A kind of reinforcing rod fixing seat and 3D printing forming method
By designing a rebar fixing base and using 3D printing molding method, the problem of rebar displacement and collapse during concrete pouring was solved, realizing the pre-fixation of the rebar, improving construction efficiency and reducing costs.
Patent Information
- Application Number
- CN202310527816.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-11
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-05-11
AI Technical Summary
During the concrete pouring process, the reinforcing bars are prone to shifting and collapsing, leading to increased construction costs and concrete cracks. Existing technologies are insufficient to effectively fix the reinforcing bars.
A rebar fixing base is designed, including a fixing module and positioning holes. The rebar is pre-fixed through guide grooves and conical cavity structure to ensure that the rebar remains upright during the pouring process. The fixing module is prepared by 3D printing to adapt to different construction needs.
It effectively prevents the reinforcing bars from tilting and collapsing, avoids deviation during concrete vibration, reduces later adjustment costs, improves construction efficiency, and reduces material waste.
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Figure CN116834145B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of pouring forming, in particular to a reinforcing bar fixing seat and a 3D printing forming method. BACKGROUND
[0002] With the improvement of environmental protection requirements, at present, the wooden railing of transmission is being replaced by the imitation wood railing, and the imitation wood railing is widely used in parks, scenic spots and the like to improve the environmental awareness and protect the beautification and environmental protection. The imitation wood railing structure includes a base plate as a base, a stand column fixed on the upper part of the base plate and a railing connected with the stand column.
[0003] During construction, the base plate needs to be poured with concrete, and the reinforcing bar for supporting the stand column framework needs to be reserved at the same time of pouring the base plate, that is, a straight reinforcing bar. During vibrating the concrete, the reinforcing bar is easy to deviate and collapse. Since the reinforcing bar is fixed by binding wire, it is difficult to rebind in the just-poured concrete. Moreover, after the concrete is initially cured, adjusting the reinforcing bar is easy to cause cracks at the root of the reinforcing bar due to the fact that the strength of the concrete does not reach the design requirement at this time. If the reinforcing bar is not timely righted during the vibrating process, the reinforcing bar can only be planted in the later stage, which increases the labor and material costs.
[0004] Therefore, how to fix the reinforcing bar plate has become a technical problem to be solved. SUMMARY
[0005] The present application is directed to the above-mentioned problems existing in the prior art, and proposes a reinforcing bar fixing seat and a 3D printing forming method. The reinforcing bar fixing seat and the 3D printing forming method can pre-fix the reinforcing bar to prevent the reinforcing bar from tilting during pouring the base plate.
[0006] The purpose of the present application can be achieved by the following technical scheme: a reinforcing bar fixing seat for fixing a reinforcing bar and a connecting bar inside a poured object, comprising a fixing module, the fixing module has a positioning hole in the up-down direction for the reinforcing bar to insert, the positioning hole is provided with a guide groove for the connecting bar to pass through, so that the reinforcing bar can pass through between the connecting bar and the inner wall of the positioning hole.
[0007] In some embodiments, the fixing module is a cylindrical cavity, and the positioning hole includes an upper positioning hole located above the cylindrical cavity, and a plurality of guide grooves are uniformly distributed in the circumferential direction of the upper positioning hole.
[0008] In some embodiments, the cylindrical cavity is uniformly distributed with a plug hole for the connecting bar to pass through in the circumferential direction.
[0009] In some embodiments, the positioning hole further includes a lower positioning hole located inside the cylindrical cavity, and the upper positioning hole and the lower positioning hole are coaxially corresponding in the up-down direction.
[0010] In some embodiments, the upper port of the cylindrical cavity is in communication with the upper positioning hole through a first outward tapering cavity, and the lower port of the cylindrical cavity is in communication with the upper positioning hole through a second inward tapering cavity.
[0011] In some embodiments, the cylindrical cavity is provided with a feeding port for communication between the inside and outside of the cavity.
[0012] In some embodiments, the dowel fixing seat comprises a plurality of the fixing modules stacked one above another, the second tapering cavity of the upper fixing module can be sleeved on the first tapering cavity of the lower fixing module, so that the positioning holes of the upper and lower fixing modules are in communication.
[0013] In some embodiments, the guiding grooves are four, among which, two laterally opposite guiding grooves are for the transverse connecting bars to pass through, two longitudinally opposite guiding grooves are for the longitudinal connecting bars to pass through, and the depth of the guiding grooves is greater than the sum of the diameters of the transverse connecting bars and the longitudinal connecting bars.
[0014] In some embodiments, the dowel fixing seat is a 3D printing forming piece.
[0015] A 3D printing forming method of the dowel fixing seat comprises determining the inner diameter of the positioning hole, which comprises the following steps: firstly, determining the diameters of the dowel and the longitudinal connecting bars and the transverse connecting bars; and then, when the diameters of the dowel and the longitudinal connecting bars and the transverse connecting bars are perpendicular to each other and the dowel is tangent to the longitudinal connecting bars and the transverse connecting bars, taking the intersection of the longitudinal connecting bars and the transverse connecting bars as the center of a circle, determining the diameter of a circle that is inscribed in the cross section of the dowel, which is the inner diameter of the positioning hole.
[0016] Compared with the prior art, the dowel fixing seat and the 3D printing forming method have the following advantages:
[0017] The dowel pre-fixing device can pre-fix the dowel, prevent the dowel from tilting when the bottom plate is cast, eliminate the problems of the dowel deviation and lodging when the concrete is vibrated, avoid the problem of cracks in the concrete at the root of the dowel when the position of the deviated and lodged dowel is adjusted, and avoid the cost increase caused by the post dowel when the position of the dowel cannot meet the construction requirements through adjustment. BRIEF DESCRIPTION OF DRAWINGS
[0018] In the drawings (which are not necessarily drawn to scale) like reference numerals can describe similar components throughout the various views. Like reference numerals having different letter suffixes can represent different instances of similar components. The drawings illustrate generally, by way of example, various embodiments discussed in the present document.
[0019] Figure 1 is a schematic view of a fixing module;
[0020] Figure 2 is a top view schematic diagram of Figure 1 ;
[0021] Figure 3 is a bottom view schematic diagram of Figure 1 ;
[0022] Figure 4 is a cross-sectional schematic diagram of A-A of Figure 2 ;
[0023] Figure 5 is a schematic diagram of the fixed module with the insertion rib and the connecting rib;
[0024] Figure 6 is a top view schematic diagram of Figure 5 ;
[0025] Figure 7 is a cross-sectional schematic diagram of two fixed modules nested on top of each other;
[0026] Figure 8 is a cross-sectional schematic diagram of two fixed modules with the insertion rib and the connecting rib.
[0027] In the figure, 1, insertion rib; 4, cylindrical cavity; 401, insertion hole; 402, side feeding port; 5, upper positioning hole; 501, guide groove; 6, transverse connecting rib; 7, longitudinal connecting rib; 8, lower positioning hole; 9, first tapered cavity; 10, second tapered cavity; 11, upper feeding port. DETAILED DESCRIPTION
[0028] The following are specific embodiments of the present application, and the technical solutions of the present application are further described in conjunction with the drawings, but the present application is not limited to these embodiments, and the following embodiments do not limit the invention involved in the claims. In addition, all combinations of features described in the embodiments are not necessarily required by the solutions of the invention.
[0029] It should be understood by those of ordinary skill in the art that all directional references (e.g., upper, lower, upward, up, downward, down, top, bottom, left, right, vertical, horizontal, etc.) are descriptive used in the drawings to assist the reader in understanding, and do not indicate (e.g., to position, orientation, or use) limitations on the scope of the invention defined by the appended claims. In addition, the term "substantially" can refer to slight inaccuracy or slight deviation of conditions, quantities, values or dimensions, some of which are within the range of manufacturing deviation or tolerance.
[0030] Example One
[0031] As Figures 1 to 6As shown, a reinforcing bar fixing seat is used for fixing reinforcing bars 1 and connecting bars inside a cast structure. In this embodiment, a bionic railing is taken as an example. The reinforcing bars 1 are support bodies inside railing uprights, and the connecting bars are framework bodies inside a bottom plate.
[0032] The reinforcing bar fixing seat comprises a fixing module, which is provided with a positioning hole in the up-down direction for inserting the reinforcing bars 1. The positioning hole is provided with a guide groove 501 for the connecting bars to pass through, so that the reinforcing bars 1 can pass through between the connecting bars and the inner wall of the positioning hole, thereby the reinforcing bars 1 can be pre-fixed before pouring concrete, preventing the reinforcing bars 1 from being inclined when pouring the bottom plate, eliminating the problems of the reinforcing bars 1 deviating and falling during concrete vibration, avoiding the problem of cracks in the concrete at the root of the reinforcing bars 1 when adjusting the position of the reinforcing bars 1 deviated and fallen, and avoiding the increase in cost due to the late reinforcing bars when the position of the reinforcing bars 1 cannot meet the construction requirements through adjustment.
[0033] The fixing module comprises a cylindrical cavity 4, and the positioning hole comprises an upper positioning hole 5 located above the cylindrical cavity 4. The upper positioning hole 5 is circumferentially uniformly distributed with a plurality of guide grooves 501 for the upper connecting bars of the bottom plate to pass through. In this embodiment, the guide grooves 501 are four. Among them, two horizontally opposite guide grooves 501 are for horizontal connecting bars 6 to pass through, and two vertically opposite guide grooves 501 are for vertical connecting bars 7 to pass through. The horizontal connecting bars 6 and the vertical connecting bars 7 are perpendicular to each other.
[0034] The depth of the guide groove is greater than the sum of the diameters of the horizontal connecting bars 6 and the vertical connecting bars 7, so as to facilitate the vertical connecting bars 7 and the horizontal connecting bars 6 to pass through the guide grooves 501 in an up-down staggered manner.
[0035] The cylindrical cavity 4 is also circumferentially uniformly distributed with a plug hole 401 for the bottom connecting bars of the bottom plate to pass through. The depth of the plug hole 401 is greater than the sum of the diameters of the horizontal connecting bars 6 and the vertical connecting bars 7.
[0036] The positioning hole further comprises a lower positioning hole 8 located inside the cylindrical cavity 4. The upper positioning hole 5 and the lower positioning hole 8 are coaxial and correspond to each other in the up-down direction.
[0037] The upper end of the cylindrical cavity 4 and the upper positioning hole 5 are communicated through a first outward tapered cavity 9, that is, the first outward tapered cavity 9 is located outside the upper end of the cylindrical cavity 4. The bottom of the first outward tapered cavity 9 is communicated with the upper end of the cylindrical cavity 4, and the top is communicated with the upper positioning hole 5. The lower end of the cylindrical cavity 4 and the upper positioning hole 5 are communicated through a second inward tapered cavity 10, that is, the second inward tapered cavity 10 is located inside the cylindrical cavity 4. The bottom of the second inward tapered cavity 10 is communicated with the lower end of the cylindrical cavity 4, and the top is communicated with the lower positioning hole 8.
[0038] The cylindrical cavity 4 is provided with a feeding port for communication between the inside and outside of the cavity, four upper feeding ports 11 are distributed on the first tapered cavity 9 and the second tapered cavity 10, and side feeding ports 402 are distributed on the circumferential side wall of the cavity, so that the concrete can enter the cylindrical cavity 4 when pouring concrete. The bottom end of the embedded bar 1 is bent to avoid the embedded bar 1 from being separated from the positioning hole.
[0039] As shown in Figure 7 , 8 The embedded bar fixing seat includes a plurality of upper and lower stacked fixing modules. The second tapered cavity 10 of the upper fixing module can be sleeved on the first tapered cavity 9 of the lower fixing module, so that the upper and lower modules are firmly connected, the positioning holes of the upper and lower fixing modules are communicated, and multiple layers of connecting bars can be arranged. The embodiment shows two upper and lower stacked fixing modules, so that three layers of connecting bars can be arranged. Of course, the number of layers can be designed according to actual construction needs.
[0040] Since the embedded bar fixing seat structure is complex and it is required to be made of the same concrete material as the bottom plate as much as possible, the fixing module is a D-printed forming piece. It can be customized according to the site conditions to be suitable for different embedded bar 1 diameters, different plate thicknesses, different plate bottom bar diameters, and different plate top bar diameters. It is simple to make, low in cost, and low in process requirement; it is easy to use and is not affected by construction time, improving construction efficiency.
[0041] The key of the fixing module D printing forming method is how to determine the inner diameter of the positioning hole. In the embodiment, the following method is adopted: first, the diameters of the embedded bar 1, the longitudinal connecting bar 7 and the transverse connecting bar 6 are determined; then, when the diameters of the embedded bar 1, the longitudinal connecting bar 7 and the transverse connecting bar 6 are perpendicular to each other and the embedded bar 1 is tangent to the longitudinal connecting bar 7 and the transverse connecting bar 6, the intersection of the longitudinal connecting bar 7 and the transverse connecting bar 6 is taken as the center of a circle, and the diameter of a circle that is inscribed in the cross-sectional circle of the embedded bar 1 is determined. The diameter is the inner diameter of the positioning hole. The inner diameter of the positioning hole thus determined can make the embedded bar 1 be clamped between the connecting bar and the inner wall of the positioning hole and remain upright.
[0042] Although some terms are used more frequently in this document, the possibility of using other terms is not excluded. The use of these terms is only for the convenience of describing and explaining the essence of the present application; any interpretation of them as any kind of additional limitation is contrary to the spirit of the present application. The order of actions, steps, etc. in the devices and methods shown in the specification and drawings can be implemented in any order as long as there is no specific limitation on the order and the output of the previous process is not used in the subsequent process. The description using "first", "then" and the like does not mean that it must be implemented in this order.
[0043] The specific embodiments described herein are merely illustrative of the spirit of the application. Various modifications or changes in the specific embodiments described herein can occur to those skilled in the art to which the application pertains without departing from the spirit of the application, and it is understood that such modifications or changes are to be considered as within the scope of the application as defined by the appended claims.
Claims
1. A reinforcing bar fixing seat for fixing reinforcing bars and connecting bars inside a cast-in-place structure, characterized in that, The system includes a fixing module with vertically oriented positioning holes for inserting the reinforcing bar. Each positioning hole has a guide groove for the connecting bar to pass through, allowing the reinforcing bar to pass between the connecting bar and the inner wall of the positioning hole. The fixing module is a cylindrical cavity. The positioning holes include an upper positioning hole located above the cylindrical cavity, with several guide grooves evenly distributed circumferentially around it. The cylindrical cavity also has evenly distributed insertion holes for the connecting bar to pass through. The positioning holes further include a lower positioning hole located inside the cylindrical cavity, with the upper and lower positioning holes coaxially corresponding vertically. The upper port of the cylindrical cavity communicates with the upper positioning hole. The cylindrical cavity is connected to the upper positioning hole through the outward first conical cavity, and the lower port of the cylindrical cavity is connected to the upper positioning hole through the inward second conical cavity. The insert fixing seat includes several upper and lower stacked fixing modules. The second conical cavity of the upper fixing module can fit on the first conical cavity of the lower fixing module, so that the positioning holes of the upper and lower fixing modules are connected. When the diameters of the insert, longitudinal connecting rib and transverse connecting rib are perpendicular to each other and the insert is tangent to both the longitudinal connecting rib and the transverse connecting rib, the diameter of a circle tangent to the cross-sectional circle of the insert is determined with the intersection of the longitudinal connecting rib and the transverse connecting rib as the center. This diameter is the inner diameter of the positioning hole.
2. The reinforcing bar fixing seat according to claim 1, characterized in that, The cylindrical cavity has a feed inlet that connects the inside and outside of the cavity.
3. The reinforcing bar fixing seat according to claim 1, characterized in that, There are four guide grooves, of which two guide grooves that are laterally opposite are for the passage of the transverse connecting ribs, and two guide grooves that are longitudinally opposite are for the passage of the longitudinal connecting ribs. The depth of the guide grooves is greater than the sum of the diameters of the transverse connecting ribs and the longitudinal connecting ribs.
4. The reinforcing bar fixing seat according to claim 3, characterized in that, The reinforcing bar fixing seat is a 3D printed part.
5. A 3D printing method for the rib fixing seat according to claim 4, characterized in that, The method includes determining the inner diameter of the positioning hole. The method includes: first, determining the diameter of the insert, longitudinal connecting rib, and transverse connecting rib; then, when the diameters of the insert, longitudinal connecting rib, and transverse connecting rib are perpendicular to each other and the insert is tangent to both the longitudinal and transverse connecting ribs, the diameter of a circle tangent to the cross-sectional circle of the insert is determined with the intersection of the longitudinal and transverse connecting ribs as the center. This diameter is the inner diameter of the positioning hole.
Citation Information
Patent Citations
Cushion block for supporting reinforcing steel bar
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