Oil pipe cleaning tool, cleaning device and cleaning method

By designing an oil pipe cleaning tool and cleaning device, the circumferential radial structure and centrifugal force technology are used to solve the problem of low cleaning efficiency of high-pressure oil pipes in diesel engines, and efficient cleaning of the outer wall and interior of the oil pipe is achieved, meeting high-standard cleaning requirements.

CN116765058BActive Publication Date: 2025-05-16龙口市通达油管有限公司
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Patent Information

Application Number
CN202310803674.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2025-05-16
Estimated Expiration
2043-07-03

AI Technical Summary

Technical Problem

The prior art is difficult to meet the cleaning standards of diesel engine high-pressure oil pipes, traditional manual cleaning is inefficient and time-consuming, and existing large-scale shuffled cleaning equipment cannot meet the cleaning requirements of oil pipes.

Method used

It is provided with an oil pipe cleaning tool. Through the design of the main positioning part and the secondary positioning part, the oil pipe is arranged into a circumferential radial structure, and combined with the spray pipe and the centrifugal part in the cleaning device, the cleaning liquid is introduced into the oil pipe and thrown out by centrifugal force, so as to achieve cleaning of the outer wall and interior of the oil pipe.

Benefits of technology

The cleaning tool can independently support the oil pipes, avoid collisions with each other, and improve cleaning efficiency; the cleaning device can effectively clean the outer wall and interior of the oil pipe through spraying and centrifugal forces, meeting the high-standard cleaning requirements of the oil pipes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses an oil pipe cleaning tool, a cleaning device and a cleaning method, which relate to the field of cleaning technology. The technical solution is as follows: it includes a main positioning part, on which a plurality of first connection positions are arranged, and one end of a plurality of oil pipes to be cleaned is connected through the first connection positions; a secondary positioning part, which forms a surrounding structure around the main positioning part, and a plurality of second connection positions are arranged on it, and the other end of the oil pipe is connected through the second connection positions; the two ends of each oil pipe are respectively connected to the first connection position and the second connection position, and the oil pipes carried by the main positioning part and the secondary positioning part form a circumferential radial distribution structure centered on the main positioning part. The beneficial effect of the present application is that the cleaning tool of the present application can provide separate and independent support for the oil pipes to be cleaned, ensuring that the oil pipes will not collide with each other during the cleaning process.
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Description

Technical Field

[0001] The present application relates to the field of cleaning technology, and specifically to an oil pipe cleaning tool, a cleaning device and a cleaning method. Background Art

[0002] In the manufacturing process of engines that use liquid fuel as energy, liquid pipelines are essential structural components. Taking gasoline engines as an example, hard oil pipes are required as connectors in many connecting pipelines such as between the engine and the injector, between the injector and the injection pump, and between the injection pump and the oil hose. The oil circuit is completed by combining hard oil pipes and soft oil pipes.

[0003] One of the steps in the processing of hard oil pipes is to clean the pipes. Only after cleaning can the pipes enter the subsequent production process. If the subsequent processing is carried out directly without cleaning, the pipes will be damaged. For example, when bending or piercing, the surface of the pipes needs to be smooth and free of impurities, otherwise cracking will easily occur, resulting in the scrapping of parts.

[0004] Take the diesel engine high-pressure oil pipe as an example. The size of this kind of oil pipe is usually 1.5-3.6mm inner diameter, 6-8mm outer diameter, and 150mm-900mm in length. Because the oil pipe itself is a hollow tube, both the inside and outside need to be cleaned to remove dust and impurities inside and outside the tube. The general standard for cleaning is to take each oil pipe as a unit. There are less than or equal to 1 particle with the above diameter; The diameter of the particles is controlled to be less than 2; The diameter of the particles is controlled to be less than 10. And the total amount of impurities does not exceed If there are too many impurities, not only may problems occur in the subsequent processing of the oil pipe, but it may even cause particles to enter the engine during use, causing serious damage to the engine.

[0005] Based on the above requirements, the general large-scale mixed washing cleaning equipment cannot meet the cleaning standards of the oil pipe, and the manual hand-held cleaning of a single oil pipe can meet the cleaning requirements, but it takes a long time and is not efficient. Therefore, a cleaning device that can meet the cleaning requirements of such oil pipes is needed. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present application provides an oil pipe cleaning tool to solve the cleaning problem of the hard oil pipe of the engine.

[0007] To achieve the above purpose, the present application provides the following technical solution: an oil pipe cleaning tool, comprising:

[0008] A main positioning portion, on which a plurality of first connection positions are arranged, and connected with one end of a plurality of oil pipes to be cleaned through the first connection positions;

[0009] The auxiliary positioning part forms a surrounding structure around the main positioning part, and is provided with a plurality of second connection positions, and is connected to the other end of the oil pipe through the second connection positions;

[0010] Both ends of each oil pipe are connected to the first connection position and the second connection position respectively, and the oil pipes carried by the main positioning part and the auxiliary positioning part form a circumferential radial distribution structure centered on the main positioning part.

[0011] Preferably, the main positioning portion includes:

[0012] The main fixing ring is a circular ring structure, the first connection position is a through hole opened on the main fixing ring body, and the first connection position is evenly distributed in a circular array on the main fixing ring;

[0013] The auxiliary positioning portion includes:

[0014] The auxiliary fixing ring is a circular ring structure, and a plurality of through holes serving as second connection positions are opened on the ring body; the second connection position corresponds to the first connection position, and the hole axes of the second connection position and the first connection position coincide with each other.

[0015] Preferably, it also includes,

[0016] A connecting portion, located at the lower side of the main positioning portion, connected to the main fixing ring, and used as a docking structure between the cleaning tool and external equipment;

[0017] The main positioning portion further includes:

[0018] The top plate is a circular plate buckled on the upper side of the main fixing ring and is coaxial with the main fixing ring. The radius of the top plate is greater than or equal to the radius of the main fixing ring.

[0019] Preferably, it also includes,

[0020] A stop assembly is connected to the ring body of the auxiliary fixing ring; the stop assembly includes:

[0021] The main stopper is movably sleeved on the ring body of the auxiliary fixing ring, and a stopper block is fixedly arranged on one axial side of the auxiliary fixing ring.

[0022] A secondary stopper, fixedly arranged on the ring body of the secondary fixing ring and located on one side of the primary stopper;

[0023] The stop block is a block body, one side of which is fixedly connected to the outer side of the main stop member, and the stop block extends toward one axial side of the secondary fixing ring;

[0024] The elastic member is arranged between the main stop member and the auxiliary stop member, and two sides thereof are respectively fixedly connected to the main stop member and the auxiliary stop member.

[0025] The elastic member is a disc spring.

[0026] An oil pipe cleaning device, using the cleaning tool as described above, comprises a cleaning unit and a water supply unit, wherein the cleaning unit comprises:

[0027] A cleaning tank, including a tank body for placing cleaning tools;

[0028] A docking part is arranged in the tank body of the cleaning tank, and is used to connect the cleaning tool. The docking part is linked with the driving mechanism, and the driving mechanism drives the cleaning tool to rotate through the docking part;

[0029] A cleaning assembly is arranged in the cleaning pool, comprising a spray pipe and a nozzle arranged on the spray pipe, wherein the nozzle is arranged toward the cleaning tool in the cleaning pool;

[0030] The water supply unit comprises:

[0031] A water supply unit, used to supply cleaning water for the oil pipe to the cleaning assembly, including a new water passage and a circulating water passage;

[0032] The water return part is communicated with the inside of the cleaning pool and is provided with a purification unit, which is used to recover the waste water after cleaning the cleaning pool and transport the purified waste water to the circulating water passage of the water supply part.

[0033] Preferably, the cleaning pool further comprises:

[0034] A pool cover, one side of which is hinged to the pool body, and a frame corresponding to the pool body is arranged on the lower side of the pool cover;

[0035] The spray pipes are arranged on the inner side of the pool cover and the pool body respectively; when the pool cover is buckled with the pool body, the spray pipes in the pool cover and the pool body are respectively located on both sides of the cleaning tool;

[0036] The purification unit comprises:

[0037] A clean water pump, the water inlet end of which is connected to the wastewater drainage pipeline of the pool body, and the water outlet end of the clean water pump is connected to the water inlet end of the filter element group;

[0038] The filter element group comprises a plurality of filter elements which are arranged in series through pipelines, and the water outlet end of the filter element group is connected with the water supply part to form a circulating water passage of the water supply part.

[0039] Preferably, the cleaning unit further comprises a centrifugal part, wherein the centrifugal part comprises:

[0040] A centrifugal tube is connected to the water supply part and is located in the docking part, and the water outlet of the centrifugal tube is arranged toward the middle part of the lower side of the cleaning tool;

[0041] The guide cover is arranged on the outside of the docking part and connected to the lower side of the middle part of the cleaning tool. The guide blades are arranged inside the guide cover to guide the water in the centrifuge tube to the middle part of the cleaning tool to form a water path connected to the cavity in the oil pipe.

[0042] Preferably, the cleaning unit further comprises a stop portion, the stop portion comprising:

[0043] A stop ring surrounds the outside of the cleaning tool and includes a plurality of arc-shaped parts, which can be assembled into a circular ring. A cushion layer is provided on the side of the arc-shaped part facing the cleaning tool, and the cushion layer is used to seal the end of the oil pipe;

[0044] The stop driving unit is connected to the arc-shaped member of the stop ring and drives the arc-shaped member to approach or move away from the cleaning tool.

[0045] Preferably, the stop portion further comprises a stop block, and when the cushion layer of the stop ring abuts against the end of the oil pipe on the cleaning tool, one end of the stop block is located on the moving path of the stop block;

[0046] The connection part of the cleaning tool comprises a plug plate, a plug rod is arranged at the lower side of the plug plate, a plug hole is arranged on the air deflector corresponding to the plug rod, and the cleaning tool is plugged into the air deflector through the plug plate; the connection part also comprises a fixed driven shaft, the driven shaft comprises an adsorption part, and the adsorption part is made of a material that can be magnetically adsorbed;

[0047] Both ends of the deflector are open ends, the cavity inside the deflector is in the shape of a truncated cone, the small radius end of the cavity is connected to the lower side of the cleaning tool, and the large radius end is buckled on the outside of the docking portion;

[0048] The guide blades inside the guide cover are axial flow blade structures;

[0049] The docking portion comprises a driving shaft, one end of which is linked to the motor shaft of the motor, and the other end of which is fixedly connected to the electromagnet; the driving shaft and the driven shaft are coaxial.

[0050] A method for cleaning an oil pipe comprises the following steps:

[0051] S1. Arrange the oil pipes to be cleaned into a circular radial structure using a cleaning tool;

[0052] S2. Spray the cleaning liquid on the oil pipe body from both sides of the cleaning tool to clean the outer wall of the oil pipe;

[0053] S3, driving the cleaning tool to drive the oil pipe thereon to rotate;

[0054] S4, draining the cleaning liquid to the middle of the cleaning tool, and using the centrifugal force generated by the cleaning tool to swing the cleaning liquid from one end of the oil pipe close to the central axis of the cleaning tool to the other end;

[0055] S5. During the rotation of the cleaning tool, the cleaning tool is made to stop for a period of less than 1 second, and during the stop, the end of the oil pipe facing the outside of the cleaning tool is closed;

[0056] S6. After repeating steps S3-S5 for several times, the supply of cleaning liquid is stopped, and the cleaning tool is kept rotating for a certain period of time to throw out the cleaning liquid in the oil pipe to complete the cleaning work.

[0057] Compared with the prior art, the present invention has the following beneficial effects: the cleaning tool of the present application can provide separate and independent support for the oil pipes that need to be cleaned, ensuring that the oil pipes do not collide with each other during the cleaning process.

[0058] The cleaning device of the present application is used in combination with a cleaning tool to clean the outer wall of the oil pipe by spraying both sides of the oil pipe in the cleaning tool. With the help of the centrifugal force of the cleaning tool, the cleaning liquid is drained into the oil pipe and thrown out, and the inside of the oil pipe is cleaned in this process. BRIEF DESCRIPTION OF THE DRAWINGS

[0059] Figure 1 This is a schematic diagram of the cleaning tool structure of an embodiment of the present application;

[0060] Figure 2 for Figure 1 A partial enlarged view of;

[0061] Figure 3 This is a schematic diagram of the structure of a cleaning device according to an embodiment of the present application;

[0062] Figure 4 for Figure 3 B is a partial enlarged view;

[0063] Figure 5 for Figure 4 A partial enlarged view of C;

[0064] Figure 6 A schematic diagram of the working state of an embodiment of the present application;

[0065] Figure 7 The structure of the air guide cover of the embodiment of the present application is shown in FIG. Figure 1 ;

[0066] Figure 8 The structure of the air guide cover of the embodiment of the present application is shown in FIG. Figure 2 ;

[0067] Fig. 9 A top view of a deflector cover according to an embodiment of the present application;

[0068] Fig.10 This is a bottom view of the air deflector according to an embodiment of the present application.

[0069] In the figure:

[0070] 100, oil pipe; 1, cleaning tool; 11, main positioning part; 111, main fixing ring; 112, top plate; 12, auxiliary positioning part; 121, auxiliary fixing ring; 13, connecting part; 131, plug plate; 132, driven shaft; 14, stop assembly; 141, main stop member; 142, auxiliary stop member; 143, stop block; 144, elastic member;

[0071] 2. Cleaning unit; 21. Cleaning pool; 211. Pool body; 212. Pool cover; 213. Frame; 214. Limiting ring; 22. Docking part; 23. Cleaning assembly; 231. Spray pipe; 24. Centrifugal part; 241. Guide cover; 25. Stop part; 251. Stop ring; 252. Cushion; 253. Stop drive unit; 254. Stop block;

[0072] 3. Water supply unit; 31. Purification unit; 311. Water purification pump; 312. Filter element group. DETAILED DESCRIPTION

[0073] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Embodiment 1:

[0074] See also Figure 1 and Figure 2 , this application provides the following technical solutions:

[0075] A fuel pipe cleaning tool comprises a main positioning part 11 and a secondary positioning part 12, wherein the main positioning part 11 is provided with a plurality of first connection positions. The secondary positioning part 12 forms a surrounding structure around the main positioning part 11, and is provided with a plurality of second connection positions. When the fuel pipe 100 is connected to the cleaning tool, one end of the fuel pipe 100 is connected to the first connection position of the main positioning part 11, and the other end is connected to the second connection position of the secondary positioning part 12. After the connection is completed, the fuel pipe 100 carried by the main positioning part 11 and the secondary positioning part 12 forms a circumferential radial distribution structure centered on the main positioning part 11.

[0076] The main positioning part 11 and the auxiliary positioning part 12 can adopt a separate structural form, and the two are connected by the oil pipe 100. When the oil pipe 100 is carried, the two are combined, and when the oil pipe 100 is not carried, the two are completely separated. The main positioning part 11 and the auxiliary positioning part 12 can also be used in an integrated structural form. It is only necessary to replace the placement position originally reserved for the oil pipe 100 with two fixed rods, or to set a rod body parallel to the oil pipe 100 to connect the main positioning part 11 and the auxiliary positioning part 12. Through this structure, the oil pipe 100 can be effectively isolated so that they will not collide with each other during cleaning, thereby avoiding damage to the body of the oil pipe 100. In addition, by distributing the oil pipe 100 in a radial form, it is convenient to combine the cleaning tool and related cleaning equipment. When the tool is rotating for cleaning, the weight distribution on it is more balanced, and there is a stable tool state during rotation.

[0077] Furthermore, the main positioning part 11 includes a main fixing ring 111, which is a circular ring structure, and a plurality of through holes are provided in a circumferential array on the ring body of the main fixing ring 111, and the through holes are the first connection positions. The secondary positioning part 12 includes a secondary fixing ring 121, which is also a circular ring structure, and the radius of the secondary fixing ring 121 is greater than the radius of the main fixing ring 111. A through hole serving as a second connection position is provided on the ring body of the secondary fixing ring 121, and the second connection position corresponds to the first connection position, and the hole axis of the second connection position coincides with that of the first connection position.

[0078] This solution adopts a design that each cleaning tool can hold eight oil pipes. When in use, each oil pipe 100 passes through the second connection position and the first connection position respectively. An annular gasket can be placed in the through hole of the first connection position and the second connection position. The gasket is made of elastic material and the oil pipe 100 is fixed by the interference fit between the gasket and the oil pipe 100.

[0079] Furthermore, the cleaning tool also includes a connecting portion 13, which is located at the lower side of the main positioning portion 11 and connected to the main fixing ring 111, and is used as a docking structure between the cleaning tool and external equipment; the connecting portion 13 is driven to rotate by an external driving mechanism, thereby driving the entire cleaning tool to rotate. A top plate 112 is fixedly arranged on the upper side of the main fixing ring 111, and the top plate 112 is a circular plate coaxial with the main fixing ring 111, and the radius of the top plate 112 is greater than the radius of the main fixing ring 111.

[0080] Furthermore, the cleaning tool also includes a stop assembly 14, which is connected to the ring body of the secondary fixed ring 121; the stop assembly 14 includes a main stopper 141, which is movably sleeved on the ring body of the secondary fixed ring 121, and the outer wall of the main stopper 141 extends to one axial side of the secondary fixed ring 121 to fix a stop block 143. A secondary stopper 142 is arranged on one side of the main stopper 141, and the secondary stopper 142 is fixedly arranged on the ring body of the secondary fixed ring 121. An elastic member 144 is arranged between the main stopper 141 and the secondary stopper 142, and the two sides of the elastic member 144 are respectively fixedly connected to the main stopper 141 and the secondary stopper 142, and the elastic member 144 uses a disc spring.

[0081] Combined with the stop assembly 14, when it is necessary to stop the rotation of the cleaning tool, the corresponding mechanism can be directly used to block the moving path of the stop block 143, so that the entire cleaning tool stops. With the help of the elastic member 144 of the disc spring, the impact force generated instantly when the stop block 143 is blocked can be buffered to a certain extent, and the displacement of the disc spring when subjected to force is small, which does not affect the requirement of instantaneous stop of the cleaning tool. Embodiment 2:

[0082] See also Figures 3 to 6 The present solution also provides an oil pipe cleaning device, using the cleaning tool 1 of Example 1, and the cleaning device includes a cleaning unit 2 and a water supply unit 3. The cleaning unit 2 includes a cleaning pool 21 and a docking portion 22. The cleaning pool 21 includes a pool body 211 for placing the cleaning tool 1; the docking portion 22 is arranged in the middle area of ​​the pool body 211, and the docking portion 22 is used to be combined and connected with the connecting portion 13 of the cleaning tool 1. The docking portion 22 is linked with the driving mechanism, and the driving mechanism drives the cleaning tool 1 to rotate through the docking portion 22.

[0083] A cleaning assembly 23 is arranged in the cleaning pool 21. The cleaning assembly 23 includes a spray pipe 231 and a nozzle arranged on the spray pipe 231. A plurality of nozzles are arranged on the pipe body of each spray pipe 231. The nozzles are arranged in a linear array along the axial direction of the spray pipe 231, and the direction of the nozzles is arranged toward the cleaning tool 1 in the cleaning pool 21. The nozzles can be atomizing nozzles or high-pressure nozzles, or a combination of the two, and the purpose is to spray the cleaning liquid onto the outer wall of the oil pipe 100 through the nozzles. Generally, the cleaning liquid is a mixture of pure water obtained by a water maker and a cleaning liquid, which is filtered and reused again after use.

[0084] The water supply unit 3 includes a water supply part and a water return part. The water supply part is used to supply oil pipe cleaning water to the cleaning component 23. The water supply part includes a new water passage and a circulating water passage. The new water passage is connected to an external water source through a new water pump, and the external water source is introduced as cleaning water. The water return part is connected to the inside of the cleaning tank 21, and is provided with a purification unit 31. The purification unit 31 is used to recover the waste water after cleaning the cleaning tank 21, and transport the waste water to the circulating water passage of the water supply part after purification. A circulating pump is provided on the circulating water passage, and the circulating pump supplies the purified waste water to the cleaning component 23 again as cleaning water.

[0085] A pool cover 212 is provided on the pool body 211 of the cleaning pool 21. One side of the pool cover 212 is hinged to the edge of the pool body 211. A frame 213 corresponding to the pool body 211 is provided on the lower side of the pool cover 212. The pool cover 212 is provided with a corresponding driving unit, and the driving unit drives the pool cover 212 to open or close. When the pool cover 212 is buckled on the pool body 211, the frame 213 is close to the inner wall of the pool body 211, and the frame 213 extends to the inside of the pool body 211, so that the problem of splashing of internal water during cleaning is avoided by the frame 213.

[0086] Two spray pipes 231 are respectively arranged on the inner side of the pool cover 212 and the pool body 211; and the spray pipes 231 are arranged in parallel. When the pool cover 212 and the pool body 211 are buckled, the spray pipes 231 in the pool cover 212 and the pool body 211 are respectively located at the upper and lower sides of the cleaning tool 1. By spraying the cleaning liquid with the spray pipe 231 and the nozzle, the outer wall of the oil pipe 100 can be cleaned.

[0087] A drain port is provided at the bottom of the tank body 211, and the bottom of the tank body 211 is a concave structure, and the drain port is provided at a low level of the concave structure. The cleaning wastewater enters the wastewater pool at the bottom of the cleaning tank 21 through the drain port, and then is recycled through the purification unit 31.

[0088] The purification unit 31 includes a clean water pump 311 and a filter element group 312 connected to the clean water pump 311. The water inlet end of the clean water pump 311 is connected to the wastewater drainage pipeline of the tank body 211, and the water outlet end of the clean water pump 311 is connected to the water inlet end of the filter element group 312. The filter element group 312 is composed of a plurality of filter elements connected in series through a pipeline, and the water outlet end of the filter element group 312 is connected to the water supply part to form a circulating water passage of the water supply part. Through the filtration of the filter element group 312, the cleaning wastewater is purified for recycling and reuse. Embodiment three:

[0089] On the basis of Example 2, the cleaning unit 2 of this solution further includes a centrifugal part 24, which includes a centrifugal tube and a flow guide hood 241. The centrifugal tube is connected to the water supply part and is located in the docking part 22, and the water outlet of the centrifugal tube is arranged toward the middle of the lower side of the cleaning tool 1. Because the end of the oil pipe 100 extends to the inner side of the main fixing ring 111, the water outlet is actually arranged toward the inner area of ​​the main fixing ring 111. The centrifugal tube uses a separate pipeline for water supply, forming a water flow from bottom to top toward the middle of the cleaning tool 1.

[0090] The docking part 22 includes a driving shaft, one end of which is linked to the motor shaft of the motor, and the motor drives the driving shaft to rotate. A water outlet of a centrifuge tube is symmetrically arranged on both sides of the driving shaft. The water outlet of the centrifuge tube is connected to the pool body 211, and has no connection relationship with the driving shaft.

[0091] The middle part of the pool body 211 is slightly raised, and the horizontal position is higher than the position of the drain. A circular hole is opened in the middle part of the pool body 211 corresponding to the docking part 22, and a filter screen is fixedly arranged at the circular hole. The drive shaft is rotatably connected to the filter screen and extends to the upper side of the filter screen. A cylindrical cavity is arranged on the lower side of the filter screen, and the water outlet of the centrifuge tube is located in the cavity. A drain port is arranged on the cavity wall of the cavity, and the drain port is connected to the wastewater tank through a pipeline. The lower end of the drive shaft passes through the bottom of the cavity, and the lower end of the drive shaft is linked to the motor of the drive mechanism. The linkage method can be directly connected to the motor shaft, or linked through a gear mechanism, a sprocket mechanism, a pulley mechanism, etc.

[0092] A limiting ring 214 is provided on the upper side of the circular hole in the middle of the pool body 211, and the limiting ring 214 is rotatably connected to the lower end of the flow guide cover 241. The flow guide cover 241 is buckled on the outer side of the upper part of the driving shaft of the docking part 22, and the upper end of the flow guide cover 241 is connected to the lower side of the middle part of the cleaning tool 1. A flow guide blade is provided inside it, and the water in the centrifuge tube is guided to the middle part of the cleaning tool 1 through the flow guide cover 241, forming a water path connected to the internal cavity of the oil pipe 100.

[0093] See also Figure 2 , Figures 7 to 10 The connecting portion 13 of the cleaning tool 1 includes a plug plate 131, a plug rod is arranged at the lower side of the plug plate 131, and a plug hole is arranged on the air guide cover 241 corresponding to the plug rod, and the cleaning tool 1 is plugged into the air guide cover 241 through the plug plate 131;

[0094] Both ends of the guide cover 241 are open ends. The cavity inside the guide cover 241 is in the shape of a truncated cone. The small radius end of the cavity is connected to the lower side of the cleaning tool 1, and the large radius end is buckled on the outside of the docking portion 22; the guide blades inside the guide cover 241 are axial flow blade structures. Through the guide cover 241 of this structure, after the cleaning tool 1 is plugged into the guide cover 241, the guide cover 241 also rotates synchronously with the rotation of the cleaning tool 1. During the rotation process, the guide blades inside it form a force to guide the upper side of the guide cover 241. When the water outlet of the centrifuge tube passes through the filter, the water flow will be relatively dispersed due to the filter. After the flow is guided by the guide cover 241, on the one hand, the water flow is further guided to the upper end of the guide cover 241, that is, the small radius outlet, and the pressure of the water flow when entering the middle area of ​​the cleaning tool 1 is increased by the power of the guide blades and the change of the inner diameter of the cavity; on the other hand, the guide blades provide the water flow with an initial rotation force, which facilitates the subsequent centrifugal entry of the water flow into the oil pipe 100. Through the guide cover 241 and the centrifugal tube structure, water is introduced into the oil pipe 100 by centrifugal force, and then thrown out from the other end of the oil pipe 100, which plays a role in cleaning the inner wall of the oil pipe. Embodiment 4:

[0095] On the basis of Example 3, the cleaning unit 2 also includes a stop portion 25, which is used to instantly stop the rotating cleaning tool 1. The stop portion 25 includes a stop ring 251 and a stop drive unit 253. The stop ring 251 surrounds the outside of the cleaning tool 1 and is composed of a number of arc-shaped parts assembled into a circular ring. In this embodiment, two arc-shaped parts are provided, that is, the arc-shaped parts are semi-circular. A cushion layer 252 is provided on the side of the arc-shaped part facing the cleaning tool 1. The cushion layer 252 is used to seal the end of the oil pipe 100 and is made of elastic material. The stop drive unit 253 is connected to the arc-shaped part of the stop ring 251 to drive the arc-shaped part to move closer to or away from the cleaning tool 1. The stop drive unit 253 includes two cylinders, the fixed end of the cylinder is fixedly connected to the pool wall of the pool body 211, and the movable end is connected to the outer wall of the arc-shaped part. The cylinder pushes the arc-shaped member closer to or away from the cleaning assembly. When the arc-shaped member is assembled, the cushion layer 252 abuts against the end of the oil pipe 100 of the cleaning tool 1 and seals the end. Because the cylinder moves faster and the sealing requirements of this solution are not high, it is the best solution to use the cylinder as the driving element of the arc-shaped member.

[0096] The stop drive unit 253 and the motor in the drive mechanism are electrically connected to the controller to form a control loop. When the cylinder of the stop drive unit 253 performs the ejection action, the motor stops rotating to prevent the motor from driving the cleaning tool 1 to cause excessive friction with the cushion layer 252. In order to achieve this function, a speed sensor can be set on the motor shaft, and the speed sensor is electrically connected to the controller to form a feedback loop. A preset speed relative to the motor shaft is set. When the speed meets the preset speed, the rotation of the cleaning tool 1 can smoothly centrifuge the cleaning liquid transported by the deflector 241 to the outside of the oil pipe 100, and the flow rate is sufficient. It is best to keep the cleaning liquid filling the inside of the oil pipe 100 during the flow process. With the help of the stop part 25, when the rotation speed of the cleaning tool 1 reaches the speed corresponding to the preset rotation speed of the motor shaft, the motor stops working, and the stop drive unit 253 instantly presses the stop ring 251 against the outside of the cleaning tool 1, stopping the rotation of the cleaning tool 1 and closing the outer end of the oil pipe 100. Because the end of the oil pipe 100 is suddenly closed, the water inside it forms a water hammer effect, vibrating the inner wall of the oil pipe 100. At the same time, because the cleaning tool 1 suddenly stops, the oil pipe 100 itself also vibrates due to inertia. Under the effect of the two internal and external vibration forces, impurities attached to the outer and inner walls are more likely to fall off. Embodiment five:

[0097] On the basis of Example 4, the stop portion 25 further includes a stopper 254. When the cushion layer 252 of the stopper ring 251 abuts against the end of the oil pipe 100 on the cleaning tool 1, one end of the stopper 254 is located on the moving path of the stopper 143. That is to say, as the stopper ring 251 moves toward the cleaning tool 1, the end edge of the stopper 254 first enters the moving path of the stopper 143. When the stopper ring 251 abuts against the end of the oil pipe 100, the end and middle part of the stopper 254 are completely blocked on the moving path of the stopper 143. Therefore, in the process of the stopper ring 251 moving toward the cleaning tool 1, the end edge of the stopper 254 may have collided with the stopper 143, thereby stopping the rotation of the cleaning tool 1. By changing the length of the stopper 254, the time difference from the collision with the stopper 143 to the abutment of the cushion layer 252 and the end of the oil pipe 100 can be changed. In this embodiment, a stopper 254 is provided on each arc-shaped member. In the implementation of this solution, the number of the stoppers 254 may be increased to increase the probability that the stopper 254 collides with the stopper 143 first when stopping.

[0098] The stopper 254 is mainly set up to take into account that if the cleaning tool 1 is simply stopped by the cushion layer 252 against the end of the oil pipe 100 and blocked, the oil pipe 100 and the cushion layer 252 may slip, and the cleaning tool 1 will not stop immediately. Therefore, the stopper 254 is added to reduce the time that the cleaning tool 1 may continue to rotate under the action of inertia due to the slip problem. In order to increase the vibration intensity caused by the sudden blockage of the water flow in the oil pipe 100, thereby improving the cleaning effect of the inside of the oil pipe 100. Embodiment six:

[0099] On the basis of Example 5, the connecting part 13 includes a fixed driven shaft 132, and the driven shaft 132 is fixedly connected to the main fixed ring 111, or fixedly connected to the top plate 112. The connection requirement between the two can be achieved as long as the driven shaft 132 can drive the main fixed part 11 to rotate. The driven shaft 132 is made of a material that can be magnetically adsorbed, or an adsorption part is set at the lower part of the driven shaft 132, and the adsorption part is made of a material that can be magnetically adsorbed.

[0100] The driven shaft 132 can be made into a telescopic structure, which is composed of a sleeved telescopic rod body, the rod body is a prismatic rod body, a hexagonal or octagonal rod, and the adsorption part is the lower rod body of the driven shaft 132. After the cleaning tool 1 is installed in place, the adsorption part of the driven shaft 132 is attached to the upper end of the driving shaft.

[0101] The lower part of the driving shaft of the docking part 22 is linked with the motor shaft of the motor, and an electromagnet is fixedly arranged on the upper part; the driving shaft and the driven shaft 132 are coaxial. The electromagnet is electrically connected to the controller to form a control loop.

[0102] The driven shaft 132 is combined with the electromagnet to form a clutch mechanism. When cleaning, the motor and the electromagnet are both started, and the electromagnet adsorbs the driven shaft 132 to the end of the driving shaft, and the driving shaft drives the driven shaft 132 to rotate. When the speed reaches a preset value, the motor and the electromagnet stop working, and the driven shaft 132 is no longer adsorbed by the electromagnet and can rotate relative to the driving shaft.

[0103] Because this solution has a working link of stopping the cleaning tool 1 instantly, if the cleaning tool 1 and the drive shaft remain connected, even if the cleaning tool 1 is stopped after the motor stops working, the components of the motor itself also need to bear the impact of the sudden stop of rotation, which will affect the service life of the motor. Therefore, a clutch mechanism of a driven shaft 132 and an electromagnet is added. When the motor stops working, the driven shaft 132 and the drive shaft are no longer rigidly connected together. Even if the driven shaft 132 stops rotating first because of the stillness of the cleaning tool 1, the drive shaft can also stop naturally in the subsequent process. Thereby reducing the loss of the motor during the working process. When it is running again, it is only necessary for the electromagnet to adsorb the driven shaft 132 and the drive shaft together again. Embodiment seven:

[0104] The present invention also provides a method for cleaning an oil pipe, comprising the steps of:

[0105] S1, arranging the oil pipes 100 to be cleaned into a circumferential radial structure by using a cleaning tool 1;

[0106] S2, spraying the cleaning liquid on the body of the oil pipe 100 from both sides of the cleaning tool 1 to clean the outer wall of the oil pipe 100;

[0107] S3, driving the cleaning tool to drive the oil pipe 100 thereon to rotate;

[0108] S4, draining the cleaning liquid to the middle of the cleaning tool 1, and swinging the cleaning liquid from one end of the oil pipe 100 close to the central axis of the cleaning tool 1 to the other end by means of the centrifugal force generated by the cleaning tool 1;

[0109] S5, during the rotation of the cleaning tool 1, the cleaning tool 1 is made to be stationary within a time period of less than 1 second, and during the stationary period, the end of the oil pipe 100 facing the outside of the cleaning tool 1 is closed;

[0110] S6. After repeating steps S3-S5 for several times, the supply of cleaning liquid is stopped, and the cleaning tool 1 is kept rotating for a certain period of time to throw out the cleaning liquid in the oil pipe 100 to complete the cleaning work.

[0111] Finally, it should be noted that the above is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An oil pipe cleaning tool, characterized in that: include, A main positioning portion (11) is provided with a plurality of first connection positions, and is connected to one end of a plurality of oil pipes (100) to be cleaned via the first connection positions; The auxiliary positioning portion (12) comprises an auxiliary fixing ring (121), the auxiliary fixing ring (121) being a circular ring structure, and the auxiliary fixing ring (121) surrounds the circumference of the main positioning portion (11); a plurality of second connection positions are provided on the auxiliary fixing ring (121), and are connected to the other end of the oil pipe (100) via the second connection positions; A stop assembly (14) connected to the ring body of the auxiliary fixing ring (121); Both ends of each oil pipe (100) are respectively connected to the first connection position and the second connection position, and the oil pipes (100) supported by the main positioning portion (11) and the auxiliary positioning portion (12) form a circumferential radial distribution structure centered on the main positioning portion (11); The cleaning tool can drain the cleaning fluid into the oil pipe (100) and throw it out through the centrifugal force generated by rotation; The cleaning tool is applied to an oil pipe cleaning device, which comprises: The cleaning unit (2) comprises a stop portion (25), wherein the stop portion (25) is used to collide with the stop assembly (14) to instantly stop the rotating cleaning tool.

2. The oil pipe cleaning tool as claimed in claim 1, characterized in that: The main positioning portion (11) comprises: The main fixing ring (111) is a circular ring structure, the first connection positions are through holes opened on the ring body of the main fixing ring (111), and the first connection positions are evenly distributed in a circular array on the main fixing ring (111); A plurality of through holes serving as second connection positions are provided on the ring body of the auxiliary fixing ring (121); the second connection positions correspond to the first connection positions.

3. The oil pipe cleaning tool as claimed in claim 2, characterized in that: Also includes, A connecting portion (13), located at the lower side of the main positioning portion (11), connected to the main fixing ring (111), and used as a docking structure for the cleaning tool and external equipment; The main positioning portion (11) further comprises: The top plate (112) is a circular plate buckled on the upper side of the main fixing ring (111) and is coaxial with the main fixing ring (111). The radius of the top plate (112) is greater than or equal to the radius of the main fixing ring (111).

4. The oil pipe cleaning tool as claimed in claim 2, characterized in that: The stop assembly (14) comprises: A main stopper (141) is movably sleeved on the ring body of the auxiliary fixing ring (121), and a stopper block (143) is fixedly arranged toward one axial side of the auxiliary fixing ring (121); A secondary stopper (142) fixedly arranged on the ring body of the secondary fixing ring (121) and located on one side of the primary stopper (141); The stop block (143) is a block body, one side of which is fixedly connected to the outer side surface of the main stop member (141), and the stop block (143) extends toward one axial side of the auxiliary fixing ring (121); The elastic member (144) is arranged between the main stop member (141) and the auxiliary stop member (142), and two sides thereof are respectively fixedly connected to the main stop member (141) and the auxiliary stop member (142).

5. An oil pipe cleaning device, characterized in that: A cleaning tool (1) as claimed in any one of claims 1 to 4 is used, comprising a cleaning unit (2) and a water supply unit (3), wherein the cleaning unit (2) comprises: A cleaning tank (21), comprising a tank body (211) for placing cleaning tools (1); A docking portion (22) is disposed in a tank body (211) of the cleaning tank (21) and is used to connect the cleaning tool (1). The docking portion (22) is linked to a driving mechanism, and the driving mechanism drives the cleaning tool (1) to rotate via the docking portion (22); A cleaning assembly (23) is arranged in the cleaning pool (21), comprising a spray pipe (231) and a spray head arranged on the spray pipe (231), wherein the spray head is arranged toward the cleaning tool (1) in the cleaning pool (21); The water supply unit (3) comprises: A water supply unit, used for supplying oil pipe cleaning water to the cleaning assembly (23), comprising a fresh water passage and a circulating water passage; The water return section is in communication with the interior of the cleaning pool (21) and is provided with a purification unit (31). The purification unit (31) is used to recover the waste water after cleaning the cleaning pool (21) and transport the purified waste water to the circulating water passage of the water supply section.

6. The oil pipe cleaning device according to claim 5, characterized in that: The cleaning tank (21) further comprises: A pool cover (212), one side of which is hinged to the pool body (211), and a frame (213) corresponding to the pool body (211) is provided on the lower side of the pool cover (212); A plurality of spray pipes (231) are respectively arranged on the inner sides of the pool cover (212) and the pool body (211); when the pool cover (212) and the pool body (211) are buckled together, the spray pipes (231) in the pool cover (212) and the pool body (211) are respectively located on both sides of the cleaning tool (1); The purification unit (31) comprises: A clean water pump (311), the water inlet end of which is in communication with the wastewater drainage pipeline of the pool body (211), and the water outlet end of the clean water pump (311) is in communication with the water inlet end of the filter element group (312); The filter element group (312) comprises a plurality of filter elements connected in series through pipelines, and the water outlet end of the filter element group (312) is connected to the water supply part to form a circulating water passage of the water supply part.

7. The oil pipe cleaning device according to claim 5, characterized in that: The cleaning unit (2) further comprises a centrifugal part (24), wherein the centrifugal part (24) comprises: A centrifugal tube, connected to the water supply part, located in the docking part (22), with the water outlet of the centrifugal tube arranged toward the middle of the lower side of the cleaning tool (1); A flow guide cover (241) is arranged on the outside of the docking portion (22) and connected to the lower middle side of the cleaning tool (1). A flow guide vane is arranged inside the flow guide cover to guide water in the centrifuge tube to the middle of the cleaning tool (1) to form a water path that communicates with the cavity in the oil pipe (100).

8. The oil pipe cleaning device according to claim 7, characterized in that: The cleaning unit (2) further comprises a stop portion (25), wherein the stop portion (25) comprises: A stop ring (251) surrounds the outside of the cleaning tool (1) and comprises a plurality of arc-shaped parts, the arc-shaped parts can be assembled into a circular ring, and a cushion layer (252) is provided on the side of the arc-shaped parts facing the cleaning tool (1), and the cushion layer (252) is used to seal the end of the oil pipe (100); The stop driving unit (253) is connected to the arc-shaped member of the stop ring (251) and drives the arc-shaped member to move closer to or away from the cleaning tool (1).

9. The oil pipe cleaning device according to claim 8, characterized in that: The stop portion (25) further comprises a stop block (254); when the cushion layer (252) of the stop ring (251) abuts against the end of the oil pipe (100) on the cleaning tool (1), one end of the stop block (254) is located on the moving path of the stop block (143); The connecting portion (13) of the cleaning tool (1) comprises a plug plate (131), a plug rod is arranged at the lower side of the plug plate (131), a plug hole is arranged on the air guide cover (241) corresponding to the plug rod, and the cleaning tool (1) is plugged into the air guide cover (241) via the plug plate (131); the connecting portion (13) further comprises a fixed driven shaft (132), the driven shaft (132) comprises an adsorption portion, and the adsorption portion is made of a material that can be magnetically adsorbed; Both ends of the air guide cover (241) are open ends, the cavity inside the air guide cover (241) is in the shape of a truncated cone, the end with a small radius of the cavity is connected to the lower side of the cleaning tool (1), and the end with a large radius is buckled on the outside of the docking portion (22); The guide blades inside the guide cover (241) are axial flow blade structures; The docking portion (22) comprises a drive shaft, one end of which is linked to a motor shaft of the motor, and the other end of which is fixedly connected to an electromagnet; the drive shaft and the driven shaft (132) are coaxial.

10. A method for cleaning an oil pipe, characterized in that: Including steps, S1. Arranging the oil pipes (100) to be cleaned into a circular radial structure using a cleaning tool (1); S2, spraying the cleaning liquid on the body of the oil pipe (100) from both sides of the cleaning tool (1) to clean the outer wall of the oil pipe (100); S3, driving the cleaning tool (1) to drive the oil pipe (100) thereon to rotate; S4, draining the cleaning liquid to the middle of the cleaning tool (1), and swinging the cleaning liquid from one end of the oil pipe (100) close to the central axis of the cleaning tool (1) to the other end by means of the centrifugal force generated by the cleaning tool (1); S5, while the cleaning tool (1) is rotating, making it stationary within a time period of less than 1 second, and during the stationary period, closing the end of the oil pipe (100) facing the outside of the cleaning tool (1); S6. After repeating steps S3-S5 for several times, the supply of the cleaning liquid is stopped, and the cleaning tool (1) is kept rotating for a certain period of time to throw out the cleaning liquid in the oil pipe (100), thereby completing the cleaning work.

Citation Information

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