Simple pipe bending machine
By improving the design of the turntable, ball bearings, and air cylinder of the simplified pipe bending machine, the problems of unstable structure and pipe jamming were solved, achieving efficient and stable pipe bending operation and cleaning function.
Patent Information
- Application Number
- CN202310837583.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-10
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2043-07-10
AI Technical Summary
The existing simple pipe bending machine has an insufficiently secure structure, lacks a mechanism to adjust the bending size, affects the efficiency of use due to the labor force required, makes the pipes prone to jamming, and lacks cleaning tools.
The design incorporates components such as a turntable, ball bearings, retaining pins, and an air cylinder. The ball bearings reduce friction, the retaining pins improve the stability of the moving mold, the air cylinder exhaust channel solves the problem of pipe jamming, and cleaning tools are added.
It improves the structural stability and operational efficiency of the pipe bending machine, prevents pipe jamming, adds a cleaning function, and enhances the ease of operation for users.
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Figure CN116809720B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of simple pipe bending machine, in particular to a simple pipe bending machine. BACKGROUND
[0002] The simple pipe bending machine disclosed in the Chinese utility model patent application publication CN 213350317 U, although the structure is simple, does not need to spend high cost to purchase, the operating personnel can operate after simple training, the cost of equipment purchase and manual operation is low, the degree of bending of the copper pipe can be reasonably controlled by adjusting the angle of rotation of the supporting plate, the operation is simple and convenient to use, but the structure is not firm enough, lacks the structure of adjusting the bending size, the workers will affect the use efficiency because of the personal strength size when using, the pipe is stuck in the mold when using, cannot quickly solve the problem, affects the work efficiency and the service life of the parts, lacks the tool of cleaning the workbench. SUMMARY
[0003] (I) Technical problems solved
[0004] In view of the defects of the prior art, the present application provides a simple pipe bending machine, which has the advantages of firm structure, labor-saving and high efficiency, and pipe sticking prevention, solves the problems of firm structure, lack of structure for adjusting the bending size, workers will affect the use efficiency because of the personal strength size when using, the pipe is stuck in the mold when using, cannot quickly solve the problem, affects the work efficiency and the service life of the parts, and lacks the tool of cleaning the workbench.
[0005] (II) Technical solutions
[0006] In order to achieve the above object, the present application provides the following technical scheme: A simple pipe bending machine, comprising a base, a rotating disc is arranged at the top of the base, a fixing screw is arranged at the top of the rotating disc, a fixed die groove is arranged around the fixing screw, a fixed die is arranged on the surface of the fixed die groove, a gasket is arranged on the top of the fixed die, a nut is arranged on the surface of the fixing screw, a movable die hole is arranged in front of one side of the fixed die, pin holes are arranged on both sides of the inner wall of the movable die hole, a movable die is arranged on the surface of the movable die hole, the movable die comprises a die column, a screw is arranged on the top of the die column, a fixed pin is arranged in the lower half of the die column, a first spring is arranged between the end of the fixed pin and the inner wall of the lower half of the die column, a gas cylinder is arranged at the bottom of the base, a power arm is arranged on the side of the gas cylinder close to the bottom edge through a movable hinge, a pedal is arranged at one end of the power arm, a sliding cylinder is arranged on the surface of the power arm close to the other end edge, an outer plate is arranged above the power arm, a second spring is arranged between the power arm and the outer plate, a power plate is arranged on the top of the sliding cylinder, a support rod is arranged at the top of the power plate, a piston is arranged on the top of the support rod, an air inlet is arranged on one side of the gas cylinder, a second movable air plate is connected to the edge of the air inlet through a hinge, a gas chamber is arranged above the piston, the gas chamber and the piston are separated by a first movable air plate, a top block is arranged above the gas chamber, and an exhaust groove is arranged on one side of the top block.
[0007] Preferably, one side of the rotating disc is provided with a handle, a hard-bristle brush is arranged on the surface of the handle close to one end edge, a lifting handle is arranged on the top of the hard-bristle brush, an inner ring is arranged at the bottom center of the inner cavity of the rotating disc, and a plurality of ball bearings are arranged around the side surface of the inner ring.
[0008] Preferably, a support die is arranged at the top edge of the base, a support leg is arranged at the bottom edge of the base, and the support leg is flush with the bottom of the gas cylinder.
[0009] Preferably, the fixed die at the bottom is provided with a convex plate fixed in the fixed die groove, and the fixed screw penetrates the center of the fixed die and the gasket.
[0010] Preferably, the number of the fixed pins and the first springs is both two, and the fixed pins and the pin holes are the same in shape and are embedded in each other.
[0011] Preferably, the number of the movable die holes is three, and the fixed die, the movable die, the movable die hole and the handle are arranged in a straight line.
[0012] Preferably, the top block is arranged in the middle of the inner ring, the top of the top block is flush with the top of the rotating disc, and the fixing screw and the fixed die groove are arranged on the top of the top block.
[0013] Preferably, the number of the second springs is four.
[0014] Preferably, the screw is immersed inside the mold column, and the bottom of the screw is conical.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the simple pipe bender has the following beneficial effects:
[0017] 1. The simple pipe bender is provided with a turntable, balls, and an outer ring, and the handle drives the turntable to rotate, so that the inner wall of the turntable interacts with the balls on the outer side of the inner ring, thereby reducing friction and the force required for manually bending the pipe, and increasing work efficiency.
[0018] 2. The simple pipe bender is provided with a mold column, a first spring, a fixing pin, a screw, and a pin hole, and when the movable mold is inserted into the corresponding movable mold hole, the screw is rotated to press downward, the sharp head of the screw pushes the fixing pins on both sides apart, the fixing pins are inserted into the pin holes, the screw is fixed, the screw is then taken out to make the screw rotate upward, the fixing pins are retracted to the original position under the force of the first spring, the position of the movable mold is adjusted more conveniently, the fixing is more firm, and the fixing pins are prevented from loosening and falling off during pipe bending.
[0019] 3. The simple pipe bender is provided with an air cylinder, a top block, and an exhaust groove, and when the pipe bender stops working, the machine may be stuck in the mold due to pipe bending, the pedal is stepped on, the power arm exerts an upward thrust on the power plate through the microphone, the power plate pushes the piston upward through the support rod, the piston pushes the second movable air plate to block the air inlet hole, the first movable air plate is pushed away, air enters the air chamber, the second spring then pulls the power arm back to the original position, the piston is also pulled back to the original position, the piston holds the first movable air plate and seals the air chamber, and the second movable air plate is held and air enters the air inlet, the operation is repeated to continuously inject air into the air chamber, the top block is lifted by the excess air, the position of the fixed mold is changed, the pipe stuck in the mold can be taken out, the top block is lifted to a certain height, the exhaust groove contacts the space between the turntable and the inner ring to exhaust the air in the air chamber, and the top block is retracted to the original position, the problem of material being stuck by stepping on the pedal is solved, the functionality is increased, the work efficiency is improved, and the user is facilitated to operate. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The present application provides an overall structure schematic diagram;
[0021] Figure 2 The present application provides a split structure schematic diagram of a base and a turntable;
[0022] Figure 3 The present application provides a relationship structure schematic diagram of a handle and a hard brush;
[0023] Figure 4 A schematic diagram of the overall cross-section structure of the present application;
[0024] Figure 5 A schematic diagram of the movable die structure of the present application;
[0025] Figure 6 A schematic diagram of the cross-section structure of the movable die and movable die hole of the present application.
[0026] In the figure: 1, base; 2, rotating disc; 3, support die; 4, fixed die; 5, movable die; 501, die column; 502, screw rod; 503, fixed pin; 504, first spring; 6, gasket; 7, support foot; 8, air cylinder; 9, pedal; 10, movable die hole; 11, handle; 12, hard-bristled brush; 13, inner ring; 14, ball; 15, fixed die groove; 16, fixed screw rod; 17, nut; 18, pin hole; 19, power arm; 20, sliding cylinder; 21, power plate; 22, support rod; 23, piston; 24, outer plate; 25, second spring; 26, first movable air plate; 27, air chamber; 28, top block; 29, exhaust groove; 30, air inlet; 31, second movable air plate. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0028] Please refer to Figures 1-6A simple pipe bending machine includes a base 1, a turntable 2 at the top center of the base 1, a fixing screw 16 at the top center of the turntable 2, a fixed mold groove 15 around the fixing screw 16, a fixed mold 4 on the surface of the fixed mold groove 15, a washer 6 on the top of the fixed mold 4, a nut 17 on the surface of the fixing screw 16, a moving mold hole 10 at the front of one side of the fixed mold 4, pin holes 18 on both sides of the inner wall of the moving mold hole 10, a moving mold 5 on the surface of the moving mold hole 10, the moving mold 5 including a mold column 501, a screw 502 at the top of the mold column 501, a fixing pin 503 inside the lower half of the mold column 501, one end of the fixing pin 503 connected to the inner wall of the lower half of the mold column 501 by a first spring 504, an air cylinder 8 at the bottom center of the base 1, a power arm 19 on the side of the air cylinder 8 near the bottom edge via a movable hinge, a pedal 9 at one end of the power arm 19, and the power arm 19... A slide cylinder 20 is provided near the other edge of the surface. An outer plate 24 is provided above the power arm 19. A second spring 25 is provided between the outer plate 24 and the power arm 19. When the pedal 9 is not stepped on, the second spring 25 pulls the power arm 19 back to its original position. A power plate 21 is provided on the top of the slide cylinder 20. A support rod 22 is provided in the middle of the top of the power plate 21. A piston 23 is provided on the top of the support rod 22. An air inlet 30 is provided on one side of the air cylinder 8. The edge of the air inlet 30 is connected to a second movable air plate 31 by a hinge. An air chamber 27 is provided above the piston 23. A first movable air plate 26 separates the air chamber 27 from the piston 23. A top block 28 is provided above the air chamber 27. An exhaust groove 29 is provided on one side of the top block 28. When the top block 28 is raised to a certain height, the exhaust groove 29 contacts the space between the turntable 2 and the inner ring 13 to expel the air in the air chamber 27. The top block 28 then returns to its original position.
[0029] Please refer to Figure 1 , Figure 2 and Figure 3 As shown, a handle 11 is provided on one side of the turntable 2. A hard brush 12 is provided on the surface of the handle 11 near one edge. A lifting handle is provided on the top of the hard brush 12, which can be directly removed to clean other places. An inner ring 13 is provided at the center of the bottom of the inner cavity of the turntable 2. Several balls 14 are surrounded on the side of the inner ring 13.
[0030] Please refer to Figure 1 As shown, a support mold 3 is provided at the top of the base 1 near the edge, and a support foot 7 is provided at the bottom of the base 1 near the edge. The support foot 7 is flush with the bottom of the air cylinder 8.
[0031] Please refer to Figure 1 and Figure 2 As shown, the bottom of the fixed mold 4 is provided with a protruding plate that is fixed inside the fixed mold groove 15, and the fixing screw 16 passes through the center of the fixed mold 4 and the gasket 6.
[0032] Please refer to Figure 6As shown, the number of fixed pins 503 and the first spring 504 is two, and the shape of the fixed pin 503 and the pin hole 18 is the same.
[0033] As shown in Figure 1 and Figure 3 As shown, the number of dynamic mold holes 10 is 3, the fixed mold 4, the dynamic mold 5, the dynamic mold hole 10 and the handle 11 are arranged in a straight line.
[0034] As shown in Figure 1 , Figure 2 and Figure 4 As shown, the top block 28 is arranged in the middle of the inner ring 13, the top of the top block 28 is in the middle of the turntable 2, and the top of the turntable 2 is flat, and the fixed screw rod 16 and the fixed mold groove 15 are arranged on the top of the top block 28.
[0035] As shown in Figure 4 As shown, the number of second springs 25 is 4.
[0036] As shown in Figure 6 As shown, the screw rod 502 is immersed in the mold column 501, and the bottom of the screw rod 502 is conical.
[0037] The electrical components appearing in this article are all connected with the main controller and 220V mains, and the main controller can be a computer or other conventional known device that can be controlled.
[0038] In use, through the cooperation of the turntable 2, the ball 14 and the inner ring 13, the handle 11 is pushed to drive the turntable 2 to rotate, so that the inner wall of the turntable 2 interacts with the ball 14 on the outside of the inner ring 13, reducing the friction force and the force used by the artificial bending pipe, increasing the work efficiency.
[0039] Through the cooperation of the mold column 502, the first spring 504, the fixed pin 503, the screw rod 502 and the pin hole 18, after the dynamic mold 5 is inserted into the corresponding dynamic mold hole 10, the screw rod 502 is rotated to make the screw rod 502 press down, and the sharp head of the screw rod 502 will push the fixed pin 503 on both sides to make the fixed pin 503 inserted into the pin hole 18, so as to fix the dynamic mold 5, and then rotate the screw rod 502 to make the screw rod 502 rise, and the fixed pin 503 is not pressed by the screw rod 502, and is retracted to the original position under the force of the first spring 501, so that the position of the dynamic mold 2 is more convenient to adjust, and is more fixed, preventing loosening during bending.
[0040] When the pipe bender machine ends work, the pipe will be stuck in the mold because of the pipe bending. By pressing the pedal 9, the power arm 19 exerts an upward thrust on the power plate 21 through the slide cylinder 20, the power plate 21 pushes the piston 23 upward through the support rod 22, the piston 23 pushes the second movable air plate 31 to block the air inlet 30, and pushes the first movable air plate 26 away. Then the air enters the air chamber 27. After that, the second spring 25 pulls the power arm 19 back to the original position, and the piston 23 is also pulled back to the original position, which will suck the first movable air plate 26 to seal the air chamber 27, and suck the second movable air plate 31 to open the air inlet 30. By repeating the operation, the air chamber 27 is continuously filled with air. The excess air will lift the top block 28, change the position of the fixed mold 4, and make the pipe stuck in the mold be taken out. When the top block 28 is lifted to a certain height, the exhaust groove 29 will contact the space between the rotating disc 2 and the inner ring 13 to exhaust the air in the air chamber 27. The top block 28 is returned to the original position, which solves the problem of material sticking by stepping on the pedal, increases the functionality, improves the work efficiency, and is convenient for the user to operate.
[0041] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0042] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A simple pipe bending machine, comprising a base (1), characterized in that: A turntable (2) is provided at the top center of the base (1). A fixing screw (16) is provided at the top center of the turntable (2). A fixed mold groove (15) is provided around the fixing screw (16). A fixed mold (4) is provided on the surface of the fixed mold groove (15). A gasket (6) is provided on the top of the fixed mold (4). A nut (17) is provided on the surface of the fixing screw (16). A moving mold hole (10) is provided at the front of one side of the fixed mold (4). Pin holes (18) are provided on both sides of the inner wall of the moving mold hole (10). (10) A moving mold (5) is provided on the surface. The moving mold (5) includes a mold column (501). A screw (502) is provided on the top of the mold column (501). A fixing pin (503) is provided inside the lower half of the mold column (501). One end of the fixing pin (503) is connected to the inner wall of the lower half of the mold column (501) by a first spring (504). An air cylinder (8) is provided in the middle of the bottom of the base (1). A power arm (19) is provided on the side of the air cylinder (8) near the bottom edge through a movable hinge. One end of the lever arm (19) is provided with a pedal (9), and a slide cylinder (20) is provided on the surface of the lever arm (19) near the other end edge. An outer plate (24) is provided above the lever arm (19), and a second spring (25) is provided between the outer plate (24) and the lever arm (19). A power plate (21) is provided on the top of the slide cylinder (20), and a support rod (22) is provided in the middle of the top of the power plate (21). A piston (23) is provided on the top of the support rod (22), and an air inlet (3) is provided on one side of the air cylinder (8). 0), the edge of the air inlet (30) is connected to the second movable air plate (31) by a hinge, the piston (23) is provided with an air chamber (27) above it, the air chamber (27) and the piston (23) are separated by a first movable air plate (26), the air chamber (27) is provided with a top block (28) above it, the top block (28) is provided with an exhaust groove (29) on one side, the fixing screw (16) and the fixed mold groove (15) are located on the top of the top block (28), and the number of the second spring (25) is 4.
2. The simplified pipe bending machine according to claim 1, characterized in that: The turntable (2) has a handle (11) on one side. A hard brush (12) is provided on the surface of the handle (11) near one edge. A lifting handle is provided on the top of the hard brush (12). An inner ring (13) is provided at the center of the bottom of the inner cavity of the turntable (2). A number of balls (14) surround the side of the inner ring (13).
3. A simple pipe bending machine according to claim 1, characterized in that: The base (1) has a support mold (3) near the edge at the top, and a support foot (7) near the edge at the bottom. The support foot (7) is level with the bottom of the air cylinder (8).
4. A simplified pipe bending machine according to claim 1, characterized in that: The bottom of the fixed mold (4) is provided with a protruding plate fixed inside the fixed mold groove (15), and the fixing screw (16) passes through the center of the fixed mold (4) and the gasket (6).
5. A simplified pipe bending machine according to claim 1, characterized in that: The number of the fixing pin (503) and the first spring (504) is two, and the fixing pin (503) and the pin hole (18) have the same shape and fit together.
6. A simplified pipe bending machine according to claim 2, characterized in that: The number of moving mold holes (10) is 3, and the fixed mold (4), the moving mold (5), the moving mold holes (10) and the handle (11) are arranged in a straight line.
7. A simplified pipe bending machine according to claim 2, characterized in that: The top block (28) is located in the middle of the inner ring (13), and the top of the top block (28) is in the middle of the turntable (2) and is level with the top of the turntable (2).
8. A simple pipe bending machine according to claim 1, characterized in that: The screw (502) is inserted into the mold column (501), and the bottom of the screw (502) is conical.
Citation Information
Patent Citations
Simple copper pipe bending machine
CN213350317U
Branch bending machine for Christmas tree production
CN113814298A
A simple pipe bending machine
CN220970450U