Automatic marking device for collets and marking method thereof
By designing an automatic marking device, the automatic sorting and marking of the clamps is achieved using a vision system and a transmission mechanism, which solves the problems of low efficiency and insufficient accuracy in the clamp marking process and realizes efficient and high-precision automated marking.
Patent Information
- Application Number
- CN202310803106.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-30
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-06-30
AI Technical Summary
The existing technology for marking with a chuck suffers from low efficiency and low marking accuracy due to manual operation, and traditional marking machines and transmission devices cannot meet the high precision requirements of irregularly shaped parts.
An automatic marking device for chucks was designed, including a base frame, a rotating disk, a marking slide, a marking machine, a vision system component, a return mechanism, and a receiving mechanism. The vision system identifies the orientation of the chucks, automatically sorts and marks them, the return mechanism handles unqualified chucks, and the chucks are reloaded through chain drive and an elastic dial.
It achieves efficient and automated marking of the chuck, improves marking accuracy and production efficiency, and avoids problems such as fatigue from manual operation and uncontrollable product quality.
Smart Images

Figure CN116727904B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of marking equipment, in particular to an automatic marking equipment for a chuck and a marking method thereof. BACKGROUND
[0002] In the passive optical communication industry, devices are generally produced through a production line. In order to ensure the independence of each device, laser marking is needed on a specific position of the device to make the device identifiable.
[0003] In the prior art, the traditional marking machine and transmission device can only realize relatively simple functions and do not have overall performance improvement.
[0004] For example, for special-shaped devices like chucks, manual feeding is usually used for marking. Manual feeding and unloading are frequent, which causes fatigue of the personnel. After laser marking, the product generates high temperature, which may cause scalding of the personnel. In addition, the simple clamping method for positioning causes low marking precision after rotation, and the product quality is uncontrollable. SUMMARY
[0005] The present application provides an automatic marking equipment for a chuck and a marking method thereof to solve the technical problems of low work efficiency and low marking precision.
[0006] To solve the above problems, the first object of the present application is to provide an automatic marking equipment for a chuck, comprising a base rack,
[0007] A rotating disc is arranged at one end of the base rack, and the rotating disc is suitable for sorting chucks in the same direction.
[0008] A marking slide is arranged across the base rack, and one end of the marking slide is connected with the rotating disc.
[0009] A marking machine is arranged on the base rack and located directly above the end of the marking slide.
[0010] A vision system component is arranged at the end of the marking slide and located on both sides of the width direction of the marking slide. The vision system component is also located below the marking machine.
[0011] A material returning mechanism is arranged between the rotating disc and the vision system component and located on one side close to the output port of the rotating disc. The material returning mechanism is suitable for receiving the chucks that are not qualified on the marking slide and returning the chucks to the rotating disc under the action of the material returning mechanism.
[0012] A receiving mechanism is installed on the base frame, one part of which is connected to the end of the base frame away from the material returning mechanism, and the other part is located directly below the marking slide, and the receiving mechanism is adapted to receive the collets that slide down from the marking slide after normal marking;
[0013] A control system is connected to one side of the marking slide, and the control system is adapted to control the cooperation of the rotating disc, the marking slide, the vision system assembly, the material returning mechanism and the receiving mechanism.
[0014] Preferably, the marking slide is provided with an opening near one side of the material returning mechanism, and the marking slide is further provided with a stop block near the opening, which is adapted to block the substandard collets and make them slide down from the opening into the material returning mechanism.
[0015] Preferably, the material returning mechanism comprises a driving motor, a gear transmission mechanism connected to the output shaft of the driving motor, a chain wheel transmission mechanism in transmission connection with the gear transmission mechanism, and a material removing mechanism connected to one side of the marking slide, the chain wheel transmission mechanism is vertically installed on one side of the base frame, and the gear transmission mechanism is horizontally arranged on the base frame;
[0016] An outer ring of the chain wheel transmission mechanism is provided with uniformly distributed receiving discs, which are adapted to receive the collets that slide down from the opening of the marking slide, and the receiving discs are horizontally connected to the chain wheel transmission mechanism through spring frames;
[0017] The material removing mechanism comprises a vertical connecting frame, an elastic disc frame and a chute, the bottom end of the vertical connecting frame is connected to the opposite side of the marking slide relative to the opening, the top end of the vertical connecting frame is connected to the elastic disc frame and the chute respectively, and the elastic disc frame is located above the chute,
[0018] During the upward movement of the receiving discs on the chain wheel transmission mechanism, the collets in the receiving discs are poured into the chute through the elastic disc frame, and the collets slide into the rotating disc through the chute.
[0019] Preferably, the gear transmission mechanism comprises a first driving gear connected with the driving motor output shaft, an intermediate gear transmission mechanism horizontally penetrating through the base rack, and a supporting gear installed on the bottom plate of the base rack, the intermediate gear transmission mechanism comprises an intermediate shaft horizontally penetrating through the base rack, one end of the intermediate shaft is provided with a first driven gear meshing with the first driving gear, and the intermediate shaft is further provided with a second driven gear and a third driven gear, respectively, the second driven gear meshes with the supporting gear, and the second driven gear and the third driven gear are located on two sides of the base rack, respectively.
[0020] Preferably, the chain wheel transmission mechanism comprises a first chain wheel installed on the intermediate shaft, a second chain wheel installed on one side of the top of the base rack through a chain wheel shaft, and a chain wrapped between the first chain wheel and the second chain wheel, the first chain wheel is located between the second driven gear and the third driven gear.
[0021] Preferably, the visual system assembly comprises a diffuse reflection camera lens installed on both sides of the width direction of the end of the marking slide, the diffuse reflection camera lens is electrically connected with the control system, when the clamp head slides to the end of the marking slide, the control system controls the rotating disc to stop working, and the marking machine moves downward to mark the clamp head.
[0022] Preferably, the material receiving mechanism comprises a base installed on the bottom plate of the base rack, an elastic compression structure installed on the base, an inclined sliding plate sleeved on the elastic compression structure, and a material bucket located on the elastic compression structure, after a clamp head with a certain weight is accumulated in the material bucket, the elastic compression structure is compressed to move downward.
[0023] Preferably, it further comprises a material bucket pushing mechanism, the material bucket pushing mechanism comprises a second vertical frame, a slidable gear mechanism vertically connected on one side of the base rack, a spring supporting structure horizontally connected on the base rack, and a push rod structure slidingly connected on the spring supporting structure, the spring supporting structure is located above the slidable gear mechanism;
[0024] One end of the second vertical frame is located at the bottom of the material bucket, and the other end is connected to the slidable gear mechanism;
[0025] The slidable gear mechanism comprises a second driving motor, a second driving gear connected with the second driving motor, and a movable driven gear sliding up and down relative to the base rack, the movable driven gear meshes with the second driving gear when moving downward;
[0026] The spring supporting structure comprises a horizontal rod connected to the base frame and a spring sleeved on the horizontal rod, one end of the push rod structure is sleeved on the horizontal rod and connected with the spring, and the other end of the push rod structure is located on one side of the material barrel, when the push rod structure slides and compresses the spring, the push rod structure pushes the material barrel to slide out along the inclined slide plate.
[0027] Preferably, the movable driven gear comprises a vertical compression rod connected inside the column of the base frame, a horizontal gear shaft sleeved on the vertical compression rod, and a fifth driven gear and a first winding wheel connected to the horizontal gear shaft, the fifth driven gear is located directly above the second driving gear, and the second vertical frame is also sleeved on the horizontal gear shaft away from one end of the material barrel.
[0028] The first winding wheel is installed at the end of the horizontal gear shaft, and a pull rope is wound on the first winding wheel, a second winding wheel is installed on one side of the base frame directly above the first winding wheel, and the pull rope is connected to the push rod structure through the second winding wheel.
[0029] The second object of the present application is to provide a marking method of the automatic marking equipment for the chuck based on the above-mentioned automatic marking equipment for the chuck, the marking method comprises the following steps:
[0030] S1: the chuck is output to the marking slide in a certain direction under the action of the rotating disc;
[0031] S2: the chuck with correct orientation is output to the marking machine directly below the marking slide for marking, and the chuck with incorrect orientation is blocked by the blocking block on the marking slide and falls into the material returning mechanism from the opening;
[0032] S3: the chuck after marking is slid into the material receiving mechanism through the marking slide, when the chuck in the material receiving mechanism accumulates to a certain weight, the compression spring and the second vertical frame move downward;
[0033] S4: the second vertical frame drives the fifth driven gear to move downward and engage with the second driving gear, under the action of the second driving gear, the first winding wheel winds and pulls the pull rope, and drives the push rod structure to move left and right along the horizontal rod, so as to push the material barrel and slide out along the inclined slide plate;
[0034] S5: in the process of upward movement of the chain wheel transmission mechanism, the chuck in the material receiving disc is poured into the chute through the elastic downward pressure of the elastic disc holder, and the chuck is slid into the rotating disc through the chute;
[0035] S6: repeat the above steps until all the chucks in the rotating disc complete the marking work.
[0036] Compared with the prior art, the present application has remarkable advantages and beneficial effects, which are embodied in the following aspects.
[0037] The automatic marking device for the chuck in the embodiment of the present application comprises a base rack, a rotating disc, a marking slide, a marking machine, a visual system component, a material returning mechanism, a material receiving mechanism and a control system, wherein the rotating disc is arranged at one end of the base rack and used for sorting and outputting the chucks in the same direction; the marking slide is arranged across the base rack and connected with the rotating disc at one end to receive the chucks output from the rotating disc; the marking machine is arranged on the base rack and located directly above the end of the marking slide to mark the chucks at the end of the marking slide; the visual system component is arranged at the end of the marking slide and located at both sides of the width direction of the marking slide to identify whether the chucks at the end of the marking slide are in place and send instructions to the control system to control the rotating disc to stop working; the material returning mechanism is arranged between the rotating disc and the visual system component and located at one side close to the output port of the rotating disc, the material returning mechanism is adapted to receive the chucks on the marking slide which are not qualified and return the chucks to the rotating disc under the action of the material returning mechanism; the material receiving mechanism is installed on the base rack, one part of the material receiving mechanism is connected to one end of the base rack away from the material returning mechanism, and the other part of the material receiving mechanism is located directly below the marking slide, the material receiving mechanism is adapted to receive the chucks falling from the marking slide after normal marking; the control system is connected to one side of the marking slide, and the control system is adapted to control the rotating disc, the marking slide, the visual system component, the material returning mechanism and the material receiving mechanism to work cooperatively. The driving motor is started to drive the bottom of the rotating disc to rotate through the transmission of the straight gear and the bevel gear, and the chucks are transmitted from the rotating disc, the front chucks are pushed to the designated position by the subsequent chucks, and the marking is performed, when the orientation of the chucks is not correct, the chucks will fall off from the opening of the marking slide, and the chain transmission is used for re-feeding. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 FIG. 1 is a structural schematic diagram of the automatic marking device for the chuck in the embodiment of the present application;
[0039] Figure 2 FIG. 3 is a structural schematic diagram of the base rack in the embodiment of the present application;
[0040] Figure 3 FIG. 5 is an assembly structural schematic diagram of the rotating disc and the marking slide in the embodiment of the present application;
[0041] Figure 4 FIG. 7 is an exploded structural schematic diagram of the material returning mechanism in the embodiment of the present application;
[0042] Figure 5 FIG. 9 is another direction structural schematic diagram of the material returning mechanism in the embodiment of the present application;
[0043] Figure 6 FIG. 11 is an assembly structural schematic diagram of the material receiving mechanism and the material barrel pushing mechanism in the embodiment of the present application;
[0044] Figure 7 Fig. 1 is a schematic view of the structure of the barrel pushing mechanism in the embodiment of the present application.
[0045] Reference signs:
[0046] 1 - base stand;
[0047] 11 - bottom plate; 12 - stand column;
[0048] 2 - rotating disc;
[0049] 3 - marking slide; 31 - opening; 32 - stop block;
[0050] 4 - marking machine;
[0051] 5 - visual system assembly;
[0052] 6 - material returning mechanism;
[0053] 61 - material receiving disc; 62 - gear transmission mechanism; 621 - first driving gear; 622 - intermediate gear transmission mechanism; 6221 - intermediate shaft; 6222 - first driven gear; 6223 - second driven gear; 6224 - third driven gear; 623 - support gear;
[0054] 63 - sprocket transmission mechanism; 631 - first sprocket; 632 - second sprocket; 633 - chain; 634 - material receiving disc;
[0055] 64 - material pushing mechanism; 641 - vertical connecting frame; 642 - elastic pushing disc frame; 643 - sliding groove;
[0056] 7 - material receiving mechanism;
[0057] 71 - base; 72 - elastic compression structure; 73 - inclined sliding plate; 74 - barrel;
[0058] 8 - barrel pushing mechanism;
[0059] 81 - second vertical frame;
[0060] 82 - slidable gear mechanism;
[0061] 821 - second driving motor; 822 - second driving gear; 823 - movable driven gear;
[0062] 8231 - vertical compression rod; 8232 - horizontal gear shaft; 8233 - fifth driven gear; 8234 - first winding wheel; 8235 - pull rope; 8236 - second winding wheel;
[0063] 83 - spring support structure; 831 - horizontal rod; 832 - spring;
[0064] 84 - push rod structure. DETAILED DESCRIPTION
[0065] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application. In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0066] It should be noted that when an element is referred to as being "fixed", "disposed" or "arranged" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0067] In addition, the terms "first", "second" and the like are used only for descriptive purposes and should not be construed as indicating or implying relative importance or an implied indication of the number of the technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0068] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "providing" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0069] To solve the above technical problems, as shown in Figures 1-7 An embodiment of the present application provides an automatic marking device for a chuck, the automatic marking device for the chuck comprising a base rack 1, a rotating disc 2, a marking slide 3, a marking machine 4, a visual system assembly 5, a material returning mechanism 6, a material receiving mechanism 7 and a control system, wherein:
[0070] Please refer to Figure 2 As shown in the figure, the base rack 1 comprises a bottom plate 11 and a vertical column 12 connected to the bottom plate 11, and the rotating disc 2, the marking slide 3, the marking machine 4, the visual system assembly 5, the material returning mechanism 6 and the material receiving mechanism 7 are installed through the vertical column 12.
[0071] The rotating disc 2 is arranged at one end of the base rack 1, and the rotating disc 2 is used for sorting the clamping heads in the same direction.
[0072] It should be noted that the bottom of the rotating disc 2 is provided with a driving motor, a spur gear and a bevel gear, the driving motor is started, the bottom of the rotating disc 2 is driven to rotate through the transmission of the spur gear and the bevel gear, the clamping head is transmitted out of the rotating disc 2, the clamping head is moved to a designated position through the pushing of a subsequent clamping head, and the clamping head is marked.
[0073] The marking slide 3 is arranged on the base rack 1, and one end of the marking slide 3 is connected with the rotating disc 2.
[0074] The marking machine 4 is arranged on the base rack 1, and located directly above the end of the marking slide 3.
[0075] The visual system assembly 5 is arranged at the end of the marking slide 3, and located on both sides of the width direction of the marking slide 3, and the visual system assembly 5 is also located below the marking machine 4. Preferably, a diffuse reflection camera lens is selected as the inspection and recognition device in the embodiment, which has high positioning accuracy and fast response speed.
[0076] The material returning mechanism 6 is arranged between the rotating disc 2 and the visual system assembly 5, and located on one side close to the output port of the rotating disc 2, the material returning mechanism 6 is suitable for receiving the clamping head which is not qualified on the marking slide 3, and the clamping head is returned to the rotating disc 2 under the action of the material returning mechanism 6.
[0077] The material receiving mechanism 7 is arranged on the base rack 1, and one part of the material receiving mechanism 7 is connected to one end of the base rack 1 away from the material returning mechanism 6, and the other part of the material receiving mechanism 7 is located directly below the marking slide 3, the material receiving mechanism 7 is suitable for receiving the clamping head which is normally marked and falls off in the marking slide 3.
[0078] The control system is connected to one side of the marking slide 3, and the control system is suitable for controlling the cooperation of the rotating disc 2, the marking slide 3, the visual system assembly 5, the material returning mechanism 6 and the material receiving mechanism 7.
[0079] Specifically, referring to Figure 3 It should be noted that the bottom of the rotating disc 2 is provided with a driving motor, a spur gear and a bevel gear, the driving motor is started, the bottom of the rotating disc 2 is driven to rotate through the transmission of the spur gear and the bevel gear, the clamping head is transmitted out of the rotating disc 2, the clamping head is moved to a designated position through the pushing of a subsequent clamping head, and the clamping head is marked.
[0080] It should be noted that the clamping head in the embodiment is similar to a T-shaped block, when the orientation is correct, the T-shaped head of the clamping head slides in the groove, when the orientation of the clamping head is incorrect, the clamping head falls off from the opening 31 when the clamping head runs to the blocking block 32 in the marking slide 3, and the clamping head is recharged through the material returning mechanism 6.
[0081] Specifically, referring to Figure 1As shown in the embodiment of the present application, the material returning mechanism 6 comprises a first driving motor (not shown in the figure), a gear transmission mechanism 62 connected to the output shaft of the first driving motor, a sprocket transmission mechanism 63 in transmission connection with the gear transmission mechanism 62, a material pushing mechanism 64 connected to one side of the marking slide 3, and a material receiving disc 61, the sprocket transmission mechanism 63 is vertically installed on one side of the base stand 1, and the gear transmission mechanism 62 is horizontally arranged on the base stand 1.
[0082] The outer ring of the sprocket transmission mechanism 63 is provided with evenly distributed material receiving discs 61, the material receiving discs 61 are adapted to receive the collets falling from the opening 31 of the marking slide 3, and the material receiving discs 61 are horizontally connected to the sprocket transmission mechanism 63 through spring frames.
[0083] The material pushing mechanism 64 comprises a vertical connecting frame 641, an elastic pushing disc frame 642, and a chute 643, the bottom end of the vertical connecting frame 641 is connected to the opposite side of the opening 31 of the marking slide 3, the top end of the vertical connecting frame 641 is connected to the elastic pushing disc frame 642 and the chute 643 respectively, and the elastic pushing disc frame 642 is above the chute 643.
[0084] During the upward movement of the material receiving disc 61 on the sprocket transmission mechanism 63, the collets in the material receiving disc 61 are poured into the chute 643 through the elastic pushing of the elastic pushing disc frame 642, and the collets are slid into the rotating disc 2 through the chute 643.
[0085] The gear transmission mechanism 62 comprises a first driving gear 621 connected to the output shaft of the first driving motor, an intermediate gear transmission mechanism 622 horizontally arranged on the base stand 1, and a supporting gear 623 installed on the bottom plate 11 of the base stand 1, the intermediate gear transmission mechanism 622 comprises an intermediate shaft 6221 horizontally arranged on the base stand 1, one end of the intermediate shaft 6221 is provided with a first driven gear 6222 in meshing transmission with the first driving gear 621, the intermediate shaft 6221 is further provided with a second driven gear 6223 and a third driven gear 6224 respectively, the second driven gear 6223 is in meshing transmission with the supporting gear 623, and the second driven gear 6223 and the third driven gear 6224 are respectively located on both sides of the base stand 1.
[0086] Specifically, referring to Figure 4 , 5 As shown in the embodiment of the present application, the sprocket transmission mechanism 63 comprises a first sprocket 631 installed on the intermediate shaft 6221, a second sprocket 632 installed on the top side of the base stand 1 through a sprocket shaft, and a chain 633 wrapped between the first sprocket 631 and the second sprocket 632, the first sprocket 631 is located between the second driven gear 6223 and the third driven gear 6224.
[0087] Specifically, refer to Figure 1 As shown in the embodiment of the present application, the visual system assembly 5 includes a diffuse reflection camera lens installed on both sides of the width direction of the marking slide 3, which is electrically connected with the control system. When the clamp head slides to the end of the marking slide 3, the control system controls the rotating disc 2 to stop working, and the marking machine 4 moves downward to mark the clamp head.
[0088] Specifically, refer to Figure 6 、 7 As shown in the embodiment of the present application, the receiving mechanism 7 includes a base 71 installed on the bottom plate 11 of the base rack 1, an elastic compression structure 72 installed on the base 71, an inclined sliding plate 73 sleeved on the elastic compression structure 72, and a barrel 74 located on the elastic compression structure 72. After a certain weight of clamp head is accumulated in the barrel 74, the elastic compression structure 72 is compressed to move downward.
[0089] Specifically, refer to Figure 7 As shown in the embodiment of the present application, it further includes a barrel pushing mechanism 8, which includes a second vertical frame 81, a slidable gear mechanism 82 vertically connected to one side of the base rack 1, a spring support structure 83 horizontally connected to the base rack 1, and a push rod structure 84 slidingly connected to the spring support structure 83, wherein the spring support structure 83 is located above the slidable gear mechanism 82.
[0090] One end of the second vertical frame 81 is located at the bottom of the barrel 74, and the other end is connected to the slidable gear mechanism 82.
[0091] The slidable gear mechanism 82 includes a second driving motor 821, a second driving gear 822 connected to the second driving motor 821, and a movable driven gear 823 sliding up and down relative to the base rack 1. The movable driven gear 823 moves downward to engage and drive the second driving gear 822.
[0092] The spring support structure 83 includes a horizontal rod 831 horizontally connected to the base rack 1 and a spring 832 sleeved on the horizontal rod 831. One end of the push rod structure 84 is sleeved on the horizontal rod 831 and connected with the spring 832, and the other end of the push rod structure 84 is located on one side of the barrel 74. When the push rod structure 84 slides and compresses the spring 832, the push rod structure 84 pushes the barrel 74 to slide out along the inclined sliding plate 73.
[0093] Specifically, refer to Figure 5 、 6As shown, in the embodiment of the present application, the movable driven gear 823 comprises a vertical compression rod 8231 connected inside the column of the base rack 1, a horizontal gear shaft 8232 sleeved on the vertical compression rod 8231, and a fifth driven gear 8233 and a first winding wheel 8234 connected on the horizontal gear shaft 8232, the fifth driven gear 8233 is located directly above the second driving gear 822, and the second vertical frame 81 is also sleeved on the horizontal gear shaft 8232 away from one end of the barrel 74;
[0094] The first winding wheel 8234 is installed at the end of the horizontal gear shaft 8232, and a pull rope 8235 is wound on the first winding wheel 8234, a second winding wheel 8236 is installed above the first winding wheel 8234 and on one side of the base rack 1, and the pull rope 8235 is connected to the push rod structure 84 through the second winding wheel 8236.
[0095] Another embodiment of the present application provides a marking method of the automatic marking equipment for collets, based on the automatic marking equipment for collets described above, the marking method comprises the following steps:
[0096] S1: The collets are output to the marking slide 3 in a certain direction under the action of the rotating disc 2;
[0097] S2: The collets with correct orientation are output to the marking machine 4 below for marking, and the collets with incorrect orientation are blocked by the stop block 32 on the marking slide 3 and fall into the material returning mechanism 6 from the opening 31;
[0098] S3: The collets after marking fall into the material receiving mechanism 7 through the marking slide 3, and when the collets accumulated in the material receiving mechanism 7 reach a certain weight, the compression spring 832 and the second vertical frame 81 move downward;
[0099] S4: The second vertical frame 81 drives the fifth driven gear 8233 to move downward and engage with the second driving gear 822, under the action of the second driving gear 822, the first winding wheel 8234 winds and pulls the pull rope 8235, and drives the push rod structure 84 to move left and right along the horizontal rod 831, thereby pushing the barrel 74 and sliding out along the inclined slide plate 73;
[0100] S5: In the process of upward movement of the chain wheel transmission mechanism 63, the collets in the material receiving disc 61 are poured into the chute 643 through the elastic depression of the elastic disc holder 642, and the collets slide into the rotating disc 2 through the chute 643;
[0101] S6: Repeat the above steps until all the collets in the rotating disc 2 complete the marking work.
[0102] Although the present disclosure has been disclosed with reference to the above embodiments, the scope of the present disclosure is not limited to the above. Various changes and modifications can be made to the present disclosure by those skilled in the art without departing from the spirit and scope of the present disclosure, and these changes and modifications should fall within the scope of the present disclosure.
Claims
1. An automatic marking device for a chuck, characterized in that, Including the base frame, A rotating disk is disposed at one end of the base frame, and the rotating disk is adapted to sort the clamps in the same direction; The marking slide spans across the base frame, with one end connected to the rotating disk; A marking machine is mounted on the base frame and located directly above the end of the marking slide. A vision system component is disposed at the end of the marking slide and on both sides of the marking slide in the width direction, and the vision system component is also located below the marking machine; A return mechanism is provided between the rotary table and the vision system component, and is located on the side near the output port of the rotary table. The return mechanism is adapted to receive the chucks facing the defective direction on the marking slide, and return them to the rotary table under the action of the return mechanism. A receiving mechanism is installed on the base frame. One part of the receiving mechanism is connected to the end of the base frame away from the return mechanism, and the other part is located directly below the marking slide. The receiving mechanism is adapted to receive the clamp that slides down after normal marking in the marking slide. The receiving mechanism includes a base mounted on the bottom plate of the base frame, an elastic compression structure mounted on the base, an inclined sliding plate sleeved on the elastic compression structure, and a material bucket located on the elastic compression structure. After a certain weight is accumulated in the material bucket, the clamp compresses the elastic compression structure to move downward. A control system is connected to one side of the marking slide, and the control system is adapted to control the rotating disk, the marking slide, the vision system components, the return mechanism and the receiving mechanism to work together. The material bucket pushing mechanism includes a second vertical frame, a sliding gear mechanism vertically connected to one side of the base frame, a spring support structure horizontally connected to the base frame, and a push rod structure slidably connected to the spring support structure. The spring support structure is located above the sliding gear mechanism. One end of the second vertical frame is located at the bottom of the material barrel, and the other end is connected to the sliding gear mechanism; The sliding gear mechanism includes a second drive motor, a second drive gear connected to the second drive motor, and a movable driven gear that slides up and down relative to the base frame. The movable driven gear moves downward and meshes with the second drive gear for transmission. The spring support structure includes a horizontal rod connected to the base frame and a spring sleeved on the horizontal rod. One end of the push rod structure is sleeved on the horizontal rod and connected to the spring. The other end of the push rod structure is located on one side of the material barrel. When the push rod structure slides and compresses the spring, the push rod structure pushes the material barrel to slide out along the inclined slide plate.
2. The automatic marking device for chucks according to claim 1, characterized in that: The marking slide is provided with an opening on the side near the return material mechanism, and a stop is also provided near the opening of the marking slide. The stop is adapted to block the chuck facing the defective part and let it slide down from the opening into the return material mechanism.
3. The automatic marking device for chucks according to claim 2, characterized in that: The material return mechanism includes a drive motor, a gear transmission mechanism connected to the output shaft of the drive motor, a sprocket transmission mechanism connected to the gear transmission mechanism, and a material unloading mechanism connected to one side of the marking slide. The sprocket transmission mechanism is vertically installed on one side of the base frame, and the gear transmission mechanism is horizontally installed on the base frame. The outer ring of the sprocket drive mechanism is provided with evenly distributed receiving trays. The receiving trays are adapted to receive the clamps that slide down from the opening of the marking slide. The receiving trays are horizontally connected to the sprocket drive mechanism through a spring frame. The unloading mechanism includes a vertical connecting frame, a flexible dial frame, and a slide groove. The bottom end of the vertical connecting frame is connected to the opposite side of the marking slide groove relative to the opening. The top end of the vertical connecting frame is connected to both the flexible dial frame and the slide groove, with the flexible dial frame positioned above the slide groove. As the receiving tray moves upward through the sprocket transmission mechanism, the elastic pressing of the elastic dial frame tilts the clamp in the receiving tray into the slide groove, and the clamp slides into the rotating disk through the slide groove.
4. The automatic marking device for chucks according to claim 3, characterized in that: The gear transmission mechanism includes a first drive gear connected to the output shaft of the drive motor, an intermediate gear transmission mechanism horizontally mounted on the base frame, and a support gear mounted on the bottom plate of the base frame. The intermediate gear transmission mechanism includes an intermediate shaft horizontally passing through the base frame. A first driven gear that meshes with the first driven gear is installed at one end of the intermediate shaft near the first driving gear. A second driven gear and a third driven gear are also installed on the intermediate shaft. The second driven gear meshes with the support gear, and the second driven gear and the third driven gear are located on opposite sides of the base frame.
5. The automatic marking device for chucks according to claim 4, characterized in that: The sprocket drive mechanism includes a first sprocket mounted on the intermediate shaft, a second sprocket mounted on the top side of the base frame via a sprocket shaft, and a chain covering the first sprocket and the second sprocket. The first sprocket is located between the second driven gear and the third driven gear.
6. The automatic marking device for chucks according to claim 1, characterized in that: The vision system component includes diffuse reflection cameras mounted on both sides of the end of the marking slide in the width direction. The diffuse reflection cameras are electrically connected to the control system. When the chuck slides to the end of the marking slide, the control system controls the rotating disk to stop working, and the marking machine moves downward to mark the chuck.
7. The automatic marking device for chucks according to claim 1, characterized in that: The movable driven gear includes a vertical compression rod connected inside the column of the base frame, a horizontal gear shaft sleeved on the vertical compression rod, and a fifth driven gear and a first winding wheel connected on the horizontal gear shaft. The fifth driven gear is located directly above the second driving gear, and the end of the second vertical frame away from the material barrel is also sleeved on the horizontal gear shaft. The first winding wheel is installed at the end of the horizontal gear shaft, and a pull rope is wound on the first winding wheel. A second winding wheel is installed on one side of the base frame directly above the first winding wheel, and the pull rope is connected to the push rod structure via the second winding wheel.
8. A marking method for an automatic marking device for chucks, based on the automatic marking device for chucks as described in claim 7, characterized in that: The marking method includes the following steps: S1: The chucks are sorted and output to the marking slide in a certain direction under the action of the rotating disk; S2: The correctly oriented chuck is output through the marking slide to the bottom of the marking machine for marking, while the incorrectly oriented chuck is blocked by the stop on the marking slide and slides from the opening into the return mechanism; S3: After marking is completed, the chuck slides down the marking slide into the receiving mechanism. When the chuck in the receiving mechanism accumulates a certain weight, the compression spring and the second vertical frame move downward. S4: The second vertical frame drives the fifth driven gear to move downward and mesh with the second driving gear. Under the action of the second driving gear, the first winding wheel winds and pulls the pull rope, and drives the push rod structure to move left and right along the horizontal bar, thereby pushing the material bucket and sliding it out along the inclined slide plate. S5: During the upward movement of the receiving tray in the chain drive mechanism, the elastic downward pressure of the elastic dial frame tilts the chuck in the receiving tray into the slide groove, and the chuck slides into the rotating disk through the slide groove. S6: Repeat the above steps until all the chucks in the rotating disk have completed the marking work.
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