Front end frame structure and automobile

By introducing force-transmitting and load-bearing components into the front-end frame structure of the vehicle, the dispersed transmission and absorption of collision energy is achieved, solving the problem of large cab intrusion in a 25% frontal offset collision and improving occupant safety.

CN116691843BActive Publication Date: 2025-09-09CHONGQING CHANGAN AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202310619005.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-29
Publication Date
2025-09-09
Estimated Expiration
2043-05-29

AI Technical Summary

Technical Problem

The existing front-end frame structure of a car cannot effectively absorb collision energy in a 25% offset frontal collision, resulting in a large intrusion into the upper part of the cab, threatening the safety of the occupants.

Method used

A front-end frame structure is adopted, including a collision crossbeam assembly and two symmetrically arranged load-bearing components. The collision energy of the cabin upper side beam assembly is dispersedly transmitted to the cabin side beam assembly through the force transmission parts, and the cabin side beam sealing plate assembly and the cabin upper side beam assembly are used to absorb the collision energy at the same time, reducing cab intrusion.

Benefits of technology

It effectively reduces the collision energy transferred to the upper part of the cab, improves the frontal offset collision performance by 25%, and enhances the safety of the passengers.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to an automobile frame structure, and specifically to a front-end frame structure and an automobile, wherein the front-end frame structure includes a collision beam assembly and two symmetrically arranged groups of load-bearing components, wherein both ends of the collision beam assembly are respectively provided with energy absorption box assemblies connected to the corresponding load-bearing components, and the load-bearing components include a cabin side beam sealing plate assembly, a cabin side beam assembly, and a cabin upper side beam assembly connected to the energy absorption box assembly, one end of the cabin side beam sealing plate assembly is connected to the cabin side beam assembly, and the other end thereof is connected to the cabin upper side beam assembly, and the cabin side beam sealing plate assembly includes a force transmission member for dispersing and transmitting the collision energy borne by the cabin upper side beam assembly to the cabin side beam assembly. The front-end frame structure can reduce the collision energy transmitted to the upper part of the cab, thereby reducing the intrusion into the cab, and achieving the purpose of improving the frontal 25% offset collision performance.
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Description

Technical Field

[0001] The invention relates to an automobile frame structure, in particular to a front-end frame structure and an automobile. Background Art

[0002] Currently, automobile crash test regulations are becoming increasingly stringent, with increasing emphasis on passenger compartment safety. C-IASI (China Insurance Automobile Safety Index) has released testing and evaluation procedures for 25% offset frontal collisions, also known as small offset collisions. Most existing vehicle body structures are designed for frontal and 40% offset collisions. 25% offset frontal collisions impose greater local forces, and the front bumper beams, energy absorption boxes, and other structures of most models have low overlap with the barrier during small offset collisions. This results in a lack of effective structural integrity, an inability to effectively transmit collision forces, and inadequate dissipation of collision energy. This can even lead to severe deformation of the A-pillar area and the passenger compartment, causing significant deformation that can easily cause physical injury to occupants, and in severe cases, even endanger their lives.

[0003] The existing front body structure of a vehicle, used to improve the performance of frontal offset collisions, includes a front anti-collision beam, a cabin side beam assembly, and a cabin upper side beam assembly. The cabin side beam assembly is located at the rear of the front anti-collision beam, and the cabin upper side beam assembly is located on the vehicle's outer side of the cabin side beam assembly. A triangular connecting plate is connected between the cabin upper side beam assembly and the front end of the cabin side beam assembly. This design transfers limited collision energy to the cabin side beam assembly in the early stages of a collision. During a collision, especially after the barrier passes through the triangular connecting plate, the cabin upper side beam assembly can only absorb energy. The cabin side beam assembly basically does not participate in deformation and energy absorption. The rear end of the cabin upper side beam assembly is rigidly connected to the upper part of the cab, resulting in the collision energy being transferred from the cabin upper side beam assembly to the upper part of the cab. This makes it easy for the upper part of the cab to intrude more, threatening the safety of the occupants.

[0004] Therefore, how to reduce cab intrusion and improve frontal offset collision performance by 25% has become a technical problem that needs to be urgently solved in this field. Summary of the Invention

[0005] One of the purposes of the present invention is to provide a front-end frame structure to solve the problem in the prior art that the collision energy cannot be effectively absorbed, which easily leads to more intrusion into the upper part of the cab and threatens the safety of the occupants; the second purpose is to provide a car.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is as follows:

[0007] A front-end frame structure includes a collision beam assembly and two symmetrically arranged groups of load-bearing components, wherein both ends of the collision beam assembly are respectively provided with energy absorption box assemblies connected to the corresponding load-bearing components, and the load-bearing components include a cabin side beam sealing plate assembly, a cabin side beam assembly and a cabin upper side beam assembly connected to the energy absorption box assembly, one end of the cabin side beam sealing plate assembly is connected to the cabin side beam assembly, and the other end thereof is connected to the cabin upper side beam assembly, and the cabin side beam sealing plate assembly includes a force transmission member for dispersing and transmitting the collision energy borne by the cabin upper side beam assembly to the cabin side beam assembly.

[0008] According to the above technical means, the cabin side beam assembly and the cabin upper side beam assembly simultaneously transmit and absorb collision energy through the force transmission parts, reducing the collision energy transmitted to the upper part of the cab, thereby reducing the amount of intrusion into the cab.

[0009] Furthermore, the cabin side beam sealing plate assembly also includes a side beam front end sealing plate, a side beam front end lower plate and a side beam sealing plate support plate. The side beam front end lower plate is installed on one side surface of the side beam front end sealing plate, and the force transmission member is installed on the side beam front end lower plate. One end of the side beam sealing plate support plate is connected to the side beam front end lower plate, and is provided with a passage that can pass through the force transmission member. The side beam front end lower plate is connected to the corresponding cabin upper side beam assembly, the side beam sealing plate support plate and the force transmission member are respectively connected to the corresponding cabin side beam assembly, and the other side of the side beam front end sealing plate is connected to the corresponding energy absorption box assembly.

[0010] According to the above technical means, it is convenient to disperse the collision energy borne by the cabin upper side beam assembly to the cabin side beam assembly.

[0011] Furthermore, the cabin side beam sealing plate assembly also includes a side beam front end upper plate and a side beam sealing plate reinforcement. The side beam front end upper plate is located above the side beam front end lower plate, and the side beam front end upper plate is respectively connected to the side beam front end lower plate, the side beam sealing plate support plate and the cabin side beam assembly. The side beam sealing plate reinforcement is located below the side beam front end lower plate, and the side beam sealing plate reinforcement is respectively connected to the side beam front end lower plate, the side beam sealing plate support plate and the cabin side beam assembly.

[0012] According to the above technical means, it is convenient to strengthen the front end cover of the side beam.

[0013] Furthermore, the force transmission member is a round tube, and a groove rib for installing the force transmission member is provided on the lower plate at the front end of the side beam.

[0014] According to the above technical means, the round tube is convenient for transmitting collision energy.

[0015] Furthermore, the cabin side beam assembly includes a cabin side beam inner plate and a cabin side beam outer plate, and the cabin side beam inner plate and the cabin side beam outer plate are combined to form a box-type structure with a rectangular cross-section, and the force transmission member passes through the cabin side beam outer plate and is connected to the cabin side beam inner plate.

[0016] Furthermore, a cabin side beam inner reinforcement plate located in the box structure is installed on the cabin side beam inner plate.

[0017] Furthermore, a plurality of cabin side beam collapse limiting plates are provided on the inner reinforcement plate of the cabin side beam.

[0018] Furthermore, a first collapse guide rib and a second collapse guide rib extending in the up-down direction are provided on the inner plate of the cabin side beam. In the front-to-back direction, the first collapse guide rib is located between adjacent cabin side beam collapse limit plates, and the second collapse guide rib is located in front of the first collapse guide rib. The first collapse guide rib is a concave collapse guide rib, and the second collapse guide rib is a convex collapse guide rib.

[0019] According to the above technical means, during the collision process, it is easy to fully deform and absorb energy.

[0020] Furthermore, a third collapse guide rib extending in the up-down direction is provided on the outer plate of the cabin side beam, and the third collapse guide rib is a collapse guide concave rib.

[0021] According to the above technical means, during the collision process, it is easy to fully deform and absorb energy.

[0022] Furthermore, the cabin upper side beam assembly includes a cabin upper side beam outer plate and a cabin upper side beam inner plate, and the cabin upper side beam outer plate and the cabin upper side beam inner plate are combined to form a box-type structure with a rectangular cross-section.

[0023] Furthermore, collapse ribs are provided on the cabin upper side beam assembly.

[0024] According to the above technical means, it is easy to absorb energy during collapse.

[0025] Furthermore, a weakening hole is provided on the cabin upper side beam assembly.

[0026] According to the above technical means, it is easy to absorb energy during collapse.

[0027] Furthermore, the cabin upper side beam assembly is in an arc shape, and the cross-sectional area of ​​the cabin upper side beam assembly gradually increases from front to back.

[0028] Furthermore, the cabin side beam sealing plate assembly is an oblique wedge-shaped structure.

[0029] According to the above technical means, during a collision, the oblique rearward collision force can be transmitted to the cabin side beam assembly.

[0030] Furthermore, a first round bulge reinforcement assembly is provided between the cabin side beam assembly and the cabin upper side beam assembly.

[0031] According to the above technical means, during a collision, the collision energy of the cabin upper side beam assembly can be transferred to the cabin side beam assembly.

[0032] Furthermore, the first wheel bulge reinforcement assembly includes a wheel bulge reinforcement upper plate and a wheel bulge reinforcement lower plate, and the wheel bulge reinforcement upper plate and the wheel bulge reinforcement lower plate are combined to form a box-type structure with a rectangular cross-section.

[0033] Furthermore, a second wheel bulge reinforcement assembly is provided between the cabin side beam assembly and the cabin upper side beam assembly, and the first wheel bulge reinforcement assembly and the second wheel bulge reinforcement assembly are arranged side by side.

[0034] According to the above technical means, during a collision, the collision energy of the cabin upper side beam assembly can be transferred to the cabin side beam assembly.

[0035] Furthermore, the second wheel hub reinforcement assembly includes a wheel hub and a wheel hub reinforcement beam, and the wheel hub is mounted on the wheel hub reinforcement beam.

[0036] Furthermore, the load-bearing component also includes a cabin side beam rear section assembly, and the cabin side beam rear section assembly is installed at the rear end of the cabin side beam assembly.

[0037] Furthermore, the cabin side beam rear section assembly includes a side beam A-pillar connector, a side beam rear section outer lining plate, a side beam rear section inner lining plate, a side beam rear section and a side beam rear section inner support plate. The side beam rear section outer lining plate and the side beam rear section inner lining plate are respectively arranged on both sides of the side beam rear section inner support plate, the side beam rear section is nested inside the side beam rear section inner support plate, and the side beam A-pillar connector is installed on the top of the side beam rear section outer lining plate.

[0038] According to the above technical means, it is easy to disperse the force during the collision.

[0039] Furthermore, the load-bearing component also includes a reinforcing beam assembly, and the two ends of the reinforcing beam assembly are respectively connected to one of the cabin side beam rear section assemblies, so that the collision beam assembly, the cabin side beam assembly, the cabin side beam rear section assembly and the reinforcing beam assembly are connected to form a closed frame structure.

[0040] A car is provided with the above-mentioned front-end frame structure.

[0041] Beneficial effects of the present invention:

[0042] The present invention provides a force transmission member in the cabin side beam sealing plate assembly, which can disperse the collision energy borne by the cabin upper side beam assembly to the cabin side beam assembly, so that the cabin side beam assembly and the cabin upper side beam assembly simultaneously transmit and absorb the collision energy, reduce the collision energy transmitted to the upper part of the cab, thereby reducing the intrusion into the cab, and achieving the purpose of improving the 25% offset frontal collision performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 A top view of the front-end frame structure in a collision state in a specific embodiment of the present invention;

[0044] Figure 2 A side view of a front-end frame structure in a collision state according to a specific embodiment of the present invention;

[0045] Figure 3 is an axonometric view of the front-end frame structure in a specific embodiment of the present invention;

[0046] Figure 4 Schematic diagram of the structure of the cabin side beam sealing plate assembly in a specific embodiment of the present invention;

[0047] Figure 5 1 is an exploded view of a cabin side beam sealing plate assembly in a specific embodiment of the present invention;

[0048] Figure 6 for Figure 4 AA cross-section diagram in;

[0049] Figure 7 Schematic diagram of the structure of the cabin upper side beam assembly in a specific embodiment of the present invention;

[0050] Figure 8 1 is a side view of a cabin upper side beam assembly in a specific embodiment of the present invention;

[0051] Figure 9 for Figure 8 BB cross-section diagram in;

[0052] Figure 10 Schematic diagram of the structure of the cabin side beam assembly in a specific embodiment of the present invention;

[0053] Figure 11 yes Figure 10 Schematic diagram of CC section;

[0054] Figure 12 yes Figure 10 DD cross-section diagram;

[0055] Figure 13 This is a schematic structural diagram of a first wheel bulge reinforcement assembly in a specific embodiment of the present invention;

[0056] Figure 14 This is a schematic structural diagram of a second wheel bulge reinforcement assembly in a specific embodiment of the present invention;

[0057] Figure 15 Schematic diagram of the structure of the reinforcement beam assembly in a specific embodiment of the present invention;

[0058] Figure 16 This is one of the structural schematic diagrams of the rear section assembly of the cabin side beam in a specific embodiment of the present invention;

[0059] Figure 17 This is the second structural schematic diagram of the rear section assembly of the cabin side beam in a specific embodiment of the present invention.

[0060] Among them, 1-cabin side beam cover plate assembly; 11-side beam front end cover plate; 111-first side beam front end cover plate overlap surface; 112-second side beam front end cover plate overlap surface; 113-third side beam front end cover plate overlap surface; 12-side beam front end upper plate; 121-first side beam front end upper plate overlap surface; 122-second side beam front end upper plate overlap surface; 123-third side beam front end upper plate overlap surface; 124-fourth side beam front end upper plate overlap surface; 13-side beam front end lower plate; 131-grooved rib; 132-first side beam front end lower plate overlap surface; 133-second side beam front end lower plate overlap surface; 134-third side beam front end lower plate overlap surface; 135-fourth side beam front end lower plate overlap surface; 136-fifth side beam front end lower plate overlap surface; 137 -Overlapping surface of the lower plate at the front end of the sixth side beam; 138-Overlapping surface of the lower plate at the front end of the seventh side beam; 139-Overlapping surface of the lower plate at the front end of the eighth side beam; 14-Force transmission member; 15-Side beam cover plate support plate; 151-Circular rib; 152-Welding hole; 153-Overlapping surface of the support plate at the first side beam cover plate; 154-Overlapping surface of the support plate at the second side beam cover plate; 155-Overlapping surface of the support plate at the third side beam cover plate; 156-Overlapping surface of the support plate at the fourth side beam cover plate; 157-Overlapping surface of the support plate at the fifth side beam cover plate; 158-Overlapping surface of the support plate at the sixth side beam cover plate; 16-Side beam cover plate reinforcement; 161-Overlapping surface of the reinforcement member at the first side beam cover plate; 162-Overlapping surface of the reinforcement member at the second side beam cover plate; 2-Nacelle upper side beam assembly; 21-Exterior of the front section of the upper side beam at the cabin Plate; 211- lap joint surface of outer plate of front section of first cabin upper side beam; 212- lap joint surface of outer plate of front section of second cabin upper side beam; 22- lap joint surface of outer plate of rear section of cabin upper side beam; 221- first weakening hole; 222- second weakening hole; 223- lap joint surface of outer plate of rear section of cabin upper side beam; 23- inner plate of front section of cabin upper side beam; 231- lap joint surface of inner plate of front section of first cabin upper side beam; 232- lap joint surface of inner plate of front section of second cabin upper side beam; 24- inner plate of middle section of cabin upper side beam; 241- lap joint surface of inner plate of middle section of first cabin upper side beam; 242- lap joint surface of inner plate of middle section of second cabin upper side beam; 25- inner plate of rear section of cabin upper side beam; 26- lower plate of rear section of cabin upper side beam; 261- collapse bar; 262- lap joint surface of lower plate of rear section of cabin upper side beam; 3- cabin side Beam assembly; 31-nacelle side beam inner plate; 311-first collapse guide rib; 312-second collapse guide rib; 313-nacelle side beam inner plate through hole; 314-first cabin side beam inner plate lap joint; 315-second cabin side beam inner plate lap joint; 316-third cabin side beam inner plate lap joint; 32-nacelle side beam outer plate; 321-third collapse guide rib; 322-nacelle side beam outer plate through hole; 323-first cabin side beam outer plate lap joint; 324-second cabin side beam outer plate lap joint; 325-third cabin side beam outer plate lap joint; 326-nacelle side beam outer plate flange; 327-nacelle side beam outer plate side; 328-nacelle side beam inner plate flange; 33-nacelle side beam internal reinforcement plate; 34-nacelle side beam front collapse limit plate;35-Cabin side beam collapse rear limit plate; 4-Reinforced crossbeam assembly; 41-First reinforced crossbeam assembly overlap; 42-Second reinforced crossbeam assembly overlap; 43-Third reinforced crossbeam assembly overlap; 44-Fourth reinforced crossbeam assembly overlap; 45-Fifth reinforced crossbeam assembly overlap; 46-Sixth reinforced crossbeam assembly overlap; 47-Seventh reinforced crossbeam assembly overlap; 5-Cabin side beam rear section assembly; 51-Side beam A-pillar Connector; 511-Lapping surface of the first side beam A-pillar connector; 512-Lapping surface of the second side beam A-pillar connector; 513-Lapping surface of the third side beam A-pillar connector; 514-Lapping surface of the fourth side beam A-pillar connector; 515-Lapping surface of the fifth side beam A-pillar connector; 52-Side beam rear section outer lining; 521-Lapping surface of the first side beam rear section outer lining; 522-Lapping surface of the second side beam rear section outer lining; 523-Lapping surface of the third side beam rear section outer lining Plate overlap surface; 53-side beam rear section inner lining plate; 531-first side beam rear section inner lining plate overlap surface; 532-second side beam rear section inner lining plate overlap surface; 54-side beam rear section; 541-first side beam rear section overlap surface; 542-second side beam rear section overlap surface; 543-third side beam rear section overlap surface; 55-side beam rear section inner support plate; 6-first wheel bulge reinforcement assembly; 61-wheel bulge reinforcement upper plate; 611-first wheel bulge reinforcement Overlapping surface of upper reinforcement plate; 612-overlapping surface of upper reinforcement plate of second wheel bulge; 62-overlapping surface of lower reinforcement plate of wheel bulge; 621-overlapping surface of lower reinforcement plate of first wheel bulge; 622-overlapping surface of lower reinforcement plate of second wheel bulge; 7-overlapping surface of second wheel bulge reinforcement assembly; 71-wheel hub; 711-overlapping surface of wheel hub; 72-wheel hub reinforcement beam; 721-overlapping surface of wheel hub reinforcement beam; 8-collision beam assembly; 81-energy absorption box assembly. DETAILED DESCRIPTION

[0061] The following describes the embodiments of the present invention with reference to the accompanying drawings and preferred embodiments. Those skilled in the art will readily appreciate the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the various details in this specification may be modified or altered based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are intended only to illustrate the present invention and are not intended to limit the scope of protection of the present invention.

[0062] First of all, it should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention. Therefore, the illustrations only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0063] Secondly, it should be noted that the terms "up, down, left, right, front, and rear" refer to the up, down, left, right, front, and rear directions of the front end frame structure. When the front end frame structure is applied to a specific automobile, it is usually roughly the same as the up, down, left, right, front, and rear directions of the automobile. It should be understood that the terms are based on the orientations or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting the present invention.

[0064] The embodiment of the present invention provides a front-end frame structure, which is a part of the body structure of the automobile. Figure 1 As shown, the cabin side beam sealing plate assembly 1 on the left and the cabin side beam sealing plate assembly 1 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, the cabin upper side beam assembly 2 on the left and the cabin upper side beam assembly 2 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, the cabin side beam assembly 3 on the left and the cabin side beam assembly 3 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, the cabin side beam rear section assembly 5 on the left and the cabin side beam rear section assembly 5 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, the first wheel bulge reinforcement assembly 6 on the left and the first wheel bulge reinforcement assembly 6 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, the second wheel bulge reinforcement assembly 7 on the left and the second wheel bulge reinforcement assembly 7 on the right are symmetrically arranged with respect to the left and right center symmetric plane of the whole vehicle, so the figure only marks the various structures on the left side, and the various structures on the right side can be arranged symmetrically.

[0065] like Figures 1 to 5 、 Figure 10 As shown, the basic embodiment of the present invention proposes a front-end frame structure, including a collision beam assembly 8 and two groups of load-bearing components, the two groups of load-bearing components are symmetrically arranged, the two ends of the collision beam assembly 8 are respectively connected with energy absorption box assemblies 81, the energy absorption box assembly 81 is connected to the corresponding load-bearing components, the load-bearing components include a cabin side beam sealing plate assembly 1, a cabin side beam assembly 3 and a cabin upper side beam assembly 2, the cabin side beam sealing plate assembly 1 is connected to the energy absorption box assembly 81, one end of the cabin side beam sealing plate assembly 1 is connected to the cabin side beam assembly 3, the other end of the cabin side beam sealing plate assembly 1 is connected to the cabin upper side beam assembly 2, and the cabin side beam sealing plate assembly 1 includes a force transmission member 14, the force transmission member 14 is used to disperse and transmit the collision energy borne by the cabin upper side beam assembly 2 to the cabin side beam assembly 3.

[0066] Generally, the energy absorption box assembly 81 may include Figure 1The energy absorption box shown may also include two or more energy absorption boxes arranged in parallel. Since the collision angle is uncontrollable when an actual collision occurs, the traditional single energy absorption box structure is prone to bending due to the collision, thereby failing to achieve the energy absorption effect. Therefore, two energy absorption boxes are used to increase the structural stability of the energy absorption box assembly 81, so that the energy absorption box assembly 81 can transmit force in a direction during a collision, reducing the possibility of bending or deflecting the energy absorption box when an actual collision occurs, and increasing the reliability of the collision beam assembly 8.

[0067] In a specific embodiment, the cabin side beam sealing plate assembly 1 also includes a side beam front end sealing plate 11, a side beam front end lower plate 13 and a side beam sealing plate support plate 15. The side beam front end lower plate 13 is installed on one side surface of the side beam front end sealing plate 11. When the front end frame structure is set on a specific car, the side surface of the side beam front end sealing plate 11 refers to the rear end surface of the side beam front end sealing plate 11, the side beam front end lower plate 13 is installed on the outer part of the side surface of the side beam front end sealing plate 11, the force transmission member 14 is installed on the side beam front end lower plate 13, and the side beam sealing plate support plate 15 is installed on the side beam front end lower plate 13. The support plate 15 is a triangular frame structure as a whole. One end of the side beam sealing plate support plate 15 is connected to the side beam front lower plate 13, and a protrusion is provided at this end to form a passage for the force transmission member 14 to pass through. The side edge of the side beam sealing plate support plate 15 is tilted outward from one end close to the side beam front lower plate 13 to the other end away from the side beam front lower plate 13, so that the flange on the right side of the side beam sealing plate support plate 15 and the right side portion of the side beam front sealing plate 11 form a closed frame structure, so that the cabin side beam sealing plate assembly 1 is approximately box-shaped. The side beam front lower plate 13 is used to connect with the corresponding cabin upper side beam assembly 2, and the side beam sealing plate support plate 15 and the force transmission member 14 are respectively used to connect with the corresponding cabin side beam assembly 3. The other side of the side beam front sealing plate 11 is connected to the corresponding energy absorption box assembly 81. This side of the side beam front sealing plate 11 refers to the front end face of the side beam front sealing plate 11.

[0068] Furthermore, the cabin side beam sealing plate assembly 1 also includes a side beam front end upper plate 12 and a side beam sealing plate reinforcement 16. The side beam front end upper plate 12 is located above the side beam front end lower plate 13, and the side beam front end upper plate 12 is respectively connected to the side beam front end lower plate 13, the side beam sealing plate support plate 15 and the cabin side beam assembly 3. The side beam sealing plate reinforcement 16 is located below the side beam front end lower plate 13, and the side beam sealing plate reinforcement 16 is respectively connected to the side beam front end lower plate 13, the side beam sealing plate support plate 15 and the cabin side beam assembly 3.

[0069] Specifically, if Figure 5 and Figure 6As shown, the side beam front end sealing plate 11 has a first side beam front end sealing plate overlapping surface 111, a second side beam front end sealing plate overlapping surface 112 and a third side beam front end sealing plate overlapping surface 113, the side beam front end upper plate 12 has a first side beam front end upper plate overlapping surface 121, a second side beam front end upper plate overlapping surface 122, a third side beam front end upper plate overlapping surface 123 and a fourth side beam front end upper plate overlapping surface 124, the side beam front end lower plate 13 has a first side beam front end lower plate overlapping surface 132, a second side beam front end lower plate overlapping surface 133, a third side beam front end lower plate overlapping surface 134, a fourth side beam front end lower plate overlapping surface 135, a fifth side beam front end lower plate overlapping surface 136. 6. The sixth side beam front end lower plate lap surface 137, the seventh side beam front end lower plate lap surface 138 and the eighth side beam front end lower plate lap surface 139, the side beam sealing plate support plate 15 has a circular rib 151, a welding hole 152, a first side beam sealing plate support plate lap surface 153, a second side beam sealing plate support plate lap surface 154, a third side beam sealing plate support plate lap surface 155, a fourth side beam sealing plate support plate lap surface 156, a fifth side beam sealing plate support plate lap surface 157 and a sixth side beam sealing plate support plate lap surface 158, the side beam sealing plate reinforcement 16 has a first side beam sealing plate reinforcement lap surface 161 and a second side beam sealing plate reinforcement lap surface 162. The side beam front end lower plate 13 is connected to the third side beam front end upper plate lap surface 123 of the side beam front end upper plate 12 through the fourth side beam front end lower plate lap surface 135 and the fifth side beam front end lower plate lap surface 136. The side beam front end lower plate 13 is connected to the second side beam front end cover plate lap surface 112 and the third side beam front end cover plate lap surface 113 of the cabin side beam sealing plate assembly 1 through the first side beam front end lower plate lap surface 132 and the sixth side beam front end lower plate lap surface 137. The side beam front end upper plate 12 is connected to the first side beam front end cover plate lap surface 111 of the cabin side beam sealing plate assembly 1 through the first side beam front end upper plate lap surface 121. The side beam sealing plate support plate 15 is connected to the first side beam front end cover plate lap surface 111 of the cabin side beam sealing plate assembly 1 through the fifth side beam sealing plate The plate support plate lap surface 157 is connected to the eighth side beam front end lower plate lap surface 139 of the side beam front end lower plate 13, and the side beam sealing plate support plate 15 is connected to the fourth side beam front end upper plate lap surface 124 of the side beam front end upper plate 12 through the first side beam sealing plate support plate lap surface 153 and the third side beam sealing plate support plate lap surface 155. The first side beam sealing plate reinforcement lap surface 161 of the side beam sealing plate reinforcement 16 is V-shaped as a whole, and the side beam sealing plate reinforcement 16 is respectively connected to the second side beam sealing plate support plate lap surface 154 of the side beam sealing plate support plate 15 and the seventh side beam front end lower plate lap surface 138 of the side beam front end lower plate 13 through the first side beam sealing plate reinforcement lap surface 161.Furthermore, the force transmission member 14 can be a round tube, and a groove rib 131 is provided on the lower plate 13 at the front end of the side beam. The force transmission member 14 is installed in the groove rib 131, and the force transmission member 14 passes through the passage of the side beam sealing plate support plate 15. A welding hole 152 is opened in the passage. Through the welding hole 152, the force transmission member 14 is fixed to the side beam sealing plate support plate 15 by welding, such as carbon dioxide shielded welding. A circular convex rib 151 is also provided on the side of the side beam sealing plate support plate 15, and one end of the circular convex rib 151 is connected to the passage.

[0070] like Figure 4 As shown, the side beam sealing plate support plate 15 is a triangular three-dimensional structure, which cooperates with the side beam front end sealing plate 11 to form a box-like form. The side beam front end sealing plate 11, the side beam front end upper plate 12, the side beam front end lower plate 13, the force transmission member 14, the side beam sealing plate support plate 15, and the side beam sealing plate reinforcement 16 are connected to form the side beam front end sealing plate 11, so that the side beam front end sealing plate 11 is an oblique wedge-shaped box-like structure. During a collision, the oblique rear collision force can be transmitted to the cabin side beam assembly 3, and the collision energy can be dispersed laterally to the cabin side beam assembly 3, making it easier to bend and absorb energy.

[0071] In some specific embodiments, Figure 10 As shown, the cabin side beam assembly 3 includes a cabin side beam inner plate 31 and a cabin side beam outer plate 32, and the cabin side beam inner plate 31 and the cabin side beam outer plate 32 are combined to form a box structure with a rectangular cross-section. In the front end area of ​​the cabin side beam inner plate 31 and the cabin side beam outer plate 32, a cabin side beam inner plate through hole 313 is provided on the side of the cabin side beam inner plate 31, and a cabin side beam outer plate through hole 322 is provided on the cabin side beam outer plate side 327 of the cabin side beam outer plate 32. The force transmission member 14 passes through the cabin side beam outer plate through hole 322 of the cabin side beam outer plate 32 and is connected to the cabin side beam inner plate through hole 313 of the cabin side beam inner plate 31. Generally, the end of the force transmission member 14 can be connected to the cabin side beam inner plate through hole 313 of the cabin side beam inner plate 31 by welding, such as by carbon dioxide shielded welding.

[0072] Among them, the cabin side beam inner plate 31 and the cabin side beam outer plate 32 are both U-shaped structures. The cabin side beam inner plate 31 extends outward to form the cabin side beam inner plate flange 328, and the cabin side beam outer plate 32 extends outward to form the cabin side beam outer plate flange 326. The cabin side beam outer plate flange 326 and the cabin side beam inner plate flange 328 sandwich the flange of the cabin side beam internal reinforcement plate 33 between the two, thereby forming a box-type structure with a rectangular cross-section.

[0073] Further, if Figure 11As shown, the cabin side beam internal reinforcement plate 33 is located inside the box structure and is installed on the cabin side beam inner plate 31. The cabin side beam internal reinforcement plate 33 is generally in the shape of a "bridge", that is, the shape of an arch bridge, with a curved shape convex outward and the top of the bridge facing outward from the vehicle. The two ends of the cabin side beam internal reinforcement plate 33 are connected to the cabin side beam inner plate 31 at the first cabin side beam internal reinforcement plate overlap surface 331 and the second cabin side beam internal reinforcement plate overlap surface 332. In addition, a number of cabin side beam collapse limit plates are also provided on the cabin side beam internal reinforcement plate 33. Figure 11 In the illustrated embodiment, there are two nacelle side beam collapse limit plates, namely a nacelle side beam front collapse limit plate 34 and a nacelle side beam rear collapse limit plate 35 .

[0074] In some embodiments, a first collapse guide rib 311 and a second collapse guide rib 312 are provided on the cabin side beam inner plate 31. The first collapse guide rib 311 and the second collapse guide rib 312 both extend in the up-down direction. In the front-back direction, the first collapse guide rib 311 is located between adjacent cabin side beam collapse limit plates, and the second collapse guide rib 312 is located in front of the first collapse guide rib 311. Specifically, Figure 11 In the illustrated embodiment, in the fore-aft direction, the first crush guide rib 311 is located between the nacelle side beam front crush limit plate 34 and the nacelle side beam rear crush limit plate 35, and the second crush guide rib 312 is located between the nacelle side beam front crush limit plate 34 and the first nacelle side beam inner reinforcement plate overlap surface 331. Furthermore, the first crush guide rib 311 is a concave crush guide rib, while the second crush guide rib 312 is a convex crush guide rib. During a vehicle collision, the first crush guide rib 311 and the second crush guide rib 312 bend in opposite directions, resulting in the nacelle side beam assembly 3 adopting a three-stage Z-shaped bending pattern. This is more stable than other conventional crush guide structures and also offers greater stability and strength compared to other bent configurations.

[0075] In addition, a third crush guide rib 321 is provided on the cabin side beam outer plate 32. The third crush guide rib 321 extends in the up-down direction. The third crush guide rib 321 is a crush guide concave rib. In the front-to-back direction, the third crush guide rib 321 is located at the upper bridge-shaped portion of the cabin side beam inner reinforcement plate 33 and is close to the first crush guide rib 311. When a vehicle collides, the third crush guide rib 321 and the first crush guide rib 311 have the same bending and deformation direction, which helps to promote the bending and deformation of the cabin side beam assembly 3.

[0076] like Figure 10As shown, the cabin side beam inner panel 31 has a first cabin side beam inner panel lap surface 314, a second cabin side beam inner panel lap surface 315 and a third cabin side beam inner panel lap surface 316. The first cabin side beam inner panel lap surface 314 is located at the rear end of the cabin side beam inner panel 31, the second cabin side beam inner panel lap surface 315 is located at the front end side surface and bottom surface of the cabin side beam inner panel 31, and the third cabin side beam inner panel lap surface 316 is located at the front end top surface of the cabin side beam inner panel 31. The cabin side beam outer plate 32 has a first cabin side beam outer plate lap surface 323, a second cabin side beam outer plate lap surface 324 and a third cabin side beam outer plate lap surface 325. The first cabin side beam outer plate lap surface 323 is located at the front end side surface of the cabin side beam outer plate 32, the second cabin side beam outer plate lap surface 324 is located at the front end bottom surface of the cabin side beam outer plate 32, and the third cabin side beam outer plate lap surface 325 is located at the rear end of the cabin side beam outer plate 32.

[0077] The cabin side beam sealing plate assembly 1 is connected to the first cabin side beam outer plate lap surface 323 of the left cabin side beam outer plate 32 through the lap surface 134 of the lower plate at the front end of the third side beam, the cabin side beam sealing plate assembly 1 is connected to the cabin side beam outer plate 32 through the lap surface 122 of the upper plate at the front end of the second side beam and the lap surface 158 of the sixth side beam sealing plate support plate, the cabin side beam sealing plate assembly 1 is connected to the second cabin side beam outer plate lap surface 324 of the cabin side beam outer plate 32 through the second side beam sealing plate reinforcement lap surface 162, and the cabin side beam sealing plate assembly 1 is connected to the first cabin side beam outer plate lap surface 323 of the left cabin side beam outer plate 32 through the lap surface 156 of the fourth side beam sealing plate support plate. The cabin side beam inner plate 31 is connected to the side beam front end cover plate 11 of the cabin side beam cover plate assembly 1 via the second cabin side beam inner plate lap surface 315 and the third cabin side beam inner plate lap surface 316. The cabin side beam assembly 3 is connected to the cabin side beam rear section assembly 5 via the first cabin side beam inner plate lap surface 314 and the third cabin side beam outer plate lap surface 325.

[0078] In some embodiments, the cabin upper side beam assembly 2 includes a cabin upper side beam outer plate and a cabin upper side beam inner plate, and the cabin upper side beam outer plate and the cabin upper side beam inner plate are combined to form a box-type structure with a rectangular cross section. Specifically, Figure 7As shown, the cabin upper side beam outer plate includes a cabin upper side beam front section outer plate 21 and a cabin upper side beam rear section outer plate 22 which are connected in sequence from front to back, and the cabin upper side beam inner plate includes a cabin upper side beam front section inner plate 23, a cabin upper side beam middle section inner plate 24, and a cabin upper side beam rear section inner plate 25 which are connected in sequence from front to back, and a cabin upper side beam rear section lower plate 26 is installed at the lower part of the cabin upper side beam rear section inner plate 25, and a cabin upper side beam rear section lower plate 26 is provided with a collapse rib 261 which extends in the up and down direction, and the cabin upper side beam rear section lower plate 26 also has a cabin upper side beam rear section lower plate lap joint surface 262. Moreover, the front section outer plate 21 of the cabin upper side beam has a first front section outer plate lap surface 211 and a second front section outer plate lap surface 212 of the cabin upper side beam, and the first front section outer plate lap surface 211 and the second front section outer plate lap surface 212 of the cabin upper side beam are located at the front end of the front section outer plate 21 of the cabin upper side beam. The front section inner plate 23 of the cabin upper side beam has a first front section inner plate lap surface 231 and a second front section inner plate lap surface 232 of the cabin upper side beam, and the first front section inner plate lap surface 231 and the second front section inner plate lap surface 232 of the cabin upper side beam are located at the front end of the front section inner plate 23 of the cabin upper side beam. A weakening hole is provided on the cabin upper side beam assembly 2, specifically, as Figure 8 As shown, a first weakening hole 221 and a second weakening hole 222 are provided at the rear end of the cabin upper side beam rear section outer plate 22. The first weakening hole 221 and the second weakening hole 222 help the cabin upper side beam assembly 2 to achieve bending deformation when a collision occurs, and form a cabin upper side beam rear section outer plate overlap surface 223 at the rear end of the cabin upper side beam rear section outer plate 22. Figure 9 As shown, the cabin top side beam middle section inner plate 24 has a first cabin top side beam middle section inner plate lap surface 241 and a second cabin top side beam middle section inner plate lap surface 242. The first cabin top side beam middle section inner plate lap surface 241 is located at the side of the cabin top side beam middle section inner plate 24, and the second cabin top side beam middle section inner plate lap surface 242 is located at the bottom of the cabin top side beam middle section inner plate 24. The cabin top side beam assembly 2 is connected to the cabin side beam sealing plate assembly 1 at the fourth side beam front end upper plate lap surface 124 and the fourth side beam front end lower plate lap surface 135 via the first cabin top side beam front section outer plate lap surface 211, the second cabin top side beam front section outer plate lap surface 212, the first cabin top side beam front section inner plate lap surface 231, and the second cabin top side beam front section inner plate lap surface 232. The cabin upper side beam assembly 2 is connected to the rear body-in-white through the cabin upper side beam rear section outer plate overlap surface 223.

[0079] As a specific embodiment, the upper side beam assembly 2 of the engine compartment is generally arc-shaped, and the cross-sectional area of the upper side beam assembly 2 of the engine compartment gradually increases from front to back. On the one hand, the upper side beam assembly 2 of the engine compartment can have a large overlapping area with the barrier in the left-right direction, effectively transferring the collision energy to the side beam assembly 3 of the engine compartment and reducing the intrusion amount of the collision into the passenger compartment of the vehicle; on the other hand, the upper side beam assembly 2 of the engine compartment is an arc-shaped structure, having a certain reverse thrust, increasing the energy absorption effect, and the energy absorption is more gentle and sufficient.

[0080] As Figure 1 and Figure 14 shown, a second round bulge reinforcement assembly 7 can be provided between the side beam assembly 3 of the engine compartment and the upper side beam assembly 2 of the engine compartment, so that the side beam assembly 3 of the engine compartment, the upper side beam assembly 2 of the engine compartment, and the second round bulge reinforcement assembly 7 form a Chinese character "日" shaped frame. Through the second round bulge reinforcement assembly 7, the collision energy can be dispersed and transferred from the upper side beam assembly 2 of the engine compartment to the side beam assembly 3 of the engine compartment, reducing the transfer of collision energy into the cab.

[0081] Specifically, as Figure 14 shown, the second round bulge reinforcement assembly 7 includes a wheel hub cover 71 and a wheel hub cover reinforcement beam 72. The wheel hub cover 71 is installed on the wheel hub cover reinforcement beam 72. A wheel hub cover lapping surface 711 is formed at the end of the wheel hub cover 71, and a wheel hub cover reinforcement beam lapping surface 721 is formed at the lower end of the wheel hub cover reinforcement beam 72. The second round bulge reinforcement assembly 7 is connected to the first middle inner plate lapping surface 241 of the upper side beam assembly 2 of the engine compartment through the wheel hub cover lapping surface 711, and the second round bulge reinforcement assembly 7 is relatively connected to the flanging 326 of the outer panel of the side beam of the engine compartment and the side 327 of the outer panel of the side beam of the engine compartment of the side beam assembly 3 of the engine compartment through the wheel hub cover reinforcement beam lapping surface 721.

[0082] As Figure 1 and Figure 13 shown, a first round bulge reinforcement assembly 6 can also be provided between the side beam assembly 3 of the engine compartment and the upper side beam assembly 2 of the engine compartment, so that the side beam assembly 3 of the engine compartment, the upper side beam assembly 2 of the engine compartment, and the first round bulge reinforcement assembly 6 form a Chinese character "日" shaped frame. Through the first round bulge reinforcement assembly 6, the collision energy can be dispersed and transferred from the upper side beam assembly 2 of the engine compartment to the side beam assembly 3 of the engine compartment, reducing the transfer of collision energy into the cab.

[0083] Specifically, as Figure 13As shown, the first round of bulge reinforcement assembly 6 includes an upper plate 61 of the wheel bulge reinforcement and a lower plate 62 of the wheel bulge reinforcement. Both the upper plate 61 of the wheel bulge reinforcement and the lower plate 62 of the wheel bulge reinforcement are in the shape of a Chinese character "ji". The upper plate 61 of the wheel bulge reinforcement and the lower plate 62 of the wheel bulge reinforcement are overlapped relatively to form a box-shaped structure with a rectangular cross-section. The upper plate 61 of the wheel bulge reinforcement has a first overlapping surface 611 of the upper plate of the wheel bulge reinforcement and a second overlapping surface 612 of the upper plate of the wheel bulge reinforcement. The first overlapping surface 611 of the upper plate of the wheel bulge reinforcement and the second overlapping surface 612 of the upper plate of the wheel bulge reinforcement are respectively the left and right ends of the upper plate 61 of the wheel bulge reinforcement. The lower plate 62 of the wheel bulge reinforcement has a first overlapping surface 621 of the lower plate of the wheel bulge reinforcement and a second overlapping surface 622 of the lower plate of the wheel bulge reinforcement. The first overlapping surface 621 of the lower plate of the wheel bulge reinforcement and the second overlapping surface 629 of the lower plate of the wheel bulge reinforcement are respectively the left and right ends of the lower plate 62 of the wheel bulge reinforcement. The first round of bulge reinforcement assembly 6 is relatively connected to the flanging 326 of the outer plate of the engine room side beam and the side 327 of the outer plate of the engine room side beam of the engine room side beam assembly 3 through the first overlapping surface 611 of the upper plate of the wheel bulge reinforcement and the first overlapping surface 621 of the lower plate of the wheel bulge reinforcement. The first round of bulge reinforcement assembly 6 is relatively connected to the first overlapping surface 241 of the inner plate of the middle section of the first engine room upper side beam and the second overlapping surface 242 of the inner plate of the middle section of the second engine room upper side beam of the engine room upper side beam assembly 2 through the second overlapping surface 612 of the upper plate of the wheel bulge reinforcement and the second overlapping surface 622 of the lower plate of the wheel bulge reinforcement.

[0084] Furthermore, a first round of bulge reinforcement assembly 6 and a second round of bulge reinforcement assembly 7 can also be provided between the engine room side beam assembly 3 and the engine room upper side beam assembly 2, so that the engine room side beam assembly 3, the engine room upper side beam assembly 2, the first round of bulge reinforcement assembly 6, and the second round of bulge reinforcement assembly 7 form a Chinese character "mu" shaped frame. Through the first round of bulge reinforcement assembly 6 and the second round of bulge reinforcement assembly 7, the collision energy can be dispersed and transmitted from the engine room upper side beam assembly 2 to the engine room side beam assembly 3, reducing the transmission of collision energy into the cab.

[0085] As Figure 1 shown, the load-bearing component further includes an engine room side beam rear section assembly 5, and the engine room side beam rear section assembly 5 is installed at the rear end of the engine room side beam assembly 3.

[0086] Specifically, as Figure 16 and Figure 17 shown, the engine room side beam rear section assembly 5 includes a side beam A column connector 51, an outer lining plate 52 of the side beam rear section, an inner lining plate 53 of the side beam rear section, a side beam rear section 54, and an inner support plate 55 of the side beam rear section. The outer lining plate 52 of the side beam rear section and the inner lining plate 53 of the side beam rear section are respectively arranged on both sides of the inner support plate 55 of the side beam rear section. The side beam rear section 54 is nested inside the inner support plate 55 of the side beam rear section, and the side beam A column connector 51 is installed at the top of the outer lining plate 52 of the side beam rear section.

[0087] Viewed from above downwards, the side beam A-pillar connector 51, the outer lining plate 52 of the rear section of the side beam, the rear section 54 of the side beam, and the inner lining plate 53 of the rear section of the side beam of the rear assembly 5 of the engine room side beam are in the shape of the Chinese character "个" or the shape of a claw with three toes in terms of structural shape. During the collision process, three force transmission paths are formed, facilitating the dispersion and transmission of collision energy.

[0088] The side beam A-pillar connector 51 has the first side beam A-pillar connector lapping surface 511, the second side beam A-pillar connector lapping surface 512, the third side beam A-pillar connector lapping surface 513, the fourth side beam A-pillar connector lapping surface 514, and the fifth side beam A-pillar connector lapping surface 515. The first side beam A-pillar connector lapping surface 511, the second side beam A-pillar connector lapping surface 512, the third side beam A-pillar connector lapping surface 513, and the fourth side beam A-pillar connector lapping surface 514 are located on the front side of the side beam A-pillar connector 51, and the fifth side beam A-pillar connector lapping surface 515 is located on the rear side of the side beam A-pillar connector 51. The outer lining plate 52 of the rear section of the side beam has the first outer lining plate lapping surface 521 of the rear section of the side beam, the second outer lining plate lapping surface 522 of the rear section of the side beam, and the third outer lining plate lapping surface 523 of the rear section of the side beam. The first outer lining plate lapping surface 521 of the rear section of the side beam and the second outer lining plate lapping surface 522 of the rear section of the side beam are located on the front side of the outer lining plate 52 of the rear section of the side beam, and the third outer lining plate lapping surface 523 of the rear section of the side beam is located on the rear side of the outer lining plate 52 of the rear section of the side beam. The inner lining plate 53 of the rear section of the side beam has the first inner lining plate lapping surface 531 of the rear section of the side beam and the second inner lining plate lapping surface 53 of the rear section of the side beam, and the first inner lining plate lapping surface 531 of the rear section of the side beam and the second inner lining plate lapping surface 532 of the rear section of the side beam are located on the front side of the inner lining plate 53 of the rear section of the side beam. The rear section 54 of the side beam has the first rear section lapping surface 541 of the side beam, the second rear section lapping surface 542 of the side beam, and the third rear section lapping surface 543 of the side beam. The first rear section lapping surface 541 of the side beam and the second rear section lapping surface 542 of the side beam are located on the front side of the rear section 54 of the side beam, and the third rear section lapping surface 543 of the side beam is located on the rear side of the rear section 54 of the side beam. The rear assembly 5 of the engine room side beam is connected to the floor, the sill beam, etc. of the lower part of the vehicle body through the first side beam A-pillar connector lapping surface 511, the first outer lining plate lapping surface 521 of the rear section of the side beam, the second outer lining plate lapping surface 522 of the rear section of the side beam, the first inner lining plate lapping surface 531 of the rear section of the side beam, the second inner lining plate lapping surface 532 of the rear section of the side beam, the first rear section lapping surface 541 of the side beam, and the second rear section lapping surface 542 of the side beam to form a closed cavity. The rear assembly 5 of the engine room side beam is relatively connected to the first inner plate lapping surface 314 of the engine room side beam assembly 3, the second outer plate lapping surface 324 of the engine room side beam, and the third outer plate lapping surface 325 of the engine room side beam through the second side beam A-pillar connector lapping surface 512, the third side beam A-pillar connector lapping surface 513, the fourth side beam A-pillar connector lapping surface 514, the fifth side beam A-pillar connector lapping surface 515, the third outer lining plate lapping surface 523 of the rear section of the side beam, and the third rear section lapping surface 543 of the side beam.

[0089] In a specific embodiment, the load-bearing component further includes a reinforcing crossbeam assembly 4. The two ends of the reinforcing crossbeam assembly 4 are respectively connected to a rear section assembly 5 of a nacelle side beam, so that the collision crossbeam assembly 8, the nacelle side beam assembly 3, the rear section assembly 5 of the nacelle side beam and the reinforcing crossbeam assembly 4 are connected to form a closed frame structure. The main cross-section of the reinforcing crossbeam assembly 4 is in the shape of the Chinese character "ji", and has a first overlapping surface 41 of the reinforcing crossbeam assembly, a second overlapping surface 42 of the reinforcing crossbeam assembly, a third overlapping surface 43 of the reinforcing crossbeam assembly, a fourth overlapping surface 44 of the reinforcing crossbeam assembly, a fifth overlapping surface 45 of the reinforcing crossbeam assembly, a sixth overlapping surface 46 of the reinforcing crossbeam assembly, and a seventh overlapping surface 47 of the reinforcing crossbeam assembly. The first overlapping surface 41 of the reinforcing crossbeam assembly and the second overlapping surface 42 of the reinforcing crossbeam assembly are located at the left end of the reinforcing crossbeam assembly 4. The fourth overlapping surface 44 of the reinforcing crossbeam assembly, the fifth overlapping surface 45 of the reinforcing crossbeam assembly, and the sixth overlapping surface 46 of the reinforcing crossbeam assembly are located at the right end of the reinforcing crossbeam assembly 4. The third overlapping surface 43 of the reinforcing crossbeam assembly is located at the upper end of the reinforcing crossbeam assembly 4. The seventh overlapping surface 47 of the reinforcing crossbeam assembly is located at the lower end of the reinforcing crossbeam assembly 4. The rear section assembly 5 of the nacelle side beam on the left is relatively connected to the first overlapping surface 41 and the second overlapping surface 42 of the reinforcing crossbeam assembly 4 through a second side beam A-column connecting piece overlapping surface 512, a third side beam A-column connecting piece overlapping surface 513, and a fourth side beam A-column connecting piece overlapping surface 514. The rear section assembly 5 of the nacelle side beam on the right is relatively connected to the fourth overlapping surface 44, the fifth overlapping surface 45, and the sixth overlapping surface 46 of the reinforcing crossbeam assembly 4 through a second side beam A-column connecting piece overlapping surface 512, a third side beam A-column connecting piece overlapping surface 513, and a fourth side beam A-column connecting piece overlapping surface 514. The reinforcing crossbeam assembly 4 is connected to the lower part of the rear white body through the third overlapping surface 43 of the reinforcing crossbeam assembly and the seventh overlapping surface 47 of the reinforcing crossbeam assembly.

[0090] To better understand the technical concept of the present invention, the following introduces it in combination with relatively comprehensive technical features.

[0091] As Figures 1 to 17As shown, a preferred embodiment of the present invention provides a front-end frame structure, including a collision beam assembly 8 and two groups of load-bearing components, the two groups of load-bearing components are symmetrically arranged, the two ends of the collision beam assembly 8 are respectively connected to energy absorption box assemblies 81, the energy absorption box assembly 81 is connected to the corresponding load-bearing components, the load-bearing components include a cabin side beam sealing plate assembly 1, a cabin side beam assembly 3, a cabin upper side beam assembly 2, a reinforcing beam assembly 4, a cabin side beam rear section assembly 5, a first wheel bulge reinforcement assembly 6 and a second wheel bulge reinforcement assembly 7.The cabin side beam sealing plate assembly 1 also includes a side beam front end sealing plate 11, a side beam front end upper plate 12, a side beam front end lower plate 13, a force transmission member 14, a side beam sealing plate support plate 15 and a side beam sealing plate reinforcement member 16. The side beam front end lower plate 13 is installed on the rear end surface of the side beam front end sealing plate 11. A plurality of groove ribs 131 are provided on the side beam front end lower plate 13. The force transmission member 14 can be a round tube. The force transmission member 14 is installed on the groove rib 131. The side beam sealing plate support plate 15 is a triangular frame structure as a whole. One end of the side beam sealing plate support plate 15 is connected to the side beam front end lower plate 13, and a protrusion is provided at the end to form a passage for the force transmission member 14 to pass through. A welding hole 152 is opened on the passage. Through the welding hole 152, The force transmission member 14 is fixed to the side beam sealing plate support plate 15 by welding, the side beam front end upper plate 12 is located above the side beam front end lower plate 13, and the side beam front end upper plate 12 is respectively connected to the side beam front end lower plate 13, the side beam sealing plate support plate 15 and the cabin side beam assembly 3, the side beam sealing plate reinforcement 16 is located below the side beam front end lower plate 13, and the side beam sealing plate reinforcement 16 is respectively connected to the side beam front end lower plate 13, the side beam sealing plate support plate 15 and the cabin side beam assembly 3, the side edge of the side beam sealing plate support plate 15 is inclined outward from one end close to the side beam front end lower plate 13 to the other end away from the side beam front end lower plate 13, the second side beam front end upper plate lap surface 122 of the side beam front end upper plate 12, the side beam sealing plate support plate 15 The sixth side beam sealing plate support plate overlap surface 158, the fourth side beam sealing plate support plate overlap surface 156, the second side beam sealing plate reinforcement overlap surface 162 of the side beam sealing plate reinforcement 16 and the part of the side beam front end sealing plate 11 form a closed frame, the cabin side beam sealing plate assembly 1 is a wedge-shaped structure inclined backward as a whole, the front end of the cabin side beam assembly 3 is respectively connected with the side beam front end sealing plate 11, the side beam front end upper plate 12, the side beam sealing plate support plate 15 and the side beam sealing plate reinforcement 16, and the cabin side beam assembly 3 includes a cabin side beam inner plate 31 and a cabin side beam outer plate 32, the cabin side beam inner plate 31 and the cabin side beam outer plate 32 are relatively overlapped to form a box-type structure with a rectangular cross-section, and a cabin side beam inner plate 31 is provided on the side of the cabin side beam inner plate 31. A through hole 313 is provided on the side 327 of the cabin side beam outer plate 32 of the cabin side beam outer plate. The force transmission member 14 passes through the through hole 322 of the cabin side beam outer plate 32 and is connected to the through hole 313 of the cabin side beam inner plate 31 of the cabin side beam inner plate. Generally, the end of the force transmission member 14 can be connected to the through hole 313 of the cabin side beam inner plate 31 of the cabin side beam inner plate 31 by welding. A first collapse guide rib 311 and a second collapse guide rib 312 are provided on the cabin side beam inner plate 31 of the cabin side beam assembly 3. The first collapse guide rib 311 and the second collapse guide rib 312 both extend in the up and down directions. A third collapse guide rib 321 is also provided on the cabin side beam outer plate 32.The front end of the upper engine compartment side beam assembly 2 is connected to the engine compartment side beam sealing plate assembly 1, and the rear end of the upper engine compartment side beam assembly 2 is connected to the rear white body, generally connected to the vehicle occupant compartment. The upper engine compartment side beam assembly 2 is generally arc-shaped, and the cross-sectional area of the upper engine compartment side beam assembly 2 gradually increases from front to back; a crush rib 261 is provided on the lower plate 26 of the rear section of the upper engine compartment side beam of the upper engine compartment side beam assembly 2, and a first weakened hole 221 and a second weakened hole 222 are provided in the rear end area of the outer plate 22 of the rear section of the upper engine compartment side beam. A first drum bulge reinforcement assembly 6 and a second drum bulge reinforcement assembly 7 are provided between the engine compartment side beam assembly 3 and the upper engine compartment side beam assembly 2, so that the engine compartment side beam assembly 3, the upper engine compartment side beam assembly 2, the first drum bulge reinforcement assembly 6, and the second drum bulge reinforcement assembly 7 form a Chinese character "mu" shaped frame. The rear end of the engine compartment side beam assembly 3 is connected to the rear section of the engine compartment side beam assembly 5. The rear section of the engine compartment side beam assembly 5 includes a side beam A-pillar connector 51, an outer lining plate 52 of the rear section of the side beam, an inner lining plate 53 of the rear section of the side beam, a rear section 54 of the side beam, and an inner support plate 55 of the rear section of the side beam. The outer lining plate 52 of the rear section of the side beam and the inner lining plate 53 of the rear section of the side beam are respectively arranged on both sides of the inner support plate 55 of the rear section of the side beam. The rear section 54 of the side beam is nested inside the inner support plate 55 of the rear section of the side beam. The side beam A-pillar connector 51 is installed on the top of the outer lining plate 52 of the rear section of the side beam. Looking down from above, the side beam A-pillar connector 51, the outer lining plate 52 of the rear section of the side beam, the rear section 54 of the side beam, and the inner lining plate 53 of the rear section of the side beam of the rear section of the engine compartment side beam assembly 5 are in the structural shape of a Chinese character "ge", forming a distributed force transmission structure. Both ends of the reinforcing crossbeam assembly 4 are respectively connected to an engine compartment side beam rear section assembly 5, so that the collision crossbeam assembly 8, the engine compartment side beam assembly 3, the engine compartment side beam rear section assembly 5, and the reinforcing crossbeam assembly 4 are connected to form a closed frame structure.

[0092] When a 25% offset frontal collision occurs to the vehicle, such as Figure 1As shown in the figure, the end of the collision crossbeam assembly 8 collides with the barrier. Since the overall structure of the engine room side beam sealing plate assembly 1 is a wedge-shaped structure that slopes backward, and due to the provision of the force transmission member 14, part of the collision force borne by the upper engine room side beam assembly 2 can be dispersed and transmitted to the engine room side beam assembly 3. Moreover, since the first drum bulge reinforcement assembly 6 and the second drum bulge reinforcement assembly 7 are provided between the engine room side beam assembly 3 and the upper engine room side beam assembly 2, the engine room side beam assembly 3, the upper engine room side beam assembly 2, the first drum bulge reinforcement assembly 6, and the second drum bulge reinforcement assembly 7 form a Chinese character "mu" - shaped frame. During the 25% offset frontal collision, the "mu" - shaped frame mainly absorbs and transmits the collision energy. The first drum bulge reinforcement assembly 6 and the second drum bulge reinforcement assembly 7 can also disperse and transmit part of the collision force borne by the upper engine room side beam assembly 2 to the engine room side beam assembly 3, enabling the engine room side beam assembly to continuously disperse and absorb the collision energy and reduce the collision energy borne by the upper engine room side beam assembly. Moreover, a crush guiding rib is provided in the middle section of the engine room side beam assembly 3 to enable it to fully deform and absorb energy. The rear section assembly 5 of the engine room side beam is provided with a force - dispersing transmission structure, which can disperse and transmit the energy to the reinforcement crossbeam assembly 4, the floor of the lower part of the body - in - white, and the sill beam; a vertical weakening hole and a crush guiding rib are provided at the rear end of the upper engine room side beam assembly 2 to enable it to crush and absorb energy, reducing the transmission of collision energy to the upper part of the cab, thereby reducing the intrusion of the cab and achieving the purpose of improving the 25% offset frontal collision performance. Thus, through the structural improvement of the front - end frame structure, it can deform and absorb energy, effectively transmit the collision energy to the floor and sill of the lower part of the cab, reduce the intrusion amount into the upper part of the cab, protect the occupants, and thus improve the 25% offset frontal collision performance.

[0093] An embodiment of the present invention further provides an automobile equipped with the above - mentioned front - end frame structure.

[0094] The above - mentioned embodiments are only preferred embodiments given to fully illustrate the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention.

Claims

1. A front-end vehicle frame structure comprising a collision beam assembly (8) and two sets of symmetrically arranged load-bearing components, characterized in that: Both ends of the collision beam assembly (8) are respectively provided with energy absorption box assemblies (81) connected to the corresponding load-bearing assembly, and the load-bearing assembly includes a cabin side beam sealing plate assembly (1) connected to the energy absorption box assembly (81), a cabin side beam assembly (3) and a cabin upper side beam assembly (2), one end of the cabin side beam sealing plate assembly (1) is connected to the cabin side beam assembly (3), and the other end thereof is connected to the cabin upper side beam assembly (2); wherein, The cabin side beam sealing plate assembly (1) comprises a force transmission member (14) for dispersing and transmitting the collision energy borne by the cabin upper side beam assembly (2) to the cabin side beam assembly (3), a side beam front end sealing plate (11), a side beam front end lower plate (13) and a side beam sealing plate support plate (15), wherein the side beam front end lower plate (13) is mounted on a side surface of the side beam front end sealing plate (11), the force transmission member (14) is mounted on the side beam front end lower plate (13), and the side beam sealing plate support plate (15) is mounted on the side beam front end lower plate (13). One end of the side beam sealing plate support plate (15) is connected to the side beam front end lower plate (13), and is provided with a passage capable of passing through the force transmission member (14); the side beam front end lower plate (13) is connected to the corresponding cabin upper side beam assembly (2); the side beam sealing plate support plate (15) and the force transmission member (14) are respectively connected to the corresponding cabin side beam assembly (3); the other side surface of the side beam front end sealing plate (11) is connected to the corresponding energy absorption box assembly (81); The cabin upper side beam assembly (2) comprises a cabin upper side beam outer plate and a cabin upper side beam inner plate, wherein the cabin upper side beam outer plate and the cabin upper side beam inner plate are combined to form a box-shaped structure with a rectangular cross section; The cabin side beam assembly (3) comprises a cabin side beam inner plate (31) and a cabin side beam outer plate (32), wherein the cabin side beam inner plate (31) and the cabin side beam outer plate (32) are combined to form a box-shaped structure with a rectangular cross-section, and the force transmission member (14) passes through the cabin side beam outer plate (32) and is connected to the cabin side beam inner plate (31).

2. The front-end frame structure according to claim 1, characterized in that: The cabin side beam sealing plate assembly (1) further includes a side beam front end upper plate (12) and a side beam sealing plate reinforcement (16), wherein the side beam front end upper plate (12) is located above the side beam front end lower plate (13), and the side beam front end upper plate (12) is respectively connected to the side beam front end lower plate (13), the side beam sealing plate support plate (15) and the cabin side beam assembly (3), and the side beam sealing plate reinforcement (16) is located below the side beam front end lower plate (13), and the side beam sealing plate reinforcement (16) is respectively connected to the side beam front end lower plate (13), the side beam sealing plate support plate (15) and the cabin side beam assembly (3).

3. The front-end frame structure according to claim 1, characterized in that: The force transmission member (14) is a circular tube, and a groove rib (131) for mounting the force transmission member (14) is provided on the lower plate (13) at the front end of the side beam.

4. The front-end frame structure according to claim 1, characterized in that: The cabin side beam inner plate (31) is provided with a cabin side beam inner reinforcement plate (33) located in the box-type structure.

5. The front end frame structure according to claim 4, characterized in that: A plurality of cabin side beam collapse limiting plates are provided on the cabin side beam internal reinforcement plate (33).

6. The front end frame structure according to claim 5, characterized in that: A first collapse guide rib (311) and a second collapse guide rib (312) extending in an up-down direction are provided on the cabin side beam inner plate (31); in the front-back direction, the first collapse guide rib (311) is located between adjacent cabin side beam collapse limit plates; the second collapse guide rib (312) is located in front of the first collapse guide rib (311); the first collapse guide rib (311) is a concave collapse guide rib; and the second collapse guide rib (312) is a convex collapse guide rib.

7. The front end frame structure according to claim 6, characterized in that: A third collapse guiding rib (321) extending in an up-down direction is provided on the cabin side beam outer plate (32), and the third collapse guiding rib (321) is a collapse guiding concave rib.

8. The front end frame structure according to claim 1, characterized in that: Collapse ribs (261) are provided on the cabin upper side beam assembly (2).

9. The front end frame structure according to claim 1, characterized in that: A weakening hole is provided on the cabin upper side beam assembly (2).

10. The front end frame structure according to claim 1, characterized in that: The cabin upper side beam assembly (2) is in an arc shape, and the cross-sectional area of ​​the cabin upper side beam assembly (2) gradually increases from front to back.

11. The front end frame structure according to any one of claims 1 to 10, characterized in that: The cabin side beam sealing plate assembly (1) is an oblique wedge-shaped structure.

12. The front end frame structure according to any one of claims 1 to 10, characterized in that: A first wheel bulge reinforcement assembly (6) is provided between the cabin side beam assembly (3) and the cabin upper side beam assembly (2).

13. The front end frame structure according to claim 12, characterized in that: The first wheel bulge reinforcement assembly (6) comprises a wheel bulge reinforcement upper plate (61) and a wheel bulge reinforcement lower plate (62), wherein the wheel bulge reinforcement upper plate (61) and the wheel bulge reinforcement lower plate (62) are combined to form a box-shaped structure with a rectangular cross-section.

14. The front end frame structure according to claim 12, characterized in that: A second wheel bulge reinforcement assembly (7) is also provided between the cabin side beam assembly (3) and the cabin upper side beam assembly (2), and the first wheel bulge reinforcement assembly (6) and the second wheel bulge reinforcement assembly (7) are arranged in parallel.

15. The front end frame structure according to claim 14, characterized in that: The second wheel hub reinforcement assembly (7) comprises a wheel hub package (71) and a wheel hub package reinforcement beam (72), and the wheel hub package (71) is mounted on the wheel hub package reinforcement beam (72).

16. The front end frame structure according to any one of claims 1 to 10, characterized in that: The load-bearing component further comprises a cabin side beam rear section assembly (5), and the cabin side beam rear section assembly (5) is installed at the rear end of the cabin side beam assembly (3).

17. The front end frame structure according to claim 16, characterized in that: The cabin side beam rear section assembly (5) comprises a side beam A-pillar connector (51), a side beam rear section outer lining plate (52), a side beam rear section inner lining plate (53), a side beam rear section (54) and a side beam rear section inner support plate (55), wherein the side beam rear section outer lining plate (52) and the side beam rear section inner lining plate (53) are respectively arranged on both sides of the side beam rear section inner support plate (55), the side beam rear section (54) is nested inside the side beam rear section inner support plate (55), and the side beam A-pillar connector (51) is installed on the top of the side beam rear section outer lining plate (52).

18. The front end frame structure according to claim 16, characterized in that: The load-bearing component further includes a reinforcing crossbeam assembly (4), and both ends of the reinforcing crossbeam assembly (4) are respectively connected to one of the cabin side beam rear section assemblies (5), so that the collision crossbeam assembly (8), the cabin side beam assembly (3), the cabin side beam rear section assembly (5) and the reinforcing crossbeam assembly (4) are connected to form a closed frame structure.

19. An automobile, characterized in that: A front end frame structure according to any one of claims 1 to 18 is provided.

Citation Information

Patent Citations

  • Vehicle body front part structure

    CN107031733A