Anti-static garment fabric processing device

By introducing a bow-shaped vibration cleaning and vibration dust removal structure into the antistatic clothing fabric processing device, the problems of incomplete fabric dust removal and insufficient flatness are solved, achieving efficient cleaning of lint and dust and smooth fabric winding.

CN116695411BActive Publication Date: 2026-02-06NINGBO ELITE HLDG GRP
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Patent Information

Application Number
CN202310701358.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-14
Publication Date
2026-02-06
Estimated Expiration
2043-06-14

AI Technical Summary

Technical Problem

Existing equipment cannot effectively clean lint and dust from antistatic clothing fabrics, and cannot guarantee flatness during winding.

Method used

The system employs a first and second dust removal roller structure, utilizing bow vibration to clean lint and dust from the fabric, and improves dust removal efficiency and smoothness through a vibration dust removal structure and a leveling mechanism.

Benefits of technology

It achieves efficient dust removal and smooth winding of both sides of the fabric, improves the dust removal effect, and ensures the smoothness of the fabric.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses an anti-static clothing fabric processing device, which comprises a winding roller, characterized in that the device further comprises a first dust removal roller structure and a second dust removal roller structure; the first dust removal roller structure and the second dust removal roller structure respectively comprise an inner side plate, an outer side plate, a center roller and a rotating motor; the rotating motor is arranged outside the inner side plate to drive the center roller to rotate; a center gear and a gear ring are arranged inside the inner side plate; the center gear is connected with the center roller; a planetary gear is engaged between the center gear and the gear ring; a center disc and a circular ring are rotatably arranged inside the outer side plate; the center roller is connected to the center disc; a plurality of taut string bows are evenly distributed in a ring shape between the circular ring and the gear ring; and a plurality of hammers for knocking the string bows are evenly distributed on the center gear and / or the center disc. The application provides a preparation method of the anti-static clothing fabric processing device, realizes cleaning of lint and dust on the front and back surfaces of the fabric, and improves the dust removal effect of the fabric.
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Description

TECHNICAL FIELD

[0001] The application relates to an anti-static garment fabric processing device. BACKGROUND

[0002] The anti-static garment is used for preventing static electricity accumulation of clothes, and is suitable for places sensitive to static electricity or places dangerous to fire or explosion, and is applied to the electronic, optical instrument, pharmaceutical, microbiological engineering and precision instrument industries. The anti-static garment is sewn by using anti-static fabric as the fabric, the anti-static fabric is processed by anti-static processing, and after the anti-static fabric processing is completed, the anti-static fabric needs to be wound for the convenience of storage and use.

[0003] At present, the existing equipment has the following problems when dust removal is performed on the anti-static and antibacterial fabric: the existing equipment cannot perform beating treatment on the fabric, the tightly adhered dust and lint on the fabric cannot be easily blown away and separated, and the lint and dust on the fabric after dust removal cannot be completely removed, thereby reducing the dust removal effect of the fabric; the surface of the conveying roller used on the winding machine is mostly smooth, and therefore the friction between the conveying roller and the anti-static fabric is small, so that the flatness of the anti-static fabric during winding cannot be ensured. SUMMARY

[0004] The application aims at the current situation of the prior art, and provides an anti-static garment fabric processing device, which can clean the lint and dust on the front and back surfaces of the fabric and improve the dust removal effect of the fabric.

[0005] The technical scheme adopted by the application to solve the above technical problem is as follows: an anti-static garment fabric processing device comprises a winding roller, and is characterized in that: the device further comprises a first dust removal roller structure and a second dust removal roller structure, the fabric is wound around the first dust removal roller structure and the second dust removal roller structure in sequence and is wound on the winding roller, the first dust removal roller structure is located at the inner side of the fabric, the second dust removal roller structure is located at the outer side of the fabric, the first dust removal roller structure and the second dust removal roller structure respectively comprise an inner side plate, an outer side plate, a center roller and a rotating motor, the center roller is rotationally arranged at the center position between the outer side plate and the inner side plate, the rotating motor is arranged outside the inner side plate to drive the center roller to rotate, a center gear and a gear ring are arranged on the inner side of the inner side plate, the center gear is connected with the center roller, a plurality of planet gears are engaged between the center gear and the gear ring, a center disc and a circular ring are rotationally arranged on the inner side of the outer side plate, the center roller is connected to the center disc, a plurality of taut string bows are uniformly distributed between the circular ring and the gear ring, and a plurality of hammers for knocking the string bows are uniformly distributed on the center gear and / or the center disc.

[0006] As an improvement, a plurality of support columns are evenly distributed between the circular ring and the gear ring, the support columns are located between two adjacent chord bows, and radially arranged sliding grooves are arranged on the circular ring and the gear ring respectively, a sliding block and a spring abutting against the sliding block are arranged in the sliding groove, the chord bow is arranged on the sliding block, and in a natural state, the chord bow is located outside the support column.

[0007] Further improvement, a tensioning mechanism for tensioning the chord bow is arranged on the sliding block, the tensioning mechanism comprises a tensioning wheel, a screw rod and a nut, the chord bow passes around the tensioning wheel, the tensioning wheel is also arranged on the sliding block, the nut and the tensioning wheel are fixedly connected, and the screw rod and the nut are connected in cooperation.

[0008] Further improvement, six rotating rollers are arranged between the second dust removal roller structure and the winding roller, the first rotating roller, the third rotating roller and the fifth rotating roller are located below, and the second rotating roller, the fourth rotating roller and the sixth rotating roller are located above, the fabric passes around the first rotating roller, the second rotating roller, the fourth rotating roller, the third rotating roller, the fifth rotating roller and the sixth rotating roller in sequence and is then wound on the winding roller, a first cavity opening downward and a second cavity opening upward are formed between the six rotating rollers and the fabric, a first vibration dust removal structure is arranged in the first cavity, a second vibration dust removal structure is arranged in the second cavity, a first dust collection box is arranged below the first cavity, the first dust collection box opens upward and extends to below the first dust removal roller structure, a second dust collection box is arranged above the second cavity, the second dust collection box opens upward and extends to above the second dust removal roller structure, and an air suction pump is arranged at the first dust collection box and the second dust collection box respectively.

[0009] Further improvement, the first vibration dust removal structure and the second vibration dust removal structure respectively comprise N pole plates, S pole plates, first conductive rails, second conductive rails, a power supply and a current commutator, the N pole plates and the S pole plates are arranged in an up-down manner, the first conductive rails and the second conductive rails are arranged in a horizontal manner and are located on the outer side of the fabric, guide grooves are respectively formed in the opposite side walls of the first conductive rails and the second conductive rails, conductive rods are movably arranged in the guide grooves, insulating sleeves are sleeved on the outer walls of the conductive rods, impact portions for impacting the fabric are extended from the insulating sleeves, and the first conductive rails and the second conductive rails are connected with the current commutator and the power supply respectively.

[0010] Further improvement, a flattening mechanism for flattening the fabric is arranged between the winding roller and the sixth rotating roller, the flattening mechanism comprises two V-shaped flattening plates which are hingedly connected at one end, a conveying belt is arranged on the flattening plates along the length direction, a flattening motor for driving the conveying belt to move is arranged on the flattening plates, and shovel blades for shoveling the fabric are arranged at intervals on the outer side walls of the conveying belt.

[0011] Compared with the prior art, the advantages of the present application are that: during the process of the fabric passing through the first dust removal roller structure and the second dust removal roller structure, the first dust removal roller structure cleans the lint and dust on the inner side of the fabric, and the second dust removal roller structure removes the dust on the outer side of the fabric. Specifically, the dust removal mode of the first dust removal roller structure and the second dust removal roller structure is that when the fabric passes through the first dust removal roller structure and the second dust removal roller structure, the whole string bow is pressed on the surface of the fabric. During the process of rotating the motor to drive the center roller to rotate, the planetary gear and the center gear drive the gear ring to rotate, and the rotation directions of the center gear and the gear ring are opposite. During the rotation process, the hammer on the center gear and / or the inner side wall of the center disc continuously hits the string bow, so that the string bow vibrates, the vibration is transmitted to the fabric, the lint and dust on the fabric are separated from the surface of the fabric, and then the lint and dust are sucked away by the air suction pump, so that the lint and dust on the front and back of the fabric are cleaned, and the dust removal effect of the fabric is improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is a structural schematic view of the anti-static fabric processing device in the embodiment of the present application;

[0013] Figure 2 is Figure 1 a structural schematic view of the first dust removal roller structure in the embodiment;

[0014] Figure 3 is Figure 1 another structural schematic view of the first dust removal roller structure in the embodiment;

[0015] Figure 4 is Figure 1 a structural schematic view of the first vibration dust removal structure in the embodiment;

[0016] Figure 5 is Figure 1 a structural schematic view of the flattening mechanism in the embodiment. DETAILED DESCRIPTION

[0017] The present application will be further described in detail below with reference to the embodiments of the drawings.

[0018] As Figures 1 to 5 shown, the anti-static fabric processing device in the embodiment includes a winding roller 4, a first dust removal roller structure 1, a second dust removal roller structure 101, a first rotating roller 61, a second rotating roller 62, a third rotating roller 63, a fourth rotating roller 64, a fifth rotating roller 65, and a sixth rotating roller 66, a first vibration dust removal structure 2, a second vibration dust removal structure 201, and a flattening mechanism 3.

[0019] Among them, as Figure 1 and 2As shown, the fabric 5 is wound onto the take-up roller 4 after passing over the first dust removal roller structure 1 and the second dust removal roller structure 101 in sequence. The first dust removal roller structure 1 is located on the inner side of the fabric 5, and the second dust removal roller structure 101 is located on the outer side of the fabric 5. The first dust removal roller structure 1 and the second dust removal roller structure 11 each include an inner side plate 11, an outer side plate 12, a center roller 13, and a rotating motor. The center roller 13 is rotatably positioned at the center between the outer side plate 12 and the inner side plate 11. The rotating motor is located outside the inner side plate 11 and drives the center roller 13 to rotate. A central gear 15 and a gear ring 17 are provided, the central gear 15 is connected to the central roller 13, a planetary gear 16 meshes between the central gear 15 and the gear ring 17, a central disk and a ring are rotatably provided on the inner side of the outer plate 12, the central roller 13 is connected to the central disk, a number of taut bowstrings 14 are evenly distributed circumferentially between the ring and the gear ring 17, and a number of hammers for striking the bowstrings are evenly distributed on the central gear 15 and / or the central disk, a dust collection box and an air suction pump are respectively provided in the first dust removal roller structure 1 and the second dust removal roller structure 101, and the air suction pump and the dust collection box are connected for dust collection.

[0020] During the process of fabric 5 passing through the first dust removal roller structure 1 and the second dust removal roller structure 101, the first dust removal roller structure 1 cleans the lint and dust on the inner side of fabric 5, and the second dust removal roller structure 101 removes dust from the outer side of fabric 5. Specifically, the dust removal method of the first dust removal roller structure 1 and the second dust removal roller structure 101 is as follows: when fabric 5 passes over the first dust removal roller structure 1 and the second dust removal roller structure 101, the entire bow 14 is pressed against the surface of fabric 5. During the rotation of the motor driving the central roller 13 to rotate, the planetary gear 16 and the central gear 15 drive the gear ring 17 to rotate, and the rotation directions of the central gear 15 and the gear ring 17 are opposite. During the rotation, the hammer on the inner wall of the central gear 16 and / or the central disk continuously strikes the bow 14, causing the bow 14 to vibrate. The vibration is transmitted to the fabric 5, causing the lint and dust on the fabric 5 to detach from the fabric surface. Then, the suction pump is used to suck them away, thereby cleaning the lint and dust on both sides of fabric 5 and improving the dust removal effect of fabric 5.

[0021] Furthermore, in the first dust removal roller structure 1 and the second dust removal roller structure 101, since the diameter of the bow 14 is relatively small, it is easy to cut the fabric 5 if it comes into direct contact with it. Therefore, the first dust removal roller structure 1 and the second dust removal roller structure 101 are improved. Specifically, as follows... Figure 3As shown, a plurality of support columns 18 are evenly distributed between the circular ring and the gear ring 17, the support columns 18 are located between two adjacent chord bows 14, and radially arranged sliding grooves 192 are arranged on the circular ring and the gear ring 17 respectively, a sliding block 19 and a spring 191 abutting against the sliding block 19 are arranged in the sliding groove 192, the chord bow 14 is arranged on the sliding block 19, and in the natural state, the chord bow 14 is located outside the support column 18. In this way, by arranging the support column 18 structure, when the fabric 5 is wrapped on the first dust removal roller structure 1 and the second dust removal roller structure 101, the chord bow 14 is pressed on the fabric while the fabric 5 is supported on the support column 19. Since the sliding block 19 and the spring 191 structure can press the chord bow 14 on the fabric 5, the chord bow 14 can vibrate the fabric 5 between the two adjacent support columns 18.

[0022] Further, in order to adjust the tension of the chord bow 14, a tensioning mechanism for tensioning the chord bow 14 is arranged on the sliding block 19, the tensioning mechanism includes a tensioning wheel, a screw rod and a nut, the chord bow 14 passes around the tensioning wheel, the tensioning wheel is also arranged on the sliding block 19, the nut and the tensioning wheel are fixedly connected, and the screw rod and the nut are connected in cooperation. In this way, by rotating the screw rod, the position of the sliding block 19 is adjusted to adjust the tension of the chord bow 14.

[0023] In addition, in order to reduce the interference between the hammer and the support column 18, the support column 18 is arranged on the opposite inner side walls of the circular ring and the gear ring 17, the center gear 15 and the gear ring 17 penetrate the inner side plate 11, the center disc and the circular ring penetrate the outer side plate 12, the ends of the chord bow 14 pass through the corresponding gear ring 17 and the circular ring respectively, the connecting frames are formed on the outer side walls of the gear ring 17 and the circular ring, the ends of the chord bow 14 are connected to the connecting frames, and the hammer is arranged on the outer side walls of the center gear 15 and the center disc. The hammer can hammer the chord bow 14 outside the gear ring 17 and the circular ring.

[0024] In addition, in the embodiment of the application, in order to improve the dust removal effect, as shown in the drawings, Figure 1 and 4As shown, six rotating rollers are arranged between the second dust removal roller structure 101 and the winding roller 4, the first rotating roller 61, the third rotating roller 63 and the fifth rotating roller 65 are located below, and the second rotating roller 62, the fourth rotating roller 63 and the sixth rotating roller 66 are located above, the fabric 5 is wound on the winding roller 5 after passing through the first rotating roller 61, the second rotating roller 62, the fourth rotating roller 64, the third rotating roller 63, the fifth rotating roller 65 and the sixth rotating roller 66 in turn, and a first cavity 41 opening downward and a second cavity 42 opening upward are formed between the six rotating rollers and the fabric 5, the first vibration dust removal structure 2 is arranged in the first cavity 41, the second vibration dust removal structure 201 is arranged in the second cavity 42, the first dust collection box 71 is arranged below the first cavity 41, the first dust collection box 71 opens upward and extends below the first dust removal roller structure 1, the second dust collection box 72 is arranged above the second cavity 42, the second dust collection box 72 opens upward and extends above the second dust removal roller structure 101, and the air suction pump is arranged at the first dust collection box 71 and the second dust collection box 72 respectively.

[0025] Specifically, in the embodiment of the application, as shown in the drawings, Figure 4 The first vibration dust removal structure 2 and the second vibration dust removal structure 201 respectively include N-pole plates 21, S-pole plates 22, first conductive rails 23, second conductive rails 230, power supplies 25 and current commutators, the N-pole plates 21 and the S-pole plates 22 are arranged vertically, the first conductive rails 23 and the second conductive rails 230 are arranged horizontally and laterally on the outer side of the fabric 5, guide grooves 231 are respectively formed on the opposite side walls of the first conductive rails 23 and the second conductive rails 230, conductive rods 241 are movably arranged in the guide grooves 231, insulating sleeves 24 are sleeved on the outer walls of the conductive rods 241, impact parts for impacting the fabric 5 extend from the insulating sleeves 24, and the first conductive rails 23 and the second conductive rails 230 are respectively connected with the current commutators and the power supplies 25.

[0026] The power supply 25 is energized, and under the action of the current commutator, the current flows in the forward and reverse directions in a cycle, the current forms a return flow through the first conductive rail 23, the conductive rod 241 and the second conductive rail 230, the current passes through the conductive rod 241, and under the magnetic field action of the N-pole plate 21 and the S-pole plate 22, the insulating sleeve 24 impacts the fabric 5 back and forth in the first cavity 41 or the second cavity 42, and through the arrangement of the first vibration dust removal structure 2 and the second vibration dust removal structure 201, the dust removal operation of the fabric 5 on both sides can be realized.

[0027] Meanwhile, in order to realize the back and forth impact of the conductive rod 241, the first vibration dust removal structure 2 and the second vibration dust removal structure 201 can also comprise an N pole plate 21, an S pole plate 22, a first conductive rail 23, a second conductive rail 230, a direct current power supply, a connecting frame and a control motor, the N pole plate 21 and the S pole plate 22 are respectively connected to opposite ends of the connecting frame, the control motor is connected to the connecting frame, the first conductive rail 23 and the second conductive rail 230 are horizontally arranged on the outer side of the fabric 5, and the opposite side walls of the first conductive rail 23 and the second conductive rail 230 are respectively provided with guide grooves 231, the conductive rod 241 is movably arranged in the guide grooves 231, the insulating sleeve 24 is sleeved on the outer wall of the conductive rod 241, the insulating sleeve 24 extends the impact part for impacting the fabric 5, and the first conductive rail 23 and the second conductive rail 230 are respectively connected to the direct current power supply. In this way, by using the on-off of the direct current power supply and the rotation of the connecting frame driven by the control motor, the positions of the N pole plate 21 and the S pole plate 22 are exchanged, the conductive rod 241 is driven to move, and finally the insulating sleeve 24 moves back and forth.

[0028] Finally, in order to improve the flatness of the fabric 5 after rolling, in the embodiment of the application, as shown in Figure 5 the flattening mechanism 3 for flattening the fabric 5 is arranged between the winding roller 4 and the sixth rotating roller 66, the flattening mechanism 3 comprises two V-shaped flattening plates 31 which are hinged together at one end, a conveying belt 32 is arranged on the flattening plate 31 along the length direction, a flattening motor is arranged on the flattening plate 31 for driving the conveying belt 32 to move, and shovel plates 33 are arranged on the outer side wall of the conveying belt 32 in a spaced manner for shoveling the fabric 5. In this way, the included angle between the two flattening plates 31 can be adjusted by separating the two flattening plates 31, and at the same time, the flattening motor on the flattening plate 31 drives the conveying belt 32 to rotate, the shovel plates 33 on the conveying belt 32 rotate around the outer wall of the conveying belt 32 in a circulating manner, and when the shovel plates 33 pass above the fabric 5, the shovel plates 33 can perform outward inclined scraping action on the surface of the fabric 5, so that the fabric 5 can be kept flat before entering the winding roller 4, thereby avoiding wrinkles of the fabric 5.

Claims

1. An anti-static garment fabric processing device comprising a winding roller (4), characterized in that: The first dust removal roller structure (1) and the second dust removal roller structure (101) are arranged in sequence on the inner side of the fabric (5), and the fabric (5) is wound on the winding roller (4) after passing through the first dust removal roller structure (1) and the second dust removal roller structure (101); the first dust removal roller structure (1) and the second dust removal roller structure (101) respectively comprise an inner side plate (11), an outer side plate (12), a center roller (13) and a rotating motor; the center roller (13) is rotatably arranged at the center position between the outer side plate (12) and the inner side plate (11); the rotating motor is arranged outside the inner side plate (11) and drives the center roller (13) to rotate; a center gear (15) and a gear ring (17) are arranged inside the inner side plate (11); the center gear (15) is connected with the center roller (13); a planetary gear (16) is engaged between the center gear (15) and the gear ring (17); a center disc and a circular ring are rotatably arranged inside the outer side plate (12); the center roller (13) is connected with the center disc; a plurality of taut string bows (14) are uniformly distributed between the circular ring and the gear ring (17) in a ring shape; a plurality of hammers for knocking the string bows (14) are uniformly distributed on the center gear (15) and / or the center disc; A plurality of support columns (18) are uniformly distributed between the circular ring and the gear ring (17) in a ring shape; the support columns (18) are located between adjacent two string bows (14); a sliding groove (192) is arranged in a radial direction on the circular ring and the gear ring (17); a sliding block (19) and a spring (191) abutting against the sliding block (19) are arranged in the sliding groove (192); the string bow (14) is arranged on the sliding block (19); in a natural state, the string bow (14) is located outside the support column (18); Six rotating rollers are arranged between the second dust removal roller structure (101) and the winding roller (4); the first rotating roller (61), the third rotating roller (63) and the fifth rotating roller (65) are located below; the second rotating roller (62), the fourth rotating roller (64) and the sixth rotating roller (66) are located above; the fabric (5) passes through the first rotating roller (61), the second rotating roller (62), the fourth rotating roller (64), the third rotating roller (63), the fifth rotating roller (65) and the sixth rotating roller (66) in sequence and is then wound on the winding roller (4); a first cavity (41) with an opening downward and a second cavity (42) with an opening upward are formed between the six rotating rollers and the fabric (5); the first vibration dust removal structure (2) is arranged in the first cavity (41). The first vibration dust removal structure (2) and the second vibration dust removal structure (201) respectively comprise an N pole plate (21), an S pole plate (22), a first conductive rail (23), a second conductive rail (230), a power supply (25) and a current commutator, the N pole plate (21) and the S pole plate (22) are arranged up and down, the first conductive rail (23) and the second conductive rail (230) are arranged horizontally and laterally and are located outside the fabric (5), guide grooves (231) are respectively formed on the opposite side walls of the first conductive rail (23) and the second conductive rail (230), conductive rods (241) are movably arranged in the guide grooves (231), insulating sleeves (24) are sleeved on the outer walls of the conductive rods (241), the insulating sleeves (24) extend impact portions for impacting the fabric (5), and the first conductive rail (23) and the second conductive rail (230) are respectively connected with the current commutator and the power supply (25).

2. The anti-static garment fabric processing device according to claim 1, wherein: The sliding block (19) is provided with a tensioning mechanism for tensioning the string bow (14), the tensioning mechanism comprises a tensioning wheel, a screw rod and a nut, the string bow passes around the tensioning wheel, the tensioning wheel is also arranged on the sliding block (19), the nut and the tensioning wheel are fixedly connected, and the screw rod and the nut are connected in cooperation.

3. The anti-static garment fabric processing device of claim 1, wherein: The second vibration dust removal structure (201) is arranged in the second cavity (42), the first dust collection box (71) is arranged below the first cavity (41) and extends to below the first dust removal roller structure (1) in an upward opening mode, the second dust collection box (72) is arranged above the second cavity (42) and extends to above the second dust removal roller structure (101) in an upward opening mode, and air suction pumps are arranged at the first dust collection box (71) and the second dust collection box (72) respectively.

4. The anti-static garment fabric processing device of claim 3, wherein: The flattening mechanism (3) for flattening the fabric (5) is arranged between the winding roller (4) and the sixth rotating roller (66), the flattening mechanism (3) comprises two V-shaped flattening plates (31) which are hingedly connected at one end, a conveying belt (32) is arranged on the flattening plate (31) along the length direction, a flattening motor is arranged on the flattening plate (31) and used for driving the conveying belt (32) to move, and shovel blades (33) for shoveling the fabric (5) are arranged on the outer side walls of the conveying belt (32) in a spaced mode.

Citation Information

Patent Citations

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    CN101403172A

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    CN111691171A

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    CN215481881U