Automatic batching device for producing quick-setting concrete

By designing an automatic batching device, the quantitative addition and mixing of concrete quick-setting agent are achieved using a turntable and scraper, which solves the cumbersome weighing and transportation problems in the production of quick-setting concrete and improves production efficiency and mixing uniformity.

CN116811025BActive Publication Date: 2025-11-21SICHUAN CHUANJIAO CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202310741752.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-20
Publication Date
2025-11-21
Estimated Expiration
2043-06-20

AI Technical Summary

Technical Problem

In existing technologies, the weighing and transfer of concrete accelerators during the production of quick-setting concrete is cumbersome, which affects the efficiency of mass production.

Method used

An automatic batching device for quick-setting concrete production was designed, including a mixing tank, a batching column, and a metering orifice. Through the cooperation of a turntable and a scraper, the device enables the quantitative addition and mixing of concrete quick-setting agent. Combined with a vibrator and a feed pipe, it ensures accurate metering and reduces powder accumulation.

Benefits of technology

It simplifies the quantitative batching process of concrete accelerators, improves production efficiency, reduces operating steps, and ensures uniform mixing of concrete raw materials and accelerators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of concrete production, and particularly relates to an automatic batching device for quick-setting concrete production, which comprises a mixing bucket, a supporting piece is fixedly installed on the bottom surface of the mixing bucket, a plurality of supporting pieces are uniformly installed on the top surface of the supporting piece, a batching column is installed at the top end of the supporting piece, a plurality of quantitative holes are uniformly formed in the top surface of the batching column in a ring shape, and the mixing bucket can receive the falling raw material powder filled in the quantitative holes; the automatic batching device for quick-setting concrete production is characterized in that the batching column is arranged above the mixing bucket, the quantitative holes are formed in the top surface of the batching column, then the concrete quick-setting agent powder filled in the quantitative holes is dropped into the mixing bucket below through the ring-shaped baffle, the content of the quantitative holes is a specified value, and workers only need to fill the quantitative holes and then put them into the mixing bucket, so that the concrete quick-setting agent does not need to be separately weighed and then transported for mixing, the operation is simple, and the production of a large amount of quick-setting concrete is facilitated.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of concrete production, and particularly relates to an automatic batching device for producing rapid hardening concrete. BACKGROUND

[0002] Concrete is a general term for composite materials formed by configuring gelatinous material, aggregate and water in a proper proportion and then hardening for a certain period of time, and is the largest artificial civil construction material in the world, which can be divided into structural concrete, thermal insulation concrete, decorative concrete, waterproof concrete, refractory concrete, hydraulic concrete, marine concrete, road concrete, radiation-proof concrete and rapid hardening concrete, among which the rapid hardening concrete is prepared by mixing a certain amount of rapid hardening concrete accelerator with concrete raw materials during production.

[0003] During actual production, in order to ensure the production quality of the rapid hardening concrete, the rapid hardening concrete accelerator needs to be weighed during batching, and the rapid hardening concrete accelerator is mixed and stirred with a certain amount of concrete raw materials when the rapid hardening concrete accelerator reaches a certain quality, which needs to be weighed and then transported and mixed with the concrete raw materials, and the operation is relatively complicated and is not conducive to the production of a large amount of rapid hardening concrete.

[0004] Therefore, the application provides an automatic batching device for producing rapid hardening concrete. SUMMARY

[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.

[0006] The technical scheme adopted by the application to solve the technical problems is that the automatic batching device for producing rapid hardening concrete comprises a mixing barrel, a receiving part is fixedly installed on the bottom surface of the mixing barrel, a plurality of supporting parts are uniformly installed on the top surface of the receiving part, a batching column is installed at the top end of the supporting part, a plurality of quantitative holes are uniformly formed in the annular top surface of the batching column, the raw material powder filled in the quantitative holes is received by the mixing barrel when the raw material powder falls off, a rotating disc is arranged at the center of the top surface of the batching column, the bottom surface center of the rotating disc is connected with the output end of a first stepping motor, a plurality of scrapers are uniformly installed on the annular circumferential surface of the rotating disc, and the scrapers are in contact with the top surface of the batching column when the rotating disc rotates.

[0007] The top surface of the dosing column is provided with a plurality of U-shaped plates surrounding the quantitative holes and opening towards the direction of the rotating disc, the top of the U-shaped plates is provided with a material conveying pipe, the discharge port of the material conveying pipe points to the quantitative hole, and the first connecting piece is arranged between the material conveying pipe and the U-shaped plate; the bottom end of the dosing column is provided with an annular baffle, a plurality of leakage holes with an inner diameter larger than that of the quantitative hole are arranged on the bottom surface of the annular baffle, and the center of the top surface of the annular baffle is connected with the output end of the second stepper motor; the annular baffle blocks the quantitative hole from below when the raw material powder is added to the quantitative hole; in use, a certain amount of concrete raw material is put into the mixing barrel, and then the concrete accelerator powder is put into the top surface of the dosing column through the material conveying pipe, the concrete accelerator powder enters the quantitative hole, and the U-shaped plate arranged at the quantitative hole opening can prevent the concrete accelerator powder above the quantitative hole from separating from the top surface of the dosing column; during the process of putting the concrete accelerator powder into the quantitative hole through the material conveying pipe, the rotating disc is driven to rotate by the first stepper motor arranged below, the scraper is driven to reciprocate at a certain angle on the top surface of the dosing column, and the concrete accelerator powder above the quantitative hole opening is pushed in the U-shaped plate during the rotation of the scraper, so that the concrete accelerator powder above the quantitative hole opening is close to the inner wall of the U-shaped plate, and the quantitative hole opening is scraped flat by the scraper after the quantitative hole is filled with the concrete accelerator powder, and then the quantitative hole is stopped; then the second stepper motor is started, the annular baffle is driven to rotate, the leakage hole on the annular baffle coincides with the quantitative hole opening below in the vertical direction, the concrete accelerator powder filled in the quantitative hole falls into the mixing barrel below, and the mixing assembly in the mixing barrel mixes the concrete accelerator powder with the concrete raw material; the amount of the quantitative hole is a specified value, and the worker only needs to fill the quantitative hole and then put it into the mixing barrel, so as to complete the quantitative mixing of the concrete raw material and the concrete accelerator powder, without separately weighing and transporting the concrete accelerator for mixing.

[0008] Preferably, a plurality of vibrators are arranged on the annular circumferential surface of the dosing column; when the material conveying pipe puts the concrete accelerator powder into the quantitative hole, the vibrators are started, and the vibrators drive the dosing column to vibrate synchronously, so that the quantitative hole vibrates synchronously when the concrete accelerator powder enters the quantitative hole, the concrete accelerator powder in the quantitative hole is close to each other under the action of the vibration force, and the hollow in the quantitative hole after filling the concrete accelerator powder is prevented.

[0009] Preferably, a pair of pushing plates is attached to the surface of the U-shaped plate facing the quantitative hole, a pair of first telescopic rods is installed on the surface of the U-shaped plate, and the output end of the first telescopic rod is connected with the vertical surface of the pushing plate through the U-shaped plate; when repeatedly feeding the concrete accelerator powder into the quantitative hole, the first telescopic rod is started, the first telescopic rod drives the pushing plate to reciprocate, and the pushing plate moves synchronously with the direction of the scraper to avoid being blocked by the scraper when the pushing plate moves. When the pushing plate moves, the concrete accelerator powder near the U-shaped plate at the opening of the quantitative hole is pushed into the quantitative hole, realizing the full use of the concrete accelerator powder that does not enter the quantitative hole and avoiding the accumulation of the concrete accelerator powder on the top surface of the batching column.

[0010] Preferably, a plurality of material guide pipes are installed on the bottom surface of the annular baffle, the lower pipe opening of the material guide pipe extends into the inside of the mixing barrel, and the upper pipe opening of the material guide pipe surrounds the material leakage hole opened on the bottom surface of the annular baffle; in the process of feeding the concrete accelerator powder filled in the quantitative hole into the inside of the lower mixing barrel, when there is a large air flow outside, the material guide pipe is arranged on the bottom surface of the annular baffle, the material guide pipe cylinder is communicated with the material leakage hole, the bottom end of the material guide pipe extends into the inside of the mixing barrel, and when the quantitative hole leaks, the concrete accelerator powder enters the inside of the mixing barrel through the material guide pipe, thereby reducing the influence of the external air flow on the feeding of the concrete accelerator powder.

[0011] Preferably, a plurality of filling cylinders are inserted into the inside of the quantitative hole, and the inner diameters of the plurality of filling cylinders gradually decrease; in the production of the accelerated concrete, the concrete accelerator needs to be prepared in advance, and when the inventory of the concrete accelerator is insufficient, the concrete raw material can be directly matched with the concrete accelerator processing raw material, thereby optimizing the production process. Specifically, the concrete accelerator processing raw material is fed into the inside of the quantitative hole, and at the same time, the filling cylinder is inserted into different quantitative holes according to the need for each time of quantification, so that the capacity of the quantitative hole changes each time.

[0012] Preferably, the support member includes a support rod, a driving motor and a friction wheel, the bottom end of the support rod is vertically installed on the top surface of the receiving member, the driving motor is located between the support rod and the friction wheel, the output end of the driving motor is installed at the center of the bottom surface of the friction wheel, the annular circumferential surface of the batching column is provided with an annular groove, and the friction wheel is embedded into the annular groove and can drive the annular groove to rotate when rotating; in the batching process, the driving motor is started, the driving motor drives the friction wheel to rotate, the friction wheel drives the annular groove to rotate through friction, and then the batching column rotates. When the opening below the quantitative hole of the batching column drops the concrete accelerator processing raw material, different concrete accelerator processing raw materials are superimposed in the mixing barrel, which is beneficial to the rapid mixing of the concrete accelerator processing raw material and the concrete raw material in the barrel by the stirring assembly in the mixing barrel.

[0013] Preferably, the scraper and the U-shaped plate are rotationally connected with a folding plate, the folding plate is connected by two rotationally connected plate members, and the connection position of the U-shaped plate and the folding plate is located at the end of the U-shaped plate; when the scraper reciprocates, different concrete accelerator processing raw materials are placed in different quantitative holes, and the folding plate arranged between the scraper and the U-shaped plate limits the concrete accelerator processing raw materials from separating from the surrounding area of the U-shaped plate and the folding plate, thereby effectively reducing the probability of independent mixing of different concrete accelerator processing raw materials on the top surface of the batching column.

[0014] Preferably, the bottom surface of the annular baffle is provided with a plurality of vertical baffles, and when the annular baffle opens the hole opening below the quantitative hole after rotating to the material leakage hole, the raw material powder separated from the hole opening below the quantitative hole is thrown out by centrifugal force during rotation of the batching column, and the raw material powder after being thrown out can be blocked by the vertical baffles; the concrete accelerator processing raw materials separated from the hole opening below the quantitative hole during rotation are thrown out under the action of centrifugal force, and then blocked by the vertical baffles, and finally fall into the mixing barrel.

[0015] Preferably, the annular circumferential surface of the batching column is fixedly connected with a plurality of fixed members, one end of the fixed member away from the batching column is fixedly connected with a second telescopic rod, the top end of the output end of the second telescopic rod is fixedly connected with a connecting frame, the bottom end of the connecting frame is fixedly connected with a scraping plate, and the size diameter of the scraping plate is the same as the inner diameter of the innermost filling cylinder in the quantitative hole; when the second telescopic rod drives the scraping plate to move downward through the connecting frame, the scraping plate can completely enter the quantitative hole; the material conveying pipe comprises a first pipe member and a second pipe member, the second pipe member is inserted into the first pipe member, and a third telescopic rod is arranged between the first connecting member and the second pipe member; when the concrete accelerator processing raw materials in the quantitative hole fall off, the second telescopic rod is controlled, the second telescopic rod drives the scraping plate to move downward through the connecting frame, and then extends into the quantitative hole, so as to remove the residual concrete accelerator processing raw materials on the inner wall of the quantitative hole and ensure complete material falling of the quantitative hole; in addition, when the filling cylinder is inserted into the quantitative hole, the size of the scraping plate is adjusted so that the diameter of the scraping plate is matched with the inner diameter of the filling cylinder, and the residual concrete accelerator processing raw materials on the inner wall of the filling cylinder can also be removed.

[0016] Preferably, the connection position of the fixed member on the annular circumferential surface of the batching column is higher than the height of the friction wheel, and when the batching column rotates, the fixed member and the connected second telescopic rod are not blocked by the friction wheel; the fixed member and the second telescopic rod are prevented from being blocked by the friction wheel when the batching column rotates synchronously, thereby ensuring the implementability of the device.

[0017] The beneficial effects of the present application are as follows:

[0018] 1. An automatic batching device for producing quick-setting concrete, comprising a batching column arranged above a mixing barrel, wherein a plurality of quantitative holes are formed in the top surface of the batching column, and a scraper is arranged at the hole opening of each quantitative hole; a feeding pipe is arranged on the quantitative hole, and the quantitative hole is filled with concrete accelerator powder through the feeding pipe; the hole opening of the quantitative hole is scraped flat by the scraper after the quantitative hole is filled; the concrete accelerator powder in the quantitative hole is dropped into the mixing barrel below through the annular baffle; and the concrete accelerator powder and the concrete raw material are mixed by the mixing assembly in the mixing barrel; the content of the quantitative hole is a specified value, and the workers only need to fill the quantitative hole and then put it into the mixing barrel, so that the quantitative batching and mixing of the concrete raw material and the concrete accelerator powder can be completed, and the concrete accelerator powder does not need to be weighed and then transported for mixing, which is simple to operate and is beneficial to the production of a large amount of quick-setting concrete.

[0019] 2. The automatic batching device for producing quick-setting concrete, when repeatedly putting the concrete accelerator powder into the quantitative hole, the first telescopic rod is started, the first telescopic rod drives the pushing plate to reciprocate, and the pushing plate moves synchronously with the scraper to avoid being blocked by the scraper, and the pushing plate pushes the concrete accelerator powder near the U-shaped plate at the hole opening of the quantitative hole into the quantitative hole, so that the concrete accelerator powder not entering the quantitative hole is fully utilized, and the concrete accelerator powder is prevented from accumulating on the top surface of the batching column. BRIEF DESCRIPTION OF DRAWINGS

[0020] The application will be further described below with reference to the drawings.

[0021] Figure 1 is a perspective view of the application;

[0022] Figure 2 is a schematic view of the structure on the batching column of the application;

[0023] Figure 3 is a schematic view of the support member of the application;

[0024] Figure 4 is a schematic view of the second telescopic rod position on the batching column of the application;

[0025] Figure 5 is a schematic view of the annular baffle of the application; Figure 4 is an enlarged schematic view of part A in the annular baffle of the application;

[0026] Figure 6 is a schematic view of the annular baffle of the application;

[0027] Figure 7 is a schematic view of the structure below the batching column of the application;

[0028] Figure 8 is a schematic view of the position of the guide pipe on the annular baffle of the application.

[0029] In the diagram: 1. Mixing tank; 11. Support component; 12. Support component; 121. Support rod; 122. Drive motor; 123. Friction wheel; 2. Batching column; 21. Metering orifice; 22. Turntable; 23. Scraper; 24. U-shaped plate; 25. Conveying pipe; 251. First fitting; 252. Second fitting; 26. First connector; 27. Third telescopic rod; 28. Folding plate; 29. ​​Annular groove; 3. Vibrator; 31. Annular baffle; 4. Pusher plate; 41. First telescopic rod; 5. Guide pipe; 6. Filling cylinder; 7. Vertical baffle; 8. Second telescopic rod; 81. Fixing component; 82. Connecting frame; 83. Scraper. Detailed Implementation

[0030] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0031] Example 1

[0032] like Figure 1 , Figure 2 , Figure 5 , Figure 6 , Figure 7 As shown, an automatic batching device for quick-setting concrete production according to an embodiment of the present invention includes a mixing tank 1. A receiving component 11 is fixedly installed on the bottom surface of the mixing tank 1. A plurality of supporting components 12 are evenly installed on the top surface of the receiving component 11. A batching column 2 is installed on the top of the supporting component 12. A plurality of metering holes 21 are evenly opened in a ring on the top surface of the batching column 2. When the raw material powder filled in the metering holes 21 falls off, it is received by the mixing tank 1. A turntable 22 is provided at the center of the top surface of the batching column 2. The center of the bottom surface of the turntable 22 is connected to the output end of the first stepper motor. A plurality of scrapers 23 are evenly installed on the annular circumference of the turntable 22. When the scrapers 23 rotate with the turntable 22, they contact the top surface of the batching column 2.

[0033] The top surface of the ingredient column 2 is provided with a plurality of U-shaped plates 24 surrounding the quantitative holes 21 and opening to the direction of the rotating disc 22, the upper portion of the U-shaped plates 24 is provided with a material conveying pipe 25, the discharge port of the material conveying pipe 25 points to the quantitative hole 21, and the first connecting piece 26 is arranged between the material conveying pipe 25 and the U-shaped plate 24; the bottom end of the ingredient column 2 is provided with an annular baffle 31, the bottom surface of the annular baffle 31 is provided with a plurality of leakage holes with an inner diameter larger than that of the quantitative hole 21; the center of the top surface of the annular baffle 31 is connected with the output end of the second stepper motor; the annular baffle 31 blocks the quantitative hole 21 from below when adding raw material powder into the quantitative hole 21; in actual production, in order to ensure the production quality of the quick-setting concrete, the concrete quick-setting agent needs to be weighed during the batching, and when the concrete quick-setting agent reaches a certain quality, the concrete quick-setting agent is mixed and stirred with the quantitative concrete raw materials; this process needs to weigh the concrete quick-setting agent, and then the concrete quick-setting agent is transported and mixed with the concrete raw materials, which is relatively complicated and is not conducive to the production of a large amount of quick-setting concrete.

[0034] In use, a certain amount of concrete raw materials is put into the mixing barrel 1, and then the concrete quick-setting agent powder is put into the top surface of the ingredient column 2 through the material conveying pipe 25, and the concrete quick-setting agent powder enters the quantitative hole 21, and the U-shaped plate 24 arranged at the quantitative hole 21 can prevent the concrete quick-setting agent powder above the quantitative hole 21 from separating from the top surface of the ingredient column 2; during the process of putting the concrete quick-setting agent powder into the quantitative hole 21 through the material conveying pipe 25, the rotating disc 22 is driven to rotate by the first stepper motor arranged below, and the scraper 23 is driven to reciprocate at a certain angle on the top surface of the ingredient column 2, and when the scraper 23 rotates, the concrete quick-setting agent powder above the quantitative hole 21 is pushed in the U-shaped plate 24, so that the concrete quick-setting agent powder above the quantitative hole 21 is close to the inner wall of the U-shaped plate 24, and when the quantitative hole 21 is filled with the concrete quick-setting agent powder, the quantitative hole 21 is scraped flat by the scraper 23, and then the feeding of the quantitative hole 21 is stopped; then the second stepper motor is started, and the annular baffle 31 is driven to rotate, the leakage hole on the annular baffle 31 is vertically coincided with the lower hole of the quantitative hole 21, and the concrete quick-setting agent powder filled in the quantitative hole 21 falls into the lower mixing barrel 1, and the mixing assembly in the mixing barrel 1 mixes the concrete quick-setting agent powder with the concrete raw materials; the content of the quantitative hole 21 is a specified value, and the worker only needs to fill the quantitative hole 21 and then put it into the mixing barrel 1, so as to complete the quantitative batching and mixing of the concrete raw materials and the concrete quick-setting agent powder, and the concrete quick-setting agent does not need to be weighed and transported separately, which is simple and convenient for the production of a large amount of quick-setting concrete.

[0035] As Figure 5As shown, the annular peripheral surface of the ingredient column 2 is provided with a plurality of vibrators 3; when the feed pipe 25 feeds the concrete accelerator powder into the quantitative hole 21, the vibrator 3 is started, and the vibrator 3 is vibrated to drive the ingredient column 2 to vibrate synchronously; when the concrete accelerator powder enters the quantitative hole 21, the quantitative hole 21 vibrates synchronously, and the internal concrete accelerator powder is close to each other by the vibration force, preventing the hollow inside the quantitative hole 21 after filling the concrete accelerator powder, and affecting the accuracy of the quantitative hole 21.

[0036] A pair of pushing plates 4 is attached to the surface of the U-shaped plate 24 facing the quantitative hole 21, and a pair of first telescopic rods 41 is attached to the surface of the U-shaped plate 24. The output end of the first telescopic rod 41 penetrates the U-shaped plate 24 and is connected with the vertical surface of the pushing plate 4; when the concrete accelerator powder is repeatedly fed into the quantitative hole 21, the first telescopic rod 41 is started, and the first telescopic rod 41 drives the pushing plate 4 to move back and forth, which is synchronized with the direction of the scraper 23, so that the pushing plate 4 is not blocked by the scraper 23 when moving, and the pushing plate 4 pushes the concrete accelerator powder near the U-shaped plate 24 at the hole of the quantitative hole 21 into the inside of the quantitative hole 21 when moving, realizing the full use of the concrete accelerator powder that has not entered the quantitative hole 21, and avoiding the accumulation of concrete accelerator powder on the top surface of the ingredient column 2.

[0037] As shown in Figure 8 The bottom surface of the annular baffle 31 is provided with a plurality of guide pipes 5, the lower pipe of the guide pipe 5 extends into the inside of the mixing bucket 1, and the upper pipe of the guide pipe 5 surrounds the leakage hole on the bottom surface of the annular baffle 31; during the process of feeding the concrete accelerator powder filled in the quantitative hole 21 into the inside of the mixing bucket 1 below, when there is a large air flow outside, by setting the guide pipe 5 on the bottom surface of the annular baffle 31, the guide pipe 5 is communicated with the leakage hole, and the bottom end of the guide pipe 5 extends into the inside of the mixing bucket 1; when the quantitative hole 21 leaks, the concrete accelerator powder enters the inside of the mixing bucket 1 through the guide pipe 5, reducing the influence of external air flow on the feeding of concrete accelerator powder, and preventing a large amount of concrete accelerator powder from falling off from the quantitative hole 21 and being separated from the mixing bucket 1 by air flow.

[0038] Example two

[0039] As shown in Figure 5As shown, the comparative example one, wherein another embodiment of the present application is: the inside of the quantitative hole 21 is inserted with a plurality of filling barrels 6, the inner diameter of the plurality of filling barrels 6 decreases in turn; in the production of quick-setting concrete, it is necessary to first prepare the concrete quick-setting agent, and when the inventory of the concrete quick-setting agent is insufficient, the concrete raw materials can be directly mixed with the concrete quick-setting agent processing raw materials, which can optimize the production process. Specifically, the various processing raw materials of the concrete quick-setting agent are put into different quantitative holes 21, and at the same time, the filling barrels 6 are inserted into different quantitative holes 21 according to the need for each time, so that the capacity of the quantitative hole 21 changes each time, and the number of the dosing column 2 in different quantitative holes 21 can also be replaced as needed. The concrete quick-setting agent processing raw materials are directly mixed with the concrete raw materials, which optimizes the batching process.

[0040] As shown in Figures 1 to 3 The support 12 includes a support rod 121, a drive motor 122 and a friction wheel 123. The bottom end of the support rod 121 is vertically installed on the top surface of the receiving member 11. The drive motor 122 is located between the support rod 121 and the friction wheel 123. The output end of the drive motor 122 is installed at the center of the bottom surface of the friction wheel 123. The annular surface of the dosing column 2 is provided with an annular groove 29. The friction wheel 123 is embedded in the annular groove 29 and can drive the annular groove 29 to rotate when rotating. During the batching process, the drive motor 122 is started, the drive motor 122 drives the friction wheel 123 to rotate, the friction wheel 123 drives the annular groove 29 to rotate through friction, and then the dosing column 2 is rotated. When the orifice below the quantitative hole 21 on the dosing column 2 drops the concrete quick-setting agent processing raw materials, different concrete quick-setting agent processing raw materials are stacked in the mixing barrel 1, which is beneficial to the rapid mixing of the concrete quick-setting agent processing raw materials and the concrete raw materials in the mixing barrel 1 by the stirring assembly in the mixing barrel 1.

[0041] As shown in Figure 5 The folding plate 28 is rotatably connected between the scraper 23 and the U-shaped plate 24. The folding plate 28 is connected by two rotatably connected plate members. The connection between the U-shaped plate 24 and the folding plate 28 is located at the end of the U-shaped plate 24. When the scraper 23 reciprocates, the concrete quick-setting agent processing raw materials put in different quantitative holes 21 are different. The folding plate 28 between the scraper 23 and the U-shaped plate 24 limits the concrete quick-setting agent processing raw materials from separating from the surrounding area of the U-shaped plate 24 and the folding plate 28, effectively reducing the probability of independent mixing of different concrete quick-setting agent processing raw materials on the top surface of the dosing column 2.

[0042] As shown in Figure 6As shown, the bottom surface of the annular baffle 31 is provided with a plurality of vertical baffles 7, after the annular baffle 31 is rotated to open the lower aperture of the quantitative hole 21, the raw material powder falling off from the lower aperture of the quantitative hole 21 is thrown out by centrifugal force when the dosing column 2 rotates, and the raw material powder after being thrown out can be blocked by the vertical baffles 7; the concrete accelerator processing raw material falling off from the lower aperture of the quantitative hole 21 is thrown out under the action of centrifugal force when the quantitative hole 21 rotates, and then is blocked by the vertical baffles 7, and finally falls into the mixing bucket 1, avoiding the situation that a large amount of concrete accelerator processing raw material is thrown out and falls off from the mixing bucket 1, and ensuring the dosing effect.

[0043] As shown, Figure 4 As shown, the annular surface of the dosing column 2 is fixedly connected with a plurality of fixed parts 81, the end of the fixed part 81 away from the dosing column 2 is fixedly connected with the second telescopic rod 8, the top end of the output end of the second telescopic rod 8 is fixedly connected with the connecting frame 82, the bottom end of the connecting frame 82 is fixedly connected with the scraping plate 83, and the size diameter of the scraping plate 83 is the same as the inner diameter of the innermost filling cylinder 6 in the quantitative hole 21; when the second telescopic rod 8 drives the scraping plate 83 to move downward through the connecting frame 82, the scraping plate 83 can completely enter the quantitative hole 21; the material conveying pipe 25 includes a first pipe 251 and a second pipe 252, the second pipe 252 is inserted into the first pipe 251, and a third telescopic rod 27 is arranged between the first connecting part 26 and the second pipe 252; when the concrete accelerator processing raw material falls off in the quantitative hole 21, the second telescopic rod 8 is controlled, the second telescopic rod 8 drives the scraping plate 83 to move downward through the connecting frame 82, and then extends into the quantitative hole 21 to remove the concrete accelerator processing raw material remaining on the inner wall of the quantitative hole 21, so as to ensure that the quantitative hole 21 completely falls; in addition, when the filling cylinder 6 is inserted into the quantitative hole 21, the size of the scraping plate 83 is adjusted so that the diameter of the scraping plate 83 is matched with the inner diameter of the filling cylinder 6, and the concrete accelerator processing raw material remaining on the inner wall of the filling cylinder 6 can also be removed; it should be noted that when the scraping plate 83 moves downward, the second pipe 252 needs to be driven to move away from the moving path of the scraping plate 83 through the third telescopic rod 27, so as to avoid that the second pipe 252 blocks the movement of the scraping plate 83, and the position of the first pipe 251 will not block the movement of the scraping plate 83; at the same time, when the scraping plate 83 moves downward, the scraping plate 23 needs to be driven to move away from the aperture position of the quantitative hole 21 through the rotating disc 22 and the first stepping motor, so as to also avoid that the scraping plate 23 blocks the movement of the scraping plate 83.

[0044] The connecting position of the fixed part 81 on the annular surface of the dosing column 2 is higher than the height of the friction wheel 123, and the fixed part 81 and the connected second telescopic rod 8 are not blocked by the friction wheel 123 when the dosing column 2 rotates; the fixed part 81 and the second telescopic rod 8 are prevented from being blocked by the friction wheel 123 when the dosing column 2 rotates synchronously, so as to ensure the implementability of the device.

[0045] When working, a certain amount of concrete raw materials is put into the mixing barrel 1, and then the concrete accelerator powder is put into the top surface of the batching column 2 through the feeding pipe 25. The concrete accelerator powder enters the quantitative hole 21, and the U-shaped plate 24 arranged at the hole of the quantitative hole 21 can prevent the concrete accelerator powder above the quantitative hole 21 from separating from the top surface of the batching column 2. During the process of putting the concrete accelerator powder into the quantitative hole 21 through the feeding pipe 25, the rotating disc 22 is driven to rotate by the first stepping motor arranged below, and the rotating disc 22 drives the scraper 23 to reciprocate at a certain angle on the top surface of the batching column 2. When the scraper 23 rotates, the concrete accelerator powder above the hole of the quantitative hole 21 is pushed in the U-shaped plate 24, so that the concrete accelerator powder above the hole of the quantitative hole 21 is close to the inner wall of the U-shaped plate 24. After the quantitative hole 21 is filled with the concrete accelerator powder by the feeding pipe 25, the hole of the quantitative hole 21 is scraped flat by the scraper 23, and at this time, the feeding of the quantitative hole 21 is stopped. Then, the second stepping motor is started, and the annular baffle 31 is driven to rotate. The leakage hole on the annular baffle 31 coincides with the hole below the quantitative hole 21 in the vertical direction, and the concrete accelerator powder filled in the quantitative hole 21 falls into the mixing barrel 1 below. The mixing assembly in the mixing barrel 1 mixes the concrete accelerator powder with the concrete raw materials. The content of the quantitative hole 21 is a specified value, and the worker only needs to fill the quantitative hole 21 and then put it into the mixing barrel 1, so as to complete the quantitative batching and mixing of the concrete raw materials and the concrete accelerator powder. It is not necessary to weigh the concrete accelerator separately and then transport and mix. The operation is simple and beneficial to the production of a large amount of rapid-hardening concrete. When the concrete accelerator powder is put into the quantitative hole 21 by the feeding pipe 25, the vibrator 3 is started, and the vibrator 3 drives the batching column 2 to vibrate synchronously. When the concrete accelerator powder enters the quantitative hole 21, the quantitative hole 21 vibrates synchronously, and the concrete accelerator powder inside moves close to each other by the vibration force, so as to prevent the hollow inside the quantitative hole 21 after filling the concrete accelerator powder.

[0046] Wherein in the process of repeatedly putting the concrete accelerator powder into the quantitative hole 21, the first telescopic rod 41 is started to drive the pushing plate 4 to move back and forth, and the moving direction is synchronous with the direction of the scraper 23, so as to avoid the pushing plate 4 being blocked by the scraper 23 when moving, and the concrete accelerator powder near the U-shaped plate 24 at the hole of the quantitative hole 21 is pushed into the inside of the quantitative hole 21 when the pushing plate 4 moves; wherein in the process of putting the concrete accelerator powder filled in the quantitative hole 21 into the mixing barrel 1 below, when there is a large air flow outside, a guide pipe 5 is arranged at the bottom surface of the annular baffle 31, the guide pipe 5 is communicated with the material leakage hole, the bottom end of the guide pipe 5 extends into the inside of the mixing barrel 1, and when the material leaks from the quantitative hole 21, the concrete accelerator powder enters into the inside of the mixing barrel 1 through the guide pipe 5, so as to reduce the influence of the outside air flow on the concrete accelerator powder feeding; wherein in the production of the quick-setting concrete, the concrete accelerator ingredients need to be prepared in advance, when the inventory of the concrete accelerator is insufficient, the concrete raw materials can be directly matched with the concrete accelerator processing raw materials, so as to optimize the production process, and specifically, the concrete accelerator processing raw materials are put into the quantitative hole 21, at the same time, the filling cylinder 6 is inserted into different quantitative holes 21 according to the need of each time, so that the capacity of each time of the quantitative hole 21 is changed, and the number of the ingredient columns 2 of different quantitative holes 21 can also be replaced according to the need;

[0047] Wherein in the process of preparing the ingredients, the driving motor 122 is started to drive the friction wheel 123 to rotate, the friction wheel 123 drives the annular groove 29 to rotate through friction, and then the ingredient column 2 is rotated, when the hole below the quantitative hole 21 on the ingredient column 2 falls the concrete accelerator processing raw materials, different concrete accelerator processing raw materials are superimposed in the mixing barrel 1, which is beneficial to the mixing assembly in the mixing barrel 1 to quickly mix the concrete accelerator processing raw materials in the barrel with the concrete raw materials; wherein the concrete accelerator processing raw materials put on different quantitative holes 21 are different when the scraper 23 moves back and forth, the folding plate 28 arranged between the scraper 23 and the U-shaped plate 24 limits the concrete accelerator processing raw materials from separating from the surrounding area of the U-shaped plate 24 and the folding plate 28; wherein the concrete accelerator processing raw materials are thrown out under the action of the centrifugal force when the quantitative hole 21 falls the concrete accelerator processing raw materials from the hole below, and then are blocked by the vertical baffle 7, and finally fall into the mixing barrel 1; wherein when the concrete accelerator processing raw materials fall in the quantitative hole 21, the second telescopic rod 8 is controlled, the second telescopic rod 8 drives the scraper 83 to move downward through the connecting frame 82, and then extends into the quantitative hole 21 to remove the residual concrete accelerator processing raw materials on the inner wall of the quantitative hole 21, so as to ensure that the quantitative hole 21 falls completely; wherein the prevention fixing part 81 is prevented from being blocked by the friction wheel 123 when the ingredient column 2 rotates synchronously with the second telescopic rod 8, so as to ensure the implementability of the device.

[0048] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic batching device for producing quick-setting concrete, characterized in that: The system includes a mixing tank (1), a receiving component (11) is fixedly installed on the bottom surface of the mixing tank (1), a plurality of supporting components (12) are evenly installed on the top surface of the receiving component (11), a dispensing column (2) is installed on the top of the supporting component (12), a plurality of metering holes (21) are evenly opened in a ring on the top surface of the dispensing column (2), the raw material powder filled in the metering holes (21) is received by the mixing tank (1) when it falls off, a turntable (22) is set at the center of the top surface of the dispensing column (2), the center of the bottom surface of the turntable (22) is connected to the output end of the first stepper motor, a plurality of scrapers (23) are evenly installed on the annular circumference of the turntable (22), and the scrapers (23) contact the top surface of the dispensing column (2) when the turntable (22) rotates; The top surface of the batching column (2) is equipped with multiple U-shaped plates (24), which surround the metering hole (21) and point towards the turntable (22). A conveying pipe (25) is provided above the U-shaped plate (24), and the outlet of the conveying pipe (25) points towards the opening of the metering hole (21). A first connecting piece (26) is provided between the conveying pipe (25) and the U-shaped plate (24). An annular baffle (31) is installed at the bottom end of the batching column (2), and multiple leakage holes with an inner diameter larger than the inner diameter of the metering hole (21) are opened on the bottom surface of the annular baffle (31). The center of the top surface of the annular baffle (31) is connected to the output end of the second stepper motor. When adding raw material powder into the metering hole (21), the annular baffle (31) blocks the opening of the metering hole (21) from below.

2. The automatic batching device for producing quick-setting concrete according to claim 1, characterized in that: Multiple vibrators (3) are installed on the annular circumference of the batching column (2).

3. The automatic batching device for producing quick-setting concrete according to claim 1, characterized in that: A pair of pusher plates (4) are attached to the surface of the U-shaped plate (24) facing the metering hole (21). A pair of first telescopic rods (41) are installed on the surface of the U-shaped plate (24). The output end of the first telescopic rod (41) passes through the vertical surface of the U-shaped plate (24) and is connected to the pusher plate (4).

4. The automatic batching device for producing quick-setting concrete according to claim 1, characterized in that: The bottom surface of the annular baffle (31) is equipped with multiple guide pipes (5). The lower opening of the guide pipe (5) extends into the interior of the mixing tank (1), and the upper opening of the guide pipe (5) surrounds the leakage hole opened on the bottom surface of the annular baffle (31).

5. The automatic batching device for producing quick-setting concrete according to claim 1, characterized in that: Multiple filling cylinders (6) are inserted inside the metering orifice (21), and the inner diameters of the multiple filling cylinders (6) decrease sequentially.

6. The automatic batching device for producing quick-setting concrete according to claim 5, characterized in that: The support member (12) includes a support rod (121), a drive motor (122), and a friction wheel (123). The bottom end of the support rod (121) is vertically installed on the top surface of the receiving member (11). The drive motor (122) is located between the support rod (121) and the friction wheel (123). The output end of the drive motor (122) is installed at the center of the bottom surface of the friction wheel (123). The annular circumferential surface of the feeding column (2) is provided with an annular groove (29). The friction wheel (123) is embedded in the annular groove (29) and can drive the annular groove (29) to rotate when rotating.

7. The automatic batching device for producing quick-setting concrete according to claim 6, characterized in that: A folding plate (28) is rotatably connected between the scraper (23) and the U-shaped plate (24). The folding plate (28) is connected by two rotatably connected plates. The connection between the U-shaped plate (24) and the folding plate (28) is located at the end of the U-shaped plate (24).

8. The automatic batching device for producing quick-setting concrete according to claim 6, characterized in that: The bottom surface of the annular baffle (31) is equipped with multiple vertical baffles (7). When the annular baffle (31) rotates to the material leakage hole and opens the orifice below the metering hole (21), the raw material powder that is separated from the orifice below the metering hole (21) is thrown out by centrifugal force when it rotates with the feeding column (2). After being thrown out, the raw material powder can be blocked by the vertical baffles (7).

9. An automatic batching device for producing quick-setting concrete according to claim 6, characterized in that: The feeding column (2) is fixedly connected to a plurality of fasteners (81) on its annular circumference. A second telescopic rod (8) is fixedly connected to one end of the fastener (81) away from the feeding column (2). A connecting frame (82) is fixedly connected to the top end of the output end of the second telescopic rod (8). A scraper (83) is fixedly connected to the bottom end of the connecting frame (82). The diameter of the scraper (83) is the same as the inner diameter of the innermost filling cylinder (6) in the metering hole (21). When the second telescopic rod (8) drives the scraper (83) to move downward through the connecting frame (82), the scraper (83) can completely enter the metering hole (21). The feeding pipe (25) includes a first pipe fitting (251) and a second pipe fitting (252). The second pipe fitting (252) is inserted into the first pipe fitting (251). A third telescopic rod (27) is provided between the first connecting member (26) and the second pipe fitting (252).

10. An automatic batching device for producing quick-setting concrete according to claim 9, characterized in that: The connection position of the fixing member (81) on the annular circumference of the feeding column (2) is higher than the height of the friction wheel (123). When the feeding column (2) rotates, the fixing member (81) and the connected second telescopic rod (8) are not blocked by the friction wheel (123).

Citation Information

Patent Citations

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