A short-process papermaking device and its process

By designing a short-process papermaking device, the combination of the box, cylinder, inner cylinder and cover body is used to simplify the papermaking process, solving the problems of complex and high cost in the existing papermaking process, and achieving efficient utilization of resources and improving production efficiency.

CN116815533BActive Publication Date: 2025-06-17ZHEJIANG JINLI ENVIRONMENTAL PROTECTION PAPER CO LTD
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Patent Information

Application Number
CN202310653299.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-05
Publication Date
2025-06-17
Estimated Expiration
2043-06-05

AI Technical Summary

Technical Problem

The existing gray cardboard papermaking process is complex and requires a variety of equipment, resulting in high production costs and large equipment footprint.

Method used

A short-process papermaking device is designed to achieve the unification of steps such as crushing, grinding, sieving and slurrying through the cooperation of the box, cylinder, inner cylinder and cover, thereby reducing the number of equipment and floor space.

Benefits of technology

It effectively reduces production costs and equipment procurement costs, reduces the equipment's footprint and transportation difficulty, shortens the papermaking process, and is suitable for small production sites.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides a short-process papermaking device and its process, which relates to the technical field of grey board papermaking, and includes: a forming part and a cylinder; the forming part adopts a rectangular block structure with a hollow interior; the forming part further includes: a long wire part, which is arranged on the front side of the forming part; the cylinder adopts a cylindrical structure, and a through circular groove structure is opened on the left side of the top of the cylinder; the cylinder further includes: an inner cylinder, which adopts a cylindrical structure, and the inner cylinder is rotatably arranged in an annular groove on the inner wall of the cylinder; a cover body, which adopts a cylindrical structure, and rectangular through groove structures are opened on both sides of the cover body; there is no need to use a variety of different equipment for production, and this device greatly reduces the occupied space and area of the equipment and reduces the production cost; it solves the problem that a large area of site needs to be equipped, increases the procurement cost of the equipment, and thus leads to an increase in the production cost.
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Description

Technical Field

[0001] The invention relates to the technical field of grey paperboard papermaking, and in particular to a short-process papermaking device and a process thereof. Background Art

[0002] Gray paperboard is made from recycled waste paper. The products are divided into single gray, double gray and full gray, which are environmentally friendly packaging materials. The production of gray paperboard is mainly divided into two basic processes: pulping and papermaking. Pulping mainly uses mechanical methods, chemical methods or a combination of the two to decompose plant fiber raw materials into natural pulp or bleached pulp. Papermaking is to combine pulp fibers suspended in water into paper sheets that meet various requirements through various processes.

[0003] However, the current papermaking equipment still has the following deficiencies:

[0004] There are many papermaking processes for gray cardboard, which require steps such as crushing, refining, screening, and mixing. In turn, a large number of corresponding equipment and instruments are needed. On the one hand, a larger area is needed to meet the needs of equipment placement. On the other hand, it also increases the purchase cost of equipment, which in turn leads to an increase in production costs. Summary of the invention

[0005] In view of this, the present invention provides a short-process papermaking device and a process thereof, which comprises a box body, a cylinder body, an inner cylinder and a cover body. Through the cooperation of the box body, the cylinder body and the inner cylinder, the steps of crushing, refining, screening, and mixing pulp can be achieved without using a variety of equipment, thereby greatly reducing the production cost.

[0006] The present invention provides a short - process papermaking device and its process, specifically including: a forming section and a cylinder; the forming section adopts a rectangular block structure with a hollow interior; the forming section further includes: a long - wire section, which is arranged on the front side of the forming section; the cylinder adopts a cylindrical structure, and a through - type circular through - groove structure is opened on the left side of the top of the cylinder, a through - type screw hole structure is opened on the right side of the top of the cylinder, and an annular groove structure is opened on the top inner wall of the cylinder; a connecting rod is slidably arranged in the circular through - groove on the left side of the top of the cylinder; a fixed ring is fixedly arranged at the bottom of the cylinder; the cylinder further includes: an inner cylinder, which adopts a cylindrical structure, the inner cylinder is rotatably arranged in the annular groove on the inner wall of the cylinder, and through - type sieve holes are arranged in an annular array on the outer wall of the inner cylinder, a circular protrusion structure is integrally arranged on the top outside of the inner cylinder, the circular protrusion structure on the outside of the inner cylinder is snap - fitted with the annular groove structure on the inner wall of the cylinder, rectangular block structures are fixedly arranged on both the left and right sides of the inner wall and the outer wall of the inner cylinder; a third motor is fixedly arranged on the top of the circular protrusion of the inner cylinder; a third lead screw is rotatably arranged at the bottom of the circular protrusion of the inner cylinder, and the third lead screw is in transmission connection with the third motor; a cover body, which adopts a cylindrical structure, rectangular through - groove structures are opened on both sides of the cover body, and a through - type screw hole structure is opened on one side of the top of the cover body, the cover body is in threaded cooperation with the third lead screw, the inner wall of the cover body is in contact with the outer wall of the inner cylinder, and four rectangular groove structures are arranged in an annular array at the bottom of the outer wall of the cover body.

[0007] Further, the forming section further includes: two first guide rails, and the two first guide rails are respectively fixedly arranged on both sides of the top of the long - wire section; first sliders, which adopt rectangular block structures, four first sliders are provided, and the four first sliders are respectively slidably arranged on the top of the two first guide rails, through - type screw hole structures are opened at the bottoms of the two right - hand first sliders; a box body is fixedly arranged on the tops of the four first sliders; a first motor is fixedly arranged on the front side of the right - hand first guide rail; a first lead screw is rotatably arranged inside the right - hand first guide rail, and the first lead screw is in threaded cooperation with the two first sliders and is in transmission connection with the first motor.

[0008] Further, the box body adopts a rectangular groove structure; a cylinder body is fixedly arranged at the top of the box body; the box body further includes: a transmission wheel rotatably arranged at the front top of the box body; a pump body fixedly arranged at the rear top of the box body; two groups of second guide rails, and the two groups of second guide rails are respectively fixedly arranged on both sides of the inner wall of the box body; a second slider adopting a rectangular rod structure, the second slider is slidably arranged between the two groups of second guide rails, and through circular groove structures are formed in both sides of the top of the second slider, and a through screw hole structure is formed in one side of the second slider; a second motor fixedly arranged at the front side of the box body; a second lead screw rotatably arranged inside the right group of second guide rails, and the second lead screw is in transmission connection with the second motor, and the second lead screw is in threaded fit connection with the second slider; two groups of first slide rods adopting a cylindrical structure, and the two groups of first slide rods are respectively slidably arranged in the circular grooves on both sides of the top of the second slider; a buoyancy plate adopting a rectangular plate structure, the buoyancy plate is fixedly arranged at the bottoms of the two groups of first slide rods, and the buoyancy plate is made of a buoyancy material; a suction port adopting a rectangular groove structure, the suction port is fixedly arranged at the top of the buoyancy plate, and the rear side of the suction port is communicated with the pump body through a pipeline; a pulp flow port arranged in the middle of the bottom of the box body.

[0009] Further, the cylinder body further includes: a cylinder rotatably arranged in the middle of the bottom of the cylinder body; a scraper adopting a circular plate structure, the scraper is in transmission connection and arranged inside the inner cylinder, and the outer wall of the scraper is attached to the inner wall of the inner cylinder, rectangular groove structures are formed on both sides of the scraper, and the rectangular groove structures on both sides of the scraper are in snap connection with the rectangular protrusion structures on both sides of the inner wall of the inner cylinder.

[0010] Further, the connecting rod adopts a cylindrical structure, and the connecting rod is slidably arranged in the circular groove at the left top of the cylinder body; the connecting rod further includes: a connecting plate adopting a U-shaped plate structure, two groups of connecting plates are provided, and the two groups of connecting plates are symmetrically arranged left and right, and the left group of connecting plates is fixedly arranged at the top of the connecting rod; a screw rod rotatably arranged at the bottom of the right group of connecting plates, and the screw rod is in threaded fit connection with the screw hole at the right top of the cylinder body; a fourth motor fixedly arranged at the top of the right group of connecting plates, and the fourth motor is in threaded fit connection with the screw rod; a fixing plate adopting a circular plate structure, and the fixing plate is rotatably arranged between the two groups of connecting plates; a fifth motor fixedly arranged at the top of the right group of connecting plates, and the fifth motor is in transmission connection with the rotating shaft of the fixing plate through a gear set; two groups of sixth motors are provided, and the two groups of sixth motors are respectively fixedly arranged on the upper and lower sides of the fixing plate; a pulp grinding roller rotatably arranged at the top of the fixing plate, and the pulp grinding roller is in transmission connection with the upper group of sixth motors; a crushing roller rotatably arranged at the bottom of the fixing plate, and the crushing roller is in transmission connection with the lower group of sixth motors.

[0011] Furthermore, the fixing ring adopts an annular structure, and an annular groove structure is formed at the top of the fixing ring; the fixing ring further includes: a transmission ring, the transmission ring adopts an annular structure, an annular convex structure is arranged at the bottom of the transmission ring, and the transmission ring is rotatably arranged on the top of the annular groove of the fixing ring. The transmission ring is in transmission connection with the transmission wheel, and four groups of rectangular convex block structures are fixedly arranged on the inner wall of the transmission ring in an annular array.

[0012] Beneficial effects

[0013] In the present invention, by providing a box body, a stock flow port, a cylinder body, an inner cylinder, a cover body, a connecting rod, a connecting plate, a fixing plate, a crushing roller and a pulp grinding roller, through the cooperation of the inner cylinder, the barrel body cover body, the connecting rod, the crushing roller and the pulp grinding roller, the two steps of crushing and pulp grinding can be effectively completed. Through the cooperation of the cover body, the inner cylinder and the transmission ring, the step of screening pulp can be completed. The step of preparing pulp can be carried out in the box body. By unifying and combining steps such as crushing, pulp grinding, screening pulp, and preparing pulp, there is no need to use a variety of different devices for production. The device greatly reduces the occupied space and area of the equipment, is more convenient for transportation and use, and at the same time reduces the procurement and use costs of the equipment, reduces production costs, is convenient for small production sites to use, and effectively shortens the papermaking process.

[0014] In addition, by providing a second guide rail, a second slider, a second lead screw, a first slide bar, a buoyancy plate, a suction port and a pump body, if foam appears during the stirring process, the second motor can be started to drive the second lead screw to rotate, thereby driving the second slider to move along the two groups of second guide rails. At the same time, the first slide bar drives the buoyancy plate to move. Under the action of the buoyancy of the pulp water, the buoyancy plate can always maintain its position on the surface of the pulp water. At the same time, the pump body is started to generate suction through the pipeline at the suction port, so as to extract the foam floating on the surface of the pulp water and discharge it through the pipeline, which can effectively remove the foam on the surface of the pulp water, and thus facilitate the subsequent production process and is beneficial to improving the quality of papermaking.

[0015] In addition, by providing a cylinder and a scraper, if the inner cylinder is blocked during the pulp screening process, the cylinder can be started to drive the scraper to move upward along the inner wall of the inner cylinder by a certain distance to clean the pulp water blocked on the sieve holes to a certain extent and complete the pulp screening process. After the pulp screening is completed, the residual pulp water inside the inner cylinder can be scraped to the top of the inner cylinder by starting the cylinder to drive the scraper to move upward, which is convenient for subsequent cleaning and recovery, and greatly improves the cleaning efficiency. Description of the drawings

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0017] In the drawings:

[0018] Figure 1 Shows an overall axonometric schematic diagram according to an embodiment of the present invention;

[0019] Figure 2 Shows an overall side view schematic diagram according to an embodiment of the present invention;

[0020] Figure 3 Shows an overall top view schematic diagram according to an embodiment of the present invention;

[0021] Figure 4 Shows an overall front view schematic diagram according to an embodiment of the present invention;

[0022] Figure 5 Shows an axonometric schematic diagram of the connection state of the box body and the cylinder according to an embodiment of the present invention;

[0023] Figure 6 Shows a top view schematic diagram of the connection state of the box body and the cylinder according to an embodiment of the present invention;

[0024] Figure 7 Shows a disassembly schematic diagram of the cylinder according to an embodiment of the present invention.

[0025] Figure 8 Shows a partial enlarged schematic diagram of A according to an embodiment of the present invention.

[0026] List of reference numerals

[0027] 1, forming part; 101, long net part; 102, first guide rail; 103, first slider; 104, first motor; 105, first lead screw; 2, box body; 201, driving wheel; 202, pump body; 203, second guide rail; 204, second slider; 205, second motor; 206, second lead screw; 207, first slide bar; 208, buoyancy plate; 209, suction port; 210, pulp flow port; 3, cylinder; 301, inner cylinder; 302, third motor; 303, third lead screw; 304, cover body; 305, cylinder; 306, scraper; 4, connecting rod; 401, connecting plate; 402, screw; 403, fourth motor; 404, fixing plate; 405, fifth motor; 406, sixth motor; 407, grinding roller; 408, crushing roller; 5, fixing ring; 501, driving ring. Detailed implementation manners

[0028] The following further describes the implementation manners of the present invention in detail in conjunction with the drawings and embodiments of the present invention.

[0029] Embodiment: Please refer to Figures 1 to 8 :

[0030] The present invention provides a short-process papermaking device and its process, including: a forming section 1 and a cylinder 3; the forming section 1 adopts a rectangular block structure with a hollow interior; the forming section 1 further includes: a long net section 101, which is arranged on the front side of the forming section 1; the cylinder 3 adopts a cylindrical structure, and a through circular groove structure is provided on the left side of the top of the cylinder 3, and a through screw hole structure is provided on the right side of the top of the cylinder 3, and an annular groove structure is provided on the top inner wall of the cylinder 3; a connecting rod 4 is slidably arranged in the circular groove on the left side of the top of the cylinder 3; a fixed ring 5 is fixedly arranged at the bottom of the cylinder 3; the cylinder 3 further includes: an inner cylinder 301, which adopts a cylindrical structure, the inner cylinder 301 is rotatably arranged in the annular groove on the inner wall of the cylinder 3, and through sieve hole structures are arranged in an annular array on the outer wall of the inner cylinder 301, a circular ring convex structure is integrally arranged on the top outside of the inner cylinder 301, the circular ring convex structure on the outside of the inner cylinder 301 is snap-connected with the annular groove structure on the inner wall of the cylinder 3, and rectangular block structures are fixedly arranged on both the left and right sides of the inner wall and the outer wall of the inner cylinder 301; a third motor 302, which is fixedly arranged on the top of the circular ring convex of the inner cylinder 301; a third lead screw 303, which is rotatably arranged at the bottom of the circular ring convex of the inner cylinder 301, and the third lead screw 303 is in transmission connection with the third motor 302; a cover body 304, which adopts a cylindrical structure, rectangular through grooves are provided on both sides of the cover body 304, and a through screw hole structure is provided on one side of the top of the cover body 304, the cover body 304 is in threaded fit connection with the third lead screw 303, the inner wall of the cover body 304 is attached to the outer wall of the inner cylinder 301, and four groups of rectangular groove structures are arranged in an annular array at the bottom of the outer wall of the cover body 304.

[0031] Among them, the forming section 1 further includes: two first guide rails 102, and the two first guide rails 102 are respectively fixedly arranged on both sides of the top of the long net section 101; four first sliders 103, the first sliders 103 adopt rectangular block structures, four first sliders 103 are provided, and the four first sliders 103 are respectively slidably arranged on the tops of the two first guide rails 102, and through screw hole structures are provided at the bottoms of the two right first sliders 103; a box body 2 is fixedly arranged on the tops of the four first sliders 103; a first motor 104, which is fixedly arranged on the front side of one of the right first guide rails 102; a first lead screw 105, which is rotatably arranged inside one of the right first guide rails 102, and the first lead screw 105 is in threaded fit connection with the two first sliders 103, and the first lead screw 105 is in transmission connection with the first motor 104.

[0032] Among them, the box body 2 adopts a rectangular groove structure; a cylinder body 3 is fixedly arranged at the top of the box body 2; the box body 2 further includes: a transmission wheel 201, the transmission wheel 201 is rotatably arranged at the top of the front side of the box body 2; a pump body 202, the pump body 202 is fixedly arranged at the top of the rear side of the box body 2; two groups of second guide rails 203 are provided, and the two groups of second guide rails 203 are respectively fixedly arranged on both sides of the inner wall of the box body 2; a second slider 204, the second slider 204 adopts a rectangular rod structure, the second slider 204 is slidably arranged between the two groups of second guide rails 203, and through circular groove structures are formed in both sides of the top of the second slider 204, and a through screw hole structure is formed in one side of the second slider 204; a second motor 205, the second motor 205 is fixedly arranged at the front side of the box body 2; a second lead screw 206, the second lead screw 206 is rotatably arranged inside the right group of second guide rails 203, and the second lead screw 206 is in transmission connection with the second motor 205, and the second lead screw 206 is in threaded fit connection with the second slider 204; two groups of first slide bars 207, the first slide bars 207 adopt a cylindrical structure, two groups of first slide bars 207 are respectively slidably arranged in the circular grooves on both sides of the top of the second slider 204; a buoyancy plate 208, the buoyancy plate 208 adopts a rectangular plate structure, the buoyancy plate 208 is fixedly arranged at the bottom of the two groups of first slide bars 207, and the buoyancy plate 208 is made of a buoyancy material; a suction port 209, the suction port 209 adopts a rectangular groove structure, the suction port 209 is fixedly arranged at the top of the buoyancy plate 208, and the rear side of the suction port 209 is communicated with the pump body 202 through a pipeline; a pulp flow port 210, the pulp flow port 210 is arranged in the middle of the bottom of the box body 2.

[0033] By adopting the above technical solution, when foam appears during the stirring process, the second motor 205 can be started to drive the second lead screw 206 to rotate, so as to drive the second slider 204 to move along the two groups of second guide rails 203. At the same time, the buoyancy plate 208 is driven to move through the first slide bar 207. Under the action of the buoyancy of the pulp water, the buoyancy plate 208 can always maintain its position on the surface of the pulp water. At the same time, the pump body 202 is started to generate suction through the pipeline at the suction port 209, so as to extract the foam floating on the surface of the pulp water and discharge it through the pipeline, effectively removing the foam on the surface of the pulp water, facilitating the subsequent production process, and being beneficial to improving the quality of papermaking.

[0034] Among them, the cylinder body 3 further includes: a cylinder 305, the cylinder 305 is rotatably arranged in the middle of the bottom of the cylinder body 3; a scraper 306, the scraper 306 adopts a circular plate structure, the scraper 306 is in transmission connection and arranged inside the inner cylinder 301, and the outer wall of the scraper 306 is attached to the inner wall of the inner cylinder 301. Rectangular groove structures are formed on both sides of the scraper 306, and the rectangular groove structures on both sides of the scraper 306 are snap-connected with the rectangular protrusion structures on both sides of the inner wall of the inner cylinder 301.

[0035] Among them, the connecting rod 4 adopts a cylindrical structure, and the connecting rod 4 is slidably arranged in the circular through groove at the left top of the cylinder body 3; the connecting rod 4 further includes: a connecting plate 401, the connecting plate 401 adopts a U-shaped plate structure, there are two groups of connecting plates 401 in total, and the two groups of connecting plates 401 are symmetrically arranged left and right. The left group of connecting plates 401 is fixedly arranged at the top of the connecting rod 4; a screw rod 402, the screw rod 402 is rotatably arranged at the bottom of the right group of connecting plates 401, and the screw rod 402 is in threaded connection with the screw hole on the right top of the cylinder body 3 through thread; a fourth motor 403, the fourth motor 403 is fixedly arranged at the top of the right group of connecting plates 401, and the fourth motor 403 is in threaded connection with the screw rod 402 through thread; a fixing plate 404, the fixing plate 404 adopts a circular plate structure, and the fixing plate 404 is rotatably arranged between the two groups of connecting plates 401; a fifth motor 405, the fifth motor 405 is fixedly arranged at the top of the right group of connecting plates 401, and the fifth motor 405 is in transmission connection with the rotating shaft of the fixing plate 404 through a gear set; there are two groups of sixth motors 406 in total, and the two groups of sixth motors 406 are respectively fixedly arranged on the upper and lower sides of the fixing plate 404; a pulping roller 407, the pulping roller 407 is rotatably arranged at the top of the fixing plate 404, and the pulping roller 407 is in transmission connection with the upper group of sixth motors 406; a crushing roller 408, the crushing roller 408 is rotatably arranged at the bottom of the fixing plate 404, and the crushing roller 408 is in transmission connection with the lower group of sixth motors 406.

[0036] Among them, the fixing ring 5 adopts a circular ring structure, and a circular ring groove structure is opened at the top of the fixing ring 5; the fixing ring 5 further includes: a transmission ring 501, the transmission ring 501 adopts a circular ring structure, a circular ring convex structure is arranged at the bottom of the transmission ring 501, and the transmission ring 501 is rotatably arranged on the top of the circular ring groove of the fixing ring 5. The transmission ring 501 is in transmission connection with the transmission wheel 201, and four groups of rectangular convex structures are fixedly arranged on the inner wall of the transmission ring 501 in an annular array.

[0037] Specific usage method and function of this embodiment: In the present invention, by starting the third motor 302 to drive the rotation of the third lead screw 303, the cover body 304 is driven to move to the outside of the inner cylinder 301. The air cylinder 305 is started to drive the scraper 306 to move to the bottom inner side position of the inner cylinder 301 to realize the sealing effect on the inner cylinder 301. Waste paper and other materials after cleaning are added into the inner cylinder 301, and the corresponding amount of white water is added. When the crushing roller 408 faces downward, the fourth motor 403 is directly started to drive the rotation of the screw 402, thereby driving the connecting plate 401 and the connecting rod 4 to move downward along the outside of the cylinder body 3, so that the crushing roller 408 enters the inner cylinder 301, and the fixing plate 404 is attached to the top of the inner cylinder 301. Then, the bottom group of sixth motors 406 is started to drive the crushing roller 408 to rotate to crush the waste paper in the inner cylinder 301. After crushing, the fourth motor 403 drives the screw 402 to reverse, so that the fixing plate 404 rises. Then, the fifth motor 405 is started to drive the fixing plate 404 to flip between the two connecting plates 401, so that the grinding roller 407 faces downward. Then, the grinding roller 407 enters the inner cylinder 301 for grinding to complete the grinding process. After grinding is completed, the third motor 302 is started to drive the rotation of the third lead screw 303, so that the cover body 304 slides downward along the outside of the inner cylinder 301. The cover body 304 stops after sliding to the inside of the transmission ring 501, and the four rectangular grooves on the outside of the cover body 304 are engaged with the four rectangular protrusion structures on the inside of the transmission ring 501. At this time, the inner cylinder 301 loses the sealing effect provided by the cover body 304, and the pulp water inside it can fall into the lower box body 2 through the sieve holes on the outside of the inner cylinder 301. In order to accelerate the filtration of the inner cylinder 301, the transmission wheel 201 can be started to drive the transmission ring 501 to rotate. The transmission ring 501 drives the cover body 304 to rotate. Through the cooperation of the rectangular grooves on both sides of the cover body 304 and the rectangular protrusions on both sides of the outer wall of the inner cylinder 301, the cover body 304 can drive the inner cylinder 301, so that the inner cylinder 301 rotates inside the cylinder body 3 along with the cover body 304. At the same time, through the cooperation of the rectangular protrusions on both sides of the inner wall of the inner cylinder 301 and the scraper 306, the scraper 306 and the air cylinder 305 can be driven to rotate synchronously. During the high-speed rotation of the inner cylinder 301, centrifugal force is generated on the pulp water inside the inner cylinder 301, thereby accelerating the screening of the pulp water. Only the pulp water that can pass through the sieve holes on the outer wall of the inner cylinder 301 is qualified pulp water and enters the lower box body 2. If the inner cylinder 301 is blocked during the screening process, the air cylinder 305 can be started to drive the scraper 306 to move upward along the inner wall of the inner cylinder 301 by a certain distance to clean the pulp water blocked on the sieve holes to a certain extent and complete the screening process. After screening is completed, the residual pulp water inside the inner cylinder 301 can be scraped to the top of the inner cylinder 301 by starting the air cylinder 305 to drive the scraper 306 upward, which is convenient for subsequent cleaning and recycling.Greatly improves the cleaning efficiency; after the pulp and water enter the box body 2, a certain amount of ingredients are added and stirred. If foam appears during the stirring process, the second motor 205 can be started to drive the second lead screw 206 to rotate, thereby driving the second slider 204 to move along the two groups of second guide rails 203. At the same time, the buoyancy plate 208 is driven to move through the first slide bar 207. Under the action of the buoyancy of the pulp and water, the buoyancy plate 208 can always maintain its position on the surface of the pulp and water. At the same time, the pump body 202 is started to generate suction at the suction port 209 through the pipeline, so as to extract the foam floating on the surface of the pulp and water and discharge it through the pipeline, which can effectively remove the foam on the surface of the pulp and water, thereby facilitating the subsequent production process and being beneficial to improving the quality of papermaking; then the first motor 104 is started to drive the first lead screw 105 to rotate, thereby driving the first slider 103 and the box body 2 to rotate along the first guide rail 102, and the pulp and water are evenly sprayed on the long net part 101 through the flow pulp port 210 at the bottom of the box body 2, and the subsequent processing and forming process is carried out through the forming part 1 to complete the entire papermaking process; by integrating steps such as crushing, pulping, screening, and pulp blending, there is no need to use a variety of different equipment for production. This device greatly reduces the occupied space and area of the equipment, is more convenient for transportation and use, and at the same time reduces the procurement and use costs of the equipment, reduces production costs, is convenient for small production sites to use, and effectively shortens the papermaking process.,

Claims

1. A short - process papermaking device, characterized in that, The short-process papermaking device includes: a forming section (1) and a cylinder body (3); the forming section (1) adopts a rectangular block structure with a hollow interior; the forming section (1) further includes: a long net section (101), and the long net section (101) is arranged on the front side of the forming section (1); the cylinder body (3) adopts a cylindrical structure, and a through circular groove structure is provided on the left side of the top of the cylinder body (3), a through screw hole structure is provided on the right side of the top of the cylinder body (3), and an annular groove structure is provided on the top inner wall of the cylinder body (3); a connecting rod (4) is slidably arranged in the circular through groove on the left side of the top of the cylinder body (3); a fixed ring (5) is fixedly arranged at the bottom of the cylinder body (3); the cylinder body (3) further includes: an inner cylinder (301), the inner cylinder (301) adopts a cylindrical structure, the inner cylinder (301) is rotatably arranged in the annular groove on the inner wall of the cylinder body (3), and through sieve hole structures are arranged in an annular array on the outer wall of the inner cylinder (301), a circular annular convex structure is integrally arranged at the top outside the inner cylinder (301), the circular annular convex structure outside the inner cylinder (301) is snap-connected with the annular groove structure on the inner wall of the cylinder body (3), and rectangular block structures are fixedly arranged on both the left and right sides of the inner wall and the outer wall of the inner cylinder (301); a third motor (302), the third motor (302) is fixedly arranged on the top of the circular annular convex of the inner cylinder (301); a third lead screw (303), the third lead screw (303) is rotatably arranged at the bottom of the circular annular convex of the inner cylinder (301), and the third lead screw (303) is in transmission connection with the third motor (302); a cover body (304), the cover body (304) adopts a cylindrical structure, rectangular through groove structures are provided on both sides of the cover body (304), and a through screw hole structure is provided on one side of the top of the cover body (304), the cover body (304) is in threaded fit connection with the third lead screw (303), the inner wall of the cover body (304) is attached to the outer wall of the inner cylinder (301), and four groups of rectangular groove structures are arranged in an annular array at the bottom of the outer wall of the cover body (304).

2. The short - process papermaking device according to claim 1, characterized in that: The forming section (1) further includes: two first guide rails (102), and the two first guide rails (102) are respectively fixedly arranged on both sides of the top of the long net section (101); four first sliders (103), the first sliders (103) adopt rectangular block structures, four first sliders (103) are respectively slidably arranged on the tops of the two first guide rails (102), and through screw hole structures are provided at the bottoms of the two right first sliders (103); a box body (2) is fixedly arranged on the tops of the four first sliders (103); a first motor (104), the first motor (104) is fixedly arranged on the front side of one of the right first guide rails (102); a first lead screw (105), the first lead screw (105) is rotatably arranged inside one of the right first guide rails (102), and the first lead screw (105) is in threaded fit connection with the two first sliders (103), and the first lead screw (105) is in transmission connection with the first motor (104).

3. The short - process papermaking device according to claim 2, characterized in that: The box body (2) adopts a rectangular groove structure; a cylinder body (3) is fixedly arranged at the top of the box body (2); the box body (2) further includes: a driving wheel (201), the driving wheel (201) is rotatably arranged at the top of the front side of the box body (2); a pump body (202), the pump body (202) is fixedly arranged at the top of the rear side of the box body (2); second guide rails (203), there are two groups of second guide rails (203) in total, and the two groups of second guide rails (203) are respectively fixedly arranged on both sides of the inner wall of the box body (2).

4. The short - process papermaking device according to claim 3, characterized in that: The box body (2) further includes: a second slider (204), the second slider (204) adopts a rectangular rod structure, the second slider (204) is slidably arranged between the two groups of second guide rails (203), and through circular groove structures are formed in both sides of the top of the second slider (204), and a through screw hole structure is formed in one side of the second slider (204); a second motor (205), the second motor (205) is fixedly arranged at the front side of the box body (2); a second lead screw (206), the second lead screw (206) is rotatably arranged inside the right group of second guide rails (203), and the second lead screw (206) is in transmission connection with the second motor (205), and the second lead screw (206) is in threaded fit connection with the second slider (204).

5. The short - process papermaking device according to claim 4, characterized in that: The box body (2) further includes: a first slide bar (207), the first slide bar (207) adopts a cylindrical structure, there are two groups of first slide bars (207) in total, and the two groups of first slide bars (207) are respectively slidably arranged in the circular through grooves on both sides of the top of the second slider (204); a buoyancy plate (208), the buoyancy plate (208) adopts a rectangular plate structure, the buoyancy plate (208) is fixedly arranged at the bottom of the two groups of first slide bars (207), and the buoyancy plate (208) is made of buoyancy material; a suction port (209), the suction port (209) adopts a rectangular groove structure, the suction port (209) is fixedly arranged at the top of the buoyancy plate (208), and the rear side of the suction port (209) is communicated with the pump body (202) through a pipeline; a pulp flow port (210), the pulp flow port (210) is arranged in the middle of the bottom of the box body (2).

6. The short - process papermaking device according to claim 5, characterized in that: The cylinder body (3) further includes: a cylinder (305), the cylinder (305) is rotatably arranged in the middle of the bottom of the cylinder body (3); a scraper (306), the scraper (306) adopts a circular plate structure, the scraper (306) is in transmission connection and arranged inside the inner cylinder (301), and the outer wall of the scraper (306) is attached to the inner wall of the inner cylinder (301), rectangular groove structures are formed on both sides of the scraper (306), and the rectangular groove structures on both sides of the scraper (306) are in snap fit connection with the rectangular protrusion structures on both sides of the inner wall of the inner cylinder (301).

7. The short - process papermaking device according to claim 6, characterized in that: The connecting rod (4) is of a cylindrical structure and is slidably arranged in a circular through groove at the left top of the cylinder body (3); the connecting rod (4) further includes: a connecting plate (401), the connecting plate (401) is of a U-shaped plate structure, there are two groups of connecting plates (401) in total, and the two groups of connecting plates (401) are symmetrically arranged left and right. The left group of connecting plates (401) is fixedly arranged at the top of the connecting rod (4); a screw rod (402), the screw rod (402) is rotatably arranged at the bottom of the right group of connecting plates (401), and the screw rod (402) is in threaded connection with a threaded hole at the right top of the cylinder body (3); a fourth motor (403), the fourth motor (403) is fixedly arranged at the top of the right group of connecting plates (401), and the fourth motor (403) is in threaded connection with the screw rod (402).

8. The short - process papermaking device according to claim 7, characterized in that: The connecting rod (4) further includes: a fixing plate (404), the fixing plate (404) is of a circular plate structure, and the fixing plate (404) is rotatably arranged between the two groups of connecting plates (401), and the outer wall of the fixing plate (404) is attached to the inner wall of the inner cylinder (301); a fifth motor (405), the fifth motor (405) is fixedly arranged at the top of the right group of connecting plates (401), and the fifth motor (405) is in transmission connection with the rotating shaft of the fixing plate (404) through a gear set; there are two groups of sixth motors (406) in total, and the two groups of sixth motors (406) are respectively fixedly arranged on the upper and lower sides of the fixing plate (404); a grinding roller (407), the grinding roller (407) is rotatably arranged at the top of the fixing plate (404), and the grinding roller (407) is in transmission connection with the upper group of sixth motors (406); a crushing roller (408), the crushing roller (408) is rotatably arranged at the bottom of the fixing plate (404), and the crushing roller (408) is in transmission connection with the lower group of sixth motors (406).

9. The short - process papermaking device according to claim 8, characterized in that: The fixing ring (5) is of a circular ring structure, and a circular ring groove structure is formed at the top of the fixing ring (5); the fixing ring (5) further includes: a transmission ring (501), the transmission ring (501) is of a circular ring structure, a circular ring convex structure is arranged at the bottom of the transmission ring (501), and the transmission ring (501) is rotatably arranged on the top of the circular ring groove of the fixing ring (5), the transmission ring (501) is in transmission connection with the transmission wheel (201), and four groups of rectangular convex structures are fixedly arranged in an annular array on the inner wall of the transmission ring (501).

10. A short - process papermaking process, which adopts the short - process papermaking device according to claim 9, characterized in that: Including the following steps: Step 1: Start the third motor (302) to drive the third lead screw (303) to rotate, thereby driving the cover body (304) to move to the outside of the inner cylinder (301). Start the cylinder (305) to drive the scraper (306) to move to the inner bottom position of the inner cylinder (301) to achieve the sealing effect on the inner cylinder (301). Add the cleaned waste paper into the inner cylinder (301) and add the corresponding amount of white water. With the crushing roller (408) facing downwards, directly start the fourth motor (403) to drive the screw (402) to rotate, thereby driving the connecting plate (401) and the connecting rod (4) to move downward along the outside of the cylinder body (3), so that the crushing roller (408) enters the inner cylinder (301), and the fixing plate (404) fits against the top of the inner cylinder (301). Then start the bottom group of sixth motors (406) to drive the crushing roller (408) to rotate to crush the waste paper in the inner cylinder (301); Step 2: After the crushing is completed, drive the screw (402) to reverse by the fourth motor (403) to raise the fixing plate (404). Then start the fifth motor (405) to drive the fixing plate (404) to flip between the two connecting plates (401), so that the grinding roller (407) faces downwards. Then make the grinding roller (407) enter the inner cylinder (301) for grinding to complete the grinding process; Step 3: After the pulping is completed, start the third motor (302) to drive the third lead screw (303) to rotate, so that the cover body (304) slides downward along the outside of the inner cylinder (301). Stop after the cover body (304) slides to the inside of the transmission ring (501), and make the four rectangular grooves on the outside of the cover body (304) engage with the four rectangular protrusion structures on the inside of the transmission ring (501). At this time, the inner cylinder (301) loses the sealing effect provided by the cover body (304), and the pulp water inside it can fall into the lower box body (2) through the sieve holes on the outside of the inner cylinder (301). To accelerate the filtration of the inner cylinder (301), the transmission wheel (201) can be started to drive the transmission ring (501) to rotate, and the transmission ring (501) drives the cover body (304) to rotate. Through the cooperation of the rectangular grooves on both sides of the cover body (304) and the rectangular protrusions on both sides of the outer wall of the inner cylinder (301), the cover body (304) can drive the inner cylinder (301), so that the inner cylinder (301) rotates inside the cylinder body (3) along with the cover body (304). At the same time, through the cooperation of the rectangular protrusions on both sides of the inner wall of the inner cylinder (301) and the scraper (306), the scraper (306) and the cylinder (305) can be driven to rotate synchronously. During the high-speed rotation of the inner cylinder (301), centrifugal force is generated in the pulp water inside the inner cylinder (301), thereby accelerating the screening of the pulp water. Only the pulp water that can pass through the sieve holes on the outer wall of the inner cylinder (301) is qualified pulp water and enters the bottom box body (2). If the inner cylinder (301) is blocked during the screening process, the cylinder (305) can be started to drive the scraper (306) to move upward along the inner wall of the inner cylinder (301) by a certain distance to clean the pulp water blocked on the sieve holes to a certain extent and complete the screening process; Step 4: After the screening of the pulp is completed, the residual pulp water inside the inner cylinder (301) can be removed by starting the cylinder (305) to drive the scraper (306) upward, so as to scrape the pulp water inside the inner cylinder (301) to the top of the inner cylinder (301), which is convenient for subsequent cleaning and recycling, greatly improving the cleaning efficiency; after the pulp water enters the box body (2), a certain amount of ingredients are added for stirring. If foam appears during the stirring process, the second motor ((205)) can be started to drive the second lead screw (206) to rotate, thereby driving the second slider (204) to move along the two groups of second guide rails (203). At the same time, the buoyancy plate (208) is driven to move through the first slide rod (207). Under the action of the buoyancy of the pulp water, the buoyancy plate (208) can always maintain its position on the surface of the pulp water. At the same time, the pump body (202) is started to generate suction at the suction port (209) through the pipeline, so as to extract the foam floating on the surface of the pulp water and discharge it through the pipeline, which can effectively remove the foam on the surface of the pulp water, thus facilitating the subsequent production process and being beneficial to improving the quality of papermaking; then, by starting the first motor (104) to drive the first lead screw (105) to rotate, the first slider (103) and the box body (2) are driven to rotate along the first guide rail (102), and the pulp water is evenly sprayed out through the flow pulp port (210) at the bottom of the box body (2) onto the long wire section (101), and subsequent processing and forming operations are carried out through the forming section (1) to complete the entire papermaking process.

Citation Information

Patent Citations

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    CN108729288A

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