An aerogel winding and encapsulation system and method

By introducing an automatic rotating mechanism and a dual-station winding machine into the production of aerogel rolls, the problems of high labor intensity and low equipment automation have been solved, achieving efficient automated production and PE film packaging.

CN116730057BActive Publication Date: 2025-11-04CHANGZHOU RUISAI ELECTROMECHANICAL EQUIP CO LTD +1
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Patent Information

Application Number
CN202310686404.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-12
Publication Date
2025-11-04
Estimated Expiration
2043-06-12

AI Technical Summary

Technical Problem

The current production process of aerogel rolls is labor-intensive, has a low degree of equipment automation, and the dusty environment places high demands on the equipment, requiring a large amount of manual operation.

Method used

By employing a 90-degree rotating frame with an automatic rotating mechanism and a dual-station uninterrupted winding machine, combined with a horizontal and vertical automatic flipping machine, the automated winding and PE film packaging of aerogel rolls is achieved, reducing manual handling operations.

Benefits of technology

It has improved production efficiency, reduced labor intensity, and enabled automated production of aerogel rolls, reducing manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an aerogel winding and film wrapping system and a winding and film wrapping method. The system comprises a winding rack for receiving and placing an aerogel original roll. A longitudinal edge cutting machine, a transverse cutting machine, a winding machine and a finished product transfer machine are sequentially arranged behind the winding rack. A traction roller is arranged before the longitudinal edge cutting machine and after the transverse cutting machine. An air guide net winding machine and a gauze winding machine are sequentially arranged below the longitudinal edge cutting machine and the transverse cutting machine. Aerogel web material with air guide nets and gauze attached is sent out by the winding rack, cut to size by the longitudinal edge cutting machine, and then sent into the winding machine by the transverse cutting machine. The transverse cutting machine is used for length cutting of the aerogel web material. The application changes the traditional manual operation mode by reasonably arranging the equipment, adding a 90-degree rotating rack with an automatic rotating mechanism at the front end and a double-station uninterrupted winding machine at the tail end, thereby improving the production efficiency and reducing the labor intensity.
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Description

TECHNICAL FIELD

[0001] The present application relates to an aerogel winding and packaging system and a winding and packaging method. BACKGROUND

[0002] Aerogel thermal insulation is a kind of excellent thermal insulation material formed by adding inorganic rock particles in the fiber felt net, which is usually in the form of a roll and wrapped with a PE film. However, the material contains a lot of inorganic fine powder particles, and the working environment is full of dust, so it cannot be bonded by traditional adhesive tape. Since the aerogel is first formed into a raw roll by laying on the flow guide net and the gauze net, it is necessary to unfold the aerogel raw roll, remove the flow guide net and the gauze net, and then wind and wrap it with a PE film before forming the aerogel roll product. At present, in the production process of unfolding and winding the aerogel raw roll, due to the material being impregnated with alcohol and inorganic rock particles, or due to the solvent volatilization, the requirements for the production equipment are high, and the requirements for dustproof and explosion-proof grades are high. At the present stage, auxiliary manual operation is basically required; the labor intensity is large. Therefore, how to reasonably combine the existing equipment, improve it, and increase the functions of the equipment, improve the automation degree of each process, and reduce the labor intensity of manual operation is a problem to be solved at present. SUMMARY

[0003] The purpose of the present application is to provide an aerogel winding and packaging system and a winding and packaging method. By reasonably arranging the equipment, a horizontal and vertical automatic turnover machine is added at the front end, and a double-station uninterrupted winding machine is set at the tail end, which changes the traditional manual handling operation mode, improves the production efficiency, and reduces the labor intensity.

[0004] In order to achieve the above object, the technical scheme of the present application is: an aerogel winding and film wrapping system, comprising a winding rack for receiving and placing an aerogel raw roll, a longitudinal edge cutting machine, a transverse cutting machine, a winding machine and a finished product transfer machine are sequentially arranged after the winding rack, a traction roller is arranged before the longitudinal edge cutting machine and after the transverse cutting machine, an air guide net winding machine and a gauze winding machine are sequentially arranged below the longitudinal edge cutting machine and the transverse cutting machine, the aerogel web material with the air guide net and the gauze attached sent out by the winding rack is cut to size by the longitudinal edge cutting machine and then sent into the winding machine by the transverse cutting machine, and the transverse cutting machine is used for length cutting and winding of the aerogel web material, wherein: the winding rack is a 90-degree rotating rack, the winding machine is a double-station winding machine with a winding station and a winding completion station alternately flipping and interchanging, the winding station is connected with the transverse cutting machine, the winding completion station is connected with the finished product transfer machine, the 90-degree rotating rack has an automatic rotating mechanism, the automatic rotating mechanism rotates the aerogel raw roll vertically sent in by 90 degrees and places it flat in a winding state, the double-station winding machine has a flipping mechanism, the flipping mechanism flips the winding roller in the winding station to the winding completion station after completing length winding and wraps it with a PE film, and then sends it out through the finished product transfer machine, at the same time, a new winding roller is flipped to the winding station from the winding completion station to continue winding, and the air guide net winding machine and the gauze winding machine are arranged on a sliding mechanism, when the air guide net winding roller and the gauze winding roller need to be replaced, the air guide net winding machine and the gauze winding machine can be manually pulled out and pushed in from below the longitudinal edge cutting machine and the transverse cutting machine through the sliding mechanism.

[0005] The scheme is further: the 90-degree rotating frame with automatic rotating mechanism comprises a frame base and an L-shaped right-angle supporting plate supporting the original roll, a circular arc guide sliding plate is arranged outside the L-shaped right-angle supporting plate, the inner side of the circular arc of the circular arc guide sliding plate holds the two straight plates of the L-shaped right-angle supporting plate, the outer side of the circular arc of the circular arc guide sliding plate is provided with a protruding circular arc rotating rail at the two ends in the axial direction, two groups of rollers corresponding to the circular arc rotating rail are arranged on the frame base in front and back, the circular arc rotating rail is laid on the two groups of rollers, a drive gearbox is arranged between at least one group of two drive rollers, the drive shaft of the drive gearbox extends from the two sides of the gearbox to connect the two drive rollers, the drive motor drives the drive shaft of the drive gearbox to rotate, a positioning rotating support is arranged on one of the two straight plates of the L-shaped right-angle supporting plate, the positioning rotating support is used for supporting one end of an intermediate rotating supporting roller of the original roll, a rotating positioning frame is hingedly connected to the top end of the other straight plate of the L-shaped right-angle supporting plate, the rotating positioning frame is provided with a rotating positioning block, and the rotating positioning block is used for supporting the other end of the intermediate rotating supporting roller of the original roll; in the initial state, the straight plate with the positioning rotating support is in a horizontal state, after the original roll is vertically placed into the rotating positioning support, the rotating positioning frame at the top end of the other straight plate of the L-shaped two straight plates is rotated to cover the other end of the intermediate rotating supporting roller of the original roll with the rotating positioning block, and then the drive motor is started to drive the L-shaped right-angle supporting plate to rotate with the circular arc guide sliding plate to rotate the vertically fed aerogel original roll by 90 degrees to be placed in a flat state in a roll-off state.

[0006] The scheme is further: the drive roller is a rubber anti-skid drive roller, and the surface of the circular arc rotating rail is provided with anti-skid rubber.

[0007] The scheme is further: limit switches for the aerogel original roll in horizontal and vertical states are arranged on the frame base respectively, and are used for controlling the drive motor to stop rotating after the L-shaped right-angle supporting plate is rotated to a position.

[0008] The scheme further comprises: the double-station winding machine with the turnover mechanism comprises a winding machine frame, a turnover main shaft is arranged on the winding machine frame, both ends of the turnover main shaft are supported on the winding machine frame through bearing seats, a main shaft driving speed reducer is connected with one end of the turnover main shaft to drive the turnover main shaft to rotate, turnover arm plates are fixedly arranged at both end sides of the turnover main shaft, the two turnover arm plates are oppositely arranged, the turnover main shaft is arranged at an axial center position of the two turnover arm plates, air inflation shaft seats with shafts are symmetrically arranged at both end sides of the two turnover arm plates with the turnover main shaft as the center, the two groups of air inflation shaft seats are used for mounting and positioning air inflation shafts of two winding rollers to form a winding station and a winding completion station, the turnover main shaft drives the turnover arm plates to rotate to realize position interchanging of the air inflation shaft seats at both end sides of the turnover arm plates, transmission gears, namely a first transmission gear and a second transmission gear, are respectively sleeved on the turnover main shaft at both end bearing seat sides, the transmission gears rotate independently of the turnover main shaft, the two transmission gears are separately driven to rotate by two driving units, wherein: the first transmission gear is connected with a shaft of the air inflation shaft seat at one end side of the turnover arm plate through a chain, the second transmission gear is connected with a shaft of the air inflation shaft seat at the other end side of the turnover arm plate through a chain, and the two turnover arm plates are respectively provided with positioning seats for mounting PE film reels between the two air inflation shaft seats and the turnover main shaft, PE film of the PE film reel is used for outer packaging of aerogel after rolling.

[0009] The scheme further comprises: guide roller support plates are vertically arranged at the center positions of the two turnover arm plates and above and below the turnover arm plates, respectively, and guide rollers are arranged on the guide roller support plates, respectively, and the guide rollers are used for supporting aerogel web materials when the turnover arm plates are turned over.

[0010] The scheme further comprises: the finished product transfer machine comprises a sliding plate table, one end of the sliding plate table is rotationally fixed on a support frame, the other end of the sliding plate table is supported below the winding completion station of the winding machine through a telescopic arm of an air cylinder, when turning over, the telescopic arm is retracted to leave a downward turning space for the winding completion station, after the winding rollers in the winding station complete winding and turn over to the winding completion station, the telescopic arm is extended to lift the other end of the sliding plate table to make the sliding plate table be in a state of being high in front and low at back, and aerogel finished product reels unloaded from the winding completion station fall into the sliding plate table from the winding machine and slide to the low end to enter a next process.

[0011] An aerogel winding and film wrapping method based on the aerogel winding and film wrapping system, the winding machine is set apart from the transverse cutting machine, so that when the transverse cutting machine cuts off the aerogel web, the winding roller still needs to rotate at least two turns to complete the winding of the aerogel web, the length of the aerogel web sent out is measured by setting a length measuring sensor before the aerogel original roll enters the longitudinal edge cutting machine, the aerogel original roll sent out from the unwinding machine frame is cut to a certain width by the longitudinal edge cutting machine, and then is sent to the winding roller of the winding station of the winding machine, when the measured length reaches the designed winding length, the transverse cutting machine is started to cut off the aerogel web, wherein: when the transverse cutting machine cuts off the aerogel web, the main shaft drive speed reducer is started to exchange and flip the winding station and the winding completion station, the PE film is manually drawn out from the PE film reel, the PE film is attached to the surface of the roll and is wound into the aerogel web being wound, and the winding is continued to the winding completion station, the PE film is cut by hand after the PE film wraps the aerogel web shaft for at least 2 layers, and then the aerogel winding and film wrapping are completed by using adhesive tape.

[0012] Further, the PE film is manually drawn out from the PE film reel when the winding roller of the winding station is lifted to between 30 degrees and 60 degrees.

[0013] Further, the length measuring sensor is a measuring roller sensor.

[0014] The present application has the beneficial effect that through reasonable equipment layout, a 90-degree rotating rack with an automatic rotating mechanism is added at the front end, and a double-station uninterrupted winding machine is arranged at the tail end, which changes the traditional manual handling mode, improves the production efficiency, and reduces the labor intensity.

[0015] The double-station uninterrupted winding machine is installed with two PE plastic film rolls on the flipping mechanism, and the PE plastic film is sent in by manual or mechanical hand. When the aerogel is about to be wound to the set length, the PE is wound together with the aerogel and is wound for two turns, and the automatic PE film packaging is completed. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a system structure schematic diagram of the present application;

[0017] Figure 2 is an overall structure isometric schematic diagram of the 90-degree rotating rack of the present application;

[0018] Figure 3 is a side schematic diagram of the automatic rotating mechanism of the 90-degree rotating rack of the present application;

[0019] Figure 4 is a schematic diagram of a straight plate at a horizontal state on one side of the 90-degree rotating rack of the present application;

[0020] Figure 5 is a schematic view of a 90° rotating gantry drive structure of the present invention, Figure 3 is an enlarged view of A-A;

[0021] Figure 6 is an isometric view of a winding machine structure of the present invention;

[0022] Figure 7 is a top view of a winding machine structure of the present invention;

[0023] Figure 8 is a schematic view of a sliding mechanism structure of the present invention for a flow net winding machine and a gauze winding machine;

[0024] Figure 9 is a schematic view of a winding machine double station turnover process of the present invention Figure 1 ;

[0025] Figure 10 is a schematic view of a winding machine double station turnover process of the present invention Figure 2 .DETAILED DESCRIPTION

[0026] Example 1:

[0027] An aerogel winding and packaging system, such as Figure 1As shown, the system comprises a unwinding rack 1 for receiving and placing an aerogel raw roll 2, a longitudinal trimming machine 3, a transverse cutting machine 4, a winding machine 5 and a finished product transfer machine 6 are sequentially arranged after the unwinding rack, a traction roller 7 and 8 are respectively arranged before the longitudinal trimming machine 3 and after the transverse cutting machine 4, a flow net winding machine 9 and a gauze winding machine 10 and a edge material winding machine 11 are sequentially arranged below the longitudinal trimming machine and the transverse cutting machine, the aerogel web material 12 attached with the flow net and the gauze sent out by the unwinding rack is cut to size by the longitudinal trimming machine 3 and then sent into the winding machine 5 through the transverse cutting machine 4, the transverse cutting machine is used for length cutting of the aerogel web material, wherein: the unwinding rack is a 90-degree rotating rack, the winding machine is a double-station winding machine with a winding station 501 and a winding completion station 502 alternately flipping and interchanging, the winding station 501 is connected with the transverse cutting machine 4 through the aerogel web material 12 wound without the flow net and the gauze at a distance after the transverse cutting machine 4, the winding completion station 502 is connected with the finished product transfer machine 6, wherein: the 90-degree rotating rack has an automatic rotating mechanism, the automatic rotating mechanism rotates the vertically sent aerogel raw roll 90 degrees to lay flat in the unwinding state, the double-station winding machine has a flipping mechanism, the flipping mechanism flips the winding roller 13 in the winding station to the winding completion station after completing the length winding and wraps it with a PE mold, and then sends it out through the finished product transfer machine, at the same time, the flipping mechanism flips the new winding roller 13 in the winding completion station to the winding station to continue winding, the flow net winding machine and the gauze winding machine are respectively arranged on a sliding mechanism, when it is necessary to replace the flow net winding roller and the gauze winding roller, the flow net winding machine and the gauze winding machine can be manually pulled out and pushed in from below the longitudinal trimming machine and the transverse cutting machine through the sliding mechanism.

[0028] The longitudinal trimming machine 3 and the transverse cutting machine 4 in the embodiment are mature technologies widely used in thin film roll material production equipment, which will not be described here.

[0029] As shown in Figure 2 , 3 , 4 and Figure 5 , the 90-degree rotating rack 1 with the automatic rotating mechanism comprises a rack base 101 and an L-shaped right-angle supporting plate 102 supporting the raw roll 2, a circular arc guide slide plate 103 is arranged outside the L-shaped right-angle supporting plate, the inner side of the circular arc of the circular arc guide slide plate holds the two straight plates 102-1 and 102-2 of the L-shaped right-angle supporting plate, the outer side of the circular arc of the circular arc guide slide plate 103 is provided with a convex circular arc rotating rail 103-1 and 103-2 at the two ends in the axial direction, two groups of roller wheels 101-1 and 101-2 corresponding to the circular arc rotating rails are respectively arranged at the front and rear of the rack base, the circular arc rotating rails 103-1 and 103-2 are seated on the two groups of roller wheels 101-1 and 101-2, and a drive gearbox 104 is arranged between at least one group of two drive roller wheels, as shown in Figure 5The drive gearbox 104 is arranged between the two rollers 101-2, the drive shaft of the drive gearbox extends from both sides of the gearbox to connect the two drive rollers, the drive motor drives the drive shaft of the drive gearbox to rotate, the positioning rotating support 102-1-1 is arranged on one side of the straight plate 102-1 of the straight plate of the L-shaped right-angle supporting plate 102, the positioning rotating support is used for supporting one end of the middle rotating supporting roller 201 of the raw roll, the rotating positioning frame 102-2-1 is hingedly connected to the top end side of the other side straight plate 102-2 of the straight plate of the L-shaped right-angle supporting plate 102, the rotating positioning block 102-2-2 is arranged on the rotating positioning frame 102-2-1, and the rotating positioning block 102-2-2 is used for supporting the other end of the middle rotating supporting roller 201 of the raw roll; in the initial state, as shown in Figure 4 The one side straight plate 102-1 with the positioning rotating support is in a horizontal state, after the raw roll 2 is vertically placed into the rotating positioning support 102-1-1, the rotating positioning frame 102-2-1 of the top end side of the other side straight plate 102-2 of the L-shaped straight plate is rotated, the rotating positioning block 102-2-2 is sleeved with the other end of the middle rotating supporting roller of the raw roll, and then the driving motor is started to drive the L-shaped right-angle supporting plate to rotate along with the circular arc guide sliding plate, so that the vertically sent aerogel raw roll is rotated by 90 degrees and is placed in a flat state in a winding state.

[0030] Among them: the drive roller is a rubber anti-skid drive roller, and the surface of the circular arc track is provided with anti-skid rubber. Of course, the drive roller can also be a gear, and the circular arc track is a circular arc tooth belt engaged with the gear. In addition, as a convenient control: the machine frame base is respectively provided with limit switches (which can be installed at appropriate positions, not shown in the figure) for the aerogel raw roll in the horizontal and vertical states, which are used for controlling the driving motor to stop rotating after the L-shaped right-angle supporting plate is rotated to the position.

[0031] As shown in Figure 1 , FIG. 6 and Figure 7As shown: The dual-station winding machine 10 with a flipping mechanism includes a winding frame 14, on which a flipping main shaft 1401 is mounted. Both ends of the flipping main shaft are supported on the winding frame 14 via bearing seats 1402. A main shaft drive reducer 15 is connected to one end of the flipping main shaft, driving the flipping main shaft 1401 to rotate. Flipping arm plates 1403 are fixedly mounted on both ends of the flipping main shaft 1401, with the two flipping arm plates 1403 facing each other. The flipping main shaft 1401 is positioned at the axial center of the two flipping arm plates 1403. Air-expanding shaft seats 1404 with rotating shafts are symmetrically mounted on both ends of the two flipping arm plates 1403, centered on the flipping main shaft. The two sets of air-expanding shaft seats 1404 are used to install and position the air-expanding shafts 1405 of the two winding rollers, forming a winding station 501 and a winding completion station 502. The rotation of the flipping main shaft 1401 drives the rotation of the flipping arm plates 1403, thereby achieving… The positions of the air expansion shaft seats on both ends of the flip arm plate are interchanged. Transmission gears, referred to as the first transmission gear 1406 and the second transmission gear 1407, are respectively mounted on the flip main shaft on both ends of the bearing seat side. The transmission gears 1406 and 1407 rotate independently of the flip main shaft 1401. The two transmission gears 1406 and 1407 are driven by two drive units 1408 and 1409 respectively. The first transmission gear 1406 is connected to the rotating shaft of the air expansion shaft seat 1404 on one end of the flip arm plate through a chain. The second transmission gear 1407 is connected to the rotating shaft of the air expansion shaft seat 1404 on the other end of the flip arm plate through a chain. The two flip arm plates 1403 are respectively provided with positioning seats 1411 for mounting PE film rolls 1410 between the two air expansion shaft seats and the flip main shaft. The PE film 1410-1 of the PE film roll 1410 is used for the outer packaging after the aerogel is rolled up.

[0032] To stabilize the aerogel web material 12 during flipping: guide roller support plates 1412 are respectively set perpendicular to the upper and lower flipping arm plates at the center position of the two flipping arm plates, and guide rollers 1413 are respectively set on the upper and lower guide roller support plates. The guide rollers 1413 are used to support the aerogel web material when the flipping arm plates rotate and flip.

[0033] like Figure 8 As shown, the sliding mechanism supporting the guide net winding machine and the yarn mesh winding machine includes a sliding mechanism base 16, which is positioned below the longitudinal edge trimming machine and the transverse cutting machine. A slide rail 1601 is provided on the sliding mechanism base 16. The guide net winding machine 9 and the yarn mesh winding machine 10 are respectively mounted on a sliding frame 17. Rollers 1701 are provided at the front and rear of the sliding frame 17. The sliding frame 17 can slide back and forth along the slide rail 1601 via the rollers 1701. A handle 1702 is provided on the sliding frame 17, which can be manually pulled to slide back and forth along the slide rail 1601.

[0034] In the embodiments, such as Figure 1As shown: the finished product transfer machine 6 includes a sliding plate table 601, one end of the sliding plate table 601 is rotatably fixed on a support frame 602, and the other end of the sliding plate table is supported under the winding completion station 502 of the winding machine 5 through the telescopic arm of a cylinder 603. When the turnover, the telescopic arm retracts to leave the winding completion station 502 to turn over downward, after the winding roll of the winding station completes the winding and turns over to the winding completion station, the telescopic arm extends to lift the other end of the sliding plate table to make the sliding plate table in a state of high front and low back, and the aerogel product roll 18 unloaded from the winding completion station falls into the sliding plate table and slides to the low end to enter the next process.

[0035] Example 2:

[0036] An aerogel winding and film wrapping method is based on the aerogel winding and film wrapping system of Example 1. The content of Example 1 is applicable to this embodiment. The winding machine 5 is set apart from the transverse cutting machine, so that after the transverse cutting machine cuts off the aerogel web, the winding roll still needs to rotate at least two turns to complete the winding of the aerogel web. Before the aerogel raw roll enters the longitudinal edge cutting machine, a length measuring sensor 19 is arranged to measure the length of the aerogel web sent out. The length measuring sensor 19 is a measuring roll sensor, which calculates the length of the aerogel web sent out by the number of revolutions of the measuring roll. The aerogel raw roll 2 sent out from the unwinding machine frame 1 is cut to a certain width by the longitudinal edge cutting machine 3, and then sent to the winding roll 13 of the winding station 501 of the winding machine 5. When the measured length reaches the designed winding length, the transverse cutting machine 4 is started to cut off the aerogel web. After receiving the cutting of the aerogel web by the transverse cutting machine, the main shaft drive reducer is started to exchange and turn over the winding station 501 and the winding completion station 502. The PE film is manually unwound from the PE film roll, and the PE film is wrapped around the roll surface with the aerogel web being wound. The PE film is cut by hand after at least two layers of PE film are wrapped around the aerogel web roll, and then the aerogel winding and film wrapping are completed by using adhesive tape.

[0037] In order to operate accurately and conveniently: the PE film is manually unwound from the PE film roll when the winding roll of the winding station is lifted to a rotation angle of 30 to 60 degrees.

[0038] Figure 9 As shown, the winding station 501 is turned over to approach the winding completion station 502 for continuous winding, and it can be seen that the PE film 1410-1 has been wound into the aerogel roll at this time; Figure 10 As shown, after the winding station 501 is turned over to approach the winding completion station 502 for continuous winding, the PE film 1410-1 is continuously wrapped, and the aerogel auxiliary material is wound into the winding roll of the winding station.

[0039] The aerogel winding and packaging film system and the winding and packaging film method change the traditional manual carrying mode, greatly reduce the labor intensity, and improve the production efficiency.

Claims

1. An aerogel winding and wrapping system, comprising an unwinding frame for receiving and placing raw aerogel rolls, a longitudinal edge trimmer, a transverse cutter, a winding machine, and a finished product conveyor sequentially arranged after the unwinding frame, traction rollers arranged before the longitudinal edge trimmer and after the transverse cutter, and a guide net winding machine and a mesh winding machine sequentially arranged below the longitudinal edge trimmer and the transverse cutter, wherein the aerogel web material with guide net and mesh attached, fed from the unwinding frame, is edge-trimmed to a fixed length by the longitudinal edge trimmer and then fed into the winding machine by the transverse cutter, the transverse cutter being used for fixed-length winding and cutting of the aerogel web material, characterized in that... The unwinding frame is a 90-degree rotating frame, and the winding machine is a dual-station winding machine with an alternating winding station and a winding completion station. The winding station is connected to the transverse cutting machine, and the winding completion station is connected to the finished product conveyor. The 90-degree rotating frame has an automatic rotating mechanism that rotates the vertically fed aerogel roll 90 degrees and lays it flat in the unwinding state. The dual-station winding machine has a flipping mechanism that flips the winding roller at the winding station to the winding completion station after completing a fixed-length winding, wraps it with a PE mold, and then sends it out through the finished product conveyor. At the same time, a new winding roller is installed at the winding completion station and flipped back to the winding station to continue winding. The guide net winding machine and the yarn winding machine are respectively set on the sliding mechanism. When it is necessary to replace the guide net winding roller and the yarn winding roller, the guide net winding machine and the yarn winding machine can be manually pulled out and pushed in from under the longitudinal edge trimmer and the transverse cutting machine through the sliding mechanism. The dual-station winding machine with a flipping mechanism includes a winding frame, on which a flipping main shaft is mounted. Both ends of the flipping main shaft are supported on the winding frame by bearing seats. A main shaft drive reducer is connected to one end of the flipping main shaft to drive its rotation. Flipping arm plates are fixedly mounted on both ends of the flipping main shaft, with the two flipping arm plates facing each other. The flipping main shaft is positioned at the axial center of the two flipping arm plates. Air-expanding shaft seats with rotating shafts are symmetrically mounted on both ends of the two flipping arm plates, centered on the flipping main shaft. These two sets of air-expanding shaft seats are used to install and position the air-expanding shafts of the two winding rollers, forming a winding station and a winding completion station. The rotation of the flipping main shaft drives the flipping arm plates to rotate. To achieve the interchange of the positions of the air expansion shaft seats on both ends of the flip arm plate, transmission gears, referred to as the first transmission gear and the second transmission gear, are respectively fitted on the flip main shaft on both ends of the bearing seat side. The transmission gears and the flip main shaft rotate independently of each other. The two transmission gears are driven by two separate drive units. Specifically, the first transmission gear is connected to the air expansion shaft seat rotating shaft on one end of the flip arm plate through a chain, and the second transmission gear is connected to the air expansion shaft seat rotating shaft on the other end of the flip arm plate through a chain. The two flip arm plates are respectively provided with positioning seats for installing PE film rolls between the two air expansion shaft seats and the flip main shaft. The PE film on the PE film roll is used for the outer packaging after the aerogel is rolled up. The finished product transfer machine includes a slide plate. One end of the slide plate is rotatably fixed on a support frame, and the other end of the slide plate is supported under the winding completion station of the winding machine by a telescopic arm of a cylinder. When flipping, the telescopic arm retracts to make room for the winding completion station to flip downward. After the winding roller of the winding station completes winding and flips to the winding completion station, the telescopic arm extends to lift the other end of the slide plate so that the slide plate is in a front-high and rear-low state. The aerogel finished product roll unloaded from the winding completion station falls from the winding machine into the slide plate and slides down to the lower end to enter the next process.

2. The aerogel winding and wrapping system according to claim 1, characterized in that, The 90-degree rotating frame with an automatic rotating mechanism includes a frame base and an L-shaped right-angle support plate that supports the original roll material. An arc-shaped guide slide plate is provided on the outer side of the L-shaped right-angle support plate, and the inner side of the arc of the guide slide plate hugs the two straight plates on both sides of the L-shaped right-angle support plate. Raised arc-shaped rotating rails are provided at both axial ends on the outer side of the arc of the guide slide plate. Two sets of rollers corresponding to the arc-shaped rotating rails are provided at intervals at the front and rear of the frame base. The arc-shaped rotating rails rest on the two sets of rollers. A drive gearbox is provided between at least one set of two drive rollers. The drive shaft of the drive gearbox extends from both sides of the gearbox and connects to the two drive rollers. A drive motor drives the drive shaft of the drive gearbox to rotate. A positioning device is provided on one straight plate on one side of the two straight plates of the L-shaped right-angle support plate. The rotating support is used to support one end of the rotating idler roller in the middle of the original roll material. A rotating positioning frame is hinged to the top of the other straight plate on both sides of the L-shaped right-angle support plate. A rotating positioning block is set on the rotating positioning frame, which is used to support the other end of the rotating idler roller in the middle of the original roll material. In the initial state, the straight plate with the rotating support is in a horizontal state. After the original roll material is vertically placed into the rotating positioning support, the rotating positioning frame on the top of the other straight plate on both sides of the L-shaped support plate is rotated to put the rotating positioning block into the other end of the rotating idler roller in the middle of the original roll material. Then, the drive motor is started to drive the L-shaped right-angle support plate to rotate with the arc guide slide plate to rotate the vertically fed aerogel original roll material 90 degrees and lay it flat in the unwinding state.

3. The aerogel winding and wrapping system according to claim 2, characterized in that, The drive roller is a rubber anti-slip drive roller, and the surface of the arc-shaped rotating track is provided with anti-slip rubber.

4. The aerogel winding and wrapping system according to claim 2, characterized in that, Limit switches are installed on the frame base to control the horizontal and vertical states of the original aerogel roll material, which are used to control the drive motor to stop rotating after the L-shaped right-angle support plate has rotated into position.

5. The aerogel winding and wrapping system according to claim 1, characterized in that, Guide roller support plates are set perpendicularly to the upper and lower parts of the two flipping arm plates at the center position. Guide rollers are set on the upper and lower guide roller support plates respectively. The guide rollers are used to support the aerogel fabric when the flipping arm plates rotate and flip.

6. An aerogel winding and wrapping method, based on the aerogel winding and wrapping system according to any one of claims 1-5, wherein the winding machine and the transverse cutting machine are set at a distance, so that after the transverse cutting machine cuts the aerogel web, the winding roller still needs to rotate at least two more revolutions to complete the winding of the aerogel web. Before the original aerogel web enters the longitudinal trimming machine, the length of the aerogel web is measured by a length measuring sensor. The original aerogel web delivered from the unwinding frame is trimmed to a fixed width by the longitudinal trimming machine and then delivered from the transverse cutting machine to the winding roller at the winding station of the winding machine for winding. When the measured length reaches the designed winding length, the transverse cutting machine is started to cut the aerogel web, characterized in that... After the aerogel web material is cut by the transverse cutting machine, the main shaft drive reducer is started to start the winding station and the winding completion station are interchanged and flipped. The PE film is manually pulled out from the PE film roll and attached to the surface of the roll material. As the aerogel web material is being wound up, the winding continues until the winding completion station. After the PE film has wrapped the aerogel web material shaft with at least 2 layers, the PE film is manually cut and then the aerogel winding and wrapping is completed with tape.

7. The method according to claim 6, characterized in that, The manual extraction of PE film from the PE film roll is performed when the winding roller at the winding station is raised to between 30 and 60 degrees.

8. The method according to claim 6, characterized in that, The length measuring sensor is a measuring roller sensor.

Citation Information

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