Plate quenching cooling device and quenching method thereof

CN116716460BActive Publication Date: 2026-08-28YANSHAN UNIV
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Patent Information

Application Number
CN202310634199.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-31
Publication Date
2026-08-28
Estimated Expiration
2043-05-31

AI Technical Summary

Technical Problem

[0003]随着各种高强度,高韧性钢的出现,钢板制备完成后进行时效处理尤为重要,淬火冷却中出现的板材开裂,板材变形问题极易忽视,淬火时的快速冷却会使工件内部产生内应力,应力到一定程度时,工件便会发生扭曲变形甚至开裂,传统淬火设备由于散热效率较低,需要消耗大量冷却水,因此有必要设计一种板材淬火冷却装置,针对板材材质、使用环境以及适用范围,采用不同的冷却工艺方案,从而提高成材率

Benefits of technology

[0020]1、本发明提供的板材淬火冷却装置,板材通过第一丝杠和第二丝杠相互配合实现其位姿调节,且根据板材尺寸通过调整延伸板和夹持杆上球头位置,实现板材全方位夹持并压紧,有效消除板材内应力,解决淬火过程板材断裂问题,提高板材成材率。

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Abstract

The application provides a plate quenching cooling device and a quenching method thereof, and the device comprises a cooling assembly, an adjusting assembly, a clamping assembly, a collecting assembly, a beam frame, a conveying roller and a workbench, the cooling assembly is located below the beam frame, the adjusting assembly is vertically installed on the workbench, the clamping assembly is rotationally connected with the U-shaped frame of the adjusting assembly through a hinge, the collecting assembly is located above the clamping assembly, and the conveying roller is arranged above the beam frame; the first lead screw and the second lead screw are cooperated to realize the longitudinal movement of the plate, the ball head positions on the extension plate and the clamping rod are adjusted according to the size of the plate, the plate is clamped and pressed in all directions, the rotating motor and the hanging rope in the adjusting assembly are cooperated to change the position and the angle of the plate immersed in the cooling water tank, the cooling path and the optimized cooling process are used, the plate yield is effectively improved, the plate is quenched and cooled in all directions and different processes, and the uniformity and the rapidity of the plate cooling after rolling are ensured.
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Description

Technical Field

[0001] This invention belongs to the field of quenching and cooling technology, and specifically relates to a plate quenching and cooling device and its quenching method. Background Technology

[0002] With societal development, the demand for hot-rolled steel in the steel market is continuously increasing, especially in key pillar sectors such as aerospace, military, and nuclear energy. However, advancements in global technology place higher demands on industrial standards and precision, and similarly impose more stringent requirements on the strength and toughness of materials. Faced with increasingly complex and variable service conditions and practical needs, there is an urgent need for materials to possess superior strength-toughness matching properties. To meet these demands and improve the post-rolling strength and toughness of steel plates, innovation in the cooling device after manufacturing is essential.

[0003] With the emergence of various high-strength and high-toughness steels, aging treatment after steel plate preparation is particularly important. Cracking and deformation of plates during quenching and cooling are easily overlooked. Rapid cooling during quenching will generate internal stress in the workpiece. When the stress reaches a certain level, the workpiece will twist, deform, or even crack. Traditional quenching equipment has low heat dissipation efficiency and requires a large amount of cooling water. Therefore, it is necessary to design a plate quenching and cooling device that adopts different cooling process schemes according to the plate material, the usage environment, and the applicable scope, thereby improving the yield. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a sheet metal quenching and cooling device and its quenching method. The device achieves longitudinal movement of the sheet metal through the cooperation of a first and second lead screw. An extension plate is slidably connected to a second platform, and a clamping rod is rotatably connected to the extension plate via a ball joint, enabling omnidirectional clamping and pressing of the sheet metal. Furthermore, the position and angle of the sheet metal immersed in the cooling water tank are changed by the combined action of a rotary motor and a lifting rope in the adjusting assembly. Through the cooling path and optimized cooling process, the sheet metal yield is effectively improved, achieving omnidirectional, multi-angle, and multi-process quenching and cooling of the sheet metal, ensuring the uniformity and speed of the post-rolling sheet metal cooling process.

[0005] This invention provides a plate quenching and cooling device, comprising a cooling component, an adjusting component, and a clamping component. The cooling component is located below a crossbeam frame. The adjusting component is vertically mounted on a workbench. The clamping component is rotatably connected to the U-shaped frame of the adjusting component via a hinge. A collecting component is located above the clamping component. A transport roller is mounted above the crossbeam frame, which is set on the workbench. The cooling component includes a water storage tank, a water pump, a cooling water tank, a return water tank, a water outlet valve, a water pumping pipe, a water inlet pipe, a water drain pipe, a fan, and a slag discharge port. The first water outlet of the water storage tank is connected to the water inlet of the water pump via the water pumping pipe, and the first water outlet of the water pump... The pump's second outlet is connected to the cooling water tank via a first inlet pipe and a second inlet pipe, respectively. The pump's second outlet is connected to the cooling water tank via a third inlet pipe and a fourth inlet pipe, respectively. An outlet valve is located at the second outlet of the storage tank. The first outlet of the drain pipe is connected to the storage tank via the outlet valve. The second outlet of the drain pipe is connected to the side of the cooling water tank. A return water tank is located on the drain pipe. Fans are symmetrically arranged inside the cooling water tank. A slag discharge port is located at the bottom of the cooling water tank, and a plug is provided on the slag discharge port. The adjusting assembly includes a first lead screw, a first platform, a first lead screw seat, and a rotary motor. The system comprises a U-shaped frame, a suspension rope motor, a rope collecting wheel, a suspension rope, and a pulley. The first platform is mounted on the first lead screw, and the two are slidably connected. The first lead screw is vertically mounted on the worktable via a first lead screw seat. The mounting end of the rotary motor is fixedly connected to the first platform. The first end of the U-shaped frame is connected to the output end of the rotary motor. The pulley is fixed to the second end of the U-shaped frame via a bracket. The suspension rope motor is mounted on the first platform, and the output shaft of the suspension rope motor is connected to the rope collecting wheel via a coupling. The first end of the suspension rope is fixedly connected to the rope collecting wheel, and the second end of the suspension rope is fixedly connected to the guide plate of the clamping assembly via the pulley. The clamping assembly includes a support frame, hinges, guide plates, pallet rollers, a second lead screw, a second lead screw seat, a second platform, an extension plate, clamping rods, and ball heads. The support frame is rotatably connected to the third end of the U-shaped frame via hinges. The guide plates are symmetrically arranged on both sides of the support frame. The pallet rollers are evenly distributed on the guide plates along the direction of the plate. The second lead screw is fixedly connected to the support frame via a second lead screw seat. The second platform is fitted onto the second lead screw and the two are slidably connected. The extension plate is slidably connected to the second platform. The first end of the clamping rod is rotatably connected to the bottom of the extension plate via a ball head. The second end of the clamping rod is engaged with the four corners of the plate.

[0006] Preferably, the collection assembly includes a collection cover, an annular tube, a universal arm, a magnetic base, and a return pipe. The collection cover is located above the cooling water tank. The collection cover is fixedly connected to the first end of the universal arm through the annular tube. The second end of the universal arm is fixed to the workbench through the magnetic base. The bottom of the annular tube is connected to the water storage tank of the cooling assembly through the return pipe.

[0007] Preferably, the second platform side of the clamping assembly is provided with a T-shaped groove, and the extension plate slides on the second platform by means of a protrusion slidingly with the T-shaped groove.

[0008] Preferably, the first end of the clamping rod is spherical, the bottom of the extension plate has a spherical groove, the first end of the clamping rod is rotatably connected to the bottom of the extension plate through a ball joint, and the second end of the clamping rod is an approximately triangular cone structure for clamping the plate.

[0009] Preferably, the input ends of the first lead screw and the second lead screw are both equipped with motors, and the output shafts of the motors are connected to the first lead screw and the second lead screw via couplings.

[0010] Preferably, the rotation angle range of the plate along the axis of the rotary motor is 0 to 30°, and the rotation angle range of the plate along the axis of the hinge is 0 to 45°.

[0011] Preferably, filters are installed at the inlet and outlet of the water storage tank, water pump, cooling water tank and return water tank.

[0012] Preferably, the universal arm in the collection assembly is composed of multiple arms connected by a rotating joint, which can adjust the position and angle of the collection cover as needed.

[0013] A second aspect of the present invention provides a quenching method for implementing the aforementioned plate quenching and cooling device, comprising the following steps:

[0014] S1. The sheet material is transported by the transport roller to the pallet roller flush with it. The clamping assembly adjusts the position of the ball head on the extension plate and the clamping rod according to the size of the sheet material to ensure that the four clamping rods stably press the four corners of the sheet material.

[0015] S2. According to the plate quenching process, the position and angle of the plate being immersed in the cooling water tank are changed by the combined action of the rotary motor and the lifting rope in the adjusting component.

[0016] S3. After determining the immersion position and angle of the plate, the plate is slowly slid into the cooling water tank under the action of the first screw. If the plate is horizontally immersed, the clamping component will fix the plate and then only the second screw will move vertically downward.

[0017] S4. The water pump works, and the cooling water in the storage tank is input into the cooling water tank through the water inlet pipe. The water inside the cooling water tank circulates rapidly. The water vapor generated during the cooling of the plate is collected by the collection hood of the collection component. The position of the collection hood can be adjusted by the universal arm and enters the storage tank through the ring pipe and the return pipe.

[0018] S5. After the quenching process is completed, the plate is driven by the first lead screw to rise to the same level as the transport roller, the clamping rod on the clamping assembly is released, and the plate is then sent to another place via the transport roller.

[0019] The features and beneficial effects of this invention are:

[0020] 1. The plate quenching and cooling device provided by the present invention allows the plate to be adjusted in position by the cooperation of the first lead screw and the second lead screw. According to the size of the plate, the position of the ball head on the extension plate and the clamping rod is adjusted to achieve all-round clamping and pressing of the plate, effectively eliminating the internal stress of the plate, solving the problem of plate breakage during the quenching process, and improving the plate yield.

[0021] 2. The plate quenching and cooling device provided by the present invention, through the cooperation of a rotary motor and a suspension rope in the transmission assembly, and the cooperation of a cooling water tank, a return water tank and a water pump in the cooling assembly, enables the plate to reciprocate while moving with the extension plate after being immersed in the cooling water tank, and the collection hood can collect the water vapor generated during quenching, which flows back to the storage tank through the return pipe. Through the cooling path and the optimized cooling process, the structure and properties of the steel can be controlled.

[0022] 3. The plate quenching and cooling device provided by the present invention, through the cooperation of the adjusting component and the clamping component, reciprocates in the plate immersion. Through the cooling path and optimized cooling process, it effectively improves the plate yield and realizes the plate quenching and cooling of different processes from all directions and angles, ensuring the uniformity and speed of the plate cooling process after rolling.

[0023] 4. The plate quenching and cooling device provided by the present invention has a certain distance between the return outlet and the bottom of the cooling water tank, and both the inlet and outlet are equipped with filters to ensure that there is always cooling water at the bottom of the cooling water tank. The slag generated during the quenching process will not flow back to the storage tank with the return water, and the bottom of the cooling water tank is equipped with a slag discharge port for easy cleaning of slag. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of the plate quenching and cooling device of the present invention;

[0025] Figure 2 This is a front view schematic diagram of the overall structure of the plate quenching and cooling device of the present invention;

[0026] Figure 3 This is a schematic diagram of the cooling component in this invention;

[0027] Figure 4 This is a front view schematic diagram of the cooling component structure in this invention;

[0028] Figure 5a -c is a schematic diagram of the use of the plate quenching and cooling device of the present invention;

[0029] Figure 6 This is a top view schematic diagram of the plate quenching and cooling device of the present invention;

[0030] Figure 7 This is a schematic diagram of the clamping component in the present invention;

[0031] Figure 8 This is a front view schematic diagram of the structure of the collecting components in this invention.

[0032] Key reference numerals:

[0033] Cooling assembly 1, water tank 11, first outlet 1101, second outlet 1102, water pump 12, inlet 121, first outlet 122, second outlet 123, cooling water tank 13, return water tank 14, outlet valve 15, pumping pipe 16, inlet pipe 17, first inlet pipe 171, second inlet pipe 172, third inlet pipe 173, fourth inlet pipe 174, drain pipe 18, first drain outlet 181, second drain outlet 182, fan 19, slag discharge port 110, plug 111, adjusting assembly 2, first lead screw 2 1. First platform 22. First lead screw seat 23. Rotary motor 24. U-shaped frame 25. Suspension rope motor 26. Collection rope wheel 27. Suspension rope 28. Pulley 29. Clamping assembly 3. Support frame 301. Hinge 302. Guide plate 303. Pallet roller 304. Second lead screw 305. Second lead screw seat 306. Second platform 307. Extension plate 308. Clamping rod 309. Ball head 310. Collection assembly 4. Collection cover 41. Annular tube 42. Universal arm 43. Magnetic base 44. Return pipe 45. Crossbeam frame 5. Transport roller 6. Workbench 7. Detailed Implementation

[0034] To fully describe the technical content, structural features, objectives, and effects of this invention, a detailed description will be provided below in conjunction with the accompanying drawings.

[0035] This invention provides a plate quenching and cooling device, such as... Figure 1 and Figure 2As shown, it includes a cooling assembly 1, an adjusting assembly 2, a clamping assembly 3, a collecting assembly 4, a crossbeam frame 5, a transport roller 6, and a worktable 7. The cooling assembly 1 is located below the crossbeam frame 5, the adjusting assembly 2 is vertically mounted on the worktable 7, the clamping assembly 3 is rotatably connected to the U-shaped frame 25 of the adjusting assembly 2 via a hinge 302, the collecting assembly 4 is located above the clamping assembly 3, the transport roller 6 is mounted above the crossbeam frame 5, and the crossbeam frame 5 is mounted on the worktable 7.

[0036] like Figure 3 and Figure 4 As shown, the cooling assembly 1 includes a water storage tank 11, a water pump 12, a cooling water tank 13, a return water tank 14, a water outlet valve 15, a water pumping pipe 16, a water inlet pipe 17, a water drain pipe 18, a fan 19, and a slag discharge port 110. The first water outlet 1101 of the water storage tank 11 is connected to the water inlet 121 of the water pump 12 through the water pumping pipe 16. The first water outlet 122 of the water pump 12 is connected to the cooling water tank 13 through the first water inlet pipe 171 and the second water inlet pipe 172, respectively. The second water outlet 123 of the water pump 12 is connected to the cooling water tank 13 through the third water inlet pipe 173 and the fourth water inlet pipe 174, respectively. 3. The water outlet valve 15 is located at the second water outlet 1102 of the water storage tank 11. The first drain outlet 181 of the drain pipe 18 is connected to the water storage tank 11 through the water outlet valve 15. The second drain outlet 182 of the drain pipe 18 is connected to the side of the cooling water tank 13. The return water tank 14 is located on the drain pipe 18. The fan 19 is symmetrically arranged inside the cooling water tank 13. The slag discharge port 110 is located at the bottom of the cooling water tank 13, and a plug 111 is also provided on the slag discharge port 110. Filter screens are provided at the inlet and outlet of the water storage tank 11, the water pump 12, the cooling water tank 13 and the return water tank 14.

[0037] like Figures 5a-5b As shown, the adjustment assembly 2 includes a first lead screw 21, a first platform 22, a first lead screw seat 23, a rotary motor 24, a U-shaped frame 25, a rope motor 26, a rope collecting wheel 27, a hanging rope 28, and a pulley 29. The first platform 22 is mounted on the first lead screw 21 and the two are slidably connected. The first lead screw 21 is vertically mounted on the worktable 7 through the first lead screw seat 23. The mounting end of the rotary motor 24 is fixedly connected to the first platform 22. The first end of the U-shaped frame 25 is connected to the output end of the rotary motor 24. The plate rotates at an angle range of 0 to 30° along the axis of the rotary motor 24. The pulley 29 is fixed to the second end of the U-shaped frame 25 through a bracket. The rope motor 26 is mounted on the first platform 22, and the output shaft of the rope motor 26 is connected to the rope collecting wheel 27 through a coupling. The first end of the hanging rope 28 is fixedly connected to the rope collecting wheel 27, and the second end of the hanging rope 28 is fixedly connected to the guide plate 303 of the clamping assembly 3 through the pulley 29.

[0038] like Figure 6 and Figure 7As shown, the clamping assembly 3 includes a support frame 301, a hinge 302, a guide plate 303, a pallet roller 304, a second lead screw 305, a second lead screw seat 306, a second platform 307, an extension plate 308, a clamping rod 309, and a ball head 310. The support frame 301 is rotatably connected to the third end of the U-shaped frame 25 via the hinge 302. The plate can rotate within a range of 0 to 45° along the axis of the hinge 302. The guide plates 303 are symmetrically arranged on both sides of the support frame 301. The pallet rollers 304 are evenly distributed on the guide plates 303 along the direction of the plate. The second lead screw 305 is fixedly connected to the support frame 301 via the second lead screw seat 306. The second platform 307 is fitted onto the second lead screw 305. The clamping assembly 3 has a T-shaped groove on the side of the second platform 307, and the extension plate 308 slides on the second platform 307 through a slidable engagement between the protrusion and the T-shaped groove. The extension plate 308 is slidably connected to the second platform 307. The first end of the clamping rod 309 is rotatably connected to the bottom of the extension plate 308 through a ball joint 310. The second end of the clamping rod 309 is engaged with the four corners of the plate. The first end of the clamping rod 309 is spherical, and the bottom of the extension plate 308 has a spherical groove. The first end of the clamping rod 309 is rotatably connected to the bottom of the extension plate 308 through a ball joint. The second end of the clamping rod 309 has an approximately triangular cone structure for clamping the plate. The input ends of the first lead screw 21 and the second lead screw 305 are both equipped with motors, and the output shafts of the motors are connected to the first lead screw 21 and the second lead screw 305 through a coupling.

[0039] like Figure 8 As shown, the collection assembly 4 includes a collection cover 41, an annular pipe 42, a universal arm 43, a magnetic base 44, and a return pipe 45. The collection cover 41 is located above the cooling water tank 13. The collection cover 41 is fixedly connected to the first end of the universal arm 43 through the annular pipe 42. The second end of the universal arm 43 is fixed to the workbench 7 through the magnetic base 44. The bottom of the annular pipe 42 is connected to the water storage tank 11 of the cooling assembly 1 through the return pipe 45. The universal arm 43 in the collection assembly 4 is composed of multiple arms connected by a rotating joint, and the position and angle of the collection cover 41 can be adjusted according to the needs.

[0040] The quenching method of the plate quenching and cooling device of the present invention includes the following steps:

[0041] S1. The sheet material is transported by the transport roller 6 to the pallet roller 304 that is flush with it. The clamping assembly 3 adjusts the position of the ball head 310 on the extension plate 308 and the clamping rod 309 according to the size of the sheet material to ensure that the four clamping rods 309 stably press the four corners of the sheet material.

[0042] S2. According to the plate quenching process, under the combined action of the rotary motor 24 and the suspension rope 28 in the adjusting component 2, the position and angle of the plate immersed in the cooling water tank 13 are changed.

[0043] S3. After determining the immersion position and angle of the plate, the plate is slowly slid into the cooling water tank 13 under the action of the first lead screw 21. If the plate is horizontally immersed, after the clamping component 3 fixes the plate, only the second lead screw 305 moves vertically downward.

[0044] S4. The water pump 12 operates, and the cooling water in the water storage tank 11 is input into the cooling water tank 13 through the water inlet pipe 17. The water inside the cooling water tank 13 circulates rapidly. The water vapor generated during the cooling of the plate is collected by the collection hood 41 of the collection component 4. The position of the collection hood 41 can be adjusted by the universal arm 43, and it enters the water storage tank 11 through the annular pipe 42 and the return pipe 45.

[0045] S5. After the quenching process is completed, the plate is driven by the first lead screw 21 to rise to the same level as the transport roller 6, and the clamping rod 309 on the clamping assembly 3 is released, and the plate is then sent to another place via the transport roller 6.

[0046] The plate quenching and cooling device and quenching method of the present invention will be further described below with reference to embodiments:

[0047] The cooling water tank 13 is pre-filled with 1 / 2 cooling water by the water pump 12. After the plate comes out of the rolling mill, it is transported by the transport roller 6 to the pallet roller 304, which is flush with it. The clamping assembly 3 adjusts the position of the ball head 310 on the extension plate 308 and the clamping rod 309 according to the size of the plate to ensure that the four clamping rods 309 stably press the four corners of the plate. According to the specific quenching process, the position and angle of the plate immersed in the cooling water tank 13 are changed by the cooperation of the rotary motor 24 and the lifting rope 28 in the adjusting assembly 2.

[0048] After determining the immersion position and angle of the plate, the plate is slowly slid into the cooling water tank 13 under the action of the first lead screw 21. If the plate is immersed horizontally, after the clamping component 3 fixes the plate, only the second lead screw 305 moves vertically downwards, without considering the cooperation of the rotary motor 24 and the lifting rope 28. At this time, the water pump 12 works simultaneously. The remaining cooling water in the storage tank 11 is introduced into the cooling water tank 13 through the inlet of the cooling water tank 13 via the four water inlet pipes 17. At this time, the outlet valve 15 on the drain pipe 18 connected to the storage tank 11 is in the closed state. At the same time as water is introduced, the fan 19 in the cooling water tank 13 starts. With the slow water intake through the four inlets and the drive of the fan 19 at the bottom of the cooling water tank 13, the water inside the cooling water tank 13 flows rapidly, which can effectively remove the gas film generated on the surface of the plate during the quenching process.

[0049] After quenching, the sheet metal is lifted by the first lead screw 21 to be flush with the transport roller 6, releasing the clamping rod 309 on the clamping assembly 3, and then the sheet metal is sent elsewhere via the transport roller 6. The water temperature in the cooling water tank 13 is affected by the sheet metal quenching, causing it to rise and affecting the next quenching process. At this time, the outlet valve 15 opens. Water in the cooling water tank 13 flows into the storage tank 11 through the drain pipe. During the flow, the water passes through the return water tank 14 installed on the drain pipe 18. The return water tank 14 rapidly cools the return water in the drain pipe 18. After the water in the cooling water tank 13 flows back to the storage tank 11, the outlet valve 15 is closed. During the sheet metal quenching process, the water vapor generated in the cooling water tank 13 rises and is stored in the annular pipe 42 of the collection hood 41, then flows back to the storage tank 11 through the return pipe 45. At this point, quenching is complete, and the above steps are repeated for the next operation with a sheet metal of excellent performance. The slag generated during the plate quenching process settles at the bottom of the cooling water tank 13. After quenching, the plug 111 of the slag discharge port 110 at the bottom of the cooling water tank 13 is removed, allowing the impurities to flow out under the influence of the water remaining at the bottom of the cooling water tank 13.

[0050] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A plate quenching and cooling device, characterized in that, It includes a cooling assembly, an adjustment assembly, and a clamping assembly. The cooling component is located below the crossbeam frame, the adjusting component is vertically mounted on the workbench, the clamping component is rotatably connected to the U-shaped frame of the adjusting component via a hinge, the collecting component is located above the clamping component, the transport roller is mounted above the crossbeam frame, and the crossbeam frame is set on the workbench. The cooling assembly includes a water storage tank, a water pump, a cooling water tank, a return water tank, an outlet valve, a pumping pipe, an inlet pipe, a drain pipe, a fan, and a slag discharge port. The first outlet of the water storage tank is connected to the inlet of the pumping pipe via the pumping pipe. The first outlet of the pumping pipe is connected to the cooling water tank via a first inlet pipe and a second inlet pipe. The second outlet of the pumping pipe is connected to the cooling water tank via a third inlet pipe and a fourth inlet pipe. The outlet valve is located at the second outlet of the water storage tank. The first drain outlet of the drain pipe is connected to the water storage tank via the outlet valve. The second drain outlet of the drain pipe is connected to the side of the cooling water tank. The return water tank is located on the drain pipe. The fans are symmetrically arranged inside the cooling water tank. The slag discharge port is located at the bottom of the cooling water tank and is also provided with a plug. The adjustment assembly includes a first lead screw, a first platform, a first lead screw seat, a rotary motor, a U-shaped frame, a rope motor, a rope collecting wheel, a rope, and a pulley. The first platform is mounted on the first lead screw and the two are slidably connected. The first lead screw is vertically mounted on the worktable via the first lead screw seat. The mounting end of the rotary motor is fixedly connected to the first platform. The first end of the U-shaped frame is connected to the output end of the rotary motor. The pulley is fixed to the second end of the U-shaped frame via a bracket. The rope motor is mounted on the first platform, and the output shaft of the rope motor is connected to the rope collecting wheel via a coupling. The first end of the rope is fixedly connected to the rope collecting wheel, and the second end of the rope is fixedly connected to the guide plate of the clamping assembly via the pulley. The clamping assembly includes a support frame, a hinge, a guide plate, a pallet roller, a second lead screw, a second lead screw seat, a second platform, an extension plate, a clamping rod, and a ball head. The support frame is rotatably connected to the third end of the U-shaped frame via the hinge. The guide plates are symmetrically arranged on both sides of the support frame. The pallet rollers are evenly distributed on the guide plates along the direction of the plate. The second lead screw is fixedly connected to the support frame via the second lead screw seat. The second platform is fitted onto the second lead screw and the two are slidably connected. The extension plate is slidably connected to the second platform. The first end of the clamping rod is rotatably connected to the bottom of the extension plate via a ball head. The second end of the clamping rod is engaged with the four corners of the plate. The first end of the clamping rod is spherical, and a spherical groove is opened at the bottom of the extension plate. The first end of the clamping rod is rotatably connected to the bottom of the extension plate through a ball joint. The second end of the clamping rod is an approximately triangular cone structure used to clamp the plate.

2. The plate quenching and cooling device according to claim 1, characterized in that, The collection assembly includes a collection cover, an annular tube, a universal arm, a magnetic base, and a return pipe. The collection cover is located above the cooling water tank. The collection cover is fixedly connected to the first end of the universal arm through the annular tube. The second end of the universal arm is fixed to the workbench through the magnetic base. The bottom of the annular tube is connected to the water storage tank of the cooling assembly through the return pipe.

3. The plate quenching and cooling device according to claim 1, characterized in that, The second platform of the clamping assembly has a T-shaped groove on its side, and the extension plate slides on the second platform by means of a protrusion slidingly into the T-shaped groove.

4. The plate quenching and cooling device according to claim 1, characterized in that, Both the first and second lead screws are equipped with motors at their input ends, and the output shafts of the motors are connected to the first and second lead screws via couplings.

5. The plate quenching and cooling device according to claim 1, characterized in that, The rotation angle of the plate along the axis of the rotary motor is 0~30°, and the rotation angle of the plate along the axis of the hinge is 0~45°.

6. The plate quenching and cooling device according to claim 1, characterized in that, The water storage tank, water pump, cooling water tank, and return water tank are all equipped with filter screens at their inlets and outlets.

7. The plate quenching and cooling device according to claim 2, characterized in that, The universal arm in the collection assembly is composed of multiple arms connected by a rotating joint, and can adjust the position and angle of the collection cover as needed.

8. A quenching method for implementing the plate quenching and cooling device according to any one of claims 1 to 7, characterized in that, It includes the following steps: S1. The sheet material is transported by the transport roller to the pallet roller flush with it. The clamping assembly adjusts the position of the ball head on the extension plate and the clamping rod according to the size of the sheet material to ensure that the four clamping rods stably press the four corners of the sheet material. S2. According to the plate quenching process, the position and angle of the plate being immersed in the cooling water tank are changed by the combined action of the rotary motor and the lifting rope in the adjusting component. S3. After determining the immersion position and angle of the plate, the plate is slowly slid into the cooling water tank under the action of the first screw. If the plate is horizontally immersed, the clamping component will fix the plate and then only the second screw will move vertically downward. S4. The water pump works, and the cooling water in the storage tank is input into the cooling water tank through the water inlet pipe. The water inside the cooling water tank circulates rapidly. The water vapor generated during the cooling of the plate is collected by the collection hood of the collection component. The position of the collection hood can be adjusted by the universal arm and enters the storage tank through the ring pipe and the return pipe. S5. After the quenching process is completed, the plate is driven by the first lead screw to rise to the same level as the transport roller, the clamping rod on the clamping assembly is released, and the plate is then sent to another place via the transport roller.

Citation Information

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