Submerged arc furnace unloading equipment and operating rod loading and unloading device

By introducing the front support, passing the rear support and clamping the operating rod with the clamping mechanism in the mineral furnace discharge equipment, the problem of thread adhesion during loading and unloading the operating rod is solved, and the service life of the equipment is improved.

CN116753735BActive Publication Date: 2025-09-02BEIJING LANGXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202310682871.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-09
Publication Date
2025-09-02
Estimated Expiration
2043-06-09

AI Technical Summary

Technical Problem

When loading and unloading the operating rod, the connecting threads of the existing mineral hot furnace discharge equipment are prone to stick to each other, which makes it difficult to unload the drill rod, easily damaged tool holder, and short life.

Method used

The front support is used to guide the operating lever, the rear support passes out of the operating lever, and the clamping mechanism clamps the operating lever. Through the cooperation of the slide rail mechanism and the clamping member, the clamping member is driven by hydraulic or cylinder to achieve rapid loading and unloading of the operating lever.

Benefits of technology

It shortens the time for loading and unloading the operating lever, reduces the damage to the tool holder by vibration, and extends the life of the furnace outgoing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an operating rod loading and unloading device for an ore-heating furnace tapping device, comprising a front support, a rear support, and a clamping mechanism, wherein the front support is used to introduce the operating rod; the rear support is arranged parallel to the front support, and is used to pass the operating rod through; the clamping mechanism comprises a penetration seat, a clamping member, and a driver, wherein the penetration seat is slidably fitted between the front support and the rear support, and a through-hole for passing the operating rod through is arranged in the middle; the driver is mounted on the penetration seat, the clamping member is connected to the driver, and the clamping member clamps the operating rod under the action of the driver. The present invention also discloses an ore-heating furnace tapping device, comprising a trolley, a rotary mechanism, and a furnace opening device, wherein the trolley is movable and arranged on a track near the furnace body, the rotary mechanism is mounted on the trolley, and the furnace opening device is mounted on the rotary mechanism, and the furnace opening device also comprises the operating rod loading and unloading device as described above. In the present invention, the time for loading and unloading the operating rod can be shortened, the damage to the tool holder caused by vibration can be reduced, and the service life of the tapping device can be improved.
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Description

Technical Field

[0001] The invention belongs to the field of ore-fired furnaces, and in particular relates to furnace-discharging equipment and a loading and unloading device for conveniently loading and unloading an operating rod. Background Art

[0002] Currently, the tapping process in the submerged arc furnace industry involves opening a hole, allowing the molten alloy to flow out, and then plugging the hole with yellow mud or anhydrous taphole mud after the ladle is full. This hole is typically created using a rock drill, which is connected to a drill rod, which rotates and vibrates the rod, penetrating the furnace wall and allowing the liquid to escape. The drill rod is threaded to the rock drill's rapping rod. On some automated tapping equipment, the drill rod requires frequent replacement. However, due to the rotary vibration of the rock drill, the connecting threads can become increasingly tight, and even adhesion can occur on the threaded surfaces, making drill rod removal particularly difficult.

[0003] Therefore, how to solve one of the above problems, shorten the time of loading and unloading the operating rod, reduce the damage to the tool rack caused by vibration, and thus increase the life of the furnace equipment, is an issue that the industry urgently needs to solve. Summary of the Invention

[0004] A main purpose of the present invention is to provide a submerged arc furnace tapping device and an operating rod loading and unloading device thereof, which can shorten the time of loading and unloading the operating rod, reduce the damage to the tool rack caused by vibration, and increase the service life of the tapping device.

[0005] In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical solutions:

[0006] According to one aspect of the present invention, there is provided a device for loading and unloading an operating rod of a submerged arc furnace tapping device, comprising:

[0007] A front support, the front support being fixedly arranged and used for introducing the operating rod;

[0008] a rear support, the rear support being arranged parallel to the front support, and the rear support being provided with a through hole for passing the operating rod;

[0009] The clamping mechanism includes a penetration seat, a clamping member and a driver. The penetration seat is slidably fitted between the front support and the rear support, and a through hole for passing the operating rod is provided in the middle; the driver is installed on the penetration seat, the clamping member is connected to the driver, and the clamping member clamps the operating rod under the action of the driver.

[0010] As in one embodiment of the present invention, the operating rod loading and unloading device also includes a slide rail mechanism, one end of the slide rail mechanism is connected to the front support, and the other end is connected to the rear support. The clamping mechanism slidably cooperates with the slide rail mechanism and can move on the slide rail mechanism.

[0011] As in one embodiment of the present invention, the slide rail mechanism includes two symmetrically arranged slide rail structures, and the two ends of the penetration seat are respectively slidably matched with the two slide rail structures.

[0012] As shown in one embodiment of the present invention, the slide rail structure includes a guide rod, a first spring and a second spring, one end of the guide rod is connected to the front support, and the other end is connected to the rear support, the clamping mechanism is slidably connected to the guide rod, the first spring is sleeved on the guide rod and is located between the front support and the clamping mechanism, and the second spring is sleeved on the guide rod and is located between the rear support and the clamping mechanism.

[0013] As in one embodiment of the present invention, the two clamping members are symmetrically arranged on both sides of the through hole, and the two ends of the driver are respectively connected to the two clamping members for driving the two clamping members to move toward each other or away from each other.

[0014] As in one embodiment of the present invention, the penetration seat includes two penetration plates arranged opposite to each other, the through hole is arranged through the two penetration plates, and the two clamping members are both arranged between the two penetration plates.

[0015] As in one embodiment of the present invention, the clamping parts include a clamping claw and a connecting rod, the first fulcrum of the connecting rod can be rotatably mounted on the penetration seat, the clamping claw is connected to the second fulcrum of the connecting rod, the third fulcrum of the connecting rod is connected to the two ends of the driver, and the driver drives the two connecting rods to move so that the clamping claw releases or clamps the operating rod.

[0016] According to one embodiment of the present invention, the driver is a hydraulic cylinder or a pneumatic cylinder.

[0017] As in one embodiment of the present invention, a guide sleeve is provided on a side of the front support away from the clamping mechanism, and the guide sleeve guides the operating rod to penetrate.

[0018] As in one embodiment of the present invention, the guide structure of the guide sleeve is in a bell-mouth shape.

[0019] As another aspect of the present invention, there is provided a furnace discharge device for an electric arc furnace, comprising a traveling trolley, a rotating mechanism and a furnace opening device, wherein the traveling trolley is movably arranged on a track near the furnace body, the rotating mechanism is mounted on the traveling trolley, and the furnace opening device is mounted on the rotating mechanism. The furnace opening device further comprises an operating rod loading and unloading device as described above, wherein the operating rod loading and unloading device is mounted on the furnace opening device, and the furnace opening device takes and places the operating rod from the tool rack next to the track through the operating rod loading and unloading device.

[0020] As can be seen from the above technical solution, the advantages and positive effects of the submerged arc furnace tapping equipment and the operating rod loading and unloading device of the present invention are:

[0021] In the present invention, the front support is used to introduce the operating rod, the rear support is used to pass the operating rod, and the clamping mechanism clamps the operating rod, thereby shortening the time for loading and unloading the operating rod, reducing the damage to the tool rack caused by vibration, and reducing the damage to the sealing of the furnace equipment itself, the rapping rod thread, etc. caused by long-term rapping of the furnace equipment during loading and unloading the operating rod, thereby improving the service life of the furnace equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained like these drawings without paying any creative work.

[0023] Figure 1 This is a schematic diagram of the existing operating lever assembly and disassembly status.

[0024] Figure 2 This is a schematic diagram of the assembly and disassembly status of the operating lever of the ore-fired furnace tapping equipment of the present invention.

[0025] Figure 3 This is a structural schematic diagram of the operating rod loading and unloading device of the ore-generating furnace tapping equipment of the present invention.

[0026] Figure 4 This is a partially enlarged structural schematic diagram of the operating rod loading and unloading device of the ore-generating furnace unloading equipment of the present invention.

[0027] Figure 5 This is a schematic diagram of the state in which the operating rod is ready to be installed in the operating rod loading and unloading device of the ore-fired furnace unloading equipment of the present invention.

[0028] Figure 6 This is a schematic diagram of the clamping state of the operating rod in the operating rod loading and unloading device of the ore-generating furnace unloading equipment of the present invention.

[0029] Figure 7 This is a schematic diagram of the state in which the clamps in the operating rod loading and unloading device of the ore-generating furnace unloading equipment of the present invention are opened.

[0030] Figure 8 This is a schematic diagram of the clamp-enclosed state in the operating rod loading and unloading device of the ore-fired furnace unloading equipment of the present invention. DETAILED DESCRIPTION

[0031] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the concepts of the example embodiments to those skilled in the art. Like reference numerals in the figures represent like or similar structures, and thus their detailed description will be omitted.

[0032] In the following description of different examples of the present invention, reference is made to the accompanying drawings, which form a part of the present invention and in which are shown by way of example different exemplary structures, systems and steps that can implement aspects of the present invention. It should be understood that other specific schemes of components, structures, exemplary devices, systems and steps can be used, and structural and functional modifications can be made without departing from the scope of the present invention. Moreover, although the terms "top", "bottom", "front", "rear", "side" and the like may be used in this specification to describe different exemplary features and elements of the present invention, these terms are used herein for convenience only, such as the orientation of the examples as described in the accompanying drawings. Nothing in this specification should be construed as requiring a specific three-dimensional orientation of the structure to fall within the scope of the present invention.

[0033] Figure 1 The figure shows the existing loading and unloading operation rod method, wherein the operation rod is a drill rod. Figure 1 As shown, clamping plate 82 is placed on tool rack 81, and spanner groove is provided on drill rod 83, and spanner groove is placed in the U-shaped hole of clamping plate 82, limits the rotation of drill rod 83, and only the rapping rod of rock drill 841 rotates, reaches the purpose of unloading drill rod.Because clamping plate 82 position distance threaded connection position is far away, drill rod 83 deformation amount is large, there is clamping plate 82 and rapping rod not being concentric, unloading drill rod strength is large, needs rock drill 841 to rapping for a long time and just can unload problems, easily cause tool rack 81 to be easily damaged, clamping plate 82 to be easily broken, drill rod 83 to be easily broken, rapping rod to be easily broken, drill rod 83 rapping rod threads to wear fast, short life and other consequences.

[0034] like Figures 2 to 7 As shown, an operating rod loading and unloading device 5 for a submerged arc furnace tapping device according to one embodiment of the present invention comprises a front support 51, a rear support 53, and a clamping mechanism 52. The front support 51 is fixedly mounted and used to guide the operating rod 3; the rear support 53 is arranged parallel to the front support 51 and is provided with a through hole for the operating rod 3 to pass through; the clamping mechanism 52 comprises a through-hole 523, a clamping member 524, and a driver 522. The through-hole 523 is slidably engaged between the front support 51 and the rear support 53, and is provided with a through hole for the operating rod 3 to pass through; the driver 522 is mounted on the through-hole 523, and the clamping member 524 is connected to the driver 522. The clamping member 524 clamps the operating rod 3 under the action of the driver 522.

[0035] In this embodiment, the operating rod 3 is a drill rod, a drill rod, or a combination of the two. The operating rod assembly and disassembly device further includes a slide rail mechanism 54, one end of which is connected to the front support 51 and the other end is connected to the rear support 53. The clamping mechanism 52 slidably cooperates with the slide rail mechanism and can move on the slide rail mechanism 54.

[0036] In this embodiment, the slide rail mechanism 54 includes two symmetrically arranged slide rail structures, and both ends of the penetrating seat 523 are respectively slidably engaged with the two slide rail structures.

[0037] In this embodiment, the slide rail structure includes a guide rod 541, a first spring 542 and a second spring 543. One end of the guide rod 541 is connected to the front support 51, and the other end is connected to the rear support 53. The clamping mechanism 52 is slidably connected to the guide rod 541. The first spring 542 is sleeved on the guide rod 541 and is located between the front support 51 and the clamping mechanism 52. The second spring 543 is sleeved on the guide rod 541 and is located between the rear support 53 and the clamping mechanism 52.

[0038] In this embodiment, the two clamping members 524 are symmetrically arranged on both sides of the through hole, and the two ends of the driver 522 are respectively connected to the two clamping members 524 for driving the two clamping members 524 to move toward each other or away from each other.

[0039] In this embodiment, the penetration seat 523 includes two penetration plates arranged opposite to each other, the through holes are arranged through the two penetration plates, and the two clamping members 524 are both arranged between the two penetration plates.

[0040] In this embodiment, the clamping members 524 include a clamping claw and a connecting rod 525. The first fulcrum of the connecting rod 525 can be rotatably mounted on the penetration seat 523. The clamping claw is connected to the second fulcrum of the connecting rod 525. The third fulcrum of the connecting rod 525 is connected to the two ends of the driver 522. The driver 522 drives the two connecting rods 525 to move so that the clamping claw releases or clamps the operating rod 3.

[0041] In this embodiment, the driver 522 is a hydraulic cylinder or a pneumatic cylinder. The clamping mechanism 52 also includes a sliding sleeve 521, which is used to slide with the guide rod 541, allowing the clamping mechanism 52 to move back and forth along the guide rod 541. Under the action of the first spring 542 and the second spring 543, the clamping mechanism 52 automatically resets, always locating it in the middle of the slide rail structure, thereby facilitating the installation and removal of the operating rod 3 and further improving work efficiency. In this embodiment, a guide sleeve 511 is provided on the side of the front support 51 away from the clamping mechanism to guide the operating rod 3 through the guide sleeve 511.

[0042] In this embodiment, the guiding structure of the guide sleeve 511 is in a bell-mouth shape.

[0043] In this embodiment, a mineral arc furnace discharge device 4 is also provided, including a traveling trolley 44, a rotating mechanism 45 and a furnace opening device 41. The traveling trolley 44 is movably set on a track 6 near the furnace body, the rotating mechanism 45 is installed on the traveling trolley 44, and the furnace opening device 41 is installed on the rotating mechanism 45. The furnace opening device 41 also includes the operating rod loading and unloading device 5 as described above. The operating rod loading and unloading device 5 is installed on the furnace opening device 41. The furnace opening device 41 takes and places the operating rod 3 from the tool rack 1 next to the track 6 through the operating rod loading and unloading device.

[0044] In this embodiment, the rock drill of the furnace opening device 41 is installed on a rock drilling trolley 42, and a rapping rod 411 is installed on the rock drilling trolley 42. The rock drilling trolley 42 runs on a rock drilling track 43.

[0045] In this embodiment, the operating rod loading and unloading device 5 is arranged on the furnace discharge device 4, in front of the rock drill 41. When loading and unloading the operating rod 3, the tool rack 1 can be completed without the assistance of the tool rack 1. The tool rack 1 is only used for storing the operating rod 3.

[0046] In this embodiment, the tapping equipment of the ore-fired furnace is specifically a ferroalloy tapping machine, but is not limited to a specific type, such as an industrial silicon tapping machine, etc.

[0047] In this embodiment, the operating rod 3 is placed on the tool rack. When the operating rod 3 is taken, the walking trolley 44 of the furnace discharge equipment 4 walks along the track 6 to the calibrated position, and the rotating mechanism 45 drives the rock drilling track 43 to rotate a certain angle until the center of the rock drill 41 is aligned with the operating rod 3. The rock drilling trolley 42 moves along the rock drilling track 43, so that the operating rod 3 enters the guide sleeve 511. At the same time, the rotation function of the rock drill 41 is turned on, and the vibrating rod 411 rotates. When the rock drilling trolley 42 moves to the point where the thread of the vibrating rod 411 contacts the thread of the operating rod 3, it stops moving forward. The driver 522 is a hydraulic cylinder or an air cylinder, and its cylinder rod contracts, the clamping claws close, and the operating rod 3 is tightly held. The rotation of the thread of the vibrating rod 411 drives the compression spring of the operating rod 3 to continue to tighten until the thread is screwed to the bottom, completing the grasping of the operating rod 3. The pitching mechanism 56 of the furnace discharge equipment 4 is actuated, and the operating rod 3 is tilted up and returned to the center, completing the entire grasping process. On the contrary, when the operating rod needs to be unloaded, the driver 522 is a hydraulic cylinder or a pneumatic cylinder, the cylinder rod of which is extended, the clamping claws are opened, and the clamping mechanism 52 is reset under the action of the spring.

[0048] As can be seen from the above technical solution, the advantages and positive effects of the submerged arc furnace tapping equipment and the operating rod loading and unloading device of the present invention are:

[0049] In this embodiment, the front support 51 is used to introduce the operating rod 3, the rear support 53 passes through the operating rod 3, and the clamping mechanism 52 clamps the operating rod 3, thereby shortening the time for loading and unloading the operating rod 3, reducing the damage to the tool holder 1 caused by vibration, and reducing the damage to the furnace opening device 4 itself and the thread of the vibration rod 411 caused by long-term vibration of the furnace opening device 4 when loading and unloading the operating rod 3, thereby improving the service life of the furnace opening device 4.

[0050] Those skilled in the art will appreciate that the specific structures and processes described in the above detailed embodiments are merely illustrative and non-limiting. Furthermore, those skilled in the art may combine the various technical features described above in various possible ways to create new technical solutions or make other modifications, all of which fall within the scope of the present invention.

Claims

1. A device for loading and unloading an operating rod of a submerged arc furnace tapping device, characterized in that: include: A front support, the front support being fixedly arranged and used for introducing the operating rod; a rear support, the rear support being arranged parallel to the front support, and the rear support being provided with a through hole for passing the operating rod; The clamping mechanism includes a penetrating seat, a clamping member, and a driver. The penetrating seat is slidably fitted between the front support and the rear support, and a through hole is provided in the middle for penetrating the operating rod. The driver is mounted on the penetrating seat, and the clamping member is connected to the driver. The clamping member clamps the operating rod under the action of the driver. The operating rod assembly and disassembly device further comprises a slide rail mechanism, one end of the slide rail mechanism is connected to the front support, and the other end is connected to the rear support, and the clamping mechanism is slidably matched with the slide rail mechanism and can move on the slide rail mechanism; The two clamping members are symmetrically arranged on both sides of the through hole, and the two ends of the driver are respectively connected to the two clamping members for driving the two clamping members to move toward each other or away from each other; The clamping parts each include a clamping claw and a connecting rod. The first fulcrum of the connecting rod can be rotatably mounted on the penetration seat. The clamping claw is connected to the second fulcrum of the connecting rod. The third fulcrum of the connecting rod is connected to the two ends of the driver. The driver drives the two connecting rods to move so that the clamping claw releases or clamps the operating rod.

2. The operating rod mounting and dismounting device according to claim 1, wherein: The slide rail mechanism includes two symmetrically arranged slide rail structures, and the two ends of the penetration seat are respectively slidably matched with the two slide rail structures.

3. The operating rod mounting and dismounting device according to claim 2, wherein: The slide rail structure includes a guide rod, a first spring and a second spring. One end of the guide rod is connected to the front support, and the other end is connected to the rear support. The clamping mechanism is slidably connected to the guide rod. The first spring is sleeved on the guide rod and located between the front support and the clamping mechanism. The second spring is sleeved on the guide rod and located between the rear support and the clamping mechanism.

4. The operating rod mounting and dismounting device according to claim 1, wherein: The penetration seat includes two penetration plates arranged opposite to each other, the through hole is arranged through the two penetration plates, and the two clamping members are arranged between the two penetration plates.

5. The operating rod mounting and dismounting device according to any one of claims 1 to 4, characterized in that: The driver is a hydraulic cylinder or a pneumatic cylinder.

6. The operating rod mounting and dismounting device according to claim 1, wherein: A guide sleeve is provided on the side of the front support away from the clamping mechanism, and the guide sleeve guides the operating rod to penetrate.

7. The operating rod mounting and dismounting device according to claim 6, wherein: The guide structure of the guide sleeve is in a bell-mouth shape.

8. A furnace tapping device for an ore-bearing furnace, comprising a trolley, a rotary mechanism, and a furnace opening device, wherein the trolley is movably arranged on a track near the furnace body, the rotary mechanism is mounted on the trolley, and the furnace opening device is mounted on the rotary mechanism, characterized in that: The furnace opening device further comprises an operating rod loading and unloading device as claimed in any one of claims 1 to 7, wherein the operating rod loading and unloading device is mounted on the furnace opening device, and the furnace opening device takes and places the operating rod from the tool rack beside the track through the operating rod loading and unloading device.

Citation Information

Patent Citations

  • Calcium carbide submerged arc furnace hole punching and plugging device and method

    CN102853674A

  • Ore smelting hole-pulling dredging device

    CN105605928A