A mold frame welding tool that is easy to position and fix
By designing a mold frame welding tool for easy positioning and fixing, the compaction seat and fastening mechanism are used to achieve a tight fit between block parts and rod parts during mold frame welding, solving the problem of insufficient welding accuracy in the prior art, ensuring welding quality and continuity of subsequent processing.
Patent Information
- Application Number
- CN202310462451.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-26
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-04-26
AI Technical Summary
The existing mold frame welding tooling cannot meet the high-precision requirements, resulting in the inability to guarantee the welding quality and vertical angle of the mold frame.
A mold frame welding tool for easy positioning and fixing is designed. Through the cooperation of the compression seat, upper pressing block, front pressing block and fastening mechanism, the rod components and block components are closely bonded with compression bolts and fastening mechanisms to ensure accurate positioning during welding.
The tight fit between block parts and rod parts during mold frame welding is achieved, ensuring welding quality and accuracy. After welding is completed, you can directly enter the next machining center processing.
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Figure CN116673621B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of pharmaceutical equipment, and in particular relates to a mold frame welding tool that is convenient for positioning and fixing. Background Art
[0002] The capsule filling machine is used for automatic metering and filling of capsules. It adopts automatic intermittent rotary motion and is installed on a turntable in the center of the workbench. There are several short stops for each rotation. The turntable transports the capsules to various workstations around the turntable. During the short stop time at each station, various operations such as sowing capsules, separating capsules, filling, rejecting waste capsules, locking capsules, unloading capsules, cleaning molds, etc. are automatically performed at the same time. Among them, the upper mold frame is the key component of the turntable. Its accuracy directly determines the coordination of each mold and each workstation during the rotation of the turntable. The mold frame consists of positioning blocks and mold frame rods. The overall structure needs to be welded and cannot be adjusted afterwards after assembly. Therefore, it is necessary to design a mold frame welding tool that meets high-precision requirements to ensure the welding quality, processing accuracy and vertical angle of the mold frame. Summary of the Invention
[0003] The purpose of the present invention is to provide a mold frame welding tool and a method of use that is easy to position and fix. This technical solution achieves the technical effect of ensuring that the block component and the rod component are tightly fitted when they are welded, and solves the existing technical problems.
[0004] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] 4. The repairing kit for automotive dents, according to claim 1, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut. The through-hole, the nut being made of the second end of the foot and a screw bolt. The through-hole, the nut being made of the second end of the foot and a screw bolt.
[0006] Optionally, the cross-sections of the two first positioning grooves and the two second positioning grooves are both V-shaped.
[0007] Optionally, the positioning block and the second positioning groove are located on the same plane, and the positioning block is vertically arranged on the upper end of the pressing seat and is integrally connected to the pressing seat.
[0008] Optionally, the upper pressing block is provided with a through hole for the clamping bolt to pass through, the through hole is capsule-shaped or gourd-shaped, and the top of the clamping seat is provided with a threaded groove matching the clamping bolt.
[0009] Optionally, a pressing arm is provided on one side of the upper pressing block close to the pressing seat, and the pressing arm is integrally connected to the upper pressing block.
[0010] The cam is secured to the bottom of the hydraulic cylinder and is adapted to engage with the first end of the cam, and the cam is secured to the bottom of the hydraulic cylinder to engage with the first end of the cam. Two hydraulic oil channels, two communicating grooves are provided in the clamping seat, and the two communicating grooves are respectively used to connect the two first positioning grooves and the two second hydraulic oil channels, and the two second hydraulic oil channels are fixedly connected with a fixed plate, and the two fixed plates are slidably connected with a sliding rod, and the bottom ends of the two sliding rods are fixedly connected with the second piston plate, and the top ends of the two sliding rods are fixedly connected with the first connecting plate, and the upper sides of the two first connecting plates are provided with a second connecting plate, and the side ends of the two second connecting plates are fixedly connected with the second connecting rod, and the side ends of the two second connecting rods are fixedly connected with a supporting plate, and the two supporting plates are respectively provided with two second positioning grooves and the two first positioning grooves, and the two rod components are respectively provided on the upper sides of the two supporting plates.
[0011] Optionally, the top ends of the two first connecting plates are fixedly connected to strong springs, and the two second connecting plates are respectively fixedly connected to the top ends of the two strong springs.
[0012] Optionally, anti-slip pads are provided on the top ends of the two support plates.
[0013] The embodiments of the present invention have the following beneficial effects:
[0014] The tooling designed in this technical solution according to the requirements of high precision and verticality for workpiece welding can be used for positioning and welding rod components and block components, including an upper pressing block and a positioning block for pressing the block component, as well as a pressing seat and a front-end pressing block for fixing the rod component; the positioning block on the upper part of the pressing seat is positioned close to the block component, and the upper pressing block avoids the welding position to press the rod component and the block component. After the clamping and positioning are completed, laser welding is performed, and after the welding is completed, the mold does not need to be removed, and the whole can enter the next step of the processing center for milling the end face of the rod component and milling the upper positioning surface of the block component;
[0015] In this technical solution, the step of tightening the block component by twisting the tightening bolt is used to drive the tightening mechanism to squeeze the rod component from bottom to top and fit it with the block component, thereby ensuring that the block component and the rod component are tightly fitted when they are welded again, effectively preventing the problem that the block component and the rod component may not be tightly connected during the welding process.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a structural diagram of Example 1 of the present invention (including a processed workpiece);
[0019] Figure 2 This is a front view of embodiment 1 of the present invention;
[0020] Figure 3 This is a side view of embodiment 1 of the present invention;
[0021] Figure 4 This is a top view of Example 1 of the present invention;
[0022] Figure 5 This is a schematic diagram of the clamping position of the rod component in Example 1 of the present invention;
[0023] Figure 6 Schematic diagram of the matching state between the first positioning hole and the second positioning hole in Example 1
[0024] Figure 7 is a first partial cross-sectional view of the present invention;
[0025] Figure 8 is a second partial cross-sectional view of the present invention;
[0026] Figure 9 is a third partial cross-sectional view of the present invention;
[0027] Figure 10 For the present invention Figure 9 A partial enlarged view of point A in the middle.
[0028] In the figure: 1. Clamping bolt; 2. Upper pressure block; 21. Clamping arm; 22. Through hole; 3. Clamping seat; 31. Second positioning hole; 32. Positioning block; 33. Second positioning groove; 4. Workpiece; 41. Block component; 42. Rod component; 401. Welding hole; 5. Front end pressure block; 51. First positioning groove; 52. First positioning hole; 6. First hydraulic oil channel; 7. First groove; 8. Extrusion plate; 9. Positioning spring; 10. First connecting rod; 11. First piston plate; 12. Second hydraulic oil channel; 13. Second piston plate; 14. Fixed plate; 15. Sliding rod; 16. First connecting plate; 17. Power spring; 18. Second connecting plate; 19. Second connecting rod; 191. Support plate; 20. Connecting groove. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.
[0031] In order to keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of well-known functions and well-known components are omitted.
[0032] Example 1
[0033] See also Figures 1-10As shown, in this embodiment, a mold frame welding tool for facilitating positioning and fixing is provided, comprising a clamping seat 3, an upper clamping block 2 arranged above the clamping seat 3, and a front end clamping block 5 cooperating with the clamping seat 3, wherein the upper clamping block 2 is connected to the clamping seat 3 by a clamping bolt 1, and the front end clamping block 5 and the clamping seat 3 are respectively provided with a first positioning hole 52 and a second positioning hole 31 that match each other; the clamping seat 3 is also provided with a positioning block 32 and a second positioning groove 33 located on both sides of the positioning block 32; and also includes a workpiece 4 to be processed, the workpiece 4 includes a block component 41 arranged between the upper clamping block 2 and the clamping seat 3, and a rod component 42 limited between the clamping seat 3 and the front end clamping block 5, and two welding holes 401 are provided on the block component 41, and the distance between the two welding holes 401 is greater than the positioning block 32 The width of the first part 51 is as follows: two first positioning grooves 51, two first positioning grooves 51 are provided on a side of the front end pressure block 5 that cooperates with the pressure seat 3, and the two first positioning grooves 51 are respectively applied relative to the positions of the two second positioning grooves 33 to place the rod component 42; a fastening mechanism is provided in the pressure seat 3 to tamp and clamp the two rod components 42 toward the pressure bolt 1 when the pressure bolt 1 fixes the block component 41; the step of tightening the block component 41 by twisting the pressure bolt 1 is used to drive the fastening mechanism from bottom to top to squeeze the rod component 42 and fit it with the block component 41, thereby ensuring that the block component 41 and the rod component 42 are tightly fitted when the block component 41 and the rod component 42 are welded again, effectively preventing the problem that the block component 41 and the rod component 42 may be loosely connected during the welding process.
[0034] In one aspect of this embodiment, Figure 7-10As shown, the fastening mechanism includes a first groove 7 which is opened in the clamping seat 3 and is connected to the thread groove. The clamping bolt 1 moves downward and passes through the first groove 7. An extrusion plate 8 is slidably connected in the first groove 7. The bottom end of the extrusion plate 8 is fixedly connected to a first connecting rod 10. A first hydraulic oil channel 6 is opened in the clamping seat 3. The first connecting rod 10 moves downward and passes through the first hydraulic oil channel 6. The bottom end of the first connecting rod 10 is fixedly connected to a first piston plate 11. The bottom end of the extrusion plate 8 is fixedly connected to a positioning spring 9. The positioning spring 9 is fixedly connected to the first groove 7. The positioning spring 9 is sleeved on the circumferential surface of the first connecting rod 10. The bottom end of the clamping bolt 1 and The top of the extrusion plate 8 is in contact with each other, and two second hydraulic oil passages 12 connected to the first hydraulic oil passage 6 are provided in the clamping bolt 1. Two communicating grooves 20 are provided in the clamping seat 3. The two communicating grooves 20 are respectively used to connect the two first positioning grooves 51 and the two second hydraulic oil passages 12. The two second hydraulic oil passages 12 are fixedly connected with a fixing plate 14. The two fixing plates 14 are slidably connected with a slide rod 15. The bottom ends of the two slide rods 15 are fixedly connected with the second piston plate 13. The tops of the two slide rods 15 are fixedly connected with a first connecting plate 16. The upper sides of the two first connecting plates 16 are provided with a second connecting plate 18. The two second connecting plates 18 The side ends of the two second connecting rods 19 are fixedly connected to the second connecting rods 19, and the side ends of the two second connecting rods 19 are fixedly connected to the supporting plates 191. The two supporting plates 191 are respectively provided with two second positioning grooves 33 and two first positioning grooves 51. The two rod parts 42 are respectively provided on the upper sides of the two supporting plates 191; when the clamping bolt 1 is screwed to fix the upper pressure block 2, the clamping bolt 1 is threaded downward into the thread groove. When the bottom end of the clamping bolt 1 gradually drops into the first groove 7 as it is screwed, the squeezing plate 8 is squeezed downward to squeeze the positioning spring 9, and at the same time, the first piston plate 11 is driven by the first connecting rod 10 to slide in the first hydraulic oil channel 6 to squeeze. The hydraulic oil in the first hydraulic oil channel 6 is pressed, and the hydraulic oil in the first hydraulic oil channel 6 is squeezed and moved into the two second hydraulic oil channels 12 on both sides, respectively squeezing the two second piston plates 13 located in the two second hydraulic oil channels 12, and the two second piston plates 13 move upward, and the two second piston plates 13 respectively drive the two first connecting plates 16 to move upward through the two sliding rods 15, and the two first connecting plates 16 drive the two second connecting plates 18 to move upward, and the two second connecting plates 18 drive the two supporting plates 191 upward through the two second connecting rods 19 to squeeze the bottom end of the rod component 42 so that it fits tightly with the block component 41.
[0035] In one aspect of this embodiment, Figure 10As shown, the top ends of the two first connecting plates 16 are fixedly connected with strong springs 17, and the two second connecting plates 18 are respectively fixedly connected to the top ends of the two strong springs 17; the strong springs 17 arranged between the first connecting plate 16 and the second connecting plate 18 can provide buffering for the movement of the second connecting plate 18. When the support plate 191 squeezes the stationary rod component 42, the squeezing force of the first connecting plate 16 will compress the strong spring 17 to provide buffering.
[0036] In another aspect of this embodiment, anti-slip pads are provided on the top ends of the two support plates 191 to increase the friction between the support plates 191 and the bottom ends of the rod components 42 to prevent sliding.
[0037] Example 2
[0038] Improvements based on Example 1: Refer to the attached Figures 1-6 A mold frame welding tool includes a clamping seat 3, an upper clamping block 2 arranged above the clamping seat 3, and a front end clamping block 5 cooperating with the clamping seat 3. The upper clamping block 2 and the clamping seat 3 are connected by a clamping bolt 1. The front end clamping block 5 and the clamping seat 3 are respectively provided with a first positioning hole 52 and a second positioning hole 31 that match each other; the clamping seat 3 is also provided with a positioning block 32 and a second positioning groove 33 located on both sides of the positioning block 32.
[0039] A first positioning groove 51 is provided on the side of the front end pressure block 5 that cooperates with the pressing seat 3. The first positioning groove 51 corresponds to the position of the second positioning groove 33. That is, when the front end pressure block 5 cooperates with the pressing seat 3, the first positioning groove 51 and the second positioning groove 33 combine to form a through groove for accommodating the rod component 42 to be processed.
[0040] The cross section of the first positioning groove 51 is V-shaped. The first positioning groove 51 is a V-shaped groove used to position the verticality of the rod component 42 and the block component 41.
[0041] The positioning block 32 and the second positioning groove 33 are located on the same plane, and the positioning block 32 is perpendicular to the upper end of the pressing seat 3 and is integrally connected to the pressing seat 3. The end face of the rod component 42 and the lower end face of the block component 41 must be highly perpendicular and have high dimensional accuracy. After welding, the rod surface is not disassembled and must be milled flat using a machining center.
[0042] The upper pressing block 2 is provided with a through hole 22 for the compression bolt 1 to pass through, and the through hole 22 is capsule-shaped or gourd-shaped. Through this through hole shape setting, the lateral position of the upper pressing block 2 can be controlled by adjusting the position where the compression bolt 1 passes through.
[0043] A clamping arm 21 is provided on one side of the upper clamp 2 near the clamping seat 3. The clamping arm 21 is integrally connected to the upper clamp 2. The clamping arm 21 ensures a minimum clamping distance between the upper clamp 2 and the clamping seat 3, preventing the upper clamp 2 and the clamping seat 3 from getting too close and becoming stuck. It also facilitates adjustment of the position of the upper clamp 2.
[0044] Example 3
[0045] Improvements based on Example 1: Refer to the attached Figures 1-6 The workpiece 4 includes a block component 41 arranged between the upper pressure block 2 and the clamping seat 3, and a rod component 42 limited between the clamping seat 3 and the front end pressure block 5. Two welding holes 401 are provided on the block component 41, and the distance between the two welding holes 401 is greater than the width of the positioning block 32, so that the welding holes 401 are exposed when the workpiece is clamped for easy welding.
[0046] Working principle: when the clamping bolt 1 is screwed to fix the upper pressure block 2, the clamping bolt 1 is threaded downward into the thread groove. When the bottom end of the clamping bolt 1 gradually drops into the first groove 7 as it is screwed, it squeezes the squeezing plate 8. The squeezing plate 8 is squeezed downward to squeeze the positioning spring 9. At the same time, the first connecting rod 10 drives the first piston plate 11 to slide in the first hydraulic oil channel 6 to squeeze the hydraulic oil in the first hydraulic oil channel 6. The hydraulic oil in the first hydraulic oil channel 6 is squeezed and moves to the two second hydraulic oil channels 12 on both sides, respectively squeezing the two second piston plates 13 located in the two second hydraulic oil channels 12, and the two second piston plates 13 move upward. The two second connecting plates 18 drive the two second connecting plates 18 to move upward, and the two second connecting plates 18 drive the two supporting plates 191 to squeeze the bottom end of the rod component 42 upward through the two second connecting rods 19, so that it fits tightly with the block component 41. At the same time, the strong spring 17 arranged between the first connecting plate 16 and the second connecting plate 18 can provide a buffer for the movement of the second connecting plate 18. When the supporting plate 191 squeezes the stationary rod component 42, the extrusion force of the first connecting plate 16 will compress the strong spring 17 to provide a buffer.
[0047] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are only used to distinguish various features and have no actual order or directional meaning, and this application is not limited to this.
[0048] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0049] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A mold frame welding tool that is easy to position and fix, characterized in that: include: A pressing seat (3), an upper pressing block (2) arranged above the pressing seat (3), and a front end pressing block (5) matched with the pressing seat (3); the upper pressing block (2) and the pressing seat (3) are connected via a pressing bolt (1); and the front end pressing block (5) and the pressing seat (3) are respectively provided with a first positioning hole (52) and a second positioning hole (31) matched with each other; The pressing seat (3) is further provided with a positioning block (32) and second positioning grooves (33) located on both sides of the positioning block (32); The invention also includes a workpiece (4) to be processed, wherein the workpiece (4) includes a block component (41) arranged between the upper pressing block (2) and the pressing seat (3), and a rod component (42) limited between the pressing seat (3) and the front end pressing block (5), and two welding holes (401) are provided on the block component (41), and the distance between the two welding holes (401) is greater than the width of the positioning block (32); Two first positioning grooves (51), the two first positioning grooves (51) are provided on a side where the front end pressure block (5) and the pressing seat (3) match, and the two first positioning grooves (51) are respectively positioned relative to the two second positioning grooves (33) to place the rod component (42); The fastening mechanism is arranged in the compression seat (3) and is used to tamp and clamp the two rod components (42) toward the compression bolt (1) when the compression bolt (1) fixes the block component (41).
2. A mold frame welding tool that is easy to position and fix as claimed in claim 1, characterized in that: The cross sections of the two first positioning grooves (51) and the two second positioning grooves (33) are both V-shaped.
3. A mold frame welding tool that is easy to position and fix as claimed in claim 1, characterized in that: The positioning block (32) and the second positioning groove (33) are located on the same plane, and the positioning block (32) is vertically arranged on the upper end of the pressing seat (3) and is integrally connected to the pressing seat (3).
4. A mold frame welding tool that is easy to position and fix as claimed in claim 3, characterized in that: The upper pressing block (2) is provided with a through hole (22) for the clamping bolt (1) to pass through, and the through hole (22) is capsule-shaped or gourd-shaped. The top end of the clamping seat (3) is provided with a thread groove matching the clamping bolt (1).
5. A mold frame welding tool for facilitating positioning and fixing according to any one of claims 1 to 4, characterized in that: A pressing arm (21) is provided on one side of the upper pressing block (2) close to the pressing seat (3), and the pressing arm (21) is integrally connected to the upper pressing block (2).
6. A mold frame welding tool that is convenient for positioning and fixing as claimed in claim 4, characterized in that: The fastening mechanism includes a first groove (7) provided in the clamping seat (3) and connected to the thread groove, the clamping bolt (1) moves downward and penetrates into the first groove (7), the first groove (7) is slidably connected to an extrusion plate (8), the bottom end of the extrusion plate (8) is fixedly connected to a first connecting rod (10), a first hydraulic oil passage (6) is provided in the clamping seat (3), the first connecting rod (10) moves downward and penetrates into the first hydraulic oil passage (6), the bottom end of the first connecting rod (10) is fixedly connected to a first piston plate (11), the bottom end of the extrusion plate (8) is fixedly connected to a positioning spring (9), the positioning spring (9) is fixedly connected to the first groove (7), the positioning spring (9) is sleeved on the circumferential surface of the first connecting rod (10), the bottom end of the clamping bolt (1) is in contact with the top end of the extrusion plate (8), the clamping bolt (1) is provided with two second hydraulic oil passages (12) connected to the first hydraulic oil passage (6), the clamping Two connecting grooves (20) are provided in the seat (3), and the two connecting grooves (20) are used to connect the two first positioning grooves (51) and the two second hydraulic oil passages (12) respectively. The two second hydraulic oil passages (12) are fixedly connected with a fixing plate (14), and the two fixing plates (14) are slidably connected with a slide rod (15). The bottom ends of the two slide rods (15) are fixedly connected with the second piston plate (13), and the top ends of the two slide rods (15) are fixedly connected with the first connecting rod (13). The upper sides of the two first connecting plates (16) are provided with second connecting plates (18), the side ends of the two second connecting plates (18) are fixedly connected with second connecting rods (19), the side ends of the two second connecting rods (19) are fixedly connected with supporting plates (191), the two supporting plates (191) are respectively provided with two second positioning grooves (33) and two first positioning grooves (51), and the two rod parts (42) are respectively provided on the upper sides of the two supporting plates (191).
7. A mold frame welding tool for facilitating positioning and fixing as claimed in claim 6, characterized in that: The top ends of the two first connecting plates (16) are fixedly connected to strong springs (17), and the two second connecting plates (18) are respectively fixedly connected to the top ends of the two strong springs (17).
8. A mold frame welding tool for facilitating positioning and fixing as claimed in claim 6, characterized in that: The top ends of the two support plates (191) are both provided with anti-slip pads.
Citation Information
Patent Citations
Die set welding tool
CN219324897U