Integrated guide rail gripper

Abstract

The present application relates to the technical field of clamping equipment, and particularly relates to an integrated guide rail clamp device, which comprises a base, a limiting module, a pressing module and a driving module for providing power for the limiting device and the pressing device are arranged on the base, the driving module comprises an oil storage bin located in the middle of the base, a hydraulic piston column is arranged in the oil storage bin, a pneumatic driving assembly for driving the hydraulic piston column to move is arranged at the lower part of the base, a hand valve for cooperating with the pneumatic assembly is arranged at the outside of the base, a new combined driving module is formed by the combination of hydraulic, pneumatic and manual driving, all the components of the driving module are integrally installed with the limiting module and the pressing module in the base, compared with the existing three independent clamping devices of pneumatic, hydraulic and manual driving, the volume of the whole product is smaller, the structure is simpler, the clamping force and the reaction efficiency are higher, and the use of the clamp device can greatly improve the positioning efficiency of the product.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of clamping equipment, in particular to a compact integrated guide rail clamp. BACKGROUND

[0002] The common clamping methods in the current industrial processing are manual clamping, pneumatic clamping and hydraulic clamping. Although manual clamping has low cost and wide application, the clamping force is uncertain, the labor intensity is large and the clamping precision is not enough. Therefore, pneumatic clamping and hydraulic clamping are often used in processing. The pneumatic clamping has low and unstable clamping force, so the work is unreliable. The hydraulic clamping often needs a complex hydraulic system, so the application range is limited and the reaction speed is slow.

[0003] The guide rail clamp is a clamp used for clamping and fixing the guide rail. The existing guide rail clamp is mostly driven by hydraulic clamping, which has the advantage of high clamping force. However, it needs to be connected with a hydraulic system during use, and the clamp has a large volume, which is not convenient to carry and install. In addition, the reaction speed of the hydraulic system is slow during use, which leads to a long time for clamping and taking out the workpiece, greatly affecting the work efficiency. SUMMARY

[0004] The purpose of the present application is to overcome the shortcomings of the prior art, such as slow reaction speed and large equipment volume of the guide rail clamp using hydraulic pressure as the driving force. The present application provides an integrated guide rail clamp with unchanged clamping effect, fast effect speed and smaller volume.

[0005] The present application is realized by the following technical scheme: an integrated guide rail clamp, comprising a base, a limiting module, a tightening module and a driving module for providing power for the limiting device and the tightening device are arranged on the base;

[0006] The limiting module comprises a limiting baffle arranged on one side of the base. A through hole is arranged on the base, and a light axis I in communication with the limiting baffle is arranged in the through hole. A locking device for fixing the light axis I is arranged in the base.

[0007] The tightening device comprises a tightening push plate arranged on the upper part of the base. A light axis II connected with the tightening push plate is arranged in the base. A tightening driving assembly for driving the movement of the light axis II is arranged on the upper part of the base.

[0008] The driving module comprises an oil storage warehouse arranged in the middle part of the base. A hydraulic piston column is arranged in the oil storage warehouse. A pneumatic driving assembly for driving the movement of the hydraulic piston column is arranged on the lower part of the base. A hand valve matched with the pneumatic assembly is arranged on the outside of the base.

[0009] Further, the pneumatic driving assembly comprises a pneumatic chamber, and a pneumatic piston connected with the hydraulic piston column is arranged in the pneumatic chamber.

[0010] Further, the side wall of the pneumatic chamber is provided with an air inlet one above the pneumatic piston and an air inlet two below the pneumatic piston, and the air inlet one and the air inlet two are connected with the hand valve through pipelines.

[0011] Further, the locking device comprises a stop piston chamber coaxially arranged with the through hole, one end of the stop piston chamber is provided with a sealing cover, the other end is communicated with the through hole, a locking piston is arranged in the stop piston chamber, and a hydraulic chamber connected with the oil storage bin is formed between the locking piston and the sealing cover.

[0012] Further, the end of the hydraulic chamber connected with the through hole is provided with a locking chamber, and the locking chamber gradually reduces in diameter from the hydraulic chamber to the through hole.

[0013] Further, the locking piston comprises a plunger slider arranged in the hydraulic chamber and a locking spring sheet arranged in the locking chamber, and the locking spring sheet gradually reduces in diameter from one end connected with the plunger slider to the outside.

[0014] Further, the top driving assembly comprises a top driving cylinder located at the top of the base, and the end of the optical shaft two is provided with a top piston located in the top driving cylinder.

[0015] Further, one end of the top driving oil cylinder is provided with an oil inlet pipeline communicated with the hydraulic chamber, the oil inlet pipeline is provided with a sequence valve one, the other end is provided with an oil return pipeline communicated with the oil storage bin, and the oil return pipeline is provided with a sequence valve two.

[0016] The beneficial effects of the present application are: 1. The integrated guide rail clamp device comprises a base, a limiting module, a top tightening module and a driving module for providing power for the limiting device and the top tightening device are arranged on the base, the driving module comprises an oil storage bin located in the middle of the base, a hydraulic piston column is arranged in the oil storage bin, the lower part of the base is provided with a pneumatic driving assembly for driving the movement of the hydraulic piston column, the outer part of the base is provided with a hand valve matched with the pneumatic assembly, a new combined driving module is formed by the combination of hydraulic, pneumatic and manual, and all components of the driving module are located in the base and are integrally installed with the limiting module and the top tightening module. Compared with the existing pneumatic, hydraulic and manual three independent clamping devices, the volume of the whole product is smaller, the structure is simpler, the clamping force and the reaction efficiency are higher, and the use of the clamp device can greatly improve the clamping and positioning efficiency of the product. Compared with the existing oil pressure driving, the gas source is more widely used in the current factory production, so the adaptability of the device is stronger.

[0017] 2. The locking device can avoid the limit stop plate moving outward when clamping the track, the inner wall of the locking chamber is a tapered surface, the locking spring plate is gathered and shrunk to the optical axis one along the inner wall of the locking chamber by the forward movement of the locking piston, so that the optical axis one is self-locked, the movement of the optical axis one along the axial direction is avoided, the self-locking force of the optical axis one is stronger when the pushing force of the jacking device is greater, the positioning ability of the workpiece is enhanced, the locking spring plate slides along the side wall of the locking chamber, the locking chamber is a tapered surface, and the self-locking requirement of the optical axis one can be met when the included angle between the locking spring plate and the optical axis one is less than a fixed value.

[0018] 3. The jacking device can apply a forward pushing force to the material through the jacking push plate, cooperate with the limit stop plate, clamp the material through the hydraulic pressure, enhance the clamping force of the whole clamp, and better fix the material. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the application;

[0020] Figure 2 It is a top view of the application;

[0021] Figure 3 It is Figure 2 A-A sectional view;

[0022] Figure 4 It is a schematic diagram of the structure of the stop piston chamber in the application;

[0023] Figure 5 It is a schematic diagram of the structure of the base in the application;

[0024] Figure 6 It is a sectional view of the base in the application;

[0025] Figure 7 It is a schematic diagram of the structure of the locking piston in the application;

[0026] Figure 8 It is a schematic diagram of the structure of the driving module in the application.

[0027] 1-base; 2-limit stop plate; 3-through hole; 4-optical axis one; 5-jacking push plate; 6-optical axis two; 7-oil storage bin; 8-hydraulic piston column; 9-hand plate valve; 10-pneumatic chamber; 11-pneumatic piston; 12-air inlet one; 13-air inlet two; 14-stop piston chamber; 15-sealing cover; 16-locking piston; 17-hydraulic chamber; 18-locking chamber; 19-plunger slider; 20-locking spring plate; 21-jacking driving cylinder; 22-jacking piston; 23-oil inlet pipeline; 24-sequence valve one; 25-oil return pipeline; 26-sequence valve two. Detailed Implementation

[0028] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example 1

[0031] like Figures 1-8 As shown, an integrated guide rail clamp includes a base 1, on which a limit module, a clamping module, and a drive module that provides power to the limit device and the clamping device are provided.

[0032] The limiting module includes a limiting baffle 2 located on one side of the base 1. The base 1 is provided with a through hole 3. An optical axis 4 communicating with the limiting baffle 2 is provided in the through hole 3. A locking device for fixing the optical axis 4 is provided in the base 1. The optical axis 4 slides in the through hole 3, thereby driving the limiting plate to move. The distance between the base 1 and the limiting baffle 2 is adjusted according to the length or width of the material to perform clamping operation on the material.

[0033] The clamping device includes a clamping push plate 5 located on the upper part of the base 1. The base 1 is provided with an optical axis 6 connected to the clamping push plate 5. The upper part of the base 1 is provided with a clamping drive assembly for driving the optical axis 6 to move. There are multiple optical axes 6 placed in parallel to each other. Multiple optical axes 6 form an optical axis group, which makes the optical axis 6 push the top push plate forward more smoothly.

[0034] The driving module comprises an oil storage bin 7 located in the middle of the base 1, the oil storage bin 7 is provided with a hydraulic piston column 8, the lower part of the base 1 is provided with a pneumatic driving assembly for driving the hydraulic piston column 8 to move, the outside of the base 1 is provided with a hand plate valve 9 used in cooperation with the pneumatic assembly, a new combined driving module is formed by the combination of hydraulic, pneumatic and manual driving, all components of the driving module are located in the base 1 and are integrally installed with the limiting module and the clamping module, compared with the existing pneumatic, hydraulic and manual three independent clamping devices, the whole product has smaller size, simpler structure and higher clamping force and reaction efficiency, and the use of the clamp device can greatly improve the positioning efficiency of the product.

[0035] The pneumatic driving assembly comprises a pneumatic chamber 10, the pneumatic chamber 10 is provided with a pneumatic piston 11 connected with the hydraulic piston column 8, the pneumatic piston 11 is used to drive the hydraulic piston column 8 to move longitudinally, compared with the original hydraulic direct driving, the pneumatic driving has higher efficiency, the use of pneumatic as the initial driving force can enhance the response speed of the whole device, and the gas source configuration is more perfect compared with the hydraulic source factory, and the use is more convenient.

[0036] The side wall of the pneumatic chamber 10 is provided with an air inlet one 12 located above the pneumatic piston 11 and an air inlet two 13 located below the pneumatic piston 11, the air inlet one 12 and the air inlet two 13 are connected with the hand plate valve 9 through pipelines, the passage of the gas entering is controlled through the hand plate valve 9, the structure is simple and convenient to operate, and the manufacturing cost can be reduced.

[0037] The locking device comprises a stop piston chamber 14 coaxially arranged with the through hole 3, one end of the stop piston chamber 14 is provided with a sealing cover 15, the other end is communicated with the through hole 3, the stop piston chamber 14 is provided with a locking piston 16, the locking piston 16 and the sealing cover 15 form a hydraulic chamber 17 connected with the oil storage bin 7, and the passage connected with the oil storage bin 7 is formed by machining in the base 1.

[0038] The end of the hydraulic chamber 17 connected with the through hole 3 is provided with a locking chamber 18, the locking chamber 18 gradually reduces in diameter from the hydraulic chamber 17 to the through hole 3, the locking chamber 18 is a conical surface, when the locking bolt is pushed to the right, the locking chamber 18 can play a role of shrinking the locking spring 20 inward, according to different materials, when the locking spring 20 and the optical axis one form an angle less than a certain fixed value, the optical axis one is self-locked.

[0039] The locking piston 16 comprises a plunger slider 19 arranged in the hydraulic chamber 17 and locking springs 20 arranged in the locking chamber 18, the locking springs 20 gradually reduce in diameter from the end connected with the plunger slider 19, the locking springs 20 are arranged obliquely and in multiple, uniformly distributed along the circumferential direction of the plunger slider 19, the end of the locking spring 20 is retracted inward while being pushed forward when the plunger slider 19 is pushed forward, thereby locking the optical shaft 1, avoiding loosening of the optical shaft 1 during clamping operation.

[0040] The jacking driving assembly comprises a jacking driving cylinder 21 arranged at the top of the base 1, and the end of the optical shaft 2 is provided with a jacking piston 22 arranged in the jacking driving cylinder 21, the jacking piston 22 is pushed forward under the action of hydraulic pressure, so that the jacking push plate 5 moves forward and is attached to the material, further locking the material, avoiding movement of the material during operation.

[0041] One end of the jacking driving cylinder is provided with an oil inlet pipeline 23 communicated with the hydraulic chamber 17, the oil inlet pipeline 23 is provided with a sequence valve 1 24, the other end is provided with an oil return pipeline 25 communicated with the oil storage bin 7, the oil return pipeline 25 is provided with a sequence valve 2 26, the oil inlet pipeline 23 and the oil outlet pipeline are directly machined in the base 1, so as to save the space occupied by the hydraulic power transmission, the sequence valve 1 24 and the sequence valve 2 26 are one-way flow, the oil path between the jacking driving and the oil outlet bin is realized by the sequence valve 1 24 and the sequence valve 2 26, thereby driving the jacking push plate 5 to push forward or retract.

[0042] Working principle: when clamping operation is carried out, push the optical axis 4 to adjust the spacing between the limiting baffle 2 and the base 1, the limiting baffle 2 is adjusted to the working position, then open the hand plate valve 9 to make the gas enter the lower part of the pneumatic chamber 10 from the air inlet 13, and apply an upward thrust to the pneumatic piston 11, and then drive the hydraulic piston to move upward, at this time the oil in the oil storage 7 is transported to the stop piston chamber 14 under the action of pressure, while the pressure in the stop piston chamber 14 is gradually increasing, the plunger slider 19 will slide forward along the optical axis 4, at this time the end of the locking spring 20 will be in contact with the outer wall of the optical axis 1, after the locking spring 20 is completely in contact with the optical axis 1, the stop piston will not move forward, at this time the oil pressure in the stop piston chamber 14 is increasing, the oil enters the jacking drive cylinder 21 through the sequence valve 1, and drives the jacking piston 22 to move forward until the jacking push plate 5 is in contact with the side wall of the workpiece to be clamped, and then the clamping operation is completed, when the workpiece to be clamped is taken out, close the hand plate valve 9, the gas enters the pneumatic chamber 10 through the air inlet 13, and applies a downward thrust above the pneumatic piston 11, drives the pneumatic piston 11 to move downward, and then drives the hydraulic piston column 8 to move downward, forming a suction force in the oil storage 7, so that the hydraulic oil flows back to the oil storage 7 through the sequence valve 2, at this time the jacking push plate 5 no longer performs the jacking operation on the workpiece, and the hydraulic oil in the stop piston chamber 14 also flows back to the oil storage 7 through the delivery pipeline after the sequence valve 1 is closed, the locking piston 16 stops limiting the optical axis 1, and the limiting baffle 2 is pulled outwards to take out the workpiece.

[0043] Example 2

[0044] The same as example 1 will not be described again, the difference is that the number of jacking drive cylinders is multiple, one of which is in communication with the oil storage 1 to realize the flow of hydraulic oil circuit, and the rest of the jacking drive cylinders are vacuum set, which is convenient for the jacking piston to reset when jacking.

[0045] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An integrated guideway gripper characterized by: Including base, the base is provided with limiting module, top tight module and drive module for limiting device and top tight device; The limiting module includes a limiting baffle on one side of the base, a through hole is provided on the base, a light axis I is provided in the through hole and communicates with the limiting baffle, and a locking device is provided in the base for fixing the light axis I; The top tight device includes a top tight push plate on the upper part of the base, a light axis II is provided in the base and connected with the top tight push plate, and a top tight driving assembly is provided on the upper part of the base for driving the movement of the light axis II; The drive module includes an oil storage warehouse in the middle of the base, a hydraulic piston column is provided in the oil storage warehouse, a pneumatic driving assembly is provided on the lower part of the base for driving the movement of the hydraulic piston column, and a hand valve is provided on the outside of the base and cooperates with the pneumatic assembly; The locking device includes a stop piston chamber coaxially arranged with the through hole, one end of the stop piston chamber is provided with a sealing cover, the other end communicates with the through hole, a locking piston is provided in the stop piston chamber, and a hydraulic chamber connected with the oil storage warehouse is formed between the locking piston and the sealing cover; The hydraulic chamber connected with the through hole is provided with a locking chamber, the locking chamber gradually reduces in diameter from the hydraulic chamber to the through hole; The locking piston includes a plunger slider provided in the hydraulic chamber and a locking spring sheet provided in the locking chamber, the locking spring sheet gradually reduces in diameter from one end connected with the plunger slider to the outside, the locking spring sheet is inclined and multiple, uniformly distributed along the circumferential direction of the plunger slider, and the end of the locking spring sheet contracts inward while advancing when the plunger slider advances; All components of the drive module are located in the base and integrally installed with the limiting module and the top tight module; The top tight driving assembly includes a top tight driving cylinder on the top of the base, one end of the top tight driving cylinder is provided with an oil inlet pipeline communicating with the hydraulic chamber, the oil inlet pipeline is provided with a sequence valve I, the other end is provided with an oil return pipeline communicating with the oil storage warehouse, the oil return pipeline is provided with a sequence valve II, and the sequence valve I and the sequence valve II are both one-way flow.

2. The one-piece rail clamp of claim 1, wherein: The pneumatic driving assembly includes a pneumatic chamber, and a pneumatic piston connected with the hydraulic piston column is arranged in the pneumatic chamber.

3. The one-piece rail clamp of claim 2, wherein: The side wall of the pneumatic chamber is provided with an air inlet I above the pneumatic piston and an air inlet II below the pneumatic piston, and the air inlet I and the air inlet II are connected with the hand valve through pipelines.

4. The one-piece rail clamp of claim 1, wherein: The end of the light axis II is provided with a top tight piston in the top tight driving cylinder.

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