A theanine chelate preparation system
Through conical stirring drum design and dynamic erosion technology, the problem of ferrous salt adhesion is solved, and the efficiency and integrity of theanine chelation reaction is improved.
Patent Information
- Application Number
- CN202310697500.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-13
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2043-06-13
AI Technical Summary
During the existing theanine chelation reaction, ferrous salts are easily precipitated and attached to the inner wall or paddle of the stirring device, affecting the reaction effect and rate.
The design of a conical mixing drum is adopted, combined with a drive motor, hollow mixing shaft, sliding block and elastic sealing sleeve. By designing the chute and helical gear structure, the dynamic erosion of ferrous salt and re-feeding of the solution is achieved to avoid attachment.
Improve the reaction efficiency, ensure that the ferrous salt is completely reacted, and avoid the incomplete reaction.
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Figure CN116786062B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of chelation, and in particular to a system for preparing theanine chelate. Background Art
[0002] In a current method for preparing theanine chelate, ascorbic acid is added to prevent ferrous ions from being oxidized, a ferrous salt solution is added after stirring, the pH is adjusted to pH 5, nitrogen is purged, and the chelation reaction is carried out by stirring at 40°C for 20 minutes;
[0003] During the chelation reaction, temperature and stirring speed need to be controlled. The stirring speed should be moderate. Too fast stirring may introduce gas and affect the reaction, while too slow stirring may cause uneven reaction.
[0004] When the solubility of ferrous salt is low, as the reaction proceeds, the ferrous salt may gradually precipitate and adhere to the inner wall of the stirring device or the hollow stirring blade, which may cause the reactants to be unable to be evenly mixed and affect the effect and rate of the chelation reaction. Summary of the Invention
[0005] The purpose of the present invention is to solve the following problem existing in the prior art: how to prevent ferrous salt from gradually precipitating and adhering to the inner wall of the stirring device or the blades during the theanine chelation reaction, thereby affecting the effect and rate of the chelation reaction.
[0006] In order to solve the problems existing in the prior art, the present invention provides a theanine chelate preparation system, comprising a conical mixing drum body, a driving motor is installed on the top of the conical mixing drum body, the output shaft of the driving motor is connected to a hollow stirring shaft through a transmission assembly, a fixed rod is fixed in the hollow stirring shaft, the fixed rod and the hollow stirring shaft are rotatably connected through a bearing, a hollow stirring paddle is fixed on the hollow stirring shaft, a slide groove is provided on the hollow stirring paddle along the length direction, a sliding block is slidably connected to the hollow stirring paddle, a reciprocating screw is rotatably connected to the hollow stirring paddle through a bearing, one end of the reciprocating screw is inserted into the hollow stirring shaft and fixedly connected to a first helical gear, a second helical gear is fixed on the fixed rod, the first helical gear is meshed with the second helical gear, and a first elastic sealing sleeve is provided on the outer shell of the hollow stirring paddle.
[0007] As a further improvement of the above scheme,
[0008] Preferably, a bearing seat is installed at the bottom of the conical mixing drum body, and the hollow mixing shaft is rotatably connected to the conical mixing drum body through the bearing seat. A shift rod that fits into the wall of the conical mixing drum is fixed at the lower end of the hollow mixing shaft. A fixing ring is installed at the upper part of the conical mixing drum body, and a sealing bearing is installed at the lower part of the hollow mixing shaft. A second elastic sealing sleeve is provided for sealing between the fixing ring and the sealing bearing.
[0009] Preferably, the shape of the outer side of the lever is adapted to the wall of the conical mixing drum, and the shape of the inner side is parabolic. An air passage is opened in the rod body of the lever, one end of the air passage is connected to the top of the lever, and the top of the lever is close to the fixing ring. A plurality of strip holes connected to the air passage are evenly opened on the inside of the lever.
[0010] Preferably, circular grooves are evenly distributed on the inner sides of the first elastic sealing sleeve and the second elastic sealing sleeve, and the outer sides are smooth surfaces.
[0011] Preferably, the surfaces of the shifting rod and the sliding block are provided with protrusions adapted to the circular grooves.
[0012] Preferably, a pH regulating device and a nitrogen purge device are also installed on the conical mixing drum body.
[0013] Compared with related technologies, the theanine chelate preparation system provided by the present invention has the following beneficial effects:
[0014] Due to the raised surface, it is affected by the scouring of water flow, and the rapid deformation changes the attachment point, so that the ferrous salt is re-sent into the solution under the dual influence of the scouring of water flow and the change of the attachment point. The concentration of ferrous salt in the internal solution is in dynamic change, which can change the equilibrium position and improve the reaction efficiency, and avoid the attachment of ferrous salt and cause incomplete reaction. As this dynamic process proceeds, all the ferrous salt will eventually be reacted to avoid the attachment of ferrous salt. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the internal structure of the overall structure of the present invention;
[0017] Figure 2 This is a schematic diagram of the structure of the hollow stirring shaft, hollow stirring paddle and fixed rod of the present invention;
[0018] Figure 3 For the present invention Figure 2 Schematic diagram of part of the explosion structure;
[0019] Figure 4 This is a front view of the sliding block of the present invention;
[0020] Figure 5It is a cross-sectional schematic diagram of the first elastic sealing sleeve of the present invention.
[0021] Numbers in the figure: 1. Motor; 2. Conical mixing drum body; 3. Fixed ring; 4. Push rod; 5. Hollow stirring paddle; 501. Slide groove; 6. Sliding block; 601. Sliding part; 602. Through hole; 603. Extension section; 7. Hollow stirring shaft; 8. Sealed bearing; 9. First elastic sealing sleeve; 10. Fixed rod; 11. Second bevel gear; 12. First bevel gear; 13. Circular groove. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front", "rear", "left", "right", "up", "down", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, it cannot be understood as a limitation on the present invention. The technical solutions of the various embodiments of the present invention can be combined, and the technical features in the embodiments can also be combined to form a new technical solution.
[0024] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0025] Example
[0026] like Figure 1-5 As shown, a theanine chelate preparation system includes a conical mixing drum body 2, a driving motor 1 is installed on the top of the conical mixing drum body 2, and a pH adjustment device and a nitrogen purge device are also installed on the conical mixing drum body 2. The output shaft of the driving motor 1 is connected to a hollow stirring shaft 7 through a transmission assembly. A fixed rod 10 is fixed in the hollow stirring shaft 7, and the fixed rod 10 is rotatably connected to the hollow stirring shaft 7 through a bearing. The motor 1 can drive the hollow stirring shaft 7 to rotate. The hollow stirring shaft 7 and the fixed rod 10 are coaxially arranged. The hollow stirring shaft 7 is rotatably connected to the fixed rod 10 through a bearing. The motor 1 drives the hollow stirring shaft 7 to rotate through a transmission gear or a belt.
[0027] A hollow stirring paddle 5 is fixed on the hollow stirring shaft 7, and a slide groove 501 is provided on the hollow stirring paddle 5 along the length direction. A sliding block 6 is slidably connected to the hollow stirring paddle 5. A reciprocating screw is rotatably connected to the hollow stirring paddle 5 through a bearing. One end of the reciprocating screw is inserted into the hollow stirring shaft 7 and is fixedly connected to the first bevel gear 12. A second bevel gear 11 is fixed on the fixed rod 10. The first bevel gear 12 is meshed with the second bevel gear 11. A first elastic sealing sleeve 9 is provided on the outer sleeve of the hollow stirring paddle 5. By fixing one end of the hollow stirring paddle 5 to the hollow stirring shaft 7, the hollow stirring paddle 5 can be driven to rotate by the hollow stirring shaft 7. Since the hollow stirring paddle 5 is provided with a slide groove 501 along the length direction, there is also a slide in the sliding space. A sliding block 6 is connected, and the sliding block 6 includes an external supporting portion and an internal sliding portion 601. The supporting portion and the sliding portion 601 are fixedly connected by a connecting section, and the connecting section is adapted to the slide groove 501. The sliding portion 601 is provided with a through hole 602, and the reciprocating screw passes through the through hole 602. A reciprocating guide groove is provided on the reciprocating screw. The sliding portion 601 is fixed with an extension section 603 extending into the reciprocating guide groove. When the motor 1 drives the hollow stirring paddle 5 to rotate, it will simultaneously drive the reciprocating screw to rotate around the fixed rod 10, so that the sliding block 6 can slide back and forth along the hollow stirring paddle 5. During the reciprocating sliding process of the sliding block 6, it plays a supporting role on the first elastic sealing sleeve 9 that fits tightly on the hollow stirring paddle 5.
[0028] A bearing seat is installed at the bottom of the conical mixing drum body 2, and the hollow mixing shaft 7 is rotatably connected to the conical mixing drum body 2 through the bearing seat. A lever 4 is fixed to the lower end of the hollow mixing shaft 7 and is in contact with the wall of the conical mixing drum. The hollow mixing shaft 7 will simultaneously drive the lever 4 to rotate during the rotation process. At the same time, there is an angle between the lever 4 and the hollow stirring paddle 5. The lever 4 is located in front of the hollow stirring paddle 5, so that the hollow stirring paddle 5 will drive the water flow to form a flushing effect in the direction of the lever 4 during the rotation process.
[0029] A fixing ring 3 is installed on the upper part of the conical mixing drum body 2, and a sealing bearing 8 is installed on the lower part of the hollow mixing shaft 7. A second elastic sealing sleeve is provided between the fixing ring 3 and the sealing bearing 8. The fixing ring 3 and the sealing bearing 8 prevent the second elastic sealing sleeve from rotating as the lever 4 rotates.
[0030] The first elastic sealing sleeve 9 and the second elastic sealing sleeve are evenly distributed with circular grooves 13 on the inner side and a smooth surface on the outer side. Under the action of hydraulic pressure, the side of the first elastic sealing sleeve 9 and the second elastic sealing sleeve that contacts the wall of the conical mixing drum and the hollow stirring paddle 5 will be squeezed, so that the gas in the circular groove 13 will be discharged to the upper part where there is no hydraulic pressure. After the air pressure in the circular groove 13 is discharged, the first elastic sealing sleeve 9 and the second elastic sealing sleeve are further attracted to the surface, making it difficult for the first elastic sealing sleeve 9 and the second elastic sealing sleeve to be misaligned.
[0031] The shape of the outer side of the lever 4 is adapted to the wall of the conical mixing drum, and the shape of the inner side is parabolic. An air channel is provided in the rod body of the lever 4, and one end of the air channel is connected to the top of the lever 4. The top of the lever 4 is close to the fixing ring 3. A plurality of strip holes connected to the air channel are evenly provided on the inner side of the lever 4. A protrusion adapted to the circular groove 13 is provided on the surface of the lever 4. By providing the air channel and the strip holes, it is easier for the lever 4 to expand the second elastic sealing sleeve. The protrusion can form an arc-shaped protrusion after the second elastic sealing sleeve is supported, further expanding the surface of the supported second elastic sealing sleeve, and forming a smooth protrusion to enhance the scouring effect of the water flow. The attachment point is destroyed by a sharp change, and the scouring effect is enhanced, so that the ferrous salt can be further washed down.
[0032] The outer side of the sliding block 6 is also provided with a protrusion, and when the sliding block 6 expands the first elastic sealing sleeve 9, the first elastic sealing sleeve 9 can also form a protruding smooth surface.
[0033] The working principle of this application is:
[0034] When the chelating reaction is carried out, the hollow stirring shaft 7 is driven to rotate by the motor 1. At this time, the internal fixed rod 10 is in a fixed state. Since one end of the hollow stirring paddle 5 is fixedly connected to the hollow stirring shaft 7, the hollow stirring shaft 7 will drive the hollow stirring paddle 5 to rotate at the same time when it rotates. A sliding space is provided inside the hollow stirring paddle 5. A reciprocating screw is installed in the sliding space along the length direction. The reciprocating screw is rotatably connected to the hollow stirring paddle 5 through a bearing, so the reciprocating screw can rotate freely. A sliding block 6 is also connected to the slide in the sliding space. The sliding block 6 includes an external support portion and an internal sliding portion 601. The support portion and the sliding portion 601 are fixedly connected by a connecting section. A slide groove 501 is provided on the hollow stirring paddle 5 along the length direction. The connecting section is located in the slide groove 501, and the connecting section is adapted to the slide groove 501. The sliding portion 601 has a through hole 6 02, the reciprocating screw passes through the through hole 602, and a reciprocating guide groove is provided on the reciprocating screw. The sliding part 601 is fixed with an extension section 603 extending into the reciprocating guide groove. When the motor 1 drives the hollow stirring paddle 5 to rotate, it will simultaneously drive the reciprocating screw to rotate around the fixed rod 10. Since the first bevel gear 12 is fixed to the end of the reciprocating screw, and the second bevel gear 11 is fixed to the fixed rod 10, the first bevel gear 12 is engaged with the second bevel gear 11. Therefore, when the reciprocating screw rotates around the fixed rod 10, the reciprocating screw is rotated by the gear action. The rotation of the reciprocating screw drives the sliding block 6 to slide back and forth along the reciprocating guide groove. Since the first elastic sealing sleeve 9 is tightly attached to the hollow stirring paddle 5, the support portion will prop up the first elastic sealing sleeve 9 that is attached to the surface of the hollow stirring paddle 5 during the movement, so that the propped up part is expanded;
[0035] Since the first elastic sealing sleeve 9 and the second elastic sealing sleeve are evenly distributed with circular grooves 13 on one side of the tapered mixing drum body 2 and the hollow stirring paddle 5, when the first elastic sealing sleeve 9 and the second elastic sealing sleeve are pressed against the smooth surface under the action of hydraulic pressure, the circular grooves 13 will be flattened, so that the outer surfaces of the first elastic sealing sleeve 9 and the second elastic sealing sleeve are concave. When the first elastic sealing sleeve 9 and the second elastic sealing sleeve are propped up, the outer surfaces of the first elastic sealing sleeve 9 and the second elastic sealing sleeve will be smoothed and further expanded, and the adsorption effect of the ferrous salt will be destroyed by the rapid deformation of the surface. Under the action of water flow, the ferrous salt is desorbed;
[0036] During the reaction process, since the first elastic sealing sleeve 9 and the second elastic sealing sleeve are fitted to the conical mixing drum body 2 and the hollow stirring paddle 5 and are evenly provided with circular grooves 13, when the first elastic sealing sleeve 9 and the second elastic sealing sleeve are pressed against the smooth surface under the action of hydraulic pressure, the circular grooves 13 will be flattened, so that the outer surfaces of the first elastic sealing sleeve 9 and the second elastic sealing sleeve have a concave shape, thereby increasing the surface area and surface roughness, providing more adsorption sites and adsorption surfaces, thereby increasing the adsorption of ferrous salts, causing ferrous salts to be more effectively adsorbed on the surface, and the concentration of ferrous salts in the solution can be reduced by the adsorption of ferrous salts, so that the equilibrium position moves toward the side of the chelated product, thereby increasing the reaction speed;
[0037] Subsequently, the first elastic sealing sleeve 9 and the second elastic sealing sleeve are expanded and smoothed by the action of the sliding block 6 and the lever 4. The first elastic sealing sleeve 9 and the second elastic sealing sleeve are expanded from the wrinkled state to a smooth convex state. During the flow of water, the convex surface is affected by the scouring of the water flow, and the rapid deformation changes the attachment point, so that the ferrous salt is re-sent into the solution under the dual influence of the scouring of the water flow and the change of the attachment point. The concentration of the ferrous salt in the internal solution is in dynamic change, which can change the equilibrium position, improve the reaction efficiency, and avoid the adhesion of ferrous salts leading to incomplete reaction. As this dynamic process proceeds, all the ferrous salts will eventually be reacted to avoid the adhesion of ferrous salts.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A theanine chelate preparation system, characterized in that: The top of the conical mixing drum is equipped with a driving motor, and the output shaft of the driving motor is connected to the hollow mixing shaft through a transmission assembly. A fixed rod is fixed in the hollow mixing shaft, and the fixed rod and the hollow mixing shaft are rotatably connected through a bearing. A hollow mixing paddle is fixed on the hollow mixing shaft, and a slide groove is provided on the hollow mixing paddle along the length direction. A sliding block is slidably connected to the hollow mixing paddle, and a reciprocating screw rod is rotatably connected to the hollow mixing paddle through a bearing. One end of the reciprocating screw rod is inserted into the hollow mixing shaft and is fixedly connected to the first helical gear. The fixed rod is fixed to the second helical gear, and the first helical gear is meshed with the second helical gear. The outer sleeve of the hollow mixing paddle is provided with a first elastic sealing sleeve, and a bearing seat is installed at the bottom of the conical mixing drum body, and the hollow mixing shaft is rotatably connected to the conical mixing drum body through the bearing seat, and the lower end of the hollow mixing shaft is fixed The cam is provided with a lever that fits the wall of the conical mixing drum, a fixing ring is installed on the upper part of the conical mixing drum body, and a sealing bearing is installed on the lower part of the hollow mixing shaft, and a second elastic sealing sleeve is provided for sealing between the fixing ring and the sealing bearing. The first elastic sealing sleeve and the second elastic sealing sleeve are evenly distributed with circular grooves on the inner sides, and the outer sides are smooth. The surfaces of the lever and the sliding block are provided with protrusions that fit the circular grooves. Under the action of the hydraulic pressure generated in the conical mixing drum, when the first elastic sealing sleeve and the second elastic sealing sleeve are pressed against the smooth surface, the circular groove is flattened, so that the outer surfaces of the first elastic sealing sleeve and the second elastic sealing sleeve are concave. When the first elastic sealing sleeve and the second elastic sealing sleeve are respectively supported by the action of the sliding block and the lever, the outer surfaces of the first elastic sealing sleeve and the second elastic sealing sleeve are first smoothed and then expanded, and the adsorption effect of ferrous salt is destroyed by the rapid deformation of the surface.
2. The system for preparing theanine chelate according to claim 1, characterized in that: The shape of the outer side of the lever is adapted to the wall of the conical mixing drum, and the shape of the inner side is parabolic. An air passage is provided in the lever body, one end of the air passage is connected to the top of the lever, and the top of the lever is close to the fixing ring. A plurality of strip holes connected to the air passage are evenly provided on the inner side of the lever (4).
3. The system for preparing theanine chelate according to claim 2, characterized in that: The conical mixing drum body is also equipped with a pH regulating device and a nitrogen purge device.
Citation Information
Patent Citations
Stirring machine
CN111408311A
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CN114887577A