drives column 7 to position the product. Cylinder 9 drives column 9 to position the side of the product. Cylinder 10 drives positioning column to rise and extend into the hole on the lower end face of the product.

[0013] S2. The air film is attached to the release film and wound around the roll roller. Then, one end of the release film is wound around the take-up frame via the take-up roller. The rotation of the take-up frame drives the release film to move. Since the air film adhesive is set on the release film, when the release film moves to the take-up roller side via the peeling plate, the air film separates from the release film.

[0014] S3. The linear module drives the rotary cylinder to move to below the peeling plate of the feeding mechanism. At this time, the rotary cylinder drives the single-axis cylinder to be in a vertical state. Then, the single-axis cylinder drives the vacuum adsorption gun to move upward, so that the vacuum adsorption gun can adsorb the peeled breathable film. Subsequently, the linear module drives the rotary cylinder to move away from the feeding mechanism. When it moves to the position to be attached, the rotary cylinder drives the single-axis cylinder to rotate, so that the end face of the vacuum adsorption gun is aligned with the position to be attached to the product. Then, the single-axis cylinder drives the vacuum adsorption gun to move to the position to be attached to the product, so that the adhesive side of the breathable film is attached to the product.

[0015] Beneficial effects of the invention: It can automatically attach the breathable membrane to the product, effectively improving the attachment efficiency of the breathable membrane. Attached Figure Description

[0016] Figure 1 This is an overall schematic diagram of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0017] Figure 2 This is an overall schematic diagram of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0018] Figure 3 This is a schematic diagram of the feeding mechanism of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0019] Figure 4 This is a schematic diagram of the feeding mechanism of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0020] Figure 5 This is a schematic diagram of the transfer and attachment mechanism of the automatic assembly mechanism for breathable membrane provided in an embodiment of this application.

[0021] Figure 6 This is a schematic diagram of the positioning fixture for the automatic assembly mechanism of the breathable membrane provided in the embodiments of this application.

[0022] Figure 7 This is a schematic diagram of the first fixture of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0023] Figure 8 This is a schematic diagram of the second fixture of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0024] Figure 9 This is a schematic diagram of the first tooling of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0025] Figure 10 This is a schematic diagram of the second tooling of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0026] Figure 11 This is a schematic diagram of tool number nine of the automatic assembly mechanism for the breathable membrane provided in the embodiments of this application.

[0027] The components in the diagram are labeled as follows: 1. Frame; 2. Feeding mechanism; 3. Positioning fixture; 4. Transfer and attachment mechanism; 21. Support No. 1; 22. Roller; 23. Peeling plate; 24. Take-up roller; 25. Take-up frame; 41. Linear module; 42. Rotary cylinder; 43. Connector; 44. Vacuum suction gun; 11. Mounting plate; 12. Handle; 31. First fixing fixture; 32. Second fixing fixture; 311. First column; 312. First positioning seat; 313. Side plate No. 1 A; 314. Side plate No. 1 B; 321. Second upright; 322, Second positioning seat; 323, Side plate A; 324, Side plate B; 33, Tooling No. 1; 34, Tooling No. 2; 331, Seat No. 4; 332, Cylinder No. 4; 333, Cylinder No. 5; 334, Support column No. 4; 341, Seat No. 6; 342, Cylinder No. 6; 343, Cylinder No. 7; 344, Column No. 7; 35, Tooling No. 9; 351, Support No. 9; 352, Cylinder No. 9; 353, Cylinder No. 10; 354, Positioning column; 355, Column No. 9; 001, Product. Detailed Implementation

[0028] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0029] like Figure 1 and Figure 2 As shown in the figure, the embodiment of this application provides an automatic assembly mechanism for a breathable membrane, the structure of which includes a frame 1 and a feeding mechanism 2 disposed on the frame 1. It also includes a positioning fixture 3 disposed on the frame 1 for positioning a product 001 and a transfer and attachment mechanism 4 for conveying and attaching the breathable membrane in the feeding mechanism 2 to the product 001.

[0030] In actual use, the breathable membrane is provided by the feeding mechanism 2, and the transfer and attaching mechanism 4 absorbs the breathable membrane, moves the breathable membrane to the position to be attached, and attaches the breathable membrane to the product 001.

[0031] The above design can automatically attach the breathable membrane to product 001, effectively improving the attachment efficiency of the breathable membrane.

[0032] Specifically: such as Figure 3 and Figure 4As shown, the feeding mechanism 2 includes a first support 21 mounted on the frame 1, a winding roller 22 mounted on the first support 21, a peeling plate 23 mounted on the first support 21 for peeling the release film, a winding roller 24 mounted on the first support 21 and above the peeling plate 23 for winding the release film, and a winding frame 25.

[0033] In actual use, the breathable membrane is attached to the release film and wound around the roll roller 22. Then, one end of the release film is wound around the take-up frame 25 via the take-up roller 24. The rotation of the take-up frame 25 drives the release film to move. Since the adhesive of the breathable membrane is set on the release film, when the release film moves towards the take-up roller 24 via the peeling plate 23, the breathable membrane separates from the release film.

[0034] In the above design, the structural design and specific implementation of the feeding mechanism 2 enable the release film and the breathable film to be automatically peeled off, making it easy for the transfer and attachment mechanism 4 to pick up the breathable film.

[0035] Specifically: such as Figure 5 As shown, the transfer and attachment mechanism 4 includes a linear module 41 mounted on the frame 1, a rotary cylinder 42 mounted on the output end of the linear module 41, a connector 43 fixedly mounted on the output end of the rotary cylinder 42, a single-axis cylinder fixedly mounted on the connector 43, and a vacuum adsorption gun 44 fixedly mounted on the output end of the single-axis cylinder. The output end of the rotary cylinder 42 is located on the side, and the gun head of the vacuum adsorption gun 44 has the same end face area as the breathable membrane.

[0036] In actual use, the linear module 41 drives the rotary cylinder 42 to move below the peeling plate 23 of the feeding mechanism 2. At this time, the rotary cylinder 42 drives the single-axis cylinder to be in a vertical state. Then, the single-axis cylinder drives the vacuum adsorption gun 44 to move upward, so that the vacuum adsorption gun 44 can adsorb the peeled breathable membrane. Subsequently, the linear module 41 drives the rotary cylinder 42 to move away from the feeding mechanism 2. When it moves to the position to be attached, the rotary cylinder 42 drives the single-axis cylinder to rotate, so that the end face of the vacuum adsorption gun 44 corresponds to the position to be attached to the product 001. Then, the single-axis cylinder drives the vacuum adsorption gun 44 to move to the position to be attached to the product 001, so that the adhesive side of the breathable membrane is attached to the product 001.

[0037] In the above design, the structural design of the transfer and attachment mechanism 4 enables the breathable membrane to be quickly adsorbed by the vacuum adsorption gun 44 and transferred to the product 001, ensuring the accuracy of the attachment.

[0038] Specifically: such as Figure 1 As shown, the frame 1 includes a mounting plate 11 and a plurality of handles 12 fixedly mounted on the mounting plate 11. The mounting plate 11 is provided with a plurality of mounting holes.

[0039] In actual use, the operator holds the handle 12 to move the frame 1 and installs the frame 1 on the external machine platform through the mounting holes.

[0040] In the above design, the structural design of the rack 1 facilitates the installation and relocation of the rack 1.

[0041] Specifically: such as Figure 2 , Figure 6 , Figure 8 , Figure 9 and Figure 10 As shown, the positioning fixture 3 includes a vertical positioning fixture and a lateral positioning fixture. The vertical positioning fixture includes a first fixing fixture 31 and a second fixing fixture 32. The first fixing fixture 31 includes a first column 311 and a first positioning seat 312 disposed on the first column 311. The first positioning seat 312 is provided with a first side plate A313 and a first side plate B314 for positioning adjacent sides of product 001. The second fixing fixture 32 includes a second column 321 and a second positioning seat 322 disposed on the second column 321. The second positioning seat 322 is provided with a second side plate A323 and a second side plate B324 for positioning adjacent sides of product 001. The lateral positioning fixture includes... The first tooling 33 and the second tooling 34 are used to position the two sides of product 001. The first tooling 33 includes a fourth seat 331 set on the frame 1, a fourth cylinder 332 set on the fourth seat 331 with its output end facing upward, a fifth cylinder 333 horizontally fixed on the output end of the fourth cylinder 332, and a fourth support column 334 fixed on the output end of the fifth cylinder 333 for supporting the inside of product 001. The second tooling 34 includes a sixth seat 341 set on the frame 1, a sixth cylinder 342 horizontally set on the sixth seat 341, a seventh cylinder 343 vertically fixed on the output end of the sixth cylinder 342, and a seventh column 344 horizontally set on the output end of the seventh cylinder 343.

[0042] In actual use, product 001 is placed on the first fixed fixture 31 and the second fixed fixture 32, so that the side of product 001 contacts the first side plate A313, the first side plate B314, the second side plate A323 and the second side plate B324 respectively. Then, cylinder 4 332 drives cylinder 5 333 to rise, and cylinder 5 333 drives support column 4 334 to extend into product 001 to position product 001. At the same time, cylinder 6 342 drives cylinder 7 343 to move towards product 001, and cylinder 7 343 drives column 7 344 to position product 001.

[0043] The above design can effectively position product 001 and ensure the accuracy of the breathable membrane attached to product 001.

[0044] Specifically: such as Figure 6 and Figure 11 As shown, the positioning fixture 3 also includes a No. 9 fixture 35 for positioning the product 001 from the bottom. The No. 9 fixture 35 includes a No. 9 support 351 mounted on the frame 1, a No. 9 cylinder 352 mounted horizontally on the No. 9 support 351, a No. 9 column 355 fixedly mounted on the output end of the No. 9 cylinder 352, a No. 10 cylinder 353 fixedly mounted vertically on the No. 9 support 351, and a positioning column 354 fixedly mounted on the output end of the No. 10 cylinder 353.

[0045] In actual use, cylinder 352 drives column 355 to position the side of product 001, and cylinder 353 drives the positioning column 354 to rise and extend into the hole on the lower end face of product 001.

[0046] In the above design, the structural design of tooling 35 No. 9 can effectively position product 001 and ensure the assembly accuracy of product 001.

[0047] An assembly method for an automatic assembly mechanism for a breathable membrane includes the following steps:

[0048] S1. Place product 001 on the first fixed fixture 31 and the second fixed fixture 32, so that the side of product 001 contacts side plate A313, side plate B314, side plate A323 and side plate B324 respectively. Then, cylinder 4 drives cylinder 5 to rise, cylinder 5 drives support column 334 to extend into product 001 to position product 001. At the same time, cylinder 6 drives cylinder 342 to move cylinder 7 towards product 001. Cylinder 7 drives column 344 to position product 001. Cylinder 7 drives column 344 to position product 001. Cylinder 9 drives column 355 to position the side of product 001. Cylinder 10 drives positioning column 354 to rise and extend into the hole on the lower end face of product 001.

[0049] S2. The air film is attached to the release film and wound around the roll roller 22. Then, one end of the release film is wound around the take-up frame 25 via the take-up roller 24. The rotation of the take-up frame 25 drives the release film to move. Since the air film adhesive is set on the release film, when the release film moves towards the take-up roller 24 via the peeling plate 23, the air film separates from the release film.

[0050] S3. The linear module 41 drives the rotary cylinder 42 to move below the peeling plate 23 of the feeding mechanism 2. At this time, the rotary cylinder 42 drives the single-axis cylinder to be in a vertical state. Then, the single-axis cylinder drives the vacuum adsorption gun 44 to move upward, so that the vacuum adsorption gun 44 can adsorb the peeled breathable membrane. Then, the linear module 41 drives the rotary cylinder 42 to move away from the feeding mechanism 2. When it moves to the position to be attached, the rotary cylinder 42 drives the single-axis cylinder to rotate, so that the end face of the vacuum adsorption gun 44 corresponds to the position to be attached to product 001. Then, the single-axis cylinder drives the vacuum adsorption gun 44 to move to the position to be attached to product 001, so that the adhesive side of the breathable membrane is attached to product 001.

[0051] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic assembly mechanism for breathable membranes, comprising a frame (1) and a feeding mechanism (2) mounted on the frame (1), characterized in that: It also includes a positioning fixture (3) set on the frame (1) for positioning the product (001) and a transfer and attachment mechanism (4) for conveying and attaching the breathable membrane in the feeding mechanism (2) to the product (001); the positioning fixture (3) includes a vertical positioning fixture and a lateral positioning fixture. The vertical positioning fixture includes a first fixing fixture (31) and a second fixing fixture (32). The first fixing fixture (31) includes a first column (311) and a first positioning seat (312) set on the first column (311). The first positioning seat (312) is provided with a first side plate A (313) and a first side plate B (314) for positioning the adjacent sides of the product (001). The second fixing fixture (32) includes a second column (321) and a second positioning seat (322) set on the second column (321). The second positioning seat (322) is provided with a second positioning seat for positioning the adjacent sides of the product (001). Side plate A (323) and side plate B (324) are provided. The lateral positioning fixture includes a first fixture (33) and a second fixture (34) for positioning the two sides of the product (001) respectively. The first fixture (33) includes a fourth seat (331) mounted on the frame (1), a fourth cylinder (332) mounted on the fourth seat (331) with its output end facing upward, a fifth cylinder (333) horizontally fixed on the output end of the fourth cylinder (332), and a fifth cylinder (333) and a fourth cylinder (333) fixedly mounted on the output end of the fourth cylinder (332). A fourth support column (334) is fixedly installed on the output end of the fifth cylinder (333) to support the inside of the product (001). The second tooling (34) includes a sixth seat (341) installed on the frame (1), a sixth cylinder (342) installed horizontally on the sixth seat (341), a seventh cylinder (343) fixedly installed vertically on the output end of the sixth cylinder (342), and a seventh column (344) installed horizontally on the output end of the seventh cylinder (343).

2. The automatic assembly mechanism for breathable membranes according to claim 1, characterized in that: The feeding mechanism (2) includes a first support (21) on the frame (1), a winding roller (22) on the first support (21), a peeling plate (23) on the first support (21) for peeling the release film, a winding roller (24) on the first support (21) and above the peeling plate (23) for winding the release film, and a winding frame (25).

3. The automatic assembly mechanism for breathable membranes according to claim 1, characterized in that: The transfer and attachment mechanism (4) includes a linear module (41) mounted on a frame (1), a rotary cylinder (42) mounted on the output end of the linear module (41), a connector (43) fixedly mounted on the output end of the rotary cylinder (42), a single-axis cylinder fixedly mounted on the connector (43), and a vacuum adsorption gun (44) fixedly mounted on the output end of the single-axis cylinder. The output end of the rotary cylinder (42) is located on the side, and the gun head of the vacuum adsorption gun (44) has the same end face area as the breathable membrane.

4. The automatic assembly mechanism for breathable membranes according to claim 1, characterized in that: The frame (1) includes a mounting plate (11) and a number of handles (12) fixedly mounted on the mounting plate (11). The mounting plate (11) is provided with a number of mounting holes.

5. The automatic assembly mechanism for breathable membranes according to claim 1, characterized in that: The positioning fixture (3) also includes a No. 9 fixture (35) for positioning the product (001) from the bottom. The No. 9 fixture (35) includes a No. 9 support (351) mounted on the frame (1), a No. 9 cylinder (352) mounted horizontally on the No. 9 support (351), a No. 9 column (355) fixedly mounted on the output end of the No. 9 cylinder (352), a No. 10 cylinder (353) fixedly mounted vertically on the No. 9 support (351), and a positioning column (354) fixedly mounted on the output end of the No. 10 cylinder (353).

6. An assembly method for an automatic assembly mechanism for a breathable membrane, employing the automatic assembly mechanism for a breathable membrane as described in any one of claims 1 to 5, characterized in that: Includes the following steps: S1. Place the product (001) on the first fixed fixture (31) and the second fixed fixture (32), so that the side of the product (001) contacts the first side plate A (313), the first side plate B (314), the second side plate A (323), and the second side plate B (324) respectively. Then, the fourth cylinder (332) drives the fifth cylinder (333) to rise, and the fifth cylinder (333) drives the fourth support column (334) to extend into the product (001) to support the product (001). 01) Positioning is performed, and at the same time, cylinder No. 6 (342) drives cylinder No. 7 (343) to move towards product (001). Cylinder No. 7 (343) drives column No. 7 (344) to position product (001). Cylinder No. 9 (352) drives column No. 9 (355) to position the side of product (001). Cylinder No. 10 (353) drives positioning column (354) to rise and extend into the hole on the lower end face of product (001). S2. The air film is attached to the release film and wound around the roll roller (22). Then, one end of the release film is wound around the take-up frame (25) through the take-up roller (24). The release film is driven to move by the rotation of the take-up frame (25). Since the air film adhesive is set on the release film, when the release film moves to the take-up roller (24) through the peeling plate (23), the air film separates from the release film. S3. The linear module (41) drives the rotary cylinder (42) to move to below the peeling plate (23) of the feeding mechanism (2). At this time, the rotary cylinder (42) drives the single-axis cylinder to be in a vertical state. Then the single-axis cylinder drives the vacuum adsorption gun (44) to move upward, so that the vacuum adsorption gun (44) can adsorb the peeled breathable membrane. Then the linear module (41) drives the rotary cylinder (42) to move away from the feeding mechanism (2). When it moves to the position corresponding to the position to be attached, the rotary cylinder (42) drives the single-axis cylinder to rotate, so that the end face of the vacuum adsorption gun (44) corresponds to the position to be attached to the product (001). Then the single-axis cylinder drives the vacuum adsorption gun (44) to move to the position to be attached to the product (001), so that the adhesive side of the breathable membrane is attached to the product (001).

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