Electromagnetic welding machine and method of operation thereof

By designing an electromagnetic welding machine tool and adopting an electromagnetic induction welding head and temperature monitoring components, the automation and safety of tubular welding have been achieved, solving the problems of high labor intensity and difficulty in quality control in manual welding, and improving welding efficiency and safety.

CN116833535BActive Publication Date: 2026-02-06ZHENGZHOU KECHUANG ELECTRONICS
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Patent Information

Application Number
CN202310082401.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-08
Publication Date
2026-02-06
Estimated Expiration
2043-02-08

AI Technical Summary

Technical Problem

In the existing technology, the welding of tubular items mainly relies on manual operation, which leads to high labor intensity, low safety and difficulty in controlling welding quality, especially when the shower hose is connected to the mounting base, there is a decline in welding quality and safety hazards.

Method used

An electromagnetic welding machine tool was designed, including a chassis, a machining turntable, an electromagnetic induction welding head, and a position adjustment mechanism. The welding process is completed automatically through mechanization. The electromagnetic induction welding head heats the workpiece with high-frequency current, and the welding temperature is monitored in real time by a temperature monitoring component to ensure welding quality.

Benefits of technology

It has automated the welding of workpieces, reduced manual labor, improved welding safety and stability, ensured welding quality, and increased welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the technical field of welding equipment, and discloses an electromagnetic welding machine tool and a working method thereof, the welding machine tool comprising a machine box, the machine box is divided into a processing area and an energy area by a partition I, the processing area is divided into a processing bin and a power bin by a partition II, the processing bin is provided with a placing plate, the placing plate is provided with a processing turntable, the processing turntable is provided with a workpiece reinforcing mechanism, the partition II is provided with a welding port, the power bin is provided with an electromagnetic induction welding head which passes through the welding port and extends to the upper side of the processing turntable, the electromagnetic induction welding head corresponds to a workpiece to be welded, the electromagnetic induction welding head is moved by a position adjusting mechanism arranged in the power bin, and the energy area is provided with a high-frequency power supply.The present application can greatly reduce the labor intensity of workers in welding workpieces, the mechanical operation is more stable during welding, the welding quality is higher, and the workers are prevented from directly contacting the electromagnetic induction welding head, so that personal safety accidents are avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding equipment, in particular to an electromagnetic welding machine tool and a working method thereof. BACKGROUND

[0002] In the connection between the shower hose and its mounting base, the traditional method is generally welded by manually operating the electromagnetic welding equipment, and the welding method has the advantages of fast heating speed, no open flame operation, safety and environmental protection. However, when the shower hose is mass produced, workers need to perform a large amount of welding work, which not only consumes a lot of labor, but also may cause the welding quality to decrease due to physical fatigue when working for a long time, and further may cause the workers to touch the welding head of the welding machine, thereby causing personal safety accidents.

[0003] There is a lack of automatic equipment for welding between tubular objects on the market, and manual welding is still the main method for welding tubular objects, which has high labor intensity, low safety and difficult to control the welding quality, thereby affecting the quality of products. Therefore, a device for quickly, safely and low-cost welding of tubular objects is in urgent need. SUMMARY

[0004] In view of the deficiencies in the above background art, the present application provides an electromagnetic welding machine tool and a working method thereof, which can greatly reduce the labor amount of workers welding workpieces, and the mechanical operation is more stable and safer during welding, and direct contact of workers with the electromagnetic induction welding head is avoided, thereby causing personal accidents.

[0005] The technical scheme of the present application is as follows:

[0006] An electromagnetic welding machine tool, comprising a machine box, the machine box is divided into a processing area and an energy area by a partition plate I, the processing area is divided into a processing bin and a power bin by a partition plate II, the processing bin is provided with a mounting plate, the mounting plate is provided with a processing turntable, the processing turntable is provided with a workpiece reinforcing mechanism for fixing a workpiece to be welded, the partition plate II is provided with a welding port, the power bin is provided with an electromagnetic induction welding head penetrating through the welding port and extending above the processing turntable, the electromagnetic induction welding head corresponds to the workpiece to be welded, the electromagnetic induction welding head is moved by a position adjusting mechanism arranged in the power bin, and the energy area is provided with a high-frequency power supply for providing high-frequency current for the electromagnetic induction welding head.

[0007] Further, the installation plate is provided with a cam divider below, the output shaft of the cam divider is connected with the machining turntable through the installation plate, one side of the cam divider is fixed with a connecting plate, a speed reducer I is installed on the connecting plate, a driving motor is connected with the input shaft of the speed reducer I, a driving wheel is arranged on the output shaft of the speed reducer I, a driven wheel corresponding to the driving wheel is arranged on the input shaft of the cam divider, and the driving wheel and the driven wheel are connected through a transmission belt.

[0008] Further, at least two workpiece mounting holes are arranged on the machining turntable, and supporting light shafts corresponding to the workpiece mounting holes are arranged on the machining turntable, the supporting light shafts are fixed on one side of the corresponding workpiece mounting holes, and the workpiece reinforcing mechanism is arranged on the supporting light shafts.

[0009] The workpiece reinforcing mechanism comprises reinforcing members arranged on the supporting light shafts, and the reinforcing members comprise two reinforcing clamps which are arranged on the corresponding supporting light shafts in an up-down distribution.

[0010] The reinforcing clamp comprises a supporting plate which is sleeved on the supporting light shaft, the supporting plate is provided with a mounting groove hole for accommodating a workpiece to be machined, and two reinforcing bolts are threadedly connected to the supporting plate and correspond to the supporting light shaft and the mounting groove hole respectively.

[0011] Further, the installation plate is provided with auxiliary bearing holes corresponding to the workpiece mounting holes on the machining turntable, and the bottom of the installation plate is provided with auxiliary bearing cylinders corresponding to the auxiliary bearing holes, and the output shafts of the auxiliary bearing cylinders are inserted into the corresponding auxiliary bearing holes.

[0012] Further, the installation plate is provided with a temperature monitoring assembly, the temperature monitoring assembly comprises a temperature probe arranged on one side of the welding interface and used for monitoring the temperature of the electromagnetic induction welding head and a temperature control display electrically connected with the temperature probe, and the temperature control display can display the temperature data detected by the temperature probe.

[0013] Further, the position adjusting mechanism comprises a vertical adjusting assembly arranged on the side wall of the power bin, the vertical adjusting assembly comprises a fixed plate, the fixed plate is provided with a mounting plate I, the mounting plate I is provided with a speed reducer II, the speed reducer II is provided with a vertical motor, the output end of the speed reducer II is connected with a vertical ball screw I through a shaft coupling I, the ball screw I is provided with slide rails I which are axially parallel to the ball screw I on both sides, the slide rails I are mounted on the fixed plate, and the slide rails I are movably provided with slide blocks I.

[0014] The side, opposite to the fixed plate, of the sliding block I is provided with a front and back adjusting assembly, the front and back adjusting assembly comprises a movable plate I, the movable plate I is installed on the sliding block I and is threadedly connected with the ball screw I, one end of the movable plate I is provided with a mounting plate II, the mounting plate II is provided with a front and back motor, the output shaft of the front and back motor is perpendicular to the axis of the sliding rail I, the movable plate I is provided with a ball screw II which is perpendicular to the axis of the sliding rail I, one end of the ball screw II is connected with the output shaft of the front and back motor through a coupling II, the movable plate I is provided with a sliding rail II which is parallel to the axis of the ball screw II, the sliding rail II is movably provided with a sliding block II;

[0015] The side, opposite to the movable plate I, of the sliding block II is provided with a left and right adjusting assembly, the left and right adjusting assembly comprises a movable plate II, the movable plate II is installed on the sliding block II and is threadedly connected with the ball screw II, the side, opposite to the sliding block II, of the movable plate II is provided with a mounting plate III perpendicularly, the mounting plate III is provided with a ball screw III which is perpendicular to the movable plate II, the bottom side of the mounting plate III is provided with a left and right motor, the left and right motor drives the ball screw III to rotate through a transmission assembly, the ball screw III is provided with a sliding rail III which is parallel to the axis of the ball screw III, the sliding rail III is fixed on the mounting plate III, the sliding rail III is movably provided with a sliding block III, the sliding block III is fixedly provided with a movable plate III which is parallel to the mounting plate III, the movable plate III is threadedly connected with the ball screw III, the front end of the movable plate III faces the partition plate II;

[0016] The front end of the movable plate III is provided with a bakelite plate which is parallel to the partition plate II through a reinforcing plate, the front side of the bakelite plate is provided with a coaxial transformer, the electromagnetic induction welding head is installed on the coaxial transformer.

[0017] Further, the transmission assembly comprises a driving wheel which is installed on the output shaft of the left and right motor, the ball screw III is provided with a driven wheel which is away from the movable plate II, the driving wheel and the driven wheel are connected through a transmission belt.

[0018] Further, the partition plate I is provided with a power supply port, the power supply end of the high-frequency power supply extends into the power compartment through the power supply port and is electrically connected with the coaxial transformer through a cable.

[0019] Further, the workpiece mounting hole is provided with four, the four workpiece mounting holes are uniformly distributed around the circumferential direction of the machining turntable center on the machining turntable;

[0020] The position adjusting mechanism is provided with two groups, the two groups of position adjusting mechanisms are respectively arranged on the inner walls on the left and right sides of the power compartment, the electromagnetic induction welding head is provided with two, the two electromagnetic induction welding heads correspond to the two groups of position adjusting mechanisms respectively, the welding port corresponding to the electromagnetic induction welding head is provided with two on the partition plate II.

[0021] Two auxiliary bearing holes close to the partition II correspond to two welding interfaces respectively, and the output shaft top of the auxiliary bearing cylinder corresponding to the two auxiliary bearing holes is provided with a ceramic bolt;

[0022] The temperature monitoring assembly is provided with two groups, and the two groups of temperature monitoring assemblies are located on the sides away from each other of the two welding interfaces respectively, and the temperature probes in the two groups of temperature monitoring assemblies correspond to the two electromagnetic induction welding heads respectively.

[0023] A working method of an electromagnetic welding machine, comprising the following steps:

[0024] S1: inserting the installation base of the workpiece to be welded coated with solder into the workpiece mounting hole near the warehouse opening of the machining warehouse on the machining turntable, and inserting the pipe body of the workpiece to be welded into the installation slot hole of the support plate on the support optical shaft, and tightening the reinforcing bolts at the installation slot hole, so that the pipe body of the workpiece to be welded is coaxially fastened on the support plate on the support optical shaft;

[0025] S2: start the driving motor, drive the machining turntable to rotate 180° through the cam divider, and then close the driving motor, at this time the workpiece mounting hole carrying the workpiece to be welded corresponds to the auxiliary bearing hole corresponding to the welding interface, and the workpiece mounting hole not carrying the workpiece to be welded moves to the warehouse opening of the machining warehouse;

[0026] S3: perform the operation of step S1 at the installation hole not carrying the workpiece to be welded;

[0027] S4: adjust the position of the electromagnetic induction welding head by controlling the operation of the vertical motor, the front and rear motor and the left and right motor, so that the welding position of the tubular part of the workpiece to be welded is in the welding area of the electromagnetic induction welding head;

[0028] S5: start the auxiliary bearing cylinder below the auxiliary bearing hole corresponding to the welding interface, the output shaft of the corresponding auxiliary bearing cylinder pushes the installation base of the workpiece to be welded to move towards the pipe body of the workpiece to be welded, and the pipe body of the workpiece to be welded is inserted into the installation base of the workpiece to be welded;

[0029] S6: power the coaxial transformer through the high-frequency power supply, and then control the electromagnetic induction welding head to heat the welding area;

[0030] S7: the welding area is heated, the solder in the installation base of the workpiece to be welded melts and fully contacts the pipe body of the workpiece to be welded, realizing the welding of the installation base of the workpiece to be welded and the pipe body;

[0031] S8: after the workpiece to be welded is welded, control the auxiliary bearing cylinder corresponding to the welding interface to retract the output shaft until the output shaft of the auxiliary bearing cylinder is completely retracted into the corresponding auxiliary bearing hole;

[0032] S9: By controlling the operation of the vertical motor, the front and rear motor and the left and right motor, the position of the electromagnetic induction welding head is adjusted, so that the workpiece to be welded is separated from the welding area of the electromagnetic induction welding head;

[0033] S10: After the electromagnetic induction welding head is separated from the workpiece to be welded, the driving motor is started, the driving motor drives the machining turntable to rotate 180° through the cam divider, and then the driving motor is turned off. At this time, the welded workpiece moves to the machining warehouse mouth, and the workpiece mounting hole carrying the workpiece to be welded moves to above the auxiliary supporting hole corresponding to the welding port and corresponds to it;

[0034] S11: Loosen the reinforcing bolt for fastening the workpiece moved to the machining warehouse mouth, and take the welded workpiece off the support plate;

[0035] S12: Repeat the steps S3-S11 operations until the welding of the same batch of workpieces is completed.

[0036] The beneficial technical effects of the present application are:

[0037] 1、The present application in the whole welding process of workpiece, the staff only need to install the workpiece to be welded in the corresponding station, then control each operation component operation can, do not need manual welding of workpiece, not only greatly reduces the labor intensity, and avoids the direct contact of people and electromagnetic induction welding head, higher safety, at the same time, since the movement of electromagnetic induction welding head is mechanical operation, the stability is better in the welding process, so that the welding quality of workpiece is higher.

[0038] 2、In the present application, the position of the workpiece can be changed by controlling the operation of the driving motor, the position of the electromagnetic induction welding head can be changed by controlling the operation of the vertical motor, the front and rear motor and the left and right motor, when the workpiece moves to the welding area of the electromagnetic induction welding head, the assembly of the mounting base and the tubular part of the workpiece to be welded can be realized by controlling the operation of the auxiliary supporting cylinder, the electromagnetic induction welding head can weld the connection between the two parts, and then the mounting base and the tubular part of the workpiece are fixedly connected, and the workpiece is processed.

[0039] 3、During the welding process of the workpiece and the assembly process of the workpiece, the auxiliary supporting cylinder can provide support for the mounting base of the workpiece to be welded, so as to avoid the situation that the tubular part of the workpiece cannot be inserted into the mounting base and the workpiece cannot be welded, and ensure the normal insertion between the tubular part of the workpiece and the mounting base

[0040] 4、During the welding process, the temperature probe can monitor the welding area in real time, and the worker can clearly understand the temperature during welding through the temperature control display, so as to more easily control the welding quality through the welding temperature, and avoid the decrease of welding quality due to too high or too low temperature during welding.

[0041] 5. When the workpiece mounting holes and corresponding support optical axes on the machining turntable are both set to four, this invention is a four-station electromagnetic welding machine tool. Except for the initial and final rotations of the machining turntable, every 180° rotation of the machining turntable will send two newly installed workpieces to be welded to the welding area of ​​the electromagnetic induction welding head, and at the same time, two welded workpieces will be sent to the machining chamber opening. This allows the invention to perform welding operations on workpieces without interruption. At the same time, the operator can disassemble the welded workpieces and install the workpieces to be welded during the welding process of the electromagnetic induction welding head, which greatly improves the welding efficiency of the workpieces. Attached Figure Description

[0042] To more clearly illustrate the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0043] Figure 1 This is a three-dimensional structural diagram of one side of the processing chamber of the present invention;

[0044] Figure 2 for Figure 1 An enlarged schematic diagram of part A in the middle;

[0045] Figure 3 for Figure 1 Enlarged schematic diagram of part B;

[0046] Figure 4 This is a three-dimensional structural diagram of the energy zone and power compartment of the present invention;

[0047] Figure 5 This is a three-dimensional structural diagram of the energy zone and processing compartment of the present invention;

[0048] Figure 6 This is a schematic diagram of the position adjustment mechanism in this invention;

[0049] Figure 7 This is a schematic diagram of the structure of the processing compartment after the front panel has been removed.

[0050] Figure 8 for Figure 7 An enlarged schematic diagram of section C.

[0051] In the figure, 1, box; 11, partition I; 12, partition II; 13, energy area; 141, processing bin; 142, power bin; 2, installation plate; 21, cam divider; 22, processing turntable; 23, connecting plate; 24, speed reducer I; 25, driving motor; 31, workpiece mounting hole; 32, supporting light shaft; 33, supporting plate; 331, reinforcing bolt; 332, mounting slot hole; 26, auxiliary bearing hole; 27, auxiliary bearing cylinder; 111, welding port; 4, electromagnetic induction welding head; 5, temperature monitoring assembly; 51, temperature probe; 52, temperature control display; 61, fixed plate; 62, installation plate I; 63, speed reducer II; 64, vertical motor; 65, ball screw I; 66, slide rail I; 67, slide block I; 71, movable plate I; 72, installation plate II; 73, front and rear motor; 74, ball screw II; 75, slide rail II; 76, slide block II; 80, left and right motor; 81, movable plate II; 82, installation plate III; 83, ball screw III; 84, slide rail III; 85, slide block III; 86, movable plate III; 87, bakelite plate; 88, coaxial transformer; 89, reinforcing plate; 90, position sensor; 91, induction metal sheet; 112, power supply port; 131, high-frequency power supply. DETAILED DESCRIPTION

[0052] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort fall within the scope of the present application.

[0053] Embodiment 1

[0054] Referring to Figure 1 and Figure 4 , an electromagnetic welding machine tool comprises a machine box. The machine box is divided into a processing area and an energy area 13 distributed left and right by a vertically arranged partition I 11. The processing area is divided into a processing bin 141 and a power bin 142 distributed front and back by a vertically arranged partition II 12. A power supply door is installed on the side wall of the energy area 13 away from the processing area. A bin opening of the processing bin 141 is formed on the side wall of the processing bin 141 away from the power bin 142. A bin door for shielding the bin opening of the processing bin 141 is installed on the bin opening. An observation window for facilitating observation of the situation in the processing bin 141 by workers is installed on the bin door.

[0055] Referring to Figure 7 and Figure 8 , a horizontal installation plate 2 is installed in the processing bin 141. A cam divider 21 is installed at the bottom of the installation plate 2. The cam divider 21 is selected as a flange type divider with a model number of 110DF.

[0056] A circular machining turntable 22 is horizontally arranged on the installation plate 2, and the output shaft of the cam divider 21 is fixedly connected with the bottom surface of the machining turntable 22 through the installation plate 2, and the vertical central axis of the machining turntable 22 is coaxially arranged with the output shaft of the cam divider 21.

[0057] A vertical connecting plate 23 is fixedly arranged on one side of the cam divider 21, and a speed reducer I 24 is arranged on the side of the connecting plate 23 facing the cam divider 21, and the speed reducer I 24 is arranged below the cam divider 21. A driving motor 25 is arranged on the speed reducer I 24, and the driving motor 25 is selected as a servo motor, which is more convenient for the operator to control the rotating speed of the driving motor 25, and the output shaft of the driving motor 25 is fixedly connected with the input shaft of the speed reducer I 24.

[0058] The output shaft of the speed reducer I 24 penetrates through the connecting plate 23 and is provided with a driving wheel, and the input shaft of the cam divider 21 is provided with a driven wheel corresponding to the driving wheel. The driving wheel and the driven wheel are both selected as toothed wheels, and the same transmission belt is sleeved on the driving wheel and the driven wheel. The driving motor 25 drives the driving wheel to rotate through the speed reducer I 24, the driving wheel drives the driven wheel to rotate through the transmission belt, and then drives the input shaft of the cam divider 21 to rotate, and then drives the output shaft of the cam divider 21 to rotate, and then realizes the rotation of the machining turntable 22 on the horizontal plane.

[0059] At least two workpiece mounting holes 31 are arranged on the machining turntable 22, and a vertical supporting light shaft 32 is arranged on one side of each workpiece mounting hole 31, and the supporting light shaft 32 corresponds to the workpiece mounting hole 31 and is arranged on the side of the corresponding workpiece mounting hole 31 close to the center of the turntable. The machining turntable 22 is provided with a workpiece reinforcing mechanism for fixing the workpiece to be welded through the supporting light shaft 32.

[0060] Referring to Figure 1 and Figure 2 , the workpiece reinforcing mechanism comprises a reinforcing member arranged on the supporting light shaft 32. The reinforcing member comprises two reinforcing clamps which are arranged on the corresponding supporting light shaft 32 in an up-down distribution along the axial direction. The reinforcing clamp comprises a supporting plate 33 which is sleeved on the supporting light shaft 32 in a horizontal manner, and the supporting plate 33 is provided with a mounting groove hole 332 for accommodating the tubular part of the workpiece. Two reinforcing bolts 331 are threadedly connected to the supporting plate 33, and the two reinforcing bolts 331 correspond to the supporting light shaft 32 and the mounting groove hole 332 respectively. The reinforcing bolt 331 corresponding to the supporting light shaft 32 is threadedly connected to one side of the supporting plate 33, and the screw rod of the reinforcing bolt 331 penetrates into the supporting plate 33 and abuts against the supporting light shaft 32, thereby fixing the supporting plate 33 on the supporting light shaft 32. The reinforcing bolt 331 corresponding to the mounting groove hole 332 is threadedly connected to one side of the supporting plate 33, and the screw rod of the reinforcing bolt 331 extends into the mounting groove hole 332.

[0061] The installation slot hole 332 is mainly used for placing the tubular part of the workpiece. The tubular part of the workpiece is inserted into the installation slot hole 332, and the reinforcing bolt 331 corresponding to the installation slot hole 332 is rotated, so that the end of the reinforcing bolt 331 extending into the installation slot hole 332 abuts against the tubular part of the workpiece. The tubular part of the workpiece can be installed on the support plate 33, and the welding of the workpiece is facilitated.

[0062] Referring to Figure 7 and Figure 8 , the auxiliary supporting hole 26 is formed in the installation plate 2 and corresponds to the workpiece installation hole 31 on the machining turntable 22. The auxiliary supporting cylinder 27 is vertically installed at the bottom of the installation plate 2 and is located on one side of the cam divider 21 and corresponds to the auxiliary supporting hole 26. In the initial state, the output shaft of the auxiliary supporting cylinder 27 is inserted into the corresponding auxiliary supporting hole 26.

[0063] The installation base of the workpiece is inserted into the workpiece installation hole 31. It should be noted that the installation base of the workpiece is a T-shaped cylindrical structure with an inner hole. Before welding the workpiece, the inner hole of the installation base of the workpiece is coated with solder. When the tubular part of the workpiece fixed on the support plate 33 is vertically aligned with the inner hole of the installation base of the workpiece, the auxiliary supporting cylinder 27 is started, the output shaft of the auxiliary supporting cylinder 27 extends out of the auxiliary supporting hole 26 and is inserted into the corresponding workpiece installation hole 31, and then the output shaft of the auxiliary supporting cylinder 27 lifts the installation base of the workpiece. When the tubular part of the workpiece is inserted into the inner hole of the installation base of the workpiece, the continuous extension of the output shaft of the auxiliary supporting cylinder 27 is stopped, i.e. the preliminary assembly of the workpiece is completed. The auxiliary supporting cylinder 27 supports the workpiece, which facilitates the welding between the installation base and the tubular part of the workpiece.

[0064] Referring to Figure 1 , Figure 3 and Figure 4 , the welding port 111 is formed in the partition plate II 112, and the electromagnetic induction welding head 4 is arranged in the power compartment 142 and extends above the machining turntable 22 through the welding port 111. The electromagnetic induction welding head 4 can move through the position adjusting mechanism arranged in the power compartment 142. Under the action of the position adjusting mechanism, the electromagnetic induction welding head 4 can move to a position corresponding to the workpiece to be welded and can weld the workpiece to be welded.

[0065] The electromagnetic induction welding head 4 is selected as a spiral welding head. When the driving motor 25 drives the machining turntable 22 provided with the workpiece to be welded to rotate to the welding port 111 through the cam divider 21, the electromagnetic induction welding head 4 is moved to the bottom of the tubular part of the workpiece to be welded through the position adjusting mechanism, so that the tubular part of the workpiece to be welded is arranged in the inner spiral hole of the electromagnetic induction welding head 4. Then, the mounting base of the workpiece to be welded is pushed to the bottom end of the tubular part of the workpiece to be welded through the corresponding auxiliary supporting cylinder 27. The bottom end of the tubular part of the workpiece to be welded is the welding position of the workpiece. Under the action of the auxiliary supporting cylinder 27, the bottom end of the tubular part of the workpiece to be welded is inserted into the inner hole of the mounting base. At this time, the electromagnetic induction welding head 4 is sleeved on the joint of the tubular part of the workpiece to be welded and the mounting base, which is convenient for subsequent heating and welding of the welding position of the workpiece to be welded.

[0066] The temperature monitoring assembly 5 is arranged on the installation plate 2. The temperature monitoring assembly 5 includes a temperature probe 51 arranged on one side of the welding port 111 and used for monitoring the temperature of the electromagnetic induction welding head 4, and a temperature control display 52 electrically connected with the temperature probe 51. A probe support is fixed on the installation plate 2 and located close to the partition II 12. The probe support is located on one side of the welding port 111. A supporting column is arranged on the probe support. The temperature probe 51 is arranged on the supporting column.

[0067] The detection head of the temperature probe 51 is arranged on the side close to the welding port 111. When the electromagnetic induction welding head 4 is moved to the corresponding position of the workpiece to be welded through the position adjusting mechanism and welded with the mounting base and the tubular part of the workpiece to be welded, the temperature probe 51 can monitor the welding temperature of the electromagnetic induction welding head 4.

[0068] The temperature control display 52 is arranged on the installation plate 2 and arranged in front of and behind the temperature probe 51. The temperature control display 52 is electrically connected with the temperature probe 51. The welding temperature of the electromagnetic induction welding head 4 measured by the temperature probe 51 can be sent to the temperature control display 52. The welding temperature of the electromagnetic induction welding head 4 can be known by the staff in real time through the temperature control display 52, so that the workpiece to be welded cannot be welded due to abnormal temperature of the electromagnetic induction welding head 4.

[0069] Referring to Figure 1 , Figure 4 and Figure 6The position adjusting mechanism is arranged in the power bin 142, and the position adjusting mechanism comprises a vertical adjusting assembly arranged on the side wall of the power bin 142. The vertical adjusting assembly comprises a fixed plate 61 arranged on the side wall of the power bin 142, a mounting plate I 62 arranged on the top of the fixed plate 61 and arranged perpendicularly to the fixed plate 61, a speed reducer II 63 arranged on the mounting plate I 62, and a vertical motor 64 arranged on the top of the speed reducer II 63. The input shaft of the speed reducer II 63 is fixedly connected with the output shaft of the vertical motor 64, and the output end of the speed reducer II 63 penetrates through the mounting plate I 62 and is connected with a shaft coupling I.

[0070] The shaft coupling I is connected with a vertical ball screw I 65 at the end away from the speed reducer II 63, and the ball screw I 65 is arranged on the fixed plate 61 through a screw mounting seat arranged on the fixed plate 61. The screw mounting seat is provided with two screw mounting seats, and the two screw mounting seats are respectively close to the two ends of the ball screw I 65. The ball screw I 65 is rotatably arranged on the two screw mounting seats through bearings.

[0071] The two sides of the ball screw I 65 are provided with slide rails I 66 which are parallel to the axial direction of the ball screw I 65, and the slide rails I 66 are fixed on the fixed plate 61 and are respectively close to the front and rear sides of the fixed plate 61. A sliding block I 67 matched with the slide rails I 66 is movably arranged on the slide rails I 66, and the sliding block I 67 is provided with a front and rear adjusting assembly on the side away from the fixed plate 61. The front and rear adjusting assembly comprises a movable plate I 71. The movable plate I 71 is arranged on the sliding block I 67 and is threadedly connected with the ball screw I 65 through a nut on the ball screw I 65. Specifically, the side of the movable plate I 71 facing the sliding block I 67 is fixedly connected with the nut on the ball screw I 65. The vertical motor 64 drives the ball screw I 65 to rotate through the speed reducer II 63, so as to drive the movable plate I 71 to move along the axial direction of the ball screw I 65, thereby realizing the vertical movement of the movable plate I 71.

[0072] The movable plate I 71 is perpendicular to the partition plate II 12, and the movable plate II 81 is provided with a mounting plate II 72 at the end away from the partition plate II 12. The mounting plate II 72 is provided with a front and rear motor 73 on the side away from the partition plate II 12, and the output shaft of the front and rear motor 73 is perpendicular to the axial direction of the slide rails I 66. The movable plate I 71 is provided with a ball screw II 74 which is perpendicular to the axial direction of the slide rails I 66 through a screw mounting seat arranged on the movable plate I 71. One end of the ball screw II 74 is connected with the output shaft of the front and rear motor 73 through a shaft coupling II. The two sides of the ball screw II 74 are provided with slide rails II 75 which are parallel to the axial direction of the ball screw II 74. The two slide rails II 75 are fixed on the movable plate I 71 and are respectively close to the upper and lower sides of the movable plate I 71.

[0073] The sliding block 176 is movably arranged on the sliding rail 175, and a left-right adjusting assembly is arranged on a side of the sliding block 176 away from the movable plate 171. The left-right adjusting assembly comprises a movable plate 181 movably arranged on the sliding block 176 and threadedly connected with the ball screw 174 through a nut on the ball screw 174. Specifically, a side of the movable plate 181 facing the sliding block 176 is fixedly connected with the nut on the ball screw 174. The front-rear motor 173 can drive the ball screw 174 to rotate through the coupling 172, and then drive the movable plate 181 to move along the ball screw 174 through the nut on the ball screw 174, so as to realize the front-rear movement of the movable plate 181.

[0074] A horizontal mounting plate 182 is vertically arranged on a side of the movable plate 181 away from the sliding block 176. The mounting plate 182 is arranged on the movable plate 181 through triangular supports. The triangular supports are arranged on a side of the movable plate 181 away from the sliding block 176 and are respectively close to front and rear end faces of the movable plate 181. The mounting plate 182 is fixedly arranged on top ends of the triangular supports.

[0075] A ball screw 183 perpendicular to the movable plate 181 is arranged on the mounting plate 182 through a screw mounting seat. A left-right motor 180 is arranged on a bottom side of the mounting plate 182. An output shaft of the left-right motor 180 is parallel to an axial direction of the ball screw 183 and faces a side away from the movable plate 181. The output shaft of the left-right motor 180 extends out of a coverage area of the movable plate 181 and drives the ball screw 183 to rotate through a transmission assembly.

[0076] The transmission assembly comprises a driving wheel arranged on the output shaft of the left-right motor 180. A driven wheel corresponding to the driving wheel is arranged on an end of the ball screw 183 away from the movable plate 181. The driving wheel and the driven wheel are sleeved with a same connecting belt. Specifically, the driving wheel and the driven wheel are both toothed wheels. The connecting belt is a belt provided with teeth. The teeth on the connecting belt are engaged with the toothed grooves on the driving wheel and the driven wheel.

[0077] The ball screw 183 is provided with two sliding rails 184 parallel to the axial direction of the ball screw 183. The two sliding rails 184 are both fixedly arranged on the mounting plate 182 and are respectively close to front and rear end faces of the mounting plate 182. A sliding block 185 corresponding to the sliding rail 184 is movably arranged on the sliding rail 184. A movable plate 186 parallel to the mounting plate 182 is fixedly arranged on a side of the sliding block 185 away from the mounting plate 182. The movable plate 186 is perpendicular to the partition plate 112 and a front end of the movable plate 186 faces the partition plate 112.

[0078] The front end of the movable plate III 86 is fixed with a reinforcing plate 89 perpendicular to the movable plate III 86, and a bakelite plate 87 parallel to the partition plate II 12 is fixed through the reinforcing plate 89. The coaxial transformer 88 is arranged on the front side of the bakelite plate 87 away from the reinforcing plate 89, and the electromagnetic induction welding head 4 is installed on the top of the coaxial transformer 88, and the welding end of the electromagnetic induction welding head 4 extends to the welding port 111.

[0079] Referring to Figure 6 The screw mounting bases for mounting the ball screws I 65, the ball screws II 74 and the ball screws III 83 can be selected according to different ball screws. In addition, the position sensor 90 is mounted on one side of the slide rails I 66, the slide rails II 75 and the slide rails III 84, and the end faces of the movable plate I 71 corresponding to the slide rails I 66, the movable plate II 81 corresponding to the slide rails II 75 and the movable plate III 86 corresponding to the slide rails III 84 are provided with the induction metal sheets 91 matched with the position sensor 90. When the movable plate I 71, the movable plate II 81 and the movable plate III 84 move, the induction metal sheets 91 on the corresponding plate members pass through the position sensor 90 on the corresponding slide rails, and the position sensor 90 can detect the movement of the corresponding plate members.

[0080] Referring to Figure 1 , Figure 5 and Figure 6 In the embodiment, the power supply port 112 is arranged on the partition plate I 11 below the fixed plate 61. The high-frequency power supply 131 is installed in the energy area 13, and the power supply end of the high-frequency power supply 131 extends to the power compartment 142 through the power supply port 112 and is electrically connected with the vertical coaxial transformer 88 through a cable. The ordinary power supply is also installed in the energy area 13, and is electrically connected with the vertical motor 64, the front-rear motor 73, the left-right motor 80 and the driving motor 25.

[0081] In the embodiment, the control panel for controlling the operation of the auxiliary supporting cylinder 27, the driving motor 25, the vertical motor 64, the front-rear motor 73, the left-right motor 80 and the high-frequency power supply 131 in the box body 1 is arranged on the front side plate of the box body 1, and the display screen for displaying the operation state of the auxiliary supporting cylinder 27, the driving motor 25, the vertical motor 64, the front-rear motor 73, the left-right motor 80 and the high-frequency power supply 131 in the box body 1 and the position information detected by the position sensor 90 is arranged above the control panel.

[0082] In this embodiment, the worker inserts the mounting base of the workpiece to be welded into the workpiece mounting hole 31 of the machining turntable 22, and then fastens the tubular part of the workpiece to be welded to the support plate 33 on the optical axis by the reinforcing bolt 331. Then the control drive motor 25 is operated to drive the cam divider 21 to rotate the machining turntable 22 by 180°, and then the support optical shaft 32 with the workpiece to be welded is moved to the welding area of the welding port 111. Then the operation of the vertical motor 64, the front and rear motor 73 and the left and right motor 80 is controlled to adjust the position of the electromagnetic induction welding head 4, so that the helical center at the end of the electromagnetic induction welding head 4 corresponds to the axial direction of the tubular part of the workpiece to be welded. Then the auxiliary supporting cylinder 27 below the workpiece to be welded is started, the output shaft of the auxiliary supporting cylinder 27 extends out of the auxiliary supporting hole 26 and enters the corresponding workpiece mounting hole 31 to push the mounting base of the workpiece to be welded to rise until the tubular part of the workpiece to be welded is inserted into the inner hole of the mounting base. At this time, if the connecting part between the tubular part of the workpiece to be welded and the mounting base is not in the welding area of the electromagnetic induction welding head 4, the electromagnetic induction welding head 4 is moved to the welding position of the workpiece to be welded by controlling the vertical motor 64. Then the coaxial transformer 88 is powered by the high-frequency power supply 131, and the electromagnetic induction welding head 4 with a helical end heats the welding position of the workpiece to be welded by the coaxial transformer 88, so that the solder in the mounting base of the workpiece to be welded melts and fully contacts the tubular part of the workpiece to be welded, and the welding of the workpiece mounting base and the workpiece tubular part is realized.

[0083] After the workpiece is welded, the output shaft of the auxiliary supporting cylinder 27 is controlled to descend and return to the initial state, and then the electromagnetic induction welding head 4 is moved below the mounting base of the workpiece to separate the electromagnetic induction welding head 4 from the workpiece. Then the cam divider 21 is driven by the drive motor 25 to rotate the machining turntable 22 by 180°, so that the welded workpiece is moved to the machining bin 141 bin opening, and then the worker dismounts the welded workpiece from the corresponding support plate 33 to complete the production of the workpiece.

[0084] During the whole welding process of the workpiece, the worker only needs to install the workpiece to be welded in the corresponding work station, and then controls the operation of each operating part, so that manual welding of the workpiece is not needed, which not only greatly reduces the labor amount, but also avoids direct contact between the worker and the electromagnetic induction welding head 4, so that the safety is higher. At the same time, since the movement of the electromagnetic induction welding head 4 is mechanical operation, the stability during welding is better, so that the welding quality of the workpiece is higher. In addition, during the welding process, the temperature probe 51 can monitor the welding area in real time, and the worker can clearly understand the temperature during welding through the temperature control display 52, so that it is easier to control the welding quality by the welding temperature, and the welding quality is avoided to be reduced due to too high or too low temperature during welding.

[0085] Embodiment 2:

[0086] This embodiment is further improved on the basis of embodiment 1.

[0087] Referring to Figure 1 and Figure 7 In this embodiment, four workpiece mounting holes 31 are provided on the machining turntable 22, and the four workpiece mounting holes 31 are uniformly distributed around the circumference of the machining turntable 22 with the center of the machining turntable 22 as the center. The support light shaft 32 corresponding to the workpiece mounting hole 31 is provided with four, and each support light shaft 32 is located on the side close to the center of the machining turntable 22 corresponding to the workpiece mounting hole 31. The auxiliary supporting hole 26 on the installation plate 2 corresponding to the workpiece mounting hole 31 is provided with four, and the auxiliary supporting cylinder 27 corresponding to the auxiliary supporting hole 26 is also provided with four.

[0088] At the same time, the welding port 111 on the partition plate II 12 is provided with two, referring to Figure 1 、 Figure 4 and Figure 5 The position adjusting mechanism in the power compartment 142 is provided with two groups, and the two groups of position adjusting mechanisms are respectively arranged on the inner walls on the left and right sides of the power compartment 142. The electromagnetic induction welding head 4 corresponding to the position adjusting mechanism is provided with two, and the two electromagnetic induction welding heads 4 respectively pass through the corresponding welding port 111 and extend into the machining compartment 141.

[0089] In the initial state, of the four auxiliary supporting holes 26, two auxiliary supporting holes 26 correspond to two welding ports 111 respectively, the center lines of the two auxiliary supporting holes 26 are parallel to each other and the partition plate II 12, and the output shaft top of the auxiliary supporting cylinder 27 corresponding to the two auxiliary supporting holes 26 is provided with a ceramic bolt, and the other two auxiliary supporting holes 26 are away from the partition plate II 12 on the installation plate 2 and close to the opening of the machining compartment 141.

[0090] In addition, the temperature monitoring assembly 5 in this embodiment is also provided with two groups, and the two groups of temperature monitoring assemblies 5 are respectively located on the sides away from each other of the two welding ports 111, and the temperature probes 51 in the two groups of temperature monitoring assemblies 5 correspond to the two electromagnetic induction welding heads 4 respectively.

[0091] In the embodiment, the four workpiece mounting holes 31 and the four support light shafts 32 are arranged so that the application can mount four workpieces to be welded, and two electromagnetic induction welding heads 4 can complete welding on two workpieces at a time. During the welding of the two workpieces, the other two workpiece mounting holes 31 are located at the position of the opening of the machining bin 141, and the workers can set the workpieces to be welded on the workpiece mounting holes 31 and the support light shafts 32 close to the opening of the machining bin 141. After the two workpieces at the welding port 111 are welded, the electromagnetic induction welding head 4 at the welding port 111 can weld the workpieces that have not been welded after the machining turntable 22 is driven to rotate 180° by the driving motor 25 through the cam divider 21, thereby accelerating the welding of the workpieces and greatly improving the welding efficiency of the workpieces.

[0092] Embodiment 3

[0093] The embodiment is a working method of the electromagnetic welding machine tool described in Embodiment 2, which comprises the following steps:

[0094] S1: Insert the mounting base of the workpiece to be welded coated with solder into the workpiece mounting hole 31 close to the opening of the machining bin 141 on the machining turntable 22, and insert the pipe body of the workpiece to be welded into the mounting slot hole 332 of the support plate 33 on the corresponding support light shaft 32, and tighten the reinforcing bolt 331 at the mounting slot hole 332 to coaxially fasten the pipe body of the workpiece to be welded on the support plate 33 on the support light shaft 32.

[0095] In the embodiment, the two workpiece mounting holes 31 close to the opening of the machining bin 141 are arranged, and in the S1 step, the workers insert the mounting base of the workpiece to be welded into the two workpiece mounting holes 31 at the opening of the machining bin 141, and set the pipe body of the workpiece to be welded corresponding to the mounting base in the mounting slot hole 332 on the corresponding support plate 33. When fixing the tubular part of the workpiece to be welded, the workers can easily fasten the tubular part of the workpiece to be welded on the support plate 33 by tightening the reinforcing bolt 331 at the mounting slot hole 332, which is convenient for subsequent welding of the workpiece and has better stability than manually holding the two workpieces to be welded, so that the welding quality is higher.

[0096] S2: Start the driving motor 25, and after the machining turntable 22 is driven to rotate 180° by the driving motor 25 through the cam divider 21, turn off the driving motor 25. At this time, the workpiece mounting hole 31 carrying the workpiece to be welded corresponds to the auxiliary support hole 26 corresponding to the welding port 111, and the workpiece mounting hole 31 not carrying the workpiece to be welded moves to the opening of the machining bin 141.

[0097] In S2, the two workpieces to be welded near the opening of the processing bin 141 are moved to the area of the two welding interfaces 111 by rotating 180° under the drive of the processing turntable 22, facilitating the welding of the corresponding positions of the workpieces to be welded by the electromagnetic induction welding head 4 at the subsequent welding interface 111, while the workpiece mounting hole 31 without the workpiece and the corresponding support optical axis 32 are rotated to the opening of the processing bin 141, facilitating the installation of the workpiece to be welded by the staff, so that the workpiece installation and workpiece welding are carried out simultaneously, accelerating the welding speed of the workpiece.

[0098] S3: Perform the operation of S1 at the installation hole without the workpiece to be welded.

[0099] S4: Adjust the position of the electromagnetic induction welding head 4 by controlling the operation of the vertical motor 64, the front and rear motor 73 and the left and right motor 80, so that the welding position of the tubular part of the workpiece to be welded is in the welding area of the electromagnetic induction welding head 4.

[0100] The welding area of the electromagnetic induction welding head 4 is the spiral inner hole, and when adjusting the position of the electromagnetic induction welding head 4, the tubular part of the workpiece to be welded is aligned with the spiral inner hole of the electromagnetic induction welding head 4, facilitating the subsequent insertion of the installation base of the workpiece to be welded and the tubular part thereof.

[0101] S5: Start the auxiliary supporting cylinder 27 below the auxiliary supporting hole 26 corresponding to the welding interface 111, and the output shaft of the corresponding auxiliary supporting cylinder 27 pushes the installation base of the workpiece to be welded towards the pipe body of the workpiece to be welded, and inserts the pipe body of the workpiece to be welded into the installation base of the workpiece to be welded.

[0102] S6: Supply power to the coaxial transformer 88 through the high-frequency power supply 131, and then control the electromagnetic induction welding head 4 to heat the welding area.

[0103] S7: The welding area is heated, the solder in the installation base of the workpiece to be welded is melted and fully contacts with the pipe body of the workpiece to be welded, realizing the welding of the installation base of the workpiece to be welded and the pipe body.

[0104] S8: After the welding of the workpiece to be welded is completed, the output shaft of the auxiliary supporting cylinder 27 corresponding to the welding interface 111 is controlled to retract until the output shaft of the auxiliary supporting cylinder 27 is completely retracted into the corresponding auxiliary supporting hole 26.

[0105] S9: Adjust the position of the electromagnetic induction welding head 4 by controlling the operation of the vertical motor 64, the front and rear motor 73 and the left and right motor 80, so that the workpiece to be welded is separated from the welding area of the electromagnetic induction welding head 4.

[0106] S10: after the electromagnetic induction welding head 4 is separated from the workpiece to be welded, the driving motor 25 is started, the driving motor 25 drives the machining turntable 22 to rotate 180° through the cam divider 21, and then the driving motor 25 is turned off. At this time, the workpiece after welding is moved to the warehouse opening of the machining warehouse 141, and the workpiece mounting hole 31 provided with the workpiece to be welded is moved to above the auxiliary supporting hole 26 corresponding to the welding port 111 and corresponds to it.

[0107] S11: the reinforcing bolt 331 for fastening the workpiece is loosened and moved to the warehouse opening of the machining warehouse 141, and the workpiece after welding is taken off from the supporting plate 33.

[0108] S12: repeat steps S3-S11 until the welding of the same batch of workpieces is completed.

[0109] Through the above operation steps, the welding between the tubular part of the workpiece to be welded and the mounting base can be realized, and then the production of the workpiece is completed. In the whole welding process, the worker only needs to complete the installation of the workpiece to be welded, the disassembly of the workpiece after welding, and the control of the operation of each power component and cylinder, so that the labor intensity is low and the safety is high.

[0110] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An electromagnetic welding machine comprising a cabinet, characterized in that: The cabinet is divided into a processing area and an energy area (13) by a partition I (11), the processing area is divided into a processing bin (141) and a power bin (142) by a partition II (12), the processing bin (141) is provided with a placing plate (2), the placing plate (2) is provided with a processing turntable (22), the processing turntable (22) is provided with a workpiece reinforcing mechanism for fixing a workpiece to be welded, the partition II (12) is provided with a welding port (111), the power bin (142) is provided with an electromagnetic induction welding head (4) penetrating through the welding port (111) and extending above the processing turntable (22), the electromagnetic induction welding head (4) corresponds to the workpiece to be welded, the electromagnetic induction welding head (4) is moved by a position adjusting mechanism arranged in the power bin (142), and the energy area (13) is provided with a high-frequency power supply (131) for providing high-frequency current for the electromagnetic induction welding head (4); The processing turntable (22) is provided with at least two workpiece mounting holes (31) and is provided with supporting light shafts (32) corresponding to the workpiece mounting holes (31), the supporting light shafts (32) are fixed on one side of the corresponding workpiece mounting holes (31), and the workpiece reinforcing mechanism is arranged on the supporting light shafts (32); The workpiece reinforcing mechanism comprises reinforcing pieces, the reinforcing pieces are arranged on the supporting light shafts (32), and the reinforcing pieces comprise two reinforcing clamps which are distributed in an up-down mode on the corresponding supporting light shafts (32); The reinforcing clamp comprises a supporting plate (33), the supporting plate (33) is sleeved on the supporting light shaft (32), the supporting plate (33) is provided with a mounting slot hole (332) for accommodating the workpiece to be processed, and two reinforcing bolts (331) are threadedly connected to the supporting plate (33) and correspond to the supporting light shaft (32) and the mounting slot hole (332) respectively; The placing plate (2) is provided with auxiliary bearing holes (26) corresponding to the workpiece mounting holes (31) on the processing turntable (22), the bottom of the placing plate (2) is provided with auxiliary bearing cylinders (27), the auxiliary bearing cylinders (27) correspond to the auxiliary bearing holes (26), and output shafts of the auxiliary bearing cylinders (27) are inserted into the corresponding auxiliary bearing holes (26); of the four auxiliary bearing holes (26) corresponding to the four workpiece mounting holes (31), two auxiliary bearing holes (26) close to the partition II (12) correspond to two welding ports (111) respectively, and the output shafts of the auxiliary bearing cylinders (27) corresponding to the two auxiliary bearing holes (26) are each provided with a ceramic bolt at the top. The temperature monitoring assembly (5) is provided on the setting plate (2), and comprises a temperature probe (51) provided on one side of the welding interface (111) and used for monitoring the temperature of the electromagnetic induction welding head (4) and a temperature control display (52) electrically connected with the temperature probe (51), wherein the temperature control display (52) can display the temperature data measured by the temperature probe (51); the temperature monitoring assembly (5) is provided in two groups, and the two groups of temperature monitoring assemblies (5) are respectively located on the sides away from each other of the two welding interfaces (111), and the temperature probes (51) in the two groups of temperature monitoring assemblies (5) correspond to the two electromagnetic induction welding heads (4) respectively; The position adjusting mechanism comprises a vertical adjusting assembly provided on the side wall of the power bin (142), and the vertical adjusting assembly comprises a fixed plate (61), an installation plate I (62) provided on the fixed plate (61), a speed reducer II (63) provided on the installation plate I (62), a vertical motor (64) provided on the speed reducer II (63), and a vertical ball screw I (65) connected with the output end of the speed reducer II (63) through a shaft coupling I, wherein the ball screw I (65) is provided on the two sides of the ball screw I (65) in an axial parallel manner, the slide rail I (66) is installed on the fixed plate (61), and the slide block I (67) is movably arranged on the slide rail I (66); The side, away from the fixed plate (61), of the slide block I (67) is provided with a front-rear adjusting assembly, the front-rear adjusting assembly comprises a movable plate I (71) installed on the slide block I (67) and threadedly connected with the ball screw I (65), an installation plate II (72) provided on one end of the movable plate I (71), a front-rear motor (73) provided on the installation plate II (72), wherein the output shaft of the front-rear motor (73) is perpendicular to the axial direction of the slide rail I (66), a ball screw II (74) provided on the movable plate I (71) and perpendicular to the axial direction of the slide rail I (66), one end of the ball screw II (74) is connected with the output shaft of the front-rear motor (73) through a shaft coupling II, and the slide rail II (75) is provided on the two sides of the movable plate I (71) in an axial parallel manner, and the slide block II (76) is movably arranged on the slide rail II (75); The left and right adjusting assembly is provided on the side of the slider II (76) facing away from the movable plate I (71), and the left and right adjusting assembly comprises a movable plate II (81) which is installed on the slider II (76) and is in threaded connection with the ball screw II (74), and a mounting plate III (82) is vertically provided on the side of the movable plate II (81) facing away from the slider II (76), and the mounting plate III (82) is provided with a ball screw III (83) which is perpendicular to the movable plate II (81), and a left and right motor (80) is installed on the bottom side of the mounting plate III (82), the left and right motor (80) drives the ball screw III (83) to rotate through a transmission assembly, and the ball screw III (83) is provided with a slide rail III (84) which is parallel to the axial direction of the ball screw III (83) on the two sides of the ball screw III (83), the slide rail III (84) is fixed on the mounting plate III (82), and a slider III (85) is movably provided on the slide rail III (84), and the slider III (85) is fixed with a movable plate III (86) which is parallel to the mounting plate III (82), the movable plate III (86) is in threaded connection with the ball screw III (83), and the front end of the movable plate III (86) faces the baffle II (12). The front end of the movable plate III (86) is provided with a bakelite plate (87) which is parallel to the baffle II (12) through a reinforcing plate (89), and a coaxial transformer (88) is provided on the front side of the bakelite plate (87), and the electromagnetic induction welding head (4) is installed on the coaxial transformer (88).

2. An electromagnetic welding machine as claimed in claim 1, characterized in that: The cam divider (21) is installed below the placement plate (2), the output shaft of the cam divider (21) penetrates through the placement plate (2) and is connected with the machining turntable (22), one side of the cam divider (21) is fixedly provided with a connecting plate (23), the connecting plate (23) is provided with a speed reducer I (24), the input shaft of the speed reducer I (24) is connected with a driving motor (25), the output shaft of the speed reducer I (24) is provided with a driving wheel, the input shaft of the cam divider (21) is provided with a driven wheel corresponding to the driving wheel, and the driving wheel and the driven wheel are connected through a transmission belt.

3. An electromagnetic welding machine as defined in claim 2, characterized in that: The position adjusting mechanism is provided with two groups, and the two groups of position adjusting mechanisms are respectively arranged on the inner walls on the left and right sides of the power compartment (142), the electromagnetic induction welding head (4) is provided with two groups, and the two groups of electromagnetic induction welding heads (4) correspond to the two groups of position adjusting mechanisms, and the welding interfaces (111) corresponding to the electromagnetic induction welding heads (4) are provided with two groups on the baffle II (12).

4. An electromagnetic welding machine as defined in claim 3, characterized in that: The power supply port (112) is provided on the baffle I (11), and the power supply end of the high-frequency power supply (131) penetrates through the power supply port (112) and extends into the power compartment (142) and is electrically connected with the coaxial transformer (88) through a cable.

5. An electromagnetic welding machine as defined in claim 4, characterized in that: The transmission assembly comprises a driving wheel installed on the output shaft of the left and right motor (80), and a following wheel is installed on the end of the ball screw III (83) away from the movable plate II (81), and the driving wheel and the following wheel are connected through a linkage belt.

6. An electromagnetic welding machine as defined in claim 5, characterized in that: The workpiece mounting hole (31) is provided with four groups, and the four groups of workpiece mounting holes (31) are uniformly distributed around the circumferential direction of the center of the machining turntable (22) on the machining turntable (22).

7. A method of operating an electromagnetic welding machine as claimed in claim 6, characterised in that: The steps are as follows: S1: Insert the mounting base of the solder-coated workpiece to be welded into the workpiece mounting hole (31) of the machining turntable (22) near the opening of the machining bin (141), and insert the pipe body of the workpiece to be welded into the mounting slot hole (332) of the support plate (33) on the corresponding support optical shaft (32), and tighten the reinforcing bolts (331) at the mounting slot hole (332), so that the pipe body of the workpiece to be welded is coaxially fastened on the support plate (33) on the support optical shaft (32); S2: Start the drive motor (25), and after the drive motor (25) drives the machining turntable (22) to rotate 180° through the cam divider (21), turn off the drive motor (25), at this time, the workpiece mounting hole (31) carrying the workpiece to be welded corresponds to the auxiliary supporting hole (26) corresponding to the welding port (111), and the workpiece mounting hole (31) not carrying the workpiece to be welded moves to the opening of the machining bin (141); S3: Perform the operation of step S1 at the mounting hole not carrying the workpiece to be welded; S4: Adjust the position of the electromagnetic induction welding head (4) by controlling the operation of the vertical motor (64), the front and rear motor (73) and the left and right motor (80), so that the welding position of the tubular part of the workpiece to be welded is in the welding area of the electromagnetic induction welding head (4); S5: Start the auxiliary supporting cylinder (27) below the auxiliary supporting hole (26) corresponding to the welding port (111), and the output shaft of the corresponding auxiliary supporting cylinder (27) pushes the mounting base of the workpiece to be welded towards the pipe body of the workpiece to be welded, and inserts the pipe body of the workpiece to be welded into the mounting base of the workpiece to be welded; S6: Supply power to the coaxial transformer (88) through the high-frequency power supply (131), and then control the electromagnetic induction welding head (4) to heat the welding area; S7: The welding area is heated, the solder in the mounting base of the workpiece to be welded melts and fully contacts the pipe body of the workpiece to be welded, realizing the welding of the mounting base of the workpiece to be welded and the pipe body; S8: After the workpiece to be welded is welded, control the auxiliary supporting cylinder (27) corresponding to the welding port (111) to retract the output shaft until the output shaft of the auxiliary supporting cylinder (27) is completely retracted into the corresponding auxiliary supporting hole (26); S9: Adjust the position of the electromagnetic induction welding head (4) by controlling the operation of the vertical motor (64), the front and rear motor (73) and the left and right motor (80), so that the workpiece to be welded is separated from the welding area of the electromagnetic induction welding head (4); S10: After the electromagnetic induction welding head (4) is separated from the workpiece to be welded, start the drive motor (25), and after the drive motor (25) drives the machining turntable (22) to rotate 180° through the cam divider (21), turn off the drive motor (25), at this time, the welded workpiece moves to the opening of the machining bin (141), and the workpiece mounting hole (31) carrying the workpiece to be welded moves to above and corresponds to the auxiliary supporting hole (26) corresponding to the welding port (111); S11: Loosen the reinforcing bolts (331) for fastening the workpiece moved to the opening of the machining bin (141), and take off the welded workpiece from the support plate (33); S12: repeat the steps S3-S11 operations until the welding of the same batch of workpieces is completed.

Citation Information

Patent Citations

  • Automatic brazing apparatus for tube connection

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