Stator outgoing lead pin conductive tooling
Through the design of the guide module and the conduction block, the automatic electrical connection between the stator outlet pin and the bronze medal is achieved, which solves the problems of complex structure and instability in the existing technology, and improves production efficiency and conductive stability.
Patent Information
- Application Number
- CN202310532673.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-05-11
AI Technical Summary
During the production process of existing stator, the conductive connection structure is complex, there are many manual operations, and the risk of false connection is high, resulting in unstable conductivity value and affecting the test results.
The guide module and conduction block structure are adopted, and the swing plate and conduction block are driven by the cylinder to realize the automatic electrical connection between the stator outlet pin and the bronze medal, cancel the manual operation and soft wire connection, and simplify the structure.
Improve the production beat, reduce connection links, enhance the stability of conductive parameters, ensure the stability of the conductive resistance value, and do not affect the test results.
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Figure CN116667613B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stator production, and in particular to a stator lead-out pin conductive tooling. Background Art
[0002] When the stator is dripping paint, the stator needs to be heated by conductive heating to achieve a gel effect. The traditional conductive method is to manually connect the stator's outlet pins with the copper plate soft wire, and send the soft wire connection tooling from the loading position to the rotating position in the automatic workstation, such as the Chinese patent disclosed with application number 2022225352758. The copper plate is connected to the pressing block in the patent. The existing technology has the following disadvantages: 1. In order to adapt to the patent, the stator pins need to be connected to the copper plate first. The connection here can only be performed manually. At the same time, a set of connection structures for connecting the outlet wires is required on the tray, and a set of structures for tightening the soft wires is still required on the rotating structure for lifting the soft wires, which makes the overall structure complicated; 2. There are many connection links, and too many connection points increase the risk of virtual connection, resulting in unstable conductive resistance value, while the stator resistance itself is very small, affecting the test results. Summary of the Invention
[0003] The present invention provides a stator outlet pin conductive tooling, which reduces costs, improves production cycle time, and increases the stability of various parameters of the conductive link.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] The stator output pin conductive tooling includes a guide module, the guide module is provided with a pin guide hole, the guide module is installed on the insulating guard plate 1, the insulating guard plate 1 is installed on one side of the guide block, and the insulating guard plate 2 is installed on the other side of the guide block. A swing plate 1 is provided on the outside of the insulating guard plate 2, and the upper ends of the guide block and the insulating guard plate 1 are provided with pins. The top of the swing plate 1 is connected to the pin. The swing plate 1 is connected to the output end of the cylinder 1 through the connecting pin, and the insulating guard plate 1 is connected to the output end of the cylinder 2. The lower end of the insulating guard plate 1 and the upper end of the guide block are both provided with guide rods. The guide block is provided with conducting grooves equal to the number of pin guide holes, and a conducting block is provided in the conducting groove. Several probes are installed in the conducting block. The probes at the rear end are in contact with the contacts, and the probes at the front end are in contact with the output pins. The contacts are installed on the guide block. Several copper plates are installed at the rear end of the guide block. The contacts are electrically connected to the copper plates. The copper plates pass through the insulating guard plate 2 and the swing plate 1. The conducting block is provided with a driving rod, and one end of the driving rod passes through the swing plate 1.
[0006] Preferably, the first swing plate is provided with a first moving guide groove, the first insulating guard plate is provided with a first guide groove, the second insulating guard plate is provided with a second guide groove, the guide block is provided with a third guide groove, the first guide groove, the second guide groove and the third guide groove have the same size, the third guide groove communicates with the rear end of the conduction groove, the driving rod passes through the first moving guide groove, the first guide groove, the second guide groove and the third guide groove, the first guide groove, the second guide groove and the third guide groove are linear grooves, and a plurality of limiting clamping plates are provided on both sides of the driving rod.
[0007] Preferably, a clamping groove is provided on one side of the conduction block facing the contact point, the conduction groove is provided with a protrusion matching the clamping groove, the contact point is provided with a conductive part, the conductive part is located at the lower end of the protrusion, after the conduction block moves to the connection position, the outgoing wire pin and the conductive part are both located in the clamping groove, the conduction block is provided with a plurality of probe mounting holes, the probes are mounted at the probe mounting holes, the tops of the probes are located at the clamping groove, the outgoing wire pin and the conductive part are both connected to the tops of the probes, and the probes connected to the outgoing wire pin and the probes connected to the conductive part are electrically connected.
[0008] Preferably, there are 3 copper plates, 12 conduction blocks, the first insulating guard plate is provided with 12 pin through holes, the pin through holes correspond to the pin guide holes, the pin through holes are directly opposite to the conductive part of the contact point, and 12 contact points are electrically connected to 3 copper plates.
[0009] Preferably, the guide block is provided with a plurality of wire installation grooves, the contact points and the copper plates are both arranged at the wire installation grooves, wires are arranged in the wire installation grooves, and the wires connect the contact points and the copper plates.
[0010] Preferably, the first swing plate is provided with an arc groove, and 3 copper plates pass through the arc groove.
[0011] Preferably, a limiting block is installed on the second insulating guard plate, and a limiting groove corresponding to the limiting block is provided on the first swing plate, and the limiting block is located at the limiting groove.
[0012] Preferably, a first cylinder mounting seat is installed on one side of the upper end of the guide block, an axle ear is installed on the first cylinder, and the axle ear is connected to the first cylinder mounting seat through a cylinder connection pin.
[0013] Preferably, a sensor is installed on the top of the guide block.
[0014] Preferably, the bottom of the guide block is an arc structure, a second swing plate is installed on one side of the bottom of the first swing plate, the second swing plate is located at the lower end of the guide block, and the second swing plate is an arc structure.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The present invention simplifies the operation. It only requires the drive of cylinder two to place the outgoing wire pin inside the guiding block, and then the drive of cylinder one to drive swing plate one, which drives the conduction block to move and electrically connect the outgoing wire pin with the probe inside the conduction block, and finally connect it to the copper plate. The copper plate can be connected to the electrical cabinet to complete heating. The present invention does not require manual operation, improves the production beat, and at the same time, through the setting of the conduction block, the flexible wire is cancelled, and the connection links are minimized, increasing the stability of each parameter in the conduction link. Description of the Drawings
[0017] Figure 1 It is a schematic diagram of the use of the embodiment of the present invention.
[0018] Figure 2 It is a schematic diagram of the embodiment of the present invention.
[0019] Figure 3 It is a schematic diagram of the embodiment of the present invention.
[0020] Figure 4 It is a schematic diagram of the embodiment of the present invention.
[0021] Figure 5 It is an exploded schematic diagram of the embodiment of the present invention.
[0022] Figure 6 It is a partial schematic diagram of the embodiment of the present invention.
[0023] Figure 7 It is a partial schematic diagram of the embodiment of the present invention.
[0024] Figure 8 It is a partial schematic diagram of the embodiment of the present invention.
[0025] Figure 9 It is a schematic diagram of the guiding block of the embodiment of the present invention.
[0026] Figure 10 It is a schematic diagram of the guiding block of the embodiment of the present invention.
[0027] Figure 11 It is a front view of the guiding block of the embodiment of the present invention.
[0028] Figure 12 It is a rear view of the guiding block of the embodiment of the present invention.
[0029] Figure 13 It is a schematic diagram of the first insulating guard plate of the embodiment of the present invention.
[0030] Figure 14 It is a schematic diagram of the second insulating guard plate of the embodiment of the present invention.
[0031] Figure 15 It is a schematic diagram of the first swing plate of the embodiment of the present invention.
[0032] Figure 16Schematic diagram of the guiding module according to an embodiment of the present invention.
[0033] Figure 17 Schematic diagram of the connection between the conduction block and the probe according to an embodiment of the present invention.
[0034] Figure 18 Schematic diagram of the conduction block according to an embodiment of the present invention.
[0035] Figure 19 Schematic diagram of the contact point according to an embodiment of the present invention. Detailed implementation manners
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0037] As shown in the figure, an embodiment of the present invention discloses a conductive tooling for the stator outgoing pin, including a guiding module 1. The guiding module 1 is provided with a pin guiding hole 101. The guiding module 1 is installed on the first insulating guard plate 2. The first insulating guard plate 2 is installed on one side of the guiding block 3. The other side of the guiding block 3 is installed with the second insulating guard plate 4. A first swing plate 5 is provided on the outer side of the second insulating guard plate 4. A pin 6 is installed at the upper ends of the guiding block 3 and the first insulating guard plate 2. The top of the first swing plate 5 is connected to the pin 6. The first swing plate 5 is connected to the output end of the first cylinder 8 through a connecting pin 7. The first insulating guard plate 2 is connected to the output end of the second cylinder 9. Guide rods 10 are installed at the lower end of the first insulating guard plate 2 and the upper end of the guiding block 3. The guiding block 3 is provided with conduction grooves 301 equal in number to the pin guiding holes 101. Conduction blocks 11 are arranged in the conduction grooves 301. A number of probes 12 are installed in the conduction blocks 11. The probes 12 at the rear end are in contact with the contact points 13, and the probes 12 at the front end are in contact with the outgoing pins 14. The contact points 13 are installed on the guiding block 3. A number of copper plates 15 are installed at the rear end of the guiding block 3. The contact points 13 are electrically connected to the copper plates 15. The copper plates 15 pass through the second insulating guard plate 4 and the first swing plate 5. The conduction blocks 11 are installed with driving rods 16, and one end of the driving rods 16 passes through the first swing plate 5.
[0038] During use, the driving stator or the guiding block 3 drives the overall stator lead pin conductive tooling to move, so that the lead pins 14 of the stator are inserted into the pin guiding holes 101 of the guiding module 1, and then sequentially pass through the first insulating guard plate 2 and enter the guiding block 3, reaching the conduction groove 301. At this time, the lower end of the lead pin 14 does not contact the conduction block 11 and the connection is not completed. At this time, the first cylinder 8 operates to drive the first swing plate 5 to swing, and drives the guiding block 3 to move through the swing. In this way, the guiding block 3 and the conduction groove 3 - 1 clamp the lead pin 14, and the lead pin 14 contacts the probe 12 to complete the electrical connection. The probe 12 is electrically connected to the contact 13. The contact 13 is electrically connected to the copper plate 15, and the copper plate 15 is connected to the power supply to achieve conductive heating.
[0039] The present invention eliminates the traditional manual connection of the lead pins of the stator to the copper plate, and does not require the use of soft wires. The connection of the present invention is firm and can still achieve conductive heating during rotation or lifting. The overall structure is simple and stable.
[0040] The lead pin 14 is electrically connected to the probe 12, and the probe 12 also serves to clamp the lead pin. The lead pin 14 itself does not directly collide with the contact 13 in a straight line, protecting the contact 13. In this way, stable contact can be achieved multiple times, ensuring the service life. If it is designed that the lead pin 14 and the contact 13 are stacked and connected up and down, poor contact will also occur. This is because only when clamping one object can the conduction groove 301 and the conduction block 11 firmly clamp. If two objects are to be clamped up and down between the conduction groove 301 and the conduction block 11, it is easy to slide sideways, and the conductive part of the contact is likely to fall off from the lead pin 14 during rotation, resulting in poor contact.
[0041] The connection links of the present invention are few, the connection points are few, the conduction resistance value is stable, and it does not affect the test results. At the same time, the present invention can be applied to stators of multiple signals.
[0042] In an embodiment of the present invention, the first swing plate 5 is provided with a first moving guiding groove 501, the first insulating guard plate 2 is provided with a first guiding groove 201, the second insulating guard plate 4 is provided with a second guiding groove 401, and the guiding block 3 is provided with a third guiding groove 302. The first guiding groove 201, the second guiding groove 401 and the third guiding groove 302 have the same size. The third guiding groove 302 communicates with the rear end of the conduction groove 301. The driving rod 16 passes through the first moving guiding groove 501, the first guiding groove 201, the second guiding groove 401 and the third guiding groove 302. The first guiding groove 201, the second guiding groove 401 and the third guiding groove 302 are straight grooves. A plurality of limiting clamping plates 17 are provided on both sides of the driving rod 16. The limiting clamping plates 17 play a limiting role to prevent the driving rod 16 from sliding out. The driving rod 16 moves along with the first moving guiding groove 501 and then moves linearly under the constraint of the guiding groove 201, realizing the horizontal movement of the conduction block 11, and realizing clamping and releasing the lead pin 14.
[0043] In an embodiment of the present invention, a clamping groove 111 is provided on one side of the conduction block 11 facing the contact 13. The conduction groove 302 is provided with a protrusion 18 that matches the clamping groove 111. The contact 13 is provided with a conductive portion 131, and the conductive portion 131 is located at the lower end of the protrusion 18. When the conduction block 11 moves to the connection position, the outgoing wire pin 14 and the conductive portion 131 are both located in the clamping groove 111. The conduction block 11 is provided with a plurality of probe mounting holes 112, and the probe 12 is mounted at the probe mounting holes 112. The top of the probe 12 is located at the clamping groove 111. The outgoing wire pin 14 and the conductive portion 131 are both connected to the top of the probe 12. The probe 12 connected to the outgoing wire pin 14 and the probe connected to the conductive portion 131 are electrically connected. The protrusion 18 and the probe 12 clamp and electrically connect the outgoing wire pin 14 and the conductive portion 131 of the contact 13. A connection hole is provided on the side of the conduction block 11, and the probes 12 are connected by a wire, and the wire passes through the connection hole.
[0044] In an embodiment of the present invention, there are 3 bronze plates 15, 12 conduction blocks 11, and 12 pin through holes 202 are provided on the insulating guard plate I 2. The pin through holes 202 correspond to the pin guiding holes 101, and the pin through holes 202 are directly opposite to the conductive portions 131 of the contacts. The 12 contacts 13 are electrically connected to the 3 bronze plates 15. Specifically, the connection manner between the contacts 13 and the bronze plates 15 is determined according to the model of the stator.
[0045] In an embodiment of the present invention, the guiding block 3 is provided with a plurality of wire mounting grooves 303. The contacts 13 and the bronze plates 15 are both arranged at the wire mounting grooves 303, and wires are arranged in the wire mounting grooves, and the wires connect the contacts and the bronze plates.
[0046] In an embodiment of the present invention, the swing plate I 5 is provided with an arc groove 502, and the 3 bronze plates pass through the arc groove.
[0047] In an embodiment of the present invention, a limiting block 19 is installed on the insulating guard plate II 4, and a limiting groove 503 corresponding to the limiting block is provided on the swing plate I 5, and the limiting block 19 is located at the limiting groove. The limiting block 19 is used to limit the displacement of the conduction block 11.
[0048] In an embodiment of the present invention, a cylinder I mounting seat 20 is installed on one side of the upper end of the guiding block 3. A shaft ear 21 is installed on the cylinder I, and the shaft ear 21 is connected to the cylinder I mounting seat 20 through a cylinder connection pin 22.
[0049] In an embodiment of the present invention, a sensor 23 is installed on the top of the guiding block 3. The sensor 23 is used to judge whether the horizontal movement of the conductive tooling is in place.
[0050] In an embodiment of the present invention, the bottom of the guiding block 3 is an arc-shaped structure. One side of the bottom of the swing plate 5 is provided with a swing plate 24. The swing plate 24 is located at the lower end of the guiding block 3, and the swing plate 24 is an arc-shaped structure.
[0051] The above content is only an example and description of the structure of the present invention. Those skilled in the art of this technology can make various modifications or supplements to the described specific embodiments or use similar ways to replace them. As long as they do not deviate from the structure of the present invention or exceed the scope defined by this claim book, they should all belong to the protection scope of the present invention.
Claims
1. Stator outgoing wire pin conductive tooling, characterized in that: It includes a guiding module. The guiding module is provided with pin guiding holes. The guiding module is installed on the first insulating guard plate, and the first insulating guard plate is installed on one side of the guiding block. The second insulating guard plate is installed on the other side of the guiding block. A first swing plate is provided on the outer side of the second insulating guard plate. A pin is installed at the upper ends of the guiding block and the first insulating guard plate. The top of the first swing plate is connected to the pin. The first swing plate is connected to the output end of the first cylinder through a connecting pin. The first insulating guard plate is connected to the output end of the second cylinder. Guide rods are installed at the lower end of the first insulating guard plate and the upper end of the guiding block. The guiding block is provided with conduction grooves equal in number to the pin guiding holes. Conduction blocks are arranged in the conduction grooves. A number of probes are installed in the conduction blocks. The probes at the rear end are in contact with the contacts, and the probes at the front end are in contact with the outgoing line pins. The contacts are installed on the guiding block. A number of copper bars are installed at the rear end of the guiding block. The contacts are electrically connected to the copper bars. The copper bars pass through the second insulating guard plate and the first swing plate. A driving rod is installed on the conduction block. One end of the driving rod passes through the first swing plate. A clamping groove is provided on the side of the conduction block facing the contacts. The conduction groove is provided with a protrusion matching the clamping groove. The contact is provided with a conductive part, and the conductive part is located at the lower end of the protrusion. When the conduction block moves to the connection position, both the outgoing line pin and the conductive part are located in the clamping groove. The conduction block is provided with a number of probe mounting holes, and the probes are installed at the probe mounting holes. The tops of the probes are located at the clamping groove. Both the outgoing line pin and the conductive part are connected to the tops of the probes. The probes connected to the outgoing line pin and the probes connected to the conductive part are electrically connected. A first cylinder mounting seat is installed on one side of the upper end of the guiding block. An ear is installed on the first cylinder, and the ear is connected to the first cylinder mounting seat through a cylinder connecting pin.
2. The stator outgoing wire pin conductive tooling according to claim 1, characterized in that: The first swing plate is provided with a first moving guiding groove. The first insulating guard plate is provided with a first guiding groove. The second insulating guard plate is provided with a second guiding groove. The guiding block is provided with a third guiding groove. The first guiding groove, the second guiding groove and the third guiding groove have the same size. The third guiding groove communicates with the rear end of the conduction groove. The driving rod passes through the first moving guiding groove, the first guiding groove, the second guiding groove and the third guiding groove. The first guiding groove, the second guiding groove and the third guiding groove are straight grooves. A number of limiting clamping plates are provided on both sides of the driving rod.
3. The stator outgoing lead pin conductive tooling according to claim 2, characterized in that: There are three copper bars, twelve conduction blocks, and twelve pin passing holes are provided on the first insulating guard plate. The pin passing holes correspond to the pin guiding holes and are directly opposite to the conductive parts of the contacts. Twelve contacts are electrically connected to three copper bars.
4. The stator outgoing wire pin conductive tooling according to claim 3, characterized in that: The guiding block is provided with a number of wire installation grooves. The contacts and the copper bars are both arranged at the wire installation grooves. Wires are arranged in the wire installation grooves, and the wires connect the contacts and the copper bars.
5. The stator outgoing wire pin conductive tooling according to claim 3, characterized in that: The first swing plate is provided with an arc-shaped groove, and three copper bars pass through the arc-shaped groove.
6. The stator outgoing lead pin conductive tooling according to claim 1, wherein: [[ID=B]]A limiting block is installed on the second insulating guard plate, and a limiting groove corresponding to the limiting block is provided on the first swing plate, and the limiting block is located at the limiting groove.
7. The stator outgoing lead pin conductive tooling according to claim 6, characterized in that: A sensor is installed at the top of the guiding block.
8. The stator outgoing wire pin conductive tooling according to claim 7, characterized in that: The bottom of the guiding block is of an arc-shaped structure. A second swing plate is installed on one side of the bottom of the first swing plate. The second swing plate is located at the lower end of the guiding block and is of an arc-shaped structure.
Citation Information
Patent Citations
Stator outgoing line pin conductive tool
CN219697454U