An assembled wall with a window and its installation method
By designing a prefabricated wall including the wall body and the form frame, the window opening is formed by splicing of vertical profiles and double-slot covers, the problem of lack of interior partition wall design in the prior art is solved, and simple and fast construction and efficient window fixation are achieved.
Patent Information
- Application Number
- CN202310371139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2043-04-07
AI Technical Summary
The prior art lacks the design of the inner partition wall with window openings formed by splicing of wall modules, resulting in complex and unenvironmental construction process.
The prefabricated wall design includes a wall main body and a form frame. The wall main body is composed of the first wall, the second wall, the upper wall and the lower wall. The window opening is formed by splicing of vertical profiles and double-trough covers. The form frame is alternately connected by vertical window frames and horizontal window frames, and is fixed by means of card head components and corner fixing.
It simplifies the construction process, improves construction efficiency and window firmness, reduces construction costs, and promotes the industrial production of wall modules.
Smart Images

Figure CN116815956B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of building technology, and in particular to an assembled wall with windows and an installation method thereof. Background Art
[0002] Existing partition walls constructed with gypsum board, rock wool, and studs offer fast construction, lightweight construction, and excellent overall performance, with significant energy-saving and environmental advantages. However, these walls require surface leveling, painting, and other finishing touches, which inevitably cause on-site pollution and impact the construction cycle. With the country's increasing emphasis on prefabricated buildings and increasing environmental protection requirements on construction sites, the country is strongly advocating for factory-based, rapid, and removable prefabricated construction technology, which utilizes prefabricated wall modules assembled together to form interior partition walls.
[0003] However, during the on-site splicing and installation of wall modules to form interior partition walls, window openings are often required on the interior partition walls. The prior art lacks a structural design for interior partition walls with window openings formed by splicing wall modules. Summary of the Invention
[0004] The embodiments of the present invention provide an assembled wall with windows and an installation method thereof, so as to solve the problem in the related art of lacking an inner partition wall with window openings formed by splicing wall modules, and the construction process is simple and quick.
[0005] An embodiment of the present invention provides an assembled wall with a window, comprising a wall body and a window frame. The wall body comprises a first wall and a second wall, and an upper wall and a lower wall, spaced apart in a first direction. The upper wall and the lower wall are both sandwiched between the first wall and the second wall and spaced apart in a vertical direction. The ends of the upper wall and the lower wall are respectively spliced with the first wall and the second wall to form a window opening. The first direction is the extension direction of the wall body.
[0006] The first wall, the second wall, the upper wall, and the lower wall each include a double-slot cover and a plurality of spliced wall modules, each of the wall modules includes a wall panel insulation assembly and two vertical profiles, and the two vertical profiles are respectively arranged at both ends of the wall panel insulation assembly in the first direction;
[0007] Any two adjacent wall modules are connected to each other through the two spliced vertical profiles. A gap is provided between any two adjacent wall modules. The gap is located on both sides of the two spliced vertical profiles. The double-slot cover is provided at the gap and connected to the vertical profiles to cover the gap.
[0008] The upper wall and the lower wall are both formed by splicing two vertical profiles to form the first wall and the second wall;
[0009] The window frame is arranged along the edge of the window opening, and the window frame includes a plurality of vertical window frame materials and a plurality of horizontal window frame materials, and the plurality of vertical window frame materials and the plurality of horizontal window frame materials are alternately connected end to end;
[0010] The first wall and the second wall have the vertical profiles on the end faces facing the window opening and are both provided with the vertical window frame materials. The vertical window frame materials are connected to the first wall and the second wall. The horizontal window frame materials are arranged on the end faces of the upper wall and the lower wall facing the window opening.
[0011] In a possible design, the vertical profile is configured as a groove to form a mounting slot;
[0012] The two vertical profiles that are spliced together are configured as a first profile and a second profile with the same structure;
[0013] The first profile includes a first bottom plate and two first side plates, the two first side plates are respectively arranged at both ends of the first bottom plate and located on the same side of the first bottom plate, one of the first side plates is formed with a slot at an end away from the first bottom plate, and the other first side plate is formed with a tooth at an end away from the first bottom plate;
[0014] The second profile includes a second bottom plate and two second side plates, the two second side plates are respectively arranged at both ends of the second bottom plate and located on the same side of the second bottom plate, one of the second side plates is formed with a slot at an end away from the second bottom plate, and the other second side plate is formed with a tooth at an end away from the second bottom plate;
[0015] The latching teeth of the second side panel are inserted into the latching groove of the first side panel, and the latching teeth of the first side panel are inserted into the latching groove of the second side panel, so as to form a connection between the second side panel and the first side panel. The connection direction of the latching teeth and the latching groove is the first direction. The first profile and the second profile form an installation cavity, and the installation cavity is filled with thermal insulation material.
[0016] In a possible design, both the first side panel and the second side panel are provided with a clamping head, the clamping head of any one of the first side panels is configured to extend away from the other first side panel, and the clamping head of any one of the second side panels is configured to extend away from the other second side panel;
[0017] In the plugged-in first side panel and second side panel, the clamping heads of the first side panel and the second side panel constitute a clamping head assembly, and the clamping head assembly is arranged in the gap;
[0018] The double-slot cover includes a cover body and two wing plates arranged on one side of the cover body. A plug-in slot is formed between the two wing plates. The clamp assembly is inserted into the plug-in slot and buckled with the double-slot cover.
[0019] In a possible design, in the clamp assembly, any one of the clamps includes an arc-shaped protrusion, and the protrusion of any one of the clamps protrudes away from the other clamp;
[0020] The wing plate includes an arc-shaped groove, and the notch of the groove of any wing plate faces the other wing plate;
[0021] The two clamps of the clamp assembly are arranged to correspond to the two wing plates on a one-to-one basis, and the protrusions are plugged into the grooves on a one-to-one basis, so that the clamp assembly is buckled with the double-slot cover.
[0022] In a possible design, the vertical window frame material includes a frame material body and two side panels, the two side panels are arranged at both ends of the frame material body and on the same side of the frame material body, and the vertical window frame material forms a first groove;
[0023] An inner concave portion is provided in the center of the frame material body, and the inner concave portion is configured to be recessed toward the side having the side plate to form a second groove;
[0024] The structure of the horizontal window frame material is consistent with that of the vertical window frame material.
[0025] In a possible design, two vertical window frames are provided, the first groove of one vertical window frame is plugged into one end of the first wall, and the first groove of the other vertical window frame is plugged into one end of the second wall;
[0026] The vertical profile at one end of the first wall is arranged in one of the vertical window frame materials, and the vertical profile at one end of the second wall is arranged in another of the vertical window frame materials. The inner concave portion of the vertical window frame material is inserted into the installation groove and forms an enclosed cavity with the vertical profile material.
[0027] The enclosed cavity is filled with wooden boards, and the vertical window frame is connected to the vertical profile by screws, and the screws are arranged to pass through the inner recess, the wooden boards and the vertical profile in sequence.
[0028] A possible design further includes an angle fixing member, wherein the angle fixing member is provided at the connection between the horizontal window frame material and the vertical window frame material;
[0029] The corner fixing member includes two connected first flat plates, the two first flat plates form a right angle, and the first flat plates are arranged in the second groove.
[0030] In one possible design, the wall panel insulation assembly includes two decorative panels and insulation material, and the insulation material is sandwiched between the two decorative panels;
[0031] The notch of the installation groove formed by the vertical profiles faces away from the thermal insulation material. One end of the vertical profile is embedded between the two decorative panels, and the other end protrudes from the decorative panel and is provided with a step surface that cooperates with the end of the decorative panel.
[0032] An embodiment of the present invention provides an installation method for the above-mentioned assembled wall with windows, the installation method comprising:
[0033] Installing a first wall by taking wall modules and splicing them together to form the first wall;
[0034] Install the lower wall, take the wall modules and splice them in sequence to form the lower wall, and splice the lower wall with the first wall;
[0035] Install the window frame and connect the window frame to the first wall and the lower wall respectively;
[0036] Install the upper wall, take the wall module and place it on the upper side of the window frame to form the upper wall, which is connected to the window frame and spliced with the first wall;
[0037] Install the second wall, take the wall module and position it on the side of the window frame away from the first wall to form the second wall. The second wall is spliced with the upper wall and the lower wall respectively and connected to the window frame, and wooden boards are arranged between the window frame and the second wall.
[0038] A possible design is to connect the window frame to the first wall and the lower wall respectively, including:
[0039] Install wooden boards on the vertical profile at one end of the first wall facing the opening, and connect a vertical window frame with screws;
[0040] Install a horizontal window frame on the top of the lower wall and connect it to the vertical window frame on the first wall through an angle fixture;
[0041] Install the remaining vertical and horizontal window frames, and connect the adjacent vertical and horizontal window frames with a corner fixture.
[0042] This embodiment allows the window frame to be snapped onto the end of the wall module, while the inner recess can be embedded and snapped onto the vertical profile. This allows for a single window frame that can be adapted to both vertical and horizontal opening edges, resulting in a smaller variety of matching frame materials and lower costs. Corner fixtures can be snapped into the recesses of the inner recess and secured to the vertical and horizontal window frames with screws, firmly securing the four corners of the window. This improves the strength and reliability of the window frame surrounding the window, resulting in a simple construction method, high efficiency, and low cost. The vertical profiles and wall modules of this embodiment facilitate the industrialized production of componentized wall modules, achieving high production efficiency.
[0043] Other features and advantages of the present application will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present application. Other advantages of the present application can be realized and obtained by the solutions described in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The accompanying drawings are used to provide an understanding of the technical solution of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the present application and do not constitute a limitation on the technical solution of the present application.
[0045] Figure 1 This is a schematic diagram of an assembled wall with windows according to an embodiment of the present application;
[0046] Figure 2 for Figure 1 Schematic diagram of the disassembly of the prefabricated wall;
[0047] Figure 3 for Figure 2 Schematic diagram of the form frame splitting in;
[0048] Figure 4 This is a schematic cross-sectional view of a vertical profile according to an embodiment of the present application;
[0049] Figure 5 for Figure 4 Schematic diagram of vertical profile splicing in;
[0050] Figure 6 This is a schematic diagram of a wall module according to an embodiment of the present application;
[0051] Figure 7 for Figure 6 Schematic diagram of wall module splicing in;
[0052] Figure 8 This is a schematic cross-sectional view of a double-slot cover according to an embodiment of the present application;
[0053] Figure 9 for Figure 8 The double slot cover installation diagram in FIG;
[0054] Figure 10 for Figure 3 Schematic diagram of vertical window frame materials;
[0055] Figure 11 for Figure 10 Schematic diagram of the installation structure of the vertical window frame material;
[0056] Figure 12 for Figure 11 Schematic diagram of the installation structure split;
[0057] Figure 13 for Figure 2 A local enlarged schematic diagram of point A in FIG;
[0058] Figure 14 for Figure 1 The first installation diagram of the prefabricated wall;
[0059] Figure 15 for Figure 1 The second installation diagram of the prefabricated wall.
[0060] Figure 1: 1-first wall, 2-second wall, 3-lower wall, 4-upper wall, 5-window frame, 6-window opening, 7-wall module, 8-vertical window frame, 9-horizontal window frame, 10-wooden board, 11-corner fixing member, 12-bottom plate, 13-side plate, 14-grip, 15-slot, 16-head, 17-step surface, 18-protrusion, 19-first profile, 20-second profile, 21-first bottom plate, 22-first side plate, 23-second bottom plate, 24-second Side panel, 25-clip assembly, 26-installation cavity, 27-vertical profile, 28-installation slot, 29-decorative panel, 30-insulation material, 31-gap, 32-notch, 33-double-slot cover, 34-cover, 35-wing plate, 36-groove, 37-plug-in slot, 38-frame material body, 39-side panel, 40-first groove, 41-inner recess, 42-second groove, 43-second flat plate, 44-third flat plate, 45-fourth flat plate, 46-screw, 47-first flat plate. DETAILED DESCRIPTION
[0061] To make the purpose, technical solutions and advantages of the present invention more clearly understood, the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other in any manner.
[0062] like Figures 1 to 15As shown, an embodiment of the present application provides an assembled wall with a window, which includes a wall body and a window frame 5, wherein the wall body includes a first wall 1 and a second wall 2, as well as an upper wall 4 and a lower wall 3, which are spaced apart in a first direction. The upper wall 4 and the lower wall 3 are both sandwiched between the first wall 1 and the second wall 2 and spaced apart from each other. The ends of the upper wall 4 and the lower wall 3 are respectively spliced with the first wall 1 and the second wall 2 to form a window opening 6. The first direction is the extension direction of the wall body. The first wall 1, the second wall 2, the upper wall 4, and the lower wall 3 each include a double-slot cover 33 and a plurality of spliced wall modules 7. Each wall module 7 includes a wall panel insulation assembly and two vertical profiles 27. The two vertical profiles 27 are respectively arranged at the two ends of the wall panel insulation assembly in the first direction. Any two adjacent wall modules 7 are connected by two joined vertical profiles 27. A gap 31 is defined between any two adjacent wall modules 7, located on either side of the two joined vertical profiles 27. Double-slot covers 33 are provided at gap 31 and connected to the vertical profiles 27 to cover gap 31. Simultaneously, both the upper wall 4 and the lower wall 3 are joined to the first wall 1 and the second wall 2 by joining the two vertical profiles 27. The aforementioned window frame 5 is positioned along the edge of the window opening 6 and comprises a plurality of vertical window frame members 8 and a plurality of horizontal window frame members 9, which are alternately connected end-to-end. The first wall 1 and the second wall 2 have vertical profiles 27 on their end faces facing the window opening 6 and are both provided with vertical window frames 8. Vertical window frames 8 are connected to both the first wall 1 and the second wall 2, and horizontal window frames 9 are provided on the end faces of the upper wall 4 and the lower wall 3 facing the window opening 6. Thus, this prefabricated wall solves the problem of the related art lacking interior partition walls with window openings formed by splicing wall modules, and the construction process is simple and quick.
[0063] like Figure 2 and Figure 6As shown, the wall modules 7 can be manufactured in a factory and transported to the wall assembly site after completion. The first wall 1, second wall 2, upper wall 4, and lower wall 3 are all composed of wall modules 7, and the number of wall modules 7 in each can be determined based on the required length of each location. The wall modules 7 that comprise the first and second walls 1 and 2 have the same height, extending from the ground (lower floor) to the roof (upper floor). The wall modules 7 that comprise the upper and lower walls 4 and 3 are smaller, corresponding to the heights of the window frame 5 from the roof and from the ground, respectively. At the wall assembly site, the window opening 6 is formed during the wall assembly process, eliminating the need for a separate window opening 6. That is, once the first wall 1, second wall 2, upper wall 4, and lower wall 3 are in place, they form the aforementioned window opening 6. This simplifies and expedites the construction process, resulting in simple steps, convenient installation, and high construction efficiency. In this example, the first wall 1 and the second wall 2 each have only one wall module 7, while the upper wall 4 and the lower wall 3 each have two wall modules 7. However, this is not limiting. For example, the first wall 1 and the second wall 2 each have two or more wall modules 7, while the upper wall 4 and the lower wall 3 each have one or more wall modules 7. Furthermore, because the wall modules 7 used in the first wall 1, the second wall 2, the upper wall 4, and the lower wall 3 have the same structure and differ only in size, they facilitate automated production of each wall module 7 on the same production line, improving production efficiency. Furthermore, the first wall 1, the second wall 2, the upper wall 4, and the lower wall 3 use the same assembly process, resulting in simple construction and high efficiency.
[0064] Another example Figure 2 and Figure 6 As shown, the wall module 7 includes vertical profiles 27 and a wallboard insulation assembly. Two vertical profiles 27 are arranged at both ends of the wallboard insulation assembly in the first direction. The wallboard insulation assembly is further divided into decorative panels 29 and insulation material 30. The insulation material 30 is sandwiched between the two decorative panels 29. The two vertical profiles 27 and the two decorative panels 29 enclose the installation of the insulation material 30. The insulation material 30 can be mineral wool, fiberglass wool, rock wool, expanded perlite board, foamed polyester, or damping sound insulation material. The decorative panels 29 are boards with decorative surfaces, such as bamboo fiberboard, coated gypsum board, spray cement board, or decorative calcium silicate board. The insulation material and decorative panels are flush at the top and bottom of each wall module 7, ensuring a smooth end surface and facilitating installation. Since the wall modules 7 are all spliced and fixed using vertical profiles 27, and the vertical window frame materials 8 are also connected and fixed to the first wall 1 and the second wall 2 through the vertical profiles 27, the structure of the wall modules 7 is unified, which is conducive to the industrial production of the wall modules 7.
[0065] like Figure 4 and Figure 5As shown, the vertical profile 27 is made of metal, wood-plastic or plastic. This example uses metal, which includes a bottom plate 12 and two side plates 13. The bottom plate 12 and the side plates 13 extend along the height direction of the wall. The side plates 13 are perpendicular to the bottom plate 12. The two side plates 13 are located on the same side of the bottom plate 12, so that the vertical profile 27 forms a mounting groove 28, wherein one side plate 13 is formed with a slot 15 at the end away from the bottom plate 12, and the other side plate 13 is formed with a protruding tooth 14 at the end away from the bottom plate 12, and the width of the tooth 14 is adapted to the slot 15. The two vertical profiles 27 are joined by rotating one vertical profile 27 180° relative to the other vertical profile 27, and then plugging the two together. One vertical profile 27 is the first profile 19, with the first bottom plate 21 and the first side plate 22 on top. The other vertical profile 27 is the second profile 20, with the second bottom plate 23 and the second side plate 24 on top. When the second profile 20 and the first profile 19 are joined, the mounting grooves 28 of the second profile 20 and the first profile 19 are arranged relative to each other. The latching teeth 14 on the second profile 20 plug into the latching grooves 15 on the first profile 19, and the latching grooves 15 on the second profile 20 plug into the latching teeth 14 on the first profile 19. The second profile 20 and the first profile 19 enclose a mounting cavity 26, which can be further filled with thermal insulation material to further enhance thermal insulation and sound insulation performance.
[0066] like Figure 6 As shown, the vertical profile 27 has a step surface 17 on the side panel 13 having the slot 15, on the side facing away from the other side panel 13. When the vertical profile 27 is connected to the decorative panel 29, the step surface 17 and the end of the decorative panel 29 abut against each other, and the side panel 13 is attached to the inner side of the decorative panel 29 and connected by fasteners, and the mounting groove 28 of the vertical profile 27 faces away from the insulation material 30.
[0067] like Figures 4 to 7 As shown, in some exemplary embodiments, the side panels 13 of the vertical profile 27 are provided with a clip 16. The clip 16 on each side panel 13 faces away from the other side panel 13. The clip 16 is perpendicular to the side panel 13 and extends less than the thickness of the decorative panel 29. The clip 16 has an arc-shaped protrusion 18 that protrudes toward the bottom panel 12. The protrusion 18 is formed by bending the sheet material of the clip 16. When the two vertical profiles 27 are spliced together, the two clips 16 on the second profile 20 and the first profile 19 that move closer together form a clip assembly 25. Therefore, after the two vertical profiles 27 are spliced together, there are two clip assemblies 25, one on each side of the vertical profile 27. When the vertical profile 27 is connected to the decorative panel 29, the clip 16 avoids the decorative panel 29, so that the clip 16 protrudes from the decorative panel 29.
[0068] like Figure 7As shown, when two wall modules 7 are connected, the vertical profile 27 of one wall module 7 is spliced with the vertical profile 27 of the other wall module 7, forming two sets of corresponding decorative panels 29. Specifically, a decorative panel 29 on one wall module 7 corresponds to a decorative panel 29 on the other wall module 7 in a first direction, and the gap between them forms a gap 31. Simultaneously, another decorative panel 29 on one wall module 7 also corresponds to another decorative panel 29 on the other wall module 7 in a first direction, and the gap between them also forms a gap 31. Thus, after the two wall modules 7 are connected, two gaps 31 are formed on both sides, and the two clamping head assemblies 25 on the two spliced vertical profiles 27 are respectively located within the two gaps 31.
[0069] like Figure 8 and Figure 9 As shown, in an exemplary embodiment, a dual-slot cover 33 can be plugged into and mate with the aforementioned clamp assembly 25 to relatively secure the two clamps 16 in a first direction. The dual-slot cover 33 includes a cover body 34 and two wing plates 35 disposed on and perpendicular to the cover body 34. The two wing plates 35 have arc-shaped grooves 36 disposed opposite each other, and the curvature of the grooves 36 matches the curvature of the protrusions of the clamps 16. Furthermore, the space between the two wing plates 35 forms a plug-in slot 37. The distance between the two wing plates 35 is slightly greater than the distance between the two clamps 16 in the clamp assembly 25, allowing the plug-in slot 37 to accommodate the clamp assembly 25. When the double-slot cover 33 is installed, the clamping head assembly 25 is inserted into the plug-in slot 37. The two protrusions on the clamping head assembly 25 correspond to the two grooves 36 on the two wing plates 35, and are plugged in one by one to form a buckle fit, so that the double-slot cover 33 connects the two spliced vertical profiles 27 and prevents the two spliced vertical profiles 27 from separating.
[0070] like Figure 2 、 Figure 3 ,by Figures 10 to 13As shown, the window opening 6 is rectangular. The window frame 5 is adapted to the window opening 6 and includes two vertical window frames 8 and two horizontal window frames 9, which are alternately connected end to end. The length of the vertical window frames 8 matches the vertical dimension of the window opening 6, while the length of the horizontal window frames 9 matches the horizontal dimension of the window opening 6. The vertical window frames 8 are arranged vertically, with the first and second walls 1 and 2 each having a vertical window frame 8 on their end faces facing the window opening 6. The horizontal window frames 9 are arranged horizontally and located on the end faces of the upper and lower walls 4 and 3 facing the window opening 6. The vertical window frames 8 are connected and fixed to the first and second walls 1 and 2 via vertical profiles 27, that is, the vertical window frames 8 are fixed to the vertical profiles 27 of the first and second walls 1 and 2. The horizontal window frame 9 and the vertical window frame 8 are structurally identical components, each comprising a frame body 38 with side panels 39 formed on either side thereof. The side panels 39 are perpendicular to the frame body 38 and define a first recess 40. The frame body 38 is recessed in the direction of the side panels 39, forming an inner recess 41. This inner recess 41 defines a second recess 42. The frame body 38 includes a second flat plate 43, two third flat plates 44, and two fourth flat plates 45. The second flat plate 43 and the two third flat plates 44 define the inner recess 41. The two fourth flat plates 45 are perpendicular to the third flat plates 44 and located on either side of the inner recess 41 to connect to the side panels 39. This embodiment provides the vertical and horizontal window frames 8 and 9 with identical structures and can be produced on the same production line. This reduces the number of components required for the assembled wall with windows, compared to designs where the vertical and horizontal window frames 8 and 9 have different structures, thus reducing costs.
[0071] When the vertical window frame 8 is connected to the end of the first wall 1 or the second wall 2, as shown in FIG. Figure 11 and Figure 12 As shown, taking the second wall 2 as an example, the end of the second wall 2 is inserted into the first groove of the vertical window frame 8, so that the vertical window frame 8 encloses the end of the second wall 2. The end of the vertical profile 27 with the latching teeth abuts against the fourth flat plate 45 of the frame body 38. The inner recess 41 of the vertical window frame 8 is inserted into the vertical profile 27, forming an enclosed cavity. The wooden board 10 is arranged in this cavity. Screws 46 are driven from one side of the vertical window frame 8, passing through the inner recess of the vertical window frame 8, the wooden board, and the bottom plate, and then extending into the second wall 2, securing the vertical window frame 8 to the second wall 2. The vertical window frame 8 on the first wall 1 is also secured in this manner. When the horizontal window frame 9 is connected to the end of the upper wall 4 or lower wall 3, the first groove of the horizontal window frame 9 should face the connecting wall.
[0072] like Figure 2 、 Figure 3 ,by Figures 10 to 13As shown, the vertical window frame 8 and the horizontal window frame 9 are connected by a corner fixture 11. The corner fixture 11 comprises two perpendicular first flat plates 47, each of which is provided with at least one screw hole. The corner fixture 11 is located at the junction of the vertical window frame 8 and the horizontal window frame 9. The first flat plate 47 is located within the second groove of the vertical window frame 8, while the other first flat plate 47 is located within the second groove of the horizontal window frame 9, and the two are connected by screws. With this embodiment, the corner fixture 11 can be engaged with the recessed portion of the inner concave portion and fixed to the vertical window frame 8 and the horizontal window frame 9 with screws, thus firmly securing the four corners of the window. This improves the strength and reliability of the window frame surrounding the window, and the construction method is simple, efficient, and cost-effective.
[0073] In addition, in one exemplary embodiment, Figure 7 and Figure 11 As shown, a notch 32 is provided at the end of the decorative panel 29, on the side facing away from the insulation material. When the decorative panel 29 is connected to the double-slot cover 33, the end of the cover body 34 of the double-slot cover 33 is placed within the notch 32, preventing the double-slot cover 33 from protruding from the wall. When the decorative panel 29 is connected to the window frame material, the end of the side panel 39 is placed within the notch 32, preventing the window frame material from protruding from the wall.
[0074] In some exemplary embodiments, an installation method is provided for the above-mentioned prefabricated wall with windows, the installation method comprising: constructing a first wall 1 , constructing a lower wall 3 , constructing a window frame 5 , constructing an upper wall 4 , and constructing a second wall 2 .
[0075] During the installation of the first wall 1 , the wall modules 7 forming the first wall 1 are connected to the upper and lower floor slabs respectively. If there are multiple wall modules 7 , adjacent wall modules 7 are spliced using vertical profiles 27 , and double-slot covers 33 are installed at the resulting gaps.
[0076] During the installation of the lower wall 3, it is necessary to take the corresponding wall module 7 and install each wall module 7 in sequence, with priority given to installing the wall module 7 close to the first wall 1. The formed lower wall 3 and the first wall 1 are spliced by two vertical profiles, and then a double-slot cover 33 is installed at the resulting gap.
[0077] During the window frame 5 installation process, prioritize the vertical window frame 8 connected to the first wall 1. A wooden board 10 is placed between the vertical window frame 8 and the first wall 1. First, place the wooden board 10 in the mounting slot of the vertical profile on the first wall 1. Then, position the vertical window frame 8 and install it with screws. Next, install a horizontal window frame 9 on the top of the lower wall 3. Secure a corner fixture 11 at the junction between the horizontal window frame 9 and the installed vertical window frame 8. Next, install the remaining vertical window frame 8, one horizontal window frame 9, and three corner fixtures 11 to complete the assembly of the window frame 5.
[0078] During the installation of the upper wall 4, similar to the installation of the lower wall 3 mentioned above, it is necessary to take the corresponding wall module 7 and install each wall module 7 in sequence, with priority given to installing the wall module 7 close to the first wall 1. The upper wall 4 and the first wall 1 formed are spliced by two vertical profiles, and then a double-slot cover 33 is installed at the gap generated.
[0079] Finally, to install the second wall 2, take the corresponding wall module 7 and connect it to the upper wall 4 and lower wall 3 by splicing vertical profiles. Then, connect the wall module 7 to the upper and lower floor slabs, and install the double-slot cover 33 in the gap. If there are multiple wall modules 7, install them one by one, prioritizing the wall module 7 closest to the first wall 1 to form a spliced connection.
[0080] According to the installation method provided by the embodiment of the present application, at the wall assembly site, the window opening 6 is formed in the process of splicing the walls, and there is no need to open the window opening 6 separately in the spliced walls, thereby making the construction process simpler and faster, and the operation steps are simple, the installation is convenient, and the construction efficiency is high; at the same time, the wall modules 7 used in the first wall 1, the second wall 2, the upper wall 4 and the lower wall 3 have the same structure, which is conducive to the automated production of each wall module 7 using the same production line, thereby improving production efficiency; in addition, the assembly process of the first wall 1, the second wall 2, the upper wall 4 and the lower wall 3 is the same, the method is simple, and the construction efficiency is high.
[0081] Through this embodiment, the window frame material snaps onto the end of the wall module 7, while the inner recess can be embedded and snapped onto the vertical profile 27, achieving a single window frame material that can be adapted to both vertical and horizontal opening edges, requiring fewer types of matching frame materials and reducing costs. Corner fixings 11 snap into the recesses of the inner recess and are screwed to the vertical window frame 8 and horizontal window frame 9, firmly securing the four corners of the window. This improves the strength and reliability of the window frame surrounding the window, resulting in a simple construction method, high construction efficiency, and low construction costs. The vertical profile 27 and wall module 7 of this embodiment facilitate the industrialized production of componentized wall modules 7, achieving high production efficiency.
[0082] In the description of the present invention, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "side", "relative", "four corners", "periphery", ""mouth"-shaped structure", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the structure referred to has a specific orientation, is constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0083] In the description of the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "connection," "direct connection," "indirect connection," "fixed connection," "installation," and "assembly" should be understood in a broad sense. For example, they may refer to a fixed connection, a detachable connection, or an integral connection. The terms "installation," "connection," and "fixed connection" may refer to a direct connection, an indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0084] Although the embodiments disclosed herein are as described above, the contents described herein are merely embodiments for facilitating understanding of the present invention and are not intended to limit the present invention. Any person skilled in the art may make any modifications and variations in the form and details of the embodiments without departing from the spirit and scope of the present invention. However, the scope of patent protection of the present invention shall still be defined by the appended claims.
Claims
1. An assembled wall with windows, characterized in that: The window frame comprises a wall body and a window frame, wherein the wall body comprises a first wall and a second wall, and an upper wall and a lower wall, which are spaced apart in a first direction. The upper wall and the lower wall are both sandwiched between the first wall and the second wall and spaced apart from each other. The ends of the upper wall and the lower wall are respectively spliced with the first wall and the second wall to form a window opening. The first direction is the extension direction of the wall body. The first wall, the second wall, the upper wall, and the lower wall each include a double-slot cover and a plurality of spliced wall modules, each of the wall modules includes a wall panel insulation assembly and two vertical profiles, and the two vertical profiles are respectively arranged at both ends of the wall panel insulation assembly in the first direction; Any two adjacent wall modules are connected to each other through the two spliced vertical profiles. A gap is provided between any two adjacent wall modules. The gap is located on both sides of the two spliced vertical profiles. The double-slot cover is provided at the gap and connected to the vertical profiles to cover the gap. The upper wall and the lower wall are both formed by splicing two vertical profiles to form the first wall and the second wall; The window frame is arranged along the edge of the window opening, and the window frame includes a plurality of vertical window frame materials and a plurality of horizontal window frame materials, and the plurality of vertical window frame materials and the plurality of horizontal window frame materials are alternately connected end to end; The first wall and the second wall have the vertical profiles on their end surfaces facing the window opening and are both provided with the vertical window frames. The vertical window frames are connected to the first wall and the second wall, and the horizontal window frames are arranged on the end surfaces of the upper wall and the lower wall facing the window opening. The vertical profiles are arranged in a groove shape to form a mounting slot; The two vertical profiles that are spliced together are configured as a first profile and a second profile with the same structure; The first profile includes a first bottom plate and two first side plates, the two first side plates are respectively arranged at both ends of the first bottom plate and located on the same side of the first bottom plate; the second profile includes a second bottom plate and two second side plates, the two second side plates are respectively arranged at both ends of the second bottom plate and located on the same side of the second bottom plate; The first side panel and the second side panel are both provided with a clamping head, the clamping head of any one of the first side panels is arranged to extend away from the other first side panel, and the clamping head of any one of the second side panels is arranged to extend away from the other second side panel; In the plugged-in first side panel and second side panel, the clamping heads of the first side panel and the second side panel constitute a clamping head assembly, and the clamping head assembly is arranged in the gap; The double-slot cover includes a cover body and two wing plates arranged on one side of the cover body. A plug-in slot is formed between the two wing plates. The clamp assembly is inserted into the plug-in slot and buckled with the double-slot cover.
2. The assembled wall with windows according to claim 1, characterized in that: One of the first side plates is formed with a latching groove at one end away from the first bottom plate, and the other of the first side plates is formed with a latching tooth at one end away from the first bottom plate; One of the second side plates is formed with a latching groove at one end away from the second bottom plate, and the other of the second side plates is formed with a latching tooth at one end away from the second bottom plate; The latching teeth of the second side panel are inserted into the latching groove of the first side panel, and the latching teeth of the first side panel are inserted into the latching groove of the second side panel, so as to form a connection between the second side panel and the first side panel. The connection direction of the latching teeth and the latching groove is the first direction. The first profile and the second profile form an installation cavity, and the installation cavity is filled with thermal insulation material.
3. The assembled wall with windows according to claim 2, characterized in that: In the clamp assembly, any one of the clamps includes an arc-shaped protrusion, and the protrusion of any one of the clamps protrudes away from the other clamp; The wing plate includes an arc-shaped groove, and the notch of the groove of any wing plate faces the other wing plate; The two clamps of the clamp assembly are arranged to correspond to the two wing plates on a one-to-one basis, and the protrusions are plugged into the grooves on a one-to-one basis, so that the clamp assembly is buckled with the double-slot cover.
4. The assembled wall with windows according to claim 2, characterized in that: The vertical window frame material includes a frame material body and two side plates, the two side plates are arranged at both ends of the frame material body and on the same side of the frame material body, and the vertical window frame material forms a first groove; An inner concave portion is provided in the center of the frame material body, and the inner concave portion is configured to be recessed toward the side having the side plate to form a second groove; The structure of the horizontal window frame material is consistent with that of the vertical window frame material.
5. The assembled wall with windows according to claim 4, characterized in that: There are two vertical window frames, the first groove of one vertical window frame is plugged into one end of the first wall, and the first groove of the other vertical window frame is plugged into one end of the second wall; The vertical profile at one end of the first wall is arranged in one of the vertical window frame materials, and the vertical profile at one end of the second wall is arranged in another of the vertical window frame materials. The inner concave portion of the vertical window frame material is inserted into the installation groove and forms an enclosed cavity with the vertical profile material. The enclosed cavity is filled with wooden boards, and the vertical window frame is connected to the vertical profile by screws, and the screws are arranged to pass through the inner recess, the wooden boards and the vertical profile in sequence.
6. The assembled wall with windows according to claim 5, characterized in that: It also includes an angle fixing piece, which is arranged at the connection between the horizontal window frame material and the vertical window frame material; The corner fixing member includes two connected first flat plates, the two first flat plates form a right angle, and the first flat plates are arranged in the second groove.
7. The assembled wall with windows according to any one of claims 2 to 6, characterized in that: The wall panel insulation assembly includes two decorative panels and insulation material, and the insulation material is sandwiched between the two decorative panels; The notch of the installation groove formed by the vertical profiles faces away from the thermal insulation material. One end of the vertical profile is embedded between the two decorative panels, and the other end protrudes from the decorative panel and is provided with a step surface that cooperates with the end of the decorative panel.
8. An installation method, characterized in that: For the assembled wall with windows according to claim 6, the installation method comprises: Installing a first wall by taking wall modules and splicing them together to form the first wall; Install the lower wall, take the wall modules and splice them in sequence to form the lower wall, and splice the lower wall with the first wall; Install the window frame and connect the window frame to the first wall and the lower wall respectively; Install the upper wall, take the wall module and place it on the upper side of the window frame to form the upper wall, which is connected to the window frame and spliced with the first wall; Install the second wall, take the wall module and position it on the side of the window frame away from the first wall to form the second wall. The second wall is spliced with the upper wall and the lower wall respectively and connected to the window frame, and wooden boards are arranged between the window frame and the second wall.
9. The installation method according to claim 8, characterized in that: Connect the window frame to the first wall and the lower wall respectively, including: Install a wooden board on the vertical profile at one end of the first wall facing the window opening, and connect a vertical window frame material with screws; Install a horizontal window frame on the top of the lower wall and connect it to the vertical window frame on the first wall through an angle fixture; Install the remaining vertical and horizontal window frames, and connect the adjacent vertical and horizontal window frames with a corner fixture.
Citation Information
Patent Citations
Assembled wall with window and installation method thereof
CN111636592A
Door or window frame for mounting a door or window frame on a wall
DE102018100281A1