A steel mesh aggregate system and aggregate method

Abstract

A steel mesh collection system and method includes a steel bar discharging mechanism, a horizontal conveyor, multiple steel bar storage mechanisms, and a steel bar transfer mechanism. The horizontal conveyor includes a base frame and multiple drive lever mechanisms and a sprocket transmission mechanism mounted on the upper side of the base frame. The output end of the sprocket transmission mechanism is arranged at an angle and has clamping assemblies on both sides. The steel bar discharging mechanism and the multiple drive lever mechanisms are arranged relative to the input and output ends of the sprocket transmission mechanism, respectively. The steel bar storage mechanism and the drive lever mechanisms are arranged in a one-to-one correspondence, and the steel bar storage mechanism is connected to the steel bar transfer mechanism. First, the steel bars discharged from the steel bar discharging mechanism are transported to the upper side of the drive lever mechanism via the sprocket transmission mechanism and the clamping assembly. Then, the drive lever mechanism pushes the steel bars to the steel bar storage mechanism. After the steel bars are stored in the steel bar storage mechanism, they are transported to a processing location via the steel bar transfer mechanism. The present invention not only has high collection efficiency and low cost, but also has a wide range of applications.

Description

Technical Field

[0001] The present invention relates to the technical field of steel bar processing equipment, and in particular to a steel bar mesh material collection system and a material collection method. Background Art

[0002] Rebar processing machinery operates in a continuous, assembly-line fashion. Consequently, production efficiency is high. Finished rebar needs to be collected to prevent it from piling up on the production line and impacting subsequent production. However, due to the complex and expensive structure of existing rebar collection devices, the handling and sorting of rebars relies primarily on manual labor, resulting in low rebar collection efficiency. Maintaining this efficiency requires additional labor, leading to higher labor costs. Summary of the Invention

[0003] The purpose of the present invention is to overcome the defects and problems of low steel bar aggregation efficiency and high cost in the prior art, and to provide a steel mesh aggregation system and aggregation method with high aggregation efficiency and low cost.

[0004] To achieve the above objectives, the technical solution of the present invention is:

[0005] A steel mesh collection system includes a steel bar discharging mechanism, a horizontal conveyor, a plurality of steel bar storage mechanisms and a steel bar transfer mechanism, the horizontal conveyor includes a base frame, a plurality of drive lever mechanisms and a sprocket transmission mechanism, the sprocket transmission mechanism and the drive lever mechanism are both mounted on the upper side of the base frame, the output end of the sprocket transmission mechanism is arranged obliquely, clamping assemblies for clamping steel bars are provided on both sides of the sprocket transmission mechanism, the discharging port of the steel bar discharging mechanism is arranged relative to the input end of the sprocket transmission mechanism, the plurality of drive lever mechanisms are arranged relative to the output end of the sprocket transmission mechanism, the plurality of steel bar storage mechanisms are all located above the output end of the sprocket transmission mechanism and are arranged one-to-one with the plurality of drive lever mechanisms, and the upper sides of the plurality of steel bar storage mechanisms are all connected to the steel bar transfer mechanism;

[0006] The steel bar discharging mechanism is used to lower the straightened steel bars to the input end of the sprocket transmission mechanism;

[0007] The driving lever mechanism is used to push the steel bars clamped by the clamping assembly to the input end of the steel bar storage mechanism;

[0008] The steel bar storage mechanism is used to store steel bars in batches;

[0009] The steel bar transfer mechanism is used to transport the steel bar storage mechanism to a steel bar processing location.

[0010] The chassis comprises a front horizontal support and a rear horizontal support, one side of the front horizontal support is tilted, and the rear horizontal support is connected to the other side of the front horizontal support, and the sprocket transmission mechanism comprises four sprocket shafts and a plurality of chains, and the plurality of chains are arranged at intervals along the width direction of the chassis, and the chains are in a parallelogram shape, and the upper side of the chains is installed on the upper sides of the front horizontal support and the rear horizontal support through chain supports, and one oblique side of the chain is connected to one side of the front horizontal support in parallel through the chain support, and the outer peripheral surfaces of the four sprocket shafts are sleeved with a plurality of sprockets, and each of the sprocket shafts has a plurality of sprockets. Multiple sprockets are meshed and connected with each vertex of the multiple chains in a one-to-one manner, and both ends of the four sprocket shafts are rotatably connected to the upper side of the base frame through bearing seats. One end of the sprocket shafts located at the front horizontal bracket is connected to a rotating motor, and both ends of the sprocket shafts located at the rear horizontal bracket are connected to a chain tensioner. Both sides of the chain links of the multiple chains are connected with clamping assemblies, and the clamping assemblies include clamping plates and clamping tooth plates. The clamping plates are connected parallel to the chain links, and the clamping tooth plates are vertically connected to the clamping plates. The gap between two adjacent clamping tooth plates is used to place steel bars.

[0011] The steel bar discharging mechanism includes a straightening shearing machine and a pushing discharging machine, the pushing discharging machine includes a discharging frame, a discharging shaft, a guide shaft, a guide motor, an upper angle steel, and a lower angle steel, the discharging shaft is rotatably connected to the upper side of the discharging frame through multiple bearing seats, the upper side of the discharging frame is provided with multiple support seats along the length direction of the discharging shaft, the upper sides of multiple support seats are hinged with discharging cylinders, the output ends of multiple discharging cylinders are hinged with swing levers, one end of multiple swing levers are sleeved on the discharging shaft, the outer circumference of the discharging shaft is sleeved with multiple opening and closing levers, one end of multiple opening and closing levers The ends are connected to the upper angle steel, the lower angle steel is connected to one side of the discharging rack through a plurality of connecting parts, the upper angle steel and the lower angle steel are enclosed to form a storage cavity for accommodating steel bars, the discharging port of the straightening shearing machine is arranged relative to the feeding port of the storage cavity, the two ends of the guide shaft are rotatably connected to the upper side of the discharging rack through a bearing seat, the output end of the guide motor is connected to one end of the guide shaft, the outer peripheral surface of the guide shaft is provided with a plurality of baffles at intervals along the circumferential direction, the plurality of baffles are arranged relative to the input end of the horizontal conveyor, and a gap for accommodating steel bars is provided between two adjacent baffles;

[0012] The straightening and shearing machine is used to straighten and shear the steel bars and transport the steel bars into the storage chamber.

[0013] A discharge track is provided between the storage cavity and the guide shaft, the feed port of the discharge track is arranged relative to the discharge port of the storage cavity, the discharge port of the discharge track is arranged relative to a gap on the guide shaft, and the discharge track includes an upper steel plate and a lower steel plate, the lower steel plate is connected to the lower side of the lower angle steel, and the upper steel plate is connected to the upper side of the discharge rack through the angle iron.

[0014] The transmission mechanism is that the cam is connected with the transmission mechanism, and the transmission mechanism is connected with the transmission mechanism, and the transmission mechanism is connected with the transmission mechanism, and the transmission mechanism is connected with the transmission mechanism.

[0015] The driving lever mechanism includes a lever shaft, a lever motor and multiple levers, the lever shaft is arranged along the width direction of the base frame, the multiple levers are sleeved on the outer circumference of the lever shaft, the lever is L-shaped, and the upper end of the vertical part of the lever is provided with a clamping groove for accommodating steel bars, one end of the lever shaft is rotatably connected to the upper side of the base frame through a bearing seat, the other end of the lever shaft is connected to the output end of the lever motor, and the lever motor is installed on the upper side of the base frame.

[0016] The driving lever mechanism also includes two magnetic devices, which include a magnetic cylinder, an electromagnet and a protective cover. The two magnetic cylinders are installed on the upper side of the base frame, and the two electromagnets are respectively connected to the output ends of the two magnetic cylinders. The two protective covers are respectively sleeved on the outer circumferences of the two electromagnets, and the two electromagnets are arranged relative to the input end of the steel bar storage mechanism.

[0017] The steel bar storage mechanism includes a storage rack, a storage outer cage and a storage chain, wherein the storage rack is provided with multiple storage outer cages along its length direction, and a storage chain is provided on the storage rack at a position located on the side of the storage outer cage, and the storage chain is used to drive the steel bars to move along the inner circumference direction of the storage outer cage. The storage outer cage includes an arc segment, a first vertical segment, a semicircular arc segment, and a second vertical segment connected in sequence. The storage chain is transmission-connected with the first sprocket and the second sprocket, the first sprocket is sleeved on the first transmission shaft, and the first transmission shaft passes through the upper parts of the multiple storage outer cages in sequence and is installed on the storage rack, the first transmission shaft is transmission-connected with the storage motor, the second sprocket is sleeved on the second transmission shaft, and the second transmission shaft passes through the lower parts of the multiple storage outer cages in sequence and is installed on the storage rack, storage baffles are connected on both sides of the chain links of the storage chain, a storage tooth plate is vertically connected to one side of the storage baffle, the storage baffle is connected in parallel with the chain link, and the gap between two adjacent storage tooth plates is used to place steel bars.

[0018] There are two steel bar storage mechanisms, and the two steel bar storage mechanisms are respectively arranged relative to the output end of the sprocket transmission mechanism. The steel bar transfer mechanism includes a first track and a second track. The first track and the second track are both slidably connected with a slide trolley. The two slide trolleys are respectively connected to the upper sides of the two steel bar storage mechanisms. The first track is long and the second track is L-shaped. One side of the second track is perpendicular to the first track.

[0019] A steel mesh aggregation method, comprising the following steps:

[0020] Step 1: According to the processing requirements of the steel mesh, determine the order and quantity of various diameters and types of steel bars required for the entire processing;

[0021] Step 2: Prepare multiple steel bar discharging mechanisms for providing steel bars of different diameters and types, and place the multiple steel bar discharging mechanisms in sequence on one side of the horizontal conveyor, with the discharging ports of the steel bar discharging mechanisms arranged relative to the input end of the sprocket transmission mechanism. Place two driving lever mechanisms at the output end of the sprocket transmission mechanism, and place two steel bar storage mechanisms in sequence above the output end of the sprocket transmission mechanism. The two steel bar storage mechanisms are placed in one-to-one correspondence with the two driving lever mechanisms, and the two steel bar storage mechanisms are used to store transverse steel bars and longitudinal steel bars, respectively.

[0022] Step 3, the horizontal conveyor starts to operate, and when the clamping assembly of the sprocket transmission mechanism reaches the discharging port position of the steel bar discharging mechanism for the transverse steel bars required by the first steel mesh, the transverse steel bars provided by the steel bar discharging mechanism are received, and the horizontal conveyor continues to operate. After the transverse steel bars of the first steel mesh are received, the clamping assembly of the sprocket transmission mechanism reaches the discharging port position of the steel bar discharging mechanism for the longitudinal steel bars required by the first steel mesh, and the longitudinal steel bars provided by the steel bar discharging mechanism are received. After the longitudinal steel bars of the first steel mesh are received, the transverse steel bars and longitudinal steel bars of the remaining steel mesh are received in sequence according to the receiving order of the first steel mesh according to the processing order of the steel mesh;

[0023] Step 4, the horizontal conveyor continues to operate, and when the transverse steel bars of the first steel mesh clamped by the clamping assembly are transported to the left to the bottom of the first steel bar storage mechanism, the first driving lever mechanism stores the transverse steel bars of the first steel mesh in the first steel bar storage mechanism, and the first steel bar storage mechanism leaves the storage position after storing the transverse steel bars of the first steel mesh, and transports the transverse steel bars of the first steel mesh to the processing position, and when the longitudinal steel bars of the first steel mesh clamped by the clamping assembly are transported to the left to the bottom of the second steel bar storage mechanism, the second driving lever mechanism stores the longitudinal steel bars of the first steel mesh in the second steel bar storage mechanism, and the second steel bar storage mechanism leaves the storage position after storing the longitudinal steel bars of the first steel mesh, and transports the longitudinal steel bars of the first steel mesh to the processing position;

[0024] Step 5. After transporting the transverse and longitudinal steel bars of the first steel mesh, the two steel bar storage mechanisms return to their original positions respectively. The two steel bar storage mechanisms transport the transverse and longitudinal steel bars of the remaining steel meshes to the processing positions in the order of the first steel mesh, until all the steel bars required for processing the steel mesh are transported, completing the steel bar aggregation task of one processing cycle.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. In a steel mesh material collection system and material collection method of the present invention, a combination of a sprocket transmission mechanism and a clamping assembly is adopted. The steel bars are transported by the sprocket transmission mechanism, and each steel bar is clamped by the clamping assembly. When transported to the output end of the sprocket transmission mechanism, the steel bars clamped by the clamping assembly are pushed to the steel bar storage mechanism by driving the lever mechanism. After the steel bar storage mechanism stores the steel bars to be processed, it is transferred to the processing position of the steel bars by the steel bar transfer mechanism. After the steel bars to be processed are lowered, it returns to the original position to continue receiving the steel bars. Compared with the existing technology, an automated method is adopted, no manual operation is required, it is easy to use, and the cost is low. At the same time, the steel bar transportation step and the transfer step can be implemented separately without interfering with each other. By driving multiple lever mechanisms, the specified steel bars can be pushed to the corresponding steel bar storage mechanism. It is suitable for various steel bar processing needs, has high material collection efficiency, and has a wide range of applications. Therefore, the present invention has high material collection efficiency, low cost, and a wide range of applications.

[0027] 2. In a steel mesh collection system and collection method of the present invention, after the straightening and shearing machine straightens and shears the steel bars, it is transported to the storage chamber. At this time, the upper angle steel is pressed on the lower angle steel, and the opening of the storage chamber is blocked. The discharge cylinder works, driving the discharge shaft to rotate, so that the opening and closing lever and the upper angle steel rotate, and the opening of the storage chamber is opened. The stored steel bars are transported to the guide shaft through the discharge track. The two baffles on the guide shaft clamp the steel bars. The guide motor rotates so that the baffles clamp the steel bars. When the guide motor rotates until the steel bars are below the axis, the baffles are clamped. When the steel bars are in the right position, they fall into the input end of the sprocket transmission mechanism under their own gravity. A limit motor is provided, and the output end of the limit motor is connected to the guide shaft in a gear rack meshing manner. One end of the guide shaft is connected to the lever head. When the limit motor rotates, it drives the guide shaft to move. The limit motor can move on the limit bracket through the synchronous belt drive. After reaching both sides of the limit bracket, the limit motor rotates forward and reverse, thereby driving the lever head to insert or disengage the gap between the two baffles on the guide shaft, thereby realizing the timed unloading and batch storage of steel bars. Therefore, the present invention is easy to use and has a wide range of applications.

[0028] 3. In a steel mesh aggregate system and method of the present invention, sprockets and chains are provided, and chain supports are provided on the upper sides of the front and rear horizontal supports to make the chain more stable during transmission. Sprockets are provided at the four corners of the chain, and a sprocket shaft is provided inside the sprocket. A rotating motor drives the sprocket shaft to rotate, thereby driving the sprocket to rotate and move the chain. A chain tensioner is provided to guide and tighten the chain, so that the chain is always in an optimal tension state, thereby preventing chain slippage. The clamping assembly adopts a combination of a clamping plate and a clamping tooth plate. The clamping plate is connected to the chain link and can move synchronously with the chain. Rebar is placed between the two clamping tooth plates to limit the rebar, making the transportation process of the rebar more stable. Therefore, the present invention has high reliability and stable working process.

[0029] 4. In a steel mesh collection system and collection method of the present invention, the shift lever adopts an L-shaped design, and a clamping groove is provided on the vertical part of the shift lever. When the steel bars are transported to the output end of the chain, the shift lever motor drives the shift lever shaft to rotate, thereby driving the shift lever to rotate from bottom to top. After the clamping groove of the shift lever contacts the steel bars, the steel bars are driven by the shift lever motor to separate from between the two clamping tooth plates. Because there is a distance between the shift lever and the steel bar storage mechanism, a magnetic attraction device is provided. Before the shift lever transports the steel bars to the steel bar storage mechanism, the electromagnet attracts the steel bars, and then the electromagnet releases the steel bars, allowing the steel bars to be transported to the input end of the steel bar storage mechanism. This can avoid the steel bars at the input end of the steel bar storage mechanism shaking due to excessive rotation of the shift lever, thereby affecting the storage of the steel bars. Therefore, the present invention is easy to use and has a stable structure.

[0030] 5. In a steel mesh aggregation system and aggregation method of the present invention, a storage chain and a storage baffle are provided. The two storage tooth plates on the storage baffle are used to place the steel bars transported by the shifting rod. A first sprocket and a second sprocket are provided in the storage chain. The first sprocket is sleeved on the first transmission shaft. The storage motor drives the first transmission shaft to rotate, thereby driving the first sprocket to rotate, so that the storage chain moves. The storage chain drives the stored steel bars along the inner circumference of the storage outer cage. The stored steel bars are limited by the storage outer cage and the storage tooth plates. After storage is completed, the transverse steel bars are transported to the processing position through the first track, and the longitudinal steel bars are stored through the second steel bar storage mechanism. After storage is completed, the first steel bar storage mechanism returns to its original position to continue receiving the transverse steel bars, and then the second steel bar storage mechanism transports the longitudinal steel bars to the processing position. The two slide rail trolleys work back and forth in sequence to realize batch storage and transportation of multiple transverse and longitudinal steel bars of steel mesh. Therefore, the present invention is easy to use and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the steel mesh aggregate system in the present invention.

[0032] Figure 2 It is a structural schematic diagram of the horizontal conveyor in the present invention.

[0033] Figure 3 yes Figure 2 Enlarged schematic diagram of point A in the middle.

[0034] Figure 4 yes Figure 2 Enlarged schematic diagram of point B in the middle.

[0035] Figure 5 yes Figure 2 Enlarged schematic diagram of point C in the middle.

[0036] Figure 6 It is a structural schematic diagram of the chain and sprocket in the present invention.

[0037] Figure 7 It is a structural schematic diagram of the adjustment shearing machine and the pusher and discharger in the present invention.

[0038] Figure 8 It is a structural schematic diagram of the material pusher and discharging machine and the limiting bracket in the present invention.

[0039] Figure 9 It is a partial front view schematic diagram of the material pusher and discharger, the limiting bracket, the mounting seat, and the driving motor in the present invention.

[0040] Figure 10 It is a structural schematic diagram of the material pusher and discharger in the present invention.

[0041] Figure 11 It is a structural diagram of the mounting base, limit motor, guide rail, synchronous belt and drive motor in the present invention.

[0042] Figure 12 It is a rear view schematic diagram of the mounting base, the limiting motor, the gear and the rack in the present invention.

[0043] Figure 13 It is a structural schematic diagram of the driving lever mechanism in the present invention.

[0044] Figure 14 It is a structural schematic diagram of the magnetic attraction device in the present invention.

[0045] Figure 15 It is a structural schematic diagram of the steel bar transfer mechanism and the steel bar storage mechanism in the present invention.

[0046] Figure 16 It is a structural diagram of the steel bar storage mechanism in the present invention.

[0047] Figure 17 It is a front view schematic diagram of the storage outer cage, storage chain, first sprocket and second sprocket in the present invention.

[0048] In the figure: steel bar discharging mechanism 1, straightening shearing machine 11, push discharging machine 12, discharging rack 13, discharging shaft 14, guide shaft 15, guide motor 16, upper angle steel 17, lower angle steel 18, bearing seat 19, support seat 110, discharging cylinder 111, swing lever 112, opening and closing lever 113, connecting piece 114, storage chamber 115, baffle 116, gap 117, discharging track 118, upper steel plate 11 9. Lower steel plate 120, angle iron 121, limit bracket 122, pulley 123, mounting seat 124, drive motor 125, connecting shaft 126, synchronous belt 127, guide rail 128, slider 129, limit motor 130, gear 131, rack 132, guide shaft 133, lever head 134, horizontal conveyor 2, chassis 21, front horizontal bracket 211, rear horizontal bracket 212, chain support 213, chain Wheel transmission mechanism 22, chain 221, sprocket 222, sprocket shaft 223, rotating motor 224, chain tensioner 225, driving lever mechanism 23, lever motor 231, lever shaft 232, lever 233, clamping groove 234, magnetic cylinder 235, electromagnet 236, protective cover 237, sprocket transmission mechanism 22, clamping assembly 24, clamping plate 241, clamping tooth plate 242, steel bar storage mechanism 3, Storage rack 31, storage outer cage 32, arc segment 321, first vertical segment 322, semicircular arc segment 323, second vertical segment 324, storage chain 33, first sprocket 34, second sprocket 35, first transmission shaft 36, second transmission shaft 37, storage motor 38, storage baffle 39, storage tooth plate 310, gap 311, steel bar transfer mechanism 4, first rail 41, second rail 42, slide trolley 43. DETAILED DESCRIPTION

[0049] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0050] See also Figures 1 to 17 , a steel mesh aggregation system, comprising a steel bar discharging mechanism 1, a horizontal conveyor 2, a plurality of steel bar storage mechanisms 3 and a steel bar transfer mechanism 4, the horizontal conveyor 2 comprising a base frame 21, a plurality of drive lever mechanisms 23 and a sprocket transmission mechanism 22, the sprocket transmission mechanism 22 and the drive lever mechanism 23 are all installed on the upper side of the base frame 21, the output end of the sprocket transmission mechanism 22 is arranged obliquely, and clamping assemblies 24 for clamping steel bars are provided on both sides of the sprocket transmission mechanism 22, the discharging port of the steel bar discharging mechanism 1 is arranged relative to the input end of the sprocket transmission mechanism 22, the plurality of drive lever mechanisms 23 are arranged relative to the output end of the sprocket transmission mechanism 22, the plurality of steel bar storage mechanisms 3 are all located above the output end of the sprocket transmission mechanism 22 and are arranged one-to-one with the plurality of drive lever mechanisms 23, and the upper sides of the plurality of steel bar storage mechanisms 3 are all connected to the steel bar transfer mechanism 4;

[0051] The steel bar discharging mechanism 1 is used to lower the straightened steel bars to the input end of the sprocket transmission mechanism 22;

[0052] The driving lever mechanism 23 is used to push the steel bars clamped by the clamping assembly 24 to the input end of the steel bar storage mechanism 3;

[0053] The steel bar storage mechanism 3 is used to store steel bars in batches;

[0054] The steel bar transfer mechanism 4 is used to transport the steel bar storage mechanism 3 to a processing location for the steel bars.

[0055] The base frame 21 includes a front horizontal bracket 211 and a rear horizontal bracket 212, one side of the front horizontal bracket 211 is tilted, and the rear horizontal bracket 212 is connected to the other side of the front horizontal bracket 211, and the sprocket transmission mechanism 22 includes four sprocket shafts 223 and a plurality of chains 221, and the plurality of chains 221 are arranged at intervals along the width direction of the base frame 21, and the chains 221 are parallelograms. The upper side of the chain 221 is installed on the upper side of the front horizontal bracket 211 and the rear horizontal bracket 212 through the chain support 213, and one oblique side of the chain 221 is connected to one side of the front horizontal bracket 211 in parallel through the chain support 213, and the outer peripheral surfaces of the four sprocket shafts 223 are sleeved with a plurality of sprockets 222, each of the sprocket shafts 22 The multiple sprockets 222 of 3 are meshed and connected with each vertex of the multiple chains 221 in a one-to-one manner, and both ends of the four sprocket shafts 223 are rotatably connected to the upper side of the base frame 21 through the bearing seat 19. One end of one of the sprocket shafts 223 located at the front horizontal bracket 211 is connected to a rotating motor 224, and both ends of one of the sprocket shafts 223 located at the rear horizontal bracket 212 are connected to a chain tensioner 225. Both sides of the chain links of the multiple chains 221 are connected to a clamping assembly 24, and the clamping assembly 24 includes a clamping plate 241 and a clamping tooth plate 242. The clamping plate 241 is connected in parallel with the chain link, and the clamping tooth plate 242 is vertically connected to the clamping plate 241. The gap 117 between two adjacent clamping tooth plates 242 is used to place steel bars.

[0056] The steel bar discharging mechanism 1 includes a straightening shearing machine 11 and a push discharging machine 12, and the push discharging machine 12 includes a discharging frame 13, a discharging shaft 14, a guide shaft 15, a guide motor 16, an upper angle steel 17, and a lower angle steel 18. The discharging shaft 14 is rotatably connected to the upper side of the discharging frame 13 through multiple bearing seats 19, and the upper side of the discharging frame 13 is provided with multiple support seats 110 along the length direction of the discharging shaft 14. The upper sides of multiple support seats 110 are hinged with discharging cylinders 111, and the output ends of multiple discharging cylinders 111 are hinged with swing levers 112. One end of multiple swing levers 112 is sleeved on the discharging shaft 14, and the outer peripheral surface of the discharging shaft 14 is sleeved with multiple opening and closing levers 113. One end of 113 is connected to the upper angle steel 17, and the lower angle steel 18 is connected to one side of the discharge rack 13 through a plurality of connecting pieces 114. The upper angle steel 17 and the lower angle steel 18 are enclosed to form a storage cavity 115 for accommodating steel bars. The discharge port of the straightening shearing machine 11 is arranged relative to the feed port of the storage cavity 115. Both ends of the guide shaft 15 are rotatably connected to the upper side of the discharge rack 13 through a bearing seat 19. The output end of the guide motor 16 is connected to one end of the guide shaft 15. The outer peripheral surface of the guide shaft 15 is provided with a plurality of baffles 116 at intervals along the circumferential direction. The plurality of baffles 116 are arranged relative to the input end of the horizontal conveyor 2, and a gap 117 for accommodating steel bars is provided between two adjacent baffles 116.

[0057] The straightening and shearing machine 11 is used to straighten and shear the steel bars and transport the steel bars into the storage chamber 115 .

[0058] A discharge track 118 is arranged between the storage cavity 115 and the guide shaft 15. The feed port of the discharge track 118 is arranged relative to the discharge port of the storage cavity 115, and the discharge port of the discharge track 118 is arranged relative to a gap 117 on the guide shaft 15. The discharge track 118 includes an upper steel plate 119 and a lower steel plate 120. The lower steel plate 120 is connected to the lower side of the lower angle steel 18, and the upper steel plate 119 is connected to the upper side of the discharge rack 13 through the angle iron 121.

[0059] The pusher and discharger 12 also includes a limit bracket 122, two pulleys 123, a mounting seat 124, and a drive motor 125. The limit bracket 122 is connected to one side of the discharge rack 13. The two pulleys 123 are respectively rotatably connected to the upper side of the limit bracket 122 through a connecting shaft 126. The output end of the drive motor 125 is connected to one of the connecting shafts 126. The outer peripheral surfaces of the two pulleys 123 are sleeved with a synchronous belt 127. The synchronous belt 127 is parallel to the guide shaft 15. Both sides of the limit bracket 122 are provided with guide rails 12 along the length direction. 8. The outer side of the guide rail 128 is slidably connected to a slider 129. The lower side of the mounting seat 124 is respectively connected to the two sliders 129 and the upper side of the synchronous belt 127. The upper side of the mounting seat 124 is provided with a limit motor 130 and a rack 132. The output end of the limit motor 130 is connected to a gear 131. The rack 132 is meshed and connected to the gear 131. One end of the rack 132 is connected to a guide shaft 133. The guide shaft 133 passes through the mounting seat 124 and is connected to a shift rod head 134. The shift rod head 134 matches the gap 117.

[0060] The driving lever mechanism 23 includes a lever shaft 232, a lever motor 231 and multiple levers 233. The lever shaft 232 is arranged along the width direction of the base frame 21. Multiple levers 233 are sleeved on the outer circumferential surface of the lever shaft 232. The lever 233 is L-shaped. The upper end of the vertical part of the lever 233 is provided with a clamping groove 234 for accommodating steel bars. One end of the lever shaft 232 is rotatably connected to the upper side of the base frame 21 through a bearing seat 19. The other end of the lever shaft 232 is connected to the output end of the lever motor 231. The lever motor 231 is installed on the upper side of the base frame 21.

[0061] The driving lever mechanism 23 also includes two magnetic devices, which include a magnetic cylinder 235, an electromagnet 236 and a protective cover 237. The two magnetic cylinders 235 are installed on the upper side of the base frame 21, and the two electromagnets 236 are respectively connected to the output ends of the two magnetic cylinders 235. The two protective covers 237 are respectively mounted on the outer peripheral surfaces of the two electromagnets 236. The two electromagnets 236 are arranged relative to the input end of the steel bar storage mechanism 3.

[0062] The steel bar storage mechanism 3 includes a storage rack 31, a storage outer cage 32 and a storage chain 33. A plurality of storage outer cages 32 are arranged on the storage rack 31 along its length direction. A storage chain 33 is arranged on the side of the storage outer cage 32 on the storage rack 31. The storage chain 33 is used to drive the steel bars to move along the inner circumference direction of the storage outer cage 32. The storage outer cage 32 includes an arc segment 321, a first vertical segment 322, a semicircular arc segment 323, and a second vertical segment 324 connected in sequence. The storage chain 33 is transmission-connected to the first sprocket 34 and the second sprocket 35. The first sprocket 34 is sleeved on the first transmission sprocket. The storage chain 33 is mounted on a drive shaft 36, and the first transmission shaft 36 passes through the upper parts of multiple storage outer cages 32 in sequence and is then installed on the storage rack 31. The first transmission shaft 36 is connected to the storage motor 38 in transmission connection. The second sprocket 35 is sleeved on the second transmission shaft 37, and the second transmission shaft 37 passes through the lower parts of multiple storage outer cages 32 in sequence and is then installed on the storage rack 31. Both sides of the chain links of the storage chain 33 are connected with storage baffles 39, and one side of the storage baffle 39 is vertically connected to a storage tooth plate 310. The storage baffle 39 is connected in parallel to the chain link, and the gap 311 between two adjacent storage tooth plates 310 is used to place steel bars.

[0063] There are two steel bar storage mechanisms 3, and the two steel bar storage mechanisms 3 are respectively arranged relative to the output ends of the sprocket transmission mechanism 22. The steel bar transfer mechanism 4 includes a first rail 41 and a second rail 42. The first rail 41 and the second rail 42 are both slidably connected with a slide trolley 43. The two slide trolleys 43 are respectively connected to the upper sides of the two steel bar storage mechanisms 3. The first rail 41 is long and the second rail 42 is L-shaped. One side of the second rail 42 is perpendicular to the first rail 41.

[0064] A steel mesh aggregation method, comprising the following steps:

[0065] Step 1: According to the processing requirements of the steel mesh, determine the order and quantity of various diameters and types of steel bars required for the entire processing;

[0066] Step 2: Prepare multiple steel bar discharging mechanisms 1 for providing steel bars of different diameters and types, and place the multiple steel bar discharging mechanisms 1 in sequence on one side of the horizontal conveyor 2. The discharging port of the steel bar discharging mechanism 1 is arranged relative to the input end of the sprocket transmission mechanism 22. Place two driving lever mechanisms 23 at the output end of the sprocket transmission mechanism 22. Place two steel bar storage mechanisms 3 in sequence above the output end of the sprocket transmission mechanism 22. The two steel bar storage mechanisms 3 are placed in a one-to-one correspondence with the two driving lever mechanisms 23. The two steel bar storage mechanisms 3 are used to store transverse steel bars and longitudinal steel bars, respectively.

[0067] Step 3, the horizontal conveyor 2 starts to operate, and when the clamping assembly 24 of the sprocket transmission mechanism 22 reaches the discharge port position of the steel bar discharging mechanism 1 of the transverse steel bar required by the first steel mesh, the transverse steel bar provided by the steel bar discharging mechanism 1 is received, and the horizontal conveyor 2 continues to operate. After the transverse steel bars of the first steel mesh are received, the clamping assembly 24 of the sprocket transmission mechanism 22 reaches the discharge port position of the steel bar discharging mechanism 1 of the longitudinal steel bar required by the first steel mesh, and receives the longitudinal steel bar provided by the steel bar discharging mechanism 1. After the longitudinal steel bars of the first steel mesh are received, the transverse steel bars and longitudinal steel bars of the remaining steel mesh are received in sequence according to the receiving order of the first steel mesh according to the processing order of the steel mesh;

[0068] Step 4, the horizontal conveyor 2 continues to operate, and when the transverse steel bars of the first steel mesh clamped by the clamping assembly 24 are transported to the left to the bottom of the first steel bar storage mechanism 3, the first driving lever mechanism 23 stores the transverse steel bars of the first steel mesh in the first steel bar storage mechanism 3, and the first steel bar storage mechanism 3 leaves the storage position after storing the transverse steel bars of the first steel mesh, and transports the transverse steel bars of the first steel mesh to the processing position, and when the longitudinal steel bars of the first steel mesh clamped by the clamping assembly 24 are transported to the left to the bottom of the second steel bar storage mechanism 3, the second driving lever mechanism 23 stores the longitudinal steel bars of the first steel mesh in the second steel bar storage mechanism 3, and the second steel bar storage mechanism 3 leaves the storage position after storing the longitudinal steel bars of the first steel mesh, and transports the longitudinal steel bars of the first steel mesh to the processing position;

[0069] Step 5. After transporting the transverse and longitudinal steel bars of the first steel mesh, the two steel bar storage mechanisms 3 return to their original positions respectively. The two steel bar storage mechanisms 3 transport the transverse and longitudinal steel bars of the remaining steel meshes to the processing positions in the order of the first steel mesh, until all the steel bars required for processing the steel mesh are transported, completing the steel bar aggregation task of one processing cycle.

[0070] The principle of the present invention is described as follows:

[0071] In the present invention, the limit motor 130 adopts a brushless DC motor, a drag chain is set on the outside of the mounting seat, and limit switches and sensors are set at both ends of the outside of the limit bracket 122. The forward and reverse rotation of the limit motor 130 is realized by the sensors and limit switches.

[0072] First, the steel bars are straightened and sheared by the straightening shearing machine 11, and then the cut steel bars are pushed into the storage chamber 115. At this time, the upper angle steel 17 is buckled on the lower angle steel 18, and the discharge port of the storage chamber 115 is closed. Then the discharge cylinder 111 is started, and the discharge cylinder 111 drives the swing lever 112 to rotate, and the swing lever 112 drives the discharge shaft 14 to rotate, and the discharge shaft 14 drives the opening and closing lever 113 and the upper angle steel 17 to rotate, and the discharge port of the storage chamber 115 is opened, and the steel bars fall between the two baffles 116 of the guide shaft 15 through the discharge track 118, and then the guide motor 16 rotates, driving the guide shaft 15 to rotate, and the steel bars are stored in the storage chamber 115 according to the requirements of the embodiment of the present invention. It falls into the gap 117 between the two baffles 116 for the first time. When the steel bars need to be lowered at a certain time, the synchronous belt 127 is driven to rotate by the driving motor 125, and then the mounting base 124 is driven to move. When the mounting base 124 moves to the limit switch, the limit motor 130 rotates forward, driving the rack 132 to move, so that the lever head 134 is inserted into the gap 117 between the two baffles 116. When the mounting base 124 moves to the other limit switch, the limit motor 130 rotates reversely, driving the rack 132 to move, so that the lever head 134 is disengaged from the gap 117 between the two baffles 116, and the guide shaft 15 continues to receive the steel bars.

[0073] When the steel bar rotates from above the guide shaft 15 to below the horizontal line, the steel bar falls into the gap 117 between the two clamping tooth plates 242, and the rotating motor 224 is started. The rotating motor 224 drives the chain 221 to rotate, so that the steel bars fall into the gap 117 between the clamping tooth plates 242 in sequence. When the chain 221 transports the steel bar to above the shifting rod 233, the shifting rod motor 231 is started, driving the shifting rod 233 to rotate. The shifting rod 233 rotates to push the steel bar out from between the two clamping tooth plates 242, and then the magnetic suction cylinder 235 is started, so that the electromagnet 236 moves the shifting rod 233. The steel bars on the storage cage 32 are adsorbed, and the magnetic cylinder 235 drives the steel bars to be transported to the bottom of the storage outer cage 32. The storage motor 38 is started, and the steel bars are clamped by the two storage tooth plates 310. The storage motor 38 drives the storage chain 33 to move along the periphery of the storage outer cage 32. When the steel bars are stored, the steel bar storage mechanism 3 is driven to be transported to the processing position by the slide trolley 43, and then the storage motor 38 continues to rotate to make the steel bars fall from the storage outer cage 32. After the steel bars are lowered, the steel bar storage mechanism 3 returns to its original position through the sliding trolley 43 for subsequent storage and transportation of the steel bars.

[0074] Example 1:

[0075] See also Figures 1 to 17, a steel mesh aggregation system, comprising a steel bar discharging mechanism 1, a horizontal conveyor 2, a plurality of steel bar storage mechanisms 3 and a steel bar transfer mechanism 4, the horizontal conveyor 2 comprising a base frame 21, a plurality of drive lever mechanisms 23 and a sprocket transmission mechanism 22, the sprocket transmission mechanism 22 and the drive lever mechanism 23 are all installed on the upper side of the base frame 21, the output end of the sprocket transmission mechanism 22 is arranged obliquely, and clamping assemblies 24 for clamping steel bars are provided on both sides of the sprocket transmission mechanism 22, the discharging port of the steel bar discharging mechanism 1 is arranged relative to the input end of the sprocket transmission mechanism 22, the plurality of drive lever mechanisms 23 are arranged relative to the output end of the sprocket transmission mechanism 22, the plurality of steel bar storage mechanisms 3 are all located above the output end of the sprocket transmission mechanism 22 and are arranged one-to-one with the plurality of drive lever mechanisms 23, and the upper sides of the plurality of steel bar storage mechanisms 3 are all connected to the steel bar transfer mechanism 4;

[0076] The steel bar discharging mechanism 1 is used to lower the straightened steel bars to the input end of the sprocket transmission mechanism 22;

[0077] The driving lever mechanism 23 is used to push the steel bars clamped by the clamping assembly 24 to the input end of the steel bar storage mechanism 3;

[0078] The steel bar storage mechanism 3 is used to store steel bars in batches;

[0079] The steel bar transfer mechanism 4 is used to transport the steel bar storage mechanism 3 to a processing location for the steel bars.

[0080] The base frame 21 includes a front horizontal bracket 211 and a rear horizontal bracket 212, one side of the front horizontal bracket 211 is tilted, and the rear horizontal bracket 212 is connected to the other side of the front horizontal bracket 211, and the sprocket transmission mechanism 22 includes four sprocket shafts 223 and a plurality of chains 221, and the plurality of chains 221 are arranged at intervals along the width direction of the base frame 21, and the chains 221 are parallelograms. The upper side of the chain 221 is installed on the upper side of the front horizontal bracket 211 and the rear horizontal bracket 212 through the chain support 213, and one oblique side of the chain 221 is connected to one side of the front horizontal bracket 211 in parallel through the chain support 213, and the outer peripheral surfaces of the four sprocket shafts 223 are sleeved with a plurality of sprockets 222, each of the sprocket shafts 22 The multiple sprockets 222 of 3 are meshed and connected with each vertex of the multiple chains 221 in a one-to-one manner, and both ends of the four sprocket shafts 223 are rotatably connected to the upper side of the base frame 21 through the bearing seat 19. One end of one of the sprocket shafts 223 located at the front horizontal bracket 211 is connected to a rotating motor 224, and both ends of one of the sprocket shafts 223 located at the rear horizontal bracket 212 are connected to a chain tensioner 225. Both sides of the chain links of the multiple chains 221 are connected to a clamping assembly 24, and the clamping assembly 24 includes a clamping plate 241 and a clamping tooth plate 242. The clamping plate 241 is connected in parallel with the chain link, and the clamping tooth plate 242 is vertically connected to the clamping plate 241. The gap 117 between two adjacent clamping tooth plates 242 is used to place steel bars.

[0081] The steel bar discharging mechanism 1 includes a straightening shearing machine 11 and a push discharging machine 12, and the push discharging machine 12 includes a discharging frame 13, a discharging shaft 14, a guide shaft 15, a guide motor 16, an upper angle steel 17, and a lower angle steel 18. The discharging shaft 14 is rotatably connected to the upper side of the discharging frame 13 through multiple bearing seats 19, and the upper side of the discharging frame 13 is provided with multiple support seats 110 along the length direction of the discharging shaft 14. The upper sides of multiple support seats 110 are hinged with discharging cylinders 111, and the output ends of multiple discharging cylinders 111 are hinged with swing levers 112. One end of multiple swing levers 112 is sleeved on the discharging shaft 14, and the outer peripheral surface of the discharging shaft 14 is sleeved with multiple opening and closing levers 113. One end of 113 is connected to the upper angle steel 17, and the lower angle steel 18 is connected to one side of the discharge rack 13 through a plurality of connecting pieces 114. The upper angle steel 17 and the lower angle steel 18 are enclosed to form a storage cavity 115 for accommodating steel bars. The discharge port of the straightening shearing machine 11 is arranged relative to the feed port of the storage cavity 115. Both ends of the guide shaft 15 are rotatably connected to the upper side of the discharge rack 13 through a bearing seat 19. The output end of the guide motor 16 is connected to one end of the guide shaft 15. The outer peripheral surface of the guide shaft 15 is provided with a plurality of baffles 116 at intervals along the circumferential direction. The plurality of baffles 116 are arranged relative to the input end of the horizontal conveyor 2, and a gap 117 for accommodating steel bars is provided between two adjacent baffles 116.

[0082] The straightening and shearing machine 11 is used to straighten and shear the steel bars and transport the steel bars into the storage chamber 115 .

[0083] The driving lever mechanism 23 includes a lever shaft 232, a lever motor 231 and multiple levers 233. The lever shaft 232 is arranged along the width direction of the base frame 21. Multiple levers 233 are sleeved on the outer circumferential surface of the lever shaft 232. The lever 233 is L-shaped. The upper end of the vertical part of the lever 233 is provided with a clamping groove 234 for accommodating steel bars. One end of the lever shaft 232 is rotatably connected to the upper side of the base frame 21 through a bearing seat 19. The other end of the lever shaft 232 is connected to the output end of the lever motor 231. The lever motor 231 is installed on the upper side of the base frame 21.

[0084] The steel bar storage mechanism 3 includes a storage rack 31, a storage outer cage 32 and a storage chain 33. A plurality of storage outer cages 32 are arranged on the storage rack 31 along its length direction. A storage chain 33 is arranged on the side of the storage outer cage 32 on the storage rack 31. The storage chain 33 is used to drive the steel bars to move along the inner circumference direction of the storage outer cage 32. The storage outer cage 32 includes an arc segment 321, a first vertical segment 322, a semicircular arc segment 323, and a second vertical segment 324 connected in sequence. The storage chain 33 is transmission-connected to the first sprocket 34 and the second sprocket 35. The first sprocket 34 is sleeved on the first transmission sprocket. The storage chain 33 is mounted on a drive shaft 36, and the first transmission shaft 36 passes through the upper parts of multiple storage outer cages 32 in sequence and is then installed on the storage rack 31. The first transmission shaft 36 is connected to the storage motor 38 in transmission connection. The second sprocket 35 is sleeved on the second transmission shaft 37, and the second transmission shaft 37 passes through the lower parts of multiple storage outer cages 32 in sequence and is then installed on the storage rack 31. Both sides of the chain links of the storage chain 33 are connected with storage baffles 39, and one side of the storage baffle 39 is vertically connected to a storage tooth plate 310. The storage baffle 39 is connected in parallel to the chain link, and the gap 311 between two adjacent storage tooth plates 310 is used to place steel bars.

[0085] A steel mesh aggregation method, comprising the following steps:

[0086] Step 1: According to the processing requirements of the steel mesh, determine the order and quantity of various diameters and types of steel bars required for the entire processing;

[0087] Step 2: Prepare multiple steel bar discharging mechanisms 1 for providing steel bars of different diameters and types, and place the multiple steel bar discharging mechanisms 1 in sequence on one side of the horizontal conveyor 2. The discharging port of the steel bar discharging mechanism 1 is arranged relative to the input end of the sprocket transmission mechanism 22. Place two driving lever mechanisms 23 at the output end of the sprocket transmission mechanism 22. Place two steel bar storage mechanisms 3 in sequence above the output end of the sprocket transmission mechanism 22. The two steel bar storage mechanisms 3 are placed in a one-to-one correspondence with the two driving lever mechanisms 23. The two steel bar storage mechanisms 3 are used to store transverse steel bars and longitudinal steel bars, respectively.

[0088] Step 3, the horizontal conveyor 2 starts to operate, and when the clamping assembly 24 of the sprocket transmission mechanism 22 reaches the discharge port position of the steel bar discharging mechanism 1 of the transverse steel bar required by the first steel mesh, it stays for 2 seconds to receive the transverse steel bar provided by the steel bar discharging mechanism 1, and the horizontal conveyor 2 continues to operate. After the transverse steel bars of the first steel mesh are received, the clamping assembly 24 of the sprocket transmission mechanism 22 reaches the discharge port position of the steel bar discharging mechanism 1 of the longitudinal steel bar required by the first steel mesh, and stays for 2 seconds to receive the longitudinal steel bar provided by the steel bar discharging mechanism 1. After the longitudinal steel bars of the first steel mesh are received, the transverse steel bars and longitudinal steel bars of the remaining steel mesh are received in sequence according to the receiving order of the first steel mesh according to the processing order of the steel mesh;

[0089] Step 4, the horizontal conveyor 2 continues to operate, and when the transverse steel bars of the first steel mesh clamped by the clamping assembly 24 are transported to the left to the bottom of the first steel bar storage mechanism 3, the first driving lever mechanism 23 stores the transverse steel bars of the first steel mesh in the first steel bar storage mechanism 3, and the first steel bar storage mechanism 3 leaves the storage position after storing the transverse steel bars of the first steel mesh, and transports the transverse steel bars of the first steel mesh to the processing position, and when the longitudinal steel bars of the first steel mesh clamped by the clamping assembly 24 are transported to the left to the bottom of the second steel bar storage mechanism 3, the second driving lever mechanism 23 stores the longitudinal steel bars of the first steel mesh in the second steel bar storage mechanism 3, and the second steel bar storage mechanism 3 leaves the storage position after storing the longitudinal steel bars of the first steel mesh, and transports the longitudinal steel bars of the first steel mesh to the processing position;

[0090] Step 5. After transporting the transverse and longitudinal steel bars of the first steel mesh, the two steel bar storage mechanisms 3 return to their original positions respectively. The two steel bar storage mechanisms 3 transport the transverse and longitudinal steel bars of the remaining steel meshes to the processing positions in the order of the first steel mesh, until all the steel bars required for processing the steel mesh are transported, completing the steel bar aggregation task of one processing cycle.

[0091] Example 2:

[0092] The basic content is the same as Example 1, except that:

[0093] See also Figures 8 to 10 A discharge track 118 is provided between the storage cavity 115 and the guide shaft 15. The feed port of the discharge track 118 is arranged relative to the discharge port of the storage cavity 115, and the discharge port of the discharge track 118 is arranged relative to a gap 117 on the guide shaft 15. The discharge track 118 includes an upper steel plate 119 and a lower steel plate 120. The lower steel plate 120 is connected to the lower side of the lower angle steel 18, and the upper steel plate 119 is connected to the upper side of the discharge rack 13 through the angle iron 121.

[0094] Example 3:

[0095] The basic content is the same as Example 1, except that:

[0096] See also Figures 8 to 12 The push discharging machine 12 also includes a limit bracket 122, two pulleys 123, a mounting seat 124, and a drive motor 125. The limit bracket 122 is connected to one side of the discharging frame 13. The two pulleys 123 are respectively rotatably connected to the upper side of the limit bracket 122 through a connecting shaft 126. The output end of the drive motor 125 is connected to one of the connecting shafts 126. The outer circumferences of the two pulleys 123 are sleeved with a synchronous belt 127. The synchronous belt 127 is parallel to the guide shaft 15. Both sides of the limit bracket 122 are provided with guide rails 1 along the length direction. 28. The outer side of the guide rail 128 is slidably connected with a slider 129. The lower side of the mounting seat 124 is respectively connected to the two sliders 129 and the upper side of the synchronous belt 127. The upper side of the mounting seat 124 is provided with a limit motor 130 and a rack 132. The output end of the limit motor 130 is connected to a gear 131. The rack 132 is meshed and connected to the gear 131. One end of the rack 132 is connected to a guide shaft 133. The guide shaft 133 passes through the mounting seat 124 and is connected to a shift rod head 134. The shift rod head 134 matches the gap 117.

[0097] Example 4:

[0098] The basic content is the same as Example 1, except that:

[0099] See also Figure 14 The driving lever mechanism 23 also includes two magnetic devices, which include a magnetic cylinder 235, an electromagnet 236 and a protective cover 237. The two magnetic cylinders 235 are installed on the upper side of the base frame 21, and the two electromagnets 236 are respectively connected to the output ends of the two magnetic cylinders 235. The two protective covers 237 are respectively sleeved on the outer circumferences of the two electromagnets 236. The two electromagnets 236 are arranged relative to the input end of the steel bar storage mechanism 3.

[0100] Example 5:

[0101] The basic content is the same as Example 1, except that:

[0102] See also Figure 15There are two steel bar storage mechanisms 3, and the two steel bar storage mechanisms 3 are respectively arranged relative to the output ends of the sprocket transmission mechanism 22. The steel bar transfer mechanism 4 includes a first rail 41 and a second rail 42. The first rail 41 and the second rail 42 are both slidably connected with a slide trolley 43. The two slide trolleys 43 are respectively connected to the upper sides of the two steel bar storage mechanisms 3. The first rail 41 is long and the second rail 42 is L-shaped. One side of the second rail 42 is perpendicular to the first rail 41.

Claims

1. A steel mesh aggregate system, characterized by: The invention comprises a steel bar discharging mechanism (1), a horizontal conveyor (2), a plurality of steel bar storage mechanisms (3) and a steel bar transfer mechanism (4), wherein the horizontal conveyor (2) comprises a base frame (21), a plurality of driving lever mechanisms (23) and a sprocket transmission mechanism (22), wherein the sprocket transmission mechanism (22) and the driving lever mechanism (23) are both mounted on the upper side of the base frame (21), the output end of the sprocket transmission mechanism (22) is arranged tilted, and clamping assemblies (24) for clamping steel bars are provided on both sides of the sprocket transmission mechanism (22), the discharging port of the steel bar discharging mechanism (1) is arranged relative to the input end of the sprocket transmission mechanism (22), the plurality of driving lever mechanisms (23) are arranged relative to the output end of the sprocket transmission mechanism (22), the plurality of steel bar storage mechanisms (3) are all located above the output end of the sprocket transmission mechanism (22) and are arranged one-to-one with the plurality of driving lever mechanisms (23), and the upper sides of the plurality of steel bar storage mechanisms (3) are all connected to the steel bar transfer mechanism (4); The steel bar storage mechanism (3) comprises a storage rack (31), a storage outer cage (32) and a storage chain (33). The storage rack (31) is provided with a plurality of storage outer cages (32) along its length direction. The storage rack (31) is provided with a storage chain (33) at a position located on the side of the storage outer cage (32). The storage chain (33) is used to drive the steel bars to move along the inner circumference direction of the storage outer cage (32). The storage outer cage (32) comprises a circular arc segment (321), a first vertical segment (322), a semicircular arc segment (323), and a second vertical segment (324) connected in sequence. The storage chain (33) is in transmission connection with a first sprocket (34) and a second sprocket (35). The first sprocket (34) is sleeved on the first sprocket (35). The storage chain (33) is a chain link of the storage chain (33), wherein the first transmission shaft (36) sequentially passes through the upper parts of the plurality of storage outer cages (32) and is then installed on the storage rack (31). The first transmission shaft (36) is connected to the storage motor (38) in a transmission manner. The second sprocket (35) is sleeved on the second transmission shaft (37), and the second transmission shaft (37) sequentially passes through the lower parts of the plurality of storage outer cages (32) and is then installed on the storage rack (31). Both sides of the chain link of the storage chain (33) are connected with storage baffles (39), and one side of the storage baffle (39) is vertically connected with a storage tooth plate (310). The storage baffle (39) is connected in parallel to the chain link. The gap (311) between two adjacent storage tooth plates (310) is used for placing steel bars. The steel bar discharging mechanism (1) is used to lower the straightened steel bars to the input end of the sprocket transmission mechanism (22); The driving lever mechanism (23) is used to push the steel bars clamped by the clamping assembly (24) to the input end of the steel bar storage mechanism (3); The steel bar storage mechanism (3) is used to store steel bars in batches; The steel bar transfer mechanism (4) is used to transport the steel bar storage mechanism (3) to a steel bar processing location.

2. A steel mesh aggregate system according to claim 1, characterized in that: The chassis (21) includes a front horizontal bracket (211) and a rear horizontal bracket (212), one side of the front horizontal bracket (211) is tilted, and the rear horizontal bracket (212) is connected to the other side of the front horizontal bracket (211). The sprocket transmission mechanism (22) includes four sprocket shafts (223) and a plurality of chains (221). The plurality of chains (221) are arranged at intervals along the width direction of the chassis (21). The chains (221) are parallelogram-shaped. The upper side of the chain (221) is installed on the upper side of the front horizontal bracket (211) and the rear horizontal bracket (212) through a chain support (213). One oblique side of the chain (221) is connected to one side of the front horizontal bracket (211) in parallel through the chain support (213). The outer peripheral surfaces of the four sprocket shafts (223) are sleeved with a plurality of sprockets (222). Each of the sprocket shafts (223) is provided with a plurality of sprockets (222). 3) are meshed and connected with each vertex of the multiple chains (221) in a one-to-one manner, and both ends of the four sprocket shafts (223) are rotatably connected to the upper side of the base frame (21) through a bearing seat (19), one end of one of the sprocket shafts (223) located on the front horizontal support (211) is connected to a rotating motor (224), and both ends of one of the sprocket shafts (223) located on the rear horizontal support (212) are connected to a chain tensioner (225), and both sides of the chain links of the multiple chains (221) are connected to a clamping assembly (24), and the clamping assembly (24) includes a clamping plate (241) and a clamping tooth plate (242), the clamping plate (241) is connected to the chain link in parallel, and the clamping tooth plate (242) is vertically connected to the clamping plate (241), and the gap (117) between two adjacent clamping tooth plates (242) is used to place steel bars.

3. A steel mesh aggregate system according to claim 1, characterized in that: The steel bar discharging mechanism (1) includes a straightening shearing machine (11) and a pusher discharging machine (12), the pusher discharging machine (12) includes a discharging frame (13), a discharging shaft (14), a guide shaft (15), a guide motor (16), an upper angle steel (17), and a lower angle steel (18), the discharging shaft (14) is rotatably connected to the upper side of the discharging frame (13) through a plurality of bearing seats (19), and the upper side of the discharging frame (13) is along the A plurality of support seats (110) are provided in the length direction of the discharge shaft (14), the upper sides of the plurality of support seats (110) are hinged with a discharge cylinder (111), the output ends of the plurality of discharge cylinders (111) are hinged with a swing lever (112), one end of the plurality of swing levers (112) are sleeved on the discharge shaft (14), the outer peripheral surface of the discharge shaft (14) is sleeved with a plurality of opening and closing levers (113), and the plurality of opening and closing levers (113) are sleeved on the outer peripheral surface of the discharge shaft (14). One end of the lever (113) is connected to the upper angle steel (17), and the lower angle steel (18) is connected to one side of the discharge rack (13) through a plurality of connecting pieces (114). The upper angle steel (17) and the lower angle steel (18) are enclosed to form a storage cavity (115) for accommodating steel bars. The discharge port of the straightening shearing machine (11) is arranged relative to the feed port of the storage cavity (115). Both ends of the guide shaft (15) are rotatably connected to the upper side of the discharge rack (13) through a bearing seat (19). The output end of the guide motor (16) is connected to one end of the guide shaft (15). The outer peripheral surface of the guide shaft (15) is provided with a plurality of baffles (116) at intervals along the circumferential direction. The plurality of baffles (116) are arranged relative to the input end of the horizontal conveyor (2), and a gap (117) for accommodating steel bars is provided between two adjacent baffles (116). The straightening and shearing machine (11) is used to straighten and shear the steel bars and transport the steel bars into the storage chamber (115).

4. A steel mesh aggregate system according to claim 3, characterized in that: A discharge track (118) is provided between the storage chamber (115) and the guide shaft (15), the feed port of the discharge track (118) is arranged relative to the discharge port of the storage chamber (115), and the discharge port of the discharge track (118) is arranged relative to a gap (117) on the guide shaft (15), and the discharge track (118) includes an upper steel plate (119) and a lower steel plate (120), the lower steel plate (120) is connected to the lower side of the lower angle steel (18), and the upper steel plate (119) is connected to the upper side of the discharge rack (13) through the angle iron (121).

5. A steel mesh aggregate system according to claim 4, characterized in that: The pusher and discharger (12) further comprises a limit bracket (122), two pulleys (123), a mounting seat (124), and a drive motor (125). The limit bracket (122) is connected to one side of the discharge rack (13). The two pulleys (123) are rotatably connected to the upper side of the limit bracket (122) via connecting shafts (126). The output end of the drive motor (125) is connected to one connecting shaft (126). The outer circumferences of the two pulleys (123) are sleeved with a synchronous belt (127). The synchronous belt (127) is parallel to the guide shaft (15). Guide rails (128) are provided on both sides of the limit bracket (122) along the length direction. The outer side of the guide rail (128) is slidably connected to a slider (129), the lower side of the mounting seat (124) is respectively connected to the two sliders (129) and the upper side of the synchronous belt (127), and a limit motor (130) and a rack (132) are provided on the upper side of the mounting seat (124). The output end of the limit motor (130) is connected to a gear (131), and the rack (132) is meshed and connected to the gear (131). One end of the rack (132) is connected to a guide shaft (133), and the guide shaft (133) passes through the mounting seat (124) and is connected to a shift rod head (134), and the shift rod head (134) matches the gap (117).

6. The steel mesh aggregate system according to claim 1, characterized in that: The driving lever mechanism (23) comprises a lever shaft (232), a lever motor (231) and a plurality of levers (233). The lever shaft (232) is arranged along the width direction of the base frame (21). The plurality of levers (233) are sleeved on the outer peripheral surface of the lever shaft (232). The lever (233) is L-shaped. The upper end of the vertical portion of the lever (233) is provided with a clamping groove (234) for accommodating a steel bar. One end of the lever shaft (232) is rotatably connected to the upper side of the base frame (21) through a bearing seat (19). The other end of the lever shaft (232) is connected to the output end of the lever motor (231). The lever motor (231) is installed on the upper side of the base frame (21).

7. A steel mesh aggregate system according to claim 6, characterized in that: The driving lever mechanism (23) further includes two magnetic devices, which include a magnetic cylinder (235), an electromagnet (236) and a protective cover (237). The two magnetic cylinders (235) are both installed on the upper side of the base frame (21). The two electromagnets (236) are respectively connected to the output ends of the two magnetic cylinders (235). The two protective covers (237) are respectively sleeved on the outer peripheral surfaces of the two electromagnets (236). The two electromagnets (236) are arranged relative to the input end of the steel bar storage mechanism (3).

8. The steel mesh aggregate system according to claim 1, characterized in that: The number of the steel bar storage mechanisms (3) is two, and the two steel bar storage mechanisms (3) are respectively arranged relative to the output end of the sprocket transmission mechanism (22). The steel bar transfer mechanism (4) comprises a first track (41) and a second track (42). The first track (41) and the second track (42) are both slidably connected with a slide trolley (43). The two slide trolleys (43) are respectively connected to the upper sides of the two steel bar storage mechanisms (3). The first track (41) is in the shape of a long strip, and the second track (42) is in the shape of an L. One side of the second track (42) is perpendicular to the first track (41).

9. A steel mesh aggregate method, characterized in that: The material aggregation method is applied to the steel mesh material aggregation system according to any one of claims 1 to 8, and the material aggregation method comprises the following steps: Step 1: According to the processing requirements of the steel mesh, determine the order and quantity of various diameters and types of steel bars required for the entire processing; Step 2: prepare a plurality of steel bar discharging mechanisms (1) for respectively providing steel bars of different diameters and types, place the plurality of steel bar discharging mechanisms (1) in sequence on one side of the horizontal conveyor (2), arrange the discharging ports of the steel bar discharging mechanisms (1) relative to the input end of the sprocket transmission mechanism (22), place two driving lever mechanisms (23) at the output end of the sprocket transmission mechanism (22), and place two steel bar storage mechanisms (3) in sequence above the output end of the sprocket transmission mechanism (22), the two steel bar storage mechanisms (3) being placed in one-to-one correspondence with the two driving lever mechanisms (23), and the two steel bar storage mechanisms (3) being used to store transverse steel bars and longitudinal steel bars respectively; Step 3, the horizontal conveyor (2) starts to operate, and when the clamping assembly (24) of the sprocket transmission mechanism (22) reaches the discharge port position of the steel bar discharging mechanism (1) for the transverse steel bars required by the first steel mesh, the transverse steel bars provided by the steel bar discharging mechanism (1) are received, and the horizontal conveyor (2) continues to operate. After the transverse steel bars of the first steel mesh are completely received, the clamping assembly (24) of the sprocket transmission mechanism (22) reaches the discharge port position of the steel bar discharging mechanism (1) for the longitudinal steel bars required by the first steel mesh, and the longitudinal steel bars provided by the steel bar discharging mechanism (1) are received. After the longitudinal steel bars of the first steel mesh are completely received, the transverse steel bars and longitudinal steel bars of the remaining steel mesh are received in sequence according to the receiving order of the first steel mesh according to the processing order of the steel mesh; Step 4, the horizontal conveyor (2) continues to operate, and when the transverse steel bars of the first steel mesh clamped by the clamping assembly (24) are transported to the left below the first steel bar storage mechanism (3), the first driving lever mechanism (23) stores the transverse steel bars of the first steel mesh in the first steel bar storage mechanism (3), and the first steel bar storage mechanism (3) leaves the storage position after storing the transverse steel bars of the first steel mesh, and transports the transverse steel bars of the first steel mesh to the processing position, and when the longitudinal steel bars of the first steel mesh clamped by the clamping assembly (24) are transported to the left below the second steel bar storage mechanism (3), the second driving lever mechanism (23) stores the longitudinal steel bars of the first steel mesh in the second steel bar storage mechanism (3), and the second steel bar storage mechanism (3) leaves the storage position after storing the longitudinal steel bars of the first steel mesh, and transports the longitudinal steel bars of the first steel mesh to the processing position; Step 5: After transporting the transverse and longitudinal steel bars of the first steel mesh, the two steel bar storage mechanisms (3) return to their original positions respectively, and the two steel bar storage mechanisms (3) transport the transverse and longitudinal steel bars of the remaining steel meshes to the processing positions in the order of the first steel mesh, until all the steel bars required for processing the steel meshes are transported, thus completing the steel bar collection task of one processing cycle.

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