A mouthpiece production line
Through the design of the braces production line, the materials from extruder one and extruder two are integrated in advance using a pressing device and pressed with the third layer of material, which solves the problems of uneven film thickness and poor quality in the existing technology and achieves higher quality braces production.
Patent Information
- Application Number
- CN202310737160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-20
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-06-20
AI Technical Summary
In the existing braces production, when multiple extruders are used to mix and discharge materials, the extruder structure is complex and the discharge positions are scattered, which causes each layer of material to be easily bent during the transmission and pressing process, affecting the film quality and uneven thickness.
A braces production line is adopted, including an extruder, a pressing device, a unwinding device, a shaping device, a winding device and a trimming device. The material movement path is limited by the machine body, and the pressing device is used to integrate the materials processed by extruders one and two in advance and press them with the third layer of material, thereby reducing the installation space of redundant extruders, controlling the material thickness and improving the film quality.
It effectively prevents material alignment difficulties when integrating three layers of materials, reduces wrinkles and skew, improves film stability and quality, and facilitates subsequent processing.
Smart Images

Figure CN116749471B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of braces production, and in particular to a braces production line. Background Art
[0002] Braces are a type of orthodontic tool, mainly used to correct the straightness of teeth. With the development of braces technology, there are more and more types of braces. The existing production of braces requires two materials, TPU and PETG, to be stacked to form three layers to prepare the braces, such as a TPU layer superimposed on a PETG layer, and then a PETG layer superimposed on the PETG layer. The current method mainly uses three screw extruders to extrude three layers of material in sequence, and then press the layers together to form a three-layer film, which is then wound, trimmed and punched to obtain the required braces product. However, when multiple extruders mix and discharge materials, the extruder structure is complex and the discharge positions are scattered. The various material layers are easily bent during the transmission and pressing process, which can easily lead to uneven thickness of the pressed layers of material, affecting the quality of the film. Summary of the Invention
[0003] In order to improve the quality of film lamination and facilitate the control of the stacking thickness of each layer of material, the present application provides a braces production line.
[0004] This application provides a braces production line that adopts the following technical solutions:
[0005] A dental braces production line comprises a machine body, a first extruder and a second extruder arranged on the machine body, a pressing device arranged on the machine body and located at the discharge ends of the first extruder and the second extruder, a reeling device for conveying material, a shaping device arranged on the machine body and located at the discharge end of the pressing device, a winding device and a trimming device arranged on the machine body and located at the discharge end of the shaping device, wherein the pressing device presses the material processed by the first extruder and the material processed by the second extruder to form two layers of material, the reeling device is used to convey a third layer of material, and the shaping device is used to press the two layers of material with the third layer of material.
[0006] By adopting the above technical solution, the machine body is used to install Extruder 1, Extruder 2, a laminating device, a unwinding device, a shaping device, a winding device and a trimming device. The machine body can limit the movement path of the material. Extruder 1 is used to process the first material, and Extruder 2 is used to process the second material. The laminating device is used to press the material processed by Extruder 1 and the material processed by Extruder 2, and then the unwinding device conveys the processed three-layer material to the discharge port of the laminating device, which can effectively reduce the installation space of the redundant extruder and facilitate the conveying of the third layer of material. The third layer of material can be directly processed into the required thickness as needed, which is convenient for controlling the material thickness according to the needs of film processing. The three layers of material are integrated into a film through the shaping device, and then the winding device winds up the film. The trimming device cuts off the redundant material on the side of the film, thereby improving the quality of the film and facilitating subsequent processing of the film.
[0007] Preferably, the pressing device includes a conveying component 1 arranged on the machine body and located at the discharge end of extruder 1, a conveying component 2 arranged on the machine body and located at the discharge end of extruder 2, and a pressing component arranged on the machine body, and the pressing component is located at the discharge ends of conveying component 1 and conveying component 2.
[0008] By adopting the above technical solution, the conveying component 1 is used to convey the material processed by the extruder 1, the conveying component 2 is used to convey the material processed by the extruder 2, and the pressing component is used to integrate the two materials, and then press them together with the third layer of material, thereby reducing the possibility of wrinkles, skewness, etc. when the three layers of materials are pressed together.
[0009] Preferably, the conveying component 1 includes a pipe 1 arranged on the machine body and connected to the discharge end of the extruder 1, a conveyor belt 1 arranged in the pipe 1 and arranged along the length direction of the pipe 1, an extension pipe arranged at the discharge end of the pipe 1 and extending toward the conveying component 2, a conveyor belt 2 arranged in the extension pipe and arranged along the length direction of the extension pipe, and a discharge pipe 1 arranged at the discharge end of the extension pipe and arranged toward the pressing component, a conveyor belt 3 located at the discharge end of the conveyor belt 2 is provided in the discharge pipe 1 along the length direction, and a guide plate 1 is provided in the discharge pipe 1 at both sides of the conveyor belt 3 in the length direction.
[0010] By adopting the above technical solution, pipe one is used to protect the material, conveyor belt one is used to convey the material, extension pipe is used to provide a channel for the material to move toward conveying component two, conveyor belt two is used to cooperate with conveyor belt one to convey the material, discharge pipe one and conveyor belt three are used to convey the material toward the discharge end of conveying component two, so as to facilitate the integration of the material with the material conveyed by conveying component two, and guide plate one is used to determine the material conveying path and improve the stability of material conveying.
[0011] Preferably, the conveying component 2 includes a pipe 2 arranged on the machine body and connected to the discharge end of the extruder 2, a conveyor belt 4 arranged in the pipe 2 and extending along the length direction of the pipe 2, a discharge pipe 2 connected to the discharge end of the pipe 2, and a conveyor belt 5 arranged in the discharge pipe 2 and located at the discharge end of the conveyor belt 4. The discharge pipe 2 is provided with two guide plates located on both sides of the conveyor belt 5 in the length direction, and the discharge end of the discharge pipe 2 is symmetrical with the discharge end of the discharge pipe 1.
[0012] By adopting the above technical solution, pipe 2 and conveyor belt 4 are used to protect the material and provide a moving channel for the material processed by extruder 2. Feeding pipe 2 and conveyor belt 5 are used to transport the material. Guide plate 2 is used to guide the material to the material processed by extruder 1. The discharge end of feeding pipe 2 is symmetrical with the discharge end of feeding pipe 1, which facilitates the integration of the material processed by extruder 1 and the material processed by extruder 2.
[0013] Preferably, the pressing assembly includes a connecting frame arranged on the machine body, a protective cover 1 arranged on the connecting frame and sleeved on the discharge pipe 1, a protective cover 2 arranged on the connecting frame and sleeved on the discharge pipe 2, a pressing roller 1 arranged in the protective cover 1, and a pressing roller 2 arranged in the protective cover 2 and cooperating with the pressing roller 1, and the lower ends of the protective cover 1 and the protective cover 2 are both provided with a discharge port.
[0014] By adopting the above technical solution, the connecting frame is used to install protective cover one and protective cover two to improve the stability of protective cover one and protective cover two. Protective cover one and protective cover two are used to shield the material processing position to prevent the entry of debris. Pressing roller one rotates the material conveyed by feeding pipe one to between pressing roller one and pressing roller two. Pressing roller two rotates the material conveyed by feeding pipe two to a position in contact with pressing roller one. Pressing roller one and pressing roller two press the two materials, and the pressed two layers of material are discharged from the discharge port.
[0015] Preferably, the unwinding device includes a unwinding roller arranged on the machine body, a guide roller arranged on the machine body and located at the discharge end of the unwinding roller, and a limit plate arranged at both ends of the guide roller, the limit plate is sleeved on the guide roller, the inner wall of the limit plate in contact with the guide roller is provided with a pressure block, the pressure block is provided with a movable screw, a threaded hole adapted to the movable screw is provided on the limit plate, and a groove connected to the threaded hole and used for the pressure block to retract and retract is also provided on the limit plate.
[0016] By adopting the above technical solution, the unloading roller reels the third layer of material, the guide roller guides the material on the unloading roller, the limit plate is used to limit the moving path of the third layer of material, the pressure block is used to improve the stability of the limit plate on the guide roller, and the movable screw is used to adjust the position of the pressure block, so that the staff can adjust the distance between the two limit plates according to the width of the third layer of material. The threaded hole facilitates the rotation of the movable screw, and the groove facilitates the extension and retraction of the pressure block, so that the movable screw can control the movement of the pressure block.
[0017] Preferably, the shaping device includes a plurality of shaping rollers arranged on the machine body and located at the discharge end of the guide roller. The machine body is provided with a guide plate three located between the shaping roller and the guide roller. The guide plate three is provided with a limiting groove for positioning the material along the material conveying direction, and the groove width of the limiting groove gradually decreases as it approaches the shaping roller.
[0018] By adopting the above technical solution, two layers of material are moved out from the discharge port to the feed end of the shaping roller, and then the shaping roller presses the two layers of material with the third layer of material to form a three-layer film. The guide plate three is used to improve the movement stability of the third layer of material, and the limit groove is used to improve the stability of material transmission. The width of the limit groove gradually decreases as it approaches the shaping roller, which is convenient for gradually guiding the material to the pressing position.
[0019] Preferably, the winding device includes a winding roller provided on the machine body and located at the discharge end of the shaping device, and a positioning roller provided on the machine body and located below the winding roller.
[0020] By adopting the above technical solution, the winding roller guides the laminated film, and the positioning roller cooperates with the winding roller to position the film, thereby improving the stability of the film movement.
[0021] Preferably, the trimming device includes a lower pressure roller arranged on the machine body and located at the discharge end of the positioning roller, a cutting table arranged on the machine body and located below the lower pressure roller, a cutting knife arranged on the machine body and located above the cutting table, and an adjustment component arranged on the machine body and used to adjust the position of the cutting knife. A waste roller located at the discharge end of the trimming device is provided on the machine body, and the winding device also includes a collecting roller for collecting the film.
[0022] By adopting the above technical solution, the lower pressure roller is used to press the film down close to the cutting table, which makes it convenient for the cutting knife to cut the edges and corners of the film. The adjustment component facilitates adjusting the position of the cutting knife according to the width of the film. The waste roller is used to collect the cut scraps, and the collection roller is used to collect the cut film.
[0023] Preferably, the adjustment assembly includes a plurality of positioning rods arranged on the machine body and located above the cutting table and a positioning ring sleeved on the positioning rods, the cutting knife is arranged at the lower end of the positioning ring, the positioning rod is provided with a sliding groove along the length direction, the positioning ring is provided with a slider located in the sliding groove, the sliding groove is provided with an adjusting screw, the slider is sleeved on the adjusting screw and is threadedly connected to the adjusting screw.
[0024] By adopting the above technical solution, the positioning rod is used to install the positioning ring, the positioning ring moves on the positioning rod through the slider and the slide groove, the cutting knife is installed under the positioning ring, which is convenient for cutting the film, and the adjusting screw rotates to drive the slider to move in the slide groove. The adjusting screw is used to control the position of the slider in the slide groove, improve the stability of the slider in the slide groove, reduce the possibility of the slider moving when the cutting knife is cutting, and improve the stability of the cutting knife when cutting.
[0025] In summary, by processing the third layer of material in advance, using the pressing device to extrude and integrate the materials processed by extruder one and extruder two in advance, and allowing the two layers of material to be directly pressed with the third layer of material, it is possible to effectively prevent the difficulty in aligning the materials when the three layers of material are integrated at one time, thereby improving the stability of the integration of the three layers of material. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a structural diagram of a braces production line of the present application;
[0027] Figure 2 This is a partial cross-sectional view of a pressing device in a braces production line of the present application;
[0028] Figure 3 This is a structural diagram of a limit plate in a braces production line of the present application;
[0029] Figure 4 This is a structural schematic diagram of an adjustment component in a braces production line of the present application.
[0030] Reference numerals: 1, machine body; 2, extruder 1; 3, extruder 2; 4, pressing device; 41, conveying assembly 1; 411, pipe 1; 412, conveyor belt 1; 413, extension pipe; 414, conveyor belt 2; 415, discharge pipe 1; 42, conveying assembly 2; 421, pipe 2; 422, conveyor belt 4; 423, discharge pipe 2; 424, conveyor belt 5; 43, pressing assembly; 431, connecting frame; 432, protective cover 1; 433, protective cover 2; 434, pressing roller 1; 435, pressing roller 2; 5, unwinding device; 51, unwinding roller; 52, guide roller; 53. Limiting plate; 6. Shaping device; 61. Shaping roller; 7. Winding device; 71. Winding roller; 72. Positioning roller; 73. Collecting roller; 8. Trimming device; 81. Lower pressure roller; 82. Cutting table; 83. Cutting knife; 84. Adjusting assembly; 841. Positioning rod; 842. Positioning ring; 9. Conveyor belt three; 10. Guide plate one; 11. Guide plate two; 12. Discharge port; 13. Pressing block; 14. Moving screw; 15. Threaded hole; 16. Groove; 17. Guide plate three; 18. Limiting slot; 19. Waste roller; 20. Slide; 21. Slider; 22. Adjusting screw. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-Figure 4 This application is described in further detail.
[0032] The embodiment of the present application discloses a braces production line. Figure 1 , including a body 1, an extruder 1 2 and an extruder 2 3 installed at the end of the body 1, a pressing device 4 installed at the discharge ends of the extruder 1 2 and the extruder 2 3, a unwinding device 5, a shaping device 6, a winding device 7 and a trimming device 8 arranged in sequence along the material processing flow. In the present application, the extruder 1 2 and the extruder 2 3 are arranged side by side and the discharge ends of the extruder 1 2 and the extruder 2 3 are located on the same side. The pressing device 4 extrude and integrate the materials processed by the extruder 1 2 and the extruder 2 3 to form two layers of material. The unwinding device 5 is loaded with a third layer of material. The shaping device 6 integrates the third layer of material with the two layers of material to form a three-layer film. The trimming device 8 then trims the film, and the winding device 7 winds up the processed film. The present application integrates the two layers of material first, and then presses the third layer of material on the two layers of material, so as to reduce the possibility of bending of the material strips during the integration of the three layers of material, which may affect the quality of the film.
[0033] Reference Figure 1In this application, Extruder 1 2 is used to process TPU raw materials, and Extruder 2 3 is used to process PETG raw materials. The unwinding device 5 is placed with the processed PETG sheet, and the materials can be replaced as needed during actual use. The pressing device 4 presses the processed TPU material strips and the processed PETG material strips to form two layers of material. The pressing device 4 includes a conveying component 1 41, a conveying component 2 42, and a pressing component 43 fixedly mounted on the body 1. The conveying component 1 41 is located at the discharge end of the extruder 1 2, and the conveying component 2 42 is located at the discharge end of the extruder 2 3. The conveying component 1 41 conveys the material toward the discharge end of the conveying component 2 42 to facilitate the pressing of the two materials.
[0034] Reference Figure 1 Conveyor assembly 1 (41) includes a pipe 1 (411) mounted on the machine body 1 and located at the discharge end of extruder 1 (2), a conveyor belt 1 (412) mounted within pipe 1 (411), an extension pipe 413 fixedly mounted at the discharge end of pipe 1 (411) and extending toward conveyor assembly 2 (42), a conveyor belt 2 (414) mounted within extension pipe 413, and a discharge pipe 1 (415) fixedly mounted at the discharge end of extension pipe 413. Pipe 1 (411) is sleeved over the discharge end of extruder 1 (2). After being processed by extruder 2, the material falls directly onto conveyor belt 1 (412), which drives the material. Extension pipe 413 communicates with pipe 1 (411). Conveyor belt 2 (414) is connected to the discharge end of conveyor belt 1 (412), allowing conveyor belt 2 (414) to receive material from conveyor belt 1 (412). Discharge pipe 1 (415) is connected to extension pipe 413. Discharge pipe 1 (415) houses conveyor belt 3 (9) for receiving material from conveyor belt 2 (414). The discharge pipe 415 is mainly used to merge the material processed by the extruder 2 with the material processed by the extruder 2 3. In order to improve the accuracy of the material movement path, a guide plate 10 is fixedly installed in the discharge pipe 415 on both sides of the conveyor belt 3 9 in the length direction. The guide plate 10 is tilted in this application, and the two guide plates 10 form a gradually narrowing channel, which is convenient for gradually guiding the material to move.
[0035] Reference Figure 1Conveyor assembly 2 (42) combines the material processed by extruder 2 (3) with the material processed by extruder 1 (2). Conveyor assembly 2 (42) includes a pipe 2 (421) mounted on the machine body 1 and located at the discharge end of extruder 2 (3); a conveyor belt 4 (422) installed within pipe 2 (421) and used to convey the material; a discharge pipe 2 (423) fixedly mounted at the discharge end of pipe 2 (421) and extending toward discharge pipe 1 (415); and a conveyor belt 5 (424) installed within discharge pipe 2 (423) and used to receive the material from conveyor belt 4 (422). Guide plates 2 (11) are fixedly mounted within discharge pipe 2 (423) on either side of the conveyor belt 5 (424) along its length. The two guide plates 2 (11) can be tilted to form a gradually narrowing material channel, facilitating the determination of the material discharge path. The discharge end of discharge pipe 2 (423) is symmetrically arranged with the discharge end of discharge pipe 1 (415), used to combine the two materials. In order to facilitate the merging of the two materials, in the embodiment of the present application, the discharge pipe 1 415 and the discharge pipe 2 423 are arranged to be tilted downward, so that the materials can gradually fall downward and ensure that the two materials can fit together more naturally.
[0036] Reference Figure 1 and Figure 2 After the conveying assembly 1 41 and the conveying assembly 2 42 convey the two materials and merge them, the pressing assembly 43 presses the two materials together. The pressing assembly 43 includes a connecting frame 431 fixedly mounted on the machine body 1, a protective cover 1 432 fixedly mounted on the connecting frame 431 and with its feed end sleeved over the discharge end of the first discharge pipe 415, a protective cover 2 433 fixedly mounted on the connecting frame 431 and with its feed end sleeved over the discharge end of the second discharge pipe 423, a pressing roller 1 434 mounted within the protective cover 1 432, and a pressing roller 2 435 mounted within the protective cover 2 433 and cooperating with the pressing roller 1 434. Protective cover 1 432 and protective cover 2 433 are used to protect the materials. Protective cover 1 432 is used to install pressing roller 1 434, and protective cover 2 433 is used to install pressing roller 2 435. When the two materials are discharged, they enter between pressing roller 1 434 and pressing roller 2 435, and two layers of materials are formed through the pressing of pressing roller 1 434 and pressing roller 2 435. In the present application, protective cover 1 432 and protective cover 2 433 are fixedly connected together to improve their stability. At the same time, the spaces within protective cover 1 432 and protective cover 2 433 are connected, allowing contact between pressing roller 1 434 and pressing roller 2 435. A discharge port 12 for discharging the two layers of materials is provided directly below protective cover 1 432 and protective cover 2 433, which is used to discharge the two layers of materials after pressing.
[0037] Reference Figure 2 and Figure 3After the two layers of material are processed, the unwinding device 5 conveys the pre-processed third layer of material to the shaping device 6 for three-layer film pressing. The unwinding device 5 includes a discharge roller 51 mounted on the machine body 1, a guide roller 52 mounted on the machine body 1 and located at the discharge end of the discharge roller 51, and a limit plate 53 mounted on both ends of the guide roller 52 and used to control the material movement path. The discharge roller 51 is wound with the third layer of material. The guide roller 52 is used to guide the third layer of material to the shaping device 6. The limit plate 53 is used to ensure that the delivery position of the two layers of material and the third layer of material is consistent, facilitating the lamination process of the shaping device 6. To improve the stability of the limiting plate 53 on the guide roller 52, a pressure block 13 is mounted on the inner wall of the limiting plate 53 where it contacts the guide roller 52. A movable screw 14 is fixed to the side of the pressure block 13 away from the guide roller 52. The limiting plate 53 is provided with a threaded hole 15 that fits the movable screw 14. The limiting plate 53 also has a groove 16 for the extension and contraction of the pressure block 13. To enhance the pressure effect of the pressure block 13, a rotating shaft is provided at the end of the movable screw 14 connected to the pressure block 13. The rotation of the movable screw 14 drives the pressure block 13 to move along the length of the groove 16, facilitating contact between the pressure block 13 and the guide roller 52, strengthening the stability of the connection between the guide roller 52 and the limiting plate 53, and reducing the possibility of the limiting plate 53 shifting when the guide roller 52 rotates.
[0038] Reference Figure 2 The shaping device 6 comprises several shaping rollers 61 mounted on the machine body 1 and located at the discharge end of the guide rollers 52. The third layer of material and the first and second layers of material are pressed and shaped between two adjacent shaping rollers 61, forming a three-layer film. A guide plate 17 is mounted on the machine body 1, positioned between the shaping rollers 61 and the guide rollers 52. Guide plate 17 is provided with limiting grooves 18 along the material conveying direction for positioning the material. The width of the limiting grooves 18 gradually decreases as they approach the shaping rollers 61, facilitating adjustment of the third layer's conveying position based on the positions of the first and second layers of material, thereby improving material conveying stability.
[0039] Reference Figure 2 and Figure 4After the film is laminated, it needs to be trimmed and reeled. The reeling device 7 reels the film, and the trimming device 8 cuts off the edges and corners of the film to improve the quality of the film. The reeling device 7 includes a reeling roller 71 mounted on the machine body 1, a positioning roller 72 mounted on the machine body 1 and located below the reeling roller 71, and a collecting roller 73 located at the discharge end of the machine body 1. The reeling roller 71 is located at the discharge end of the shaping device 6 and is used to reel and guide the laminated film. The positioning roller 72 improves the stability of the film transmission and facilitates the trimming device 8 to trim the film. The trimming device 8 includes a lower pressure roller 81 mounted on the machine body 1 and located between the positioning roller 72 and the collecting roller 73, a cutting table 82 mounted on the machine body 1, a cutting knife 83 mounted on the machine body 1 and located above the cutting table 82, and an adjustment component 84 mounted on the machine body 1 and used to adjust the cutting position of the cutting knife 83. The cutting table 82 is located below the lower pressing roller 81. The lower pressing roller 81 presses the film downward to contact the cutting table 82, facilitating the cutting of the film edges by the cutting blade 83. A waste roller 19 is also installed on the machine body 1 between the collecting roller 73 and the cutting table 82. The waste roller 19 is used to collect the cut scraps.
[0040] Reference Figure 4 The adjustment assembly 84 includes a plurality of positioning rods 841 mounted on the body 1 and a positioning ring 842 that is sleeved on the positioning rods 841 and is used to position the cutting blade 83. The positioning rods 841 are provided with a slide groove 20 along their length. A slider 21 located within the slide groove 20 is fixed to the inner wall of the positioning ring 842. The cutting blade 83 is fixed to the bottom end of the positioning ring 842. An adjustment screw 22 located within the slide groove 20 is mounted on the positioning rod 841. The slider 21 sleeves on the adjustment screw 22 and is threadedly connected to the adjustment screw 22. A motor for driving the adjustment screw 22 to rotate is fixed to the positioning rod 841. The rotation of the adjustment screw 22 drives the slider 21 to move along the length of the slide groove 20. The threaded connection between the slider 21 and the adjustment screw 22 can also effectively prevent the positioning ring 842 from shifting in position when the cutting blade 83 is cutting.
[0041] The implementation principle of a braces production line in an embodiment of the present application is as follows: Extruder 1 2 processes TPU raw material to form a first material, Extruder 2 3 processes PETG raw material to form a second material, and the unwinding device 5 places a well-processed PETG sheet as a third material. Conveying component 1 41 conveys the first material toward the second material, conveying component 2 42 conveys the second material to the discharge end of conveying component 1 41, and the pressing device 4 presses the first material and the second material to form two layers of material. The two layers of material are directly discharged to the shaping device 6, and the unwinding device 5 conveys the third material to the shaping device 6 to merge with the two layers of material, and then the shaping device 6 processes the third material to form a three-layer film. After the three-layer film is pressed together, the trimming device 8 cuts the uneven position of the film corner material, and then the cut film is rolled up by the winding device 7, which facilitates the subsequent processing of the film. This application effectively reduces the installation space of the extruder, reduces the possibility of skew during material transmission, which affects the pressing of the material, improves the film processing quality, and thus facilitates subsequent stamping processing and improves the quality of the braces.
[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A braces production line, characterized by: The invention comprises a machine body (1), an extruder 1 (2) arranged on the machine body (1), an extruder 2 (3), a pressing device (4) arranged on the machine body (1) and located at the discharge ends of the extruder 1 (2) and the extruder 2 (3), a reeling device (5) for conveying materials, a shaping device (6) arranged on the machine body (1) and located at the discharge end of the pressing device (4), a winding device (7) and a trimming device (8) arranged on the machine body (1) and located at the discharge end of the shaping device (6), wherein the pressing device (4) presses the material processed by the extruder 1 (2) and the material processed by the extruder 2 (3) to form two layers of material, the reeling device (5) is used to convey the third layer of material, and the shaping device (6) is used to press the two layers of material with the third layer of material; The pressing device (4) comprises a conveying component 1 (41) arranged on the machine body (1) and located at the discharge end of the first extruder (2), a conveying component 2 (42) arranged on the machine body (1) and located at the discharge end of the second extruder (3), and a pressing component (43) arranged on the machine body (1), wherein the pressing component (43) is located at the discharge ends of the conveying component 1 (41) and the conveying component 2 (42); The pressing assembly (43) includes a connecting frame (431) arranged on the machine body (1), a protective cover (432) arranged on the connecting frame (431) and sleeved on the first discharge pipe (415), a protective cover (433) arranged on the connecting frame (431) and sleeved on the second discharge pipe (423), a pressing roller (434) arranged in the first protective cover (432), and a pressing roller (435) arranged in the second protective cover (433) and matched with the first pressing roller (434), and the lower ends of the protective cover (432) and the protective cover (433) are both provided with a discharge port (12); The unwinding device (5) comprises a discharge roller (51) arranged on the machine body (1), a guide roller (52) arranged on the machine body (1) and located at the discharge end of the discharge roller (51), and a limit plate (53) arranged at both ends of the guide roller (52), wherein the limit plate (53) is sleeved on the guide roller (52), and a pressure block (13) is provided on the inner wall of the limit plate (53) in contact with the guide roller (52), and a movable screw (14) is provided on the pressure block (13), and a threaded hole (15) adapted to the movable screw (14) is provided on the limit plate (53), and a groove (16) is further provided on the limit plate (53) which is connected with the threaded hole (15) and used for the pressure block (13) to extend and retract.
2. The braces production line according to claim 1, characterized in that: The conveying component (41) includes a pipe (411) arranged on the machine body (1) and connected to the discharge end of the extruder (2), a conveyor belt (412) arranged in the pipe (411) and arranged along the length direction of the pipe (411), an extension pipe (413) arranged at the discharge end of the pipe (411) and extending toward the conveying component (42), a conveyor belt (414) arranged in the extension pipe (413) and arranged along the length direction of the extension pipe (413), and a discharge pipe (415) arranged at the discharge end of the extension pipe (413) and arranged toward the pressing component (43), wherein the discharge pipe (415) is provided with a conveyor belt (9) located at the discharge end of the conveyor belt (414) along the length direction, and the discharge pipe (415) is provided with a guide plate (10) located on both sides of the conveyor belt (9) in the length direction.
3. The braces production line according to claim 2, characterized in that: The conveying component 2 (42) includes a pipe 2 (421) arranged on the machine body (1) and connected to the discharge end of the extruder 2 (3), a conveyor belt 4 (422) arranged in the pipe 2 (421) and extending along the length direction of the pipe 2 (421), a discharge pipe 2 (423) connected to the discharge end of the pipe 2 (421), and a conveyor belt 5 (424) arranged in the discharge pipe 2 (423) and located at the discharge end of the conveyor belt 4 (422). The discharge pipe 2 (423) is provided with guide plates 2 (11) located on both sides of the length direction of the conveyor belt 5 (424), and the discharge end of the discharge pipe 2 (423) is symmetrical with the discharge end of the discharge pipe 1 (415).
4. The braces production line according to claim 1, characterized in that: The shaping device (6) comprises a plurality of shaping rollers (61) arranged on the machine body (1) and located at the discharge end of the guide roller (52); a guide plate three (17) is provided on the machine body (1) and located between the shaping rollers (61) and the guide rollers (52); the guide plate three (17) is provided with a limiting groove (18) for positioning the material along the material conveying direction; the groove width of the limiting groove (18) gradually decreases as it approaches the shaping roller (61).
5. The braces production line according to claim 1, characterized in that: The winding device (7) comprises a winding roller (71) arranged on the machine body (1) and located at the discharge end of the shaping device (6), and a positioning roller (72) arranged on the machine body (1) and located below the winding roller (71).
6. The braces production line according to claim 5, characterized in that: The trimming device (8) comprises a lower pressure roller (81) arranged on the machine body (1) and located at the discharge end of the positioning roller (72), a cutting table (82) arranged on the machine body (1) and located below the lower pressure roller (81), a cutting knife (83) arranged on the machine body (1) and located above the cutting table (82), and an adjusting component (84) arranged on the machine body (1) and used for adjusting the position of the cutting knife (83). The machine body (1) is provided with a waste roller (19) located at the discharge end of the trimming device (8). The winding device (7) further comprises a collecting roller (73) for collecting the film.
7. The braces production line according to claim 6, characterized in that: The adjustment assembly (84) includes a plurality of positioning rods (841) arranged on the machine body (1) and located above the cutting table (82) and a positioning ring (842) sleeved on the positioning rods (841); the cutting knife (83) is arranged at the lower end of the positioning ring (842); the positioning rod (841) is provided with a sliding groove (20) along the length direction; the positioning ring (842) is provided with a slider (21) located in the sliding groove (20); the sliding groove (20) is provided with an adjusting screw (22); the slider (21) is sleeved on the adjusting screw (22) and is threadedly connected to the adjusting screw (22).
Citation Information
Patent Citations
TPU composite production line
CN113547713A
Textile fiber spinning equipment with edge cutting structure
CN217024633U