Intermittent cartoning machine and cartoning method thereof

Abstract

The present invention discloses an intermittent cartoning machine and a cartoning method thereof, comprising a frame assembly, wherein the frame assembly is provided with a panel and a bottom plate, the front end of a material conveying assembly is connected with a material pushing assembly and is transmission-connected with a divider assembly, the material pushing assembly, a paper box material rack assembly, a box suction assembly, a rear folding ear assembly, a positioning assembly, a main lifting assembly, a box feeding swing arm assembly, a material passing and pressing box assembly, a tongue assembly, and a divider assembly are respectively transmission-connected downward with a main shaft power assembly, the box pressing assembly is arranged in the paper box material rack assembly and is transmission-connected with the box suction assembly, the main shaft power assembly is fixedly mounted on the bottom plate, the rear folding ear assembly is used for folding the side ears of the packaging box BL forward, and the track assembly is fixedly mounted on the panel; the present invention adopts a camshaft single-axis synchronous transmission, and a movable positioning assembly driven by the main shaft is arranged to accurately position the packaging box, and a plurality of sensors are used to monitor the lack of package and material, thereby improving the working efficiency and the packaging quality of the cartoning machine.

Description

Technical Field

[0001] The present invention relates to the technical field of cartoning machines, and in particular to an intermittent cartoning machine and a cartoning method thereof. Background Art

[0002] The cartoning machine uses suction, pressing, and tongue insertion to package products into compact and beautiful three-dimensional finished boxes. It is widely used in the packaging of cosmetics, medicines, food, health products, audio-visual products, stationery, daily necessities and other products. Figure 2 ), generally composed of a box body and flaps arranged opposite to each other at both ends, wherein the box body includes a rear side surface, a front side surface, a top surface, and a bottom surface, and the flaps include FL side flaps, FR side flaps, FC front cover, FT front tongue, BL side flaps, BR side flaps, BC back cover, and BT back tongue. When packing, the cartoning machine needs to open the box body, put the product in, and fold the flaps into shape. At present, the cartoning machines on the market have the following main problems: First, it adopts a double-axis gear transmission. Due to the gap between the teeth, the power transmission accuracy is relatively low, which affects the cartoning efficiency; second, when the packaging box is transported to the relevant workstation, it is difficult to accurately position it, and the corresponding action execution accuracy is low, which affects the cartoning quality and even causes cartoning failure; third, when conveying materials and supplying paper boxes, it is easy to leak empty packages, push materials due to lack of boxes, speed mismatch, etc., which affects the cartoning efficiency and causes waste of time, materials and packaging boxes; fourth, the relevant components are closed components. When the specifications of the packaging materials change, it is difficult to meet the requirements of rapid cartoning and production conversion. Therefore, it is necessary to develop an intermittent cartoning machine to improve the power transmission accuracy, cartoning efficiency and quality of the cartoning machine and eliminate various quality defects. Summary of the Invention

[0003] The object of the present invention is to provide an intermittent cartoning machine and a cartoning method thereof to solve the problems raised in the background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intermittent cartoning machine, comprising a frame assembly, a material conveying assembly, a material pushing assembly, a paper box material rack assembly, a box suction assembly, a box pressing assembly, a rear folding ear assembly, a track assembly, a positioning assembly, a main lifting assembly, a box feeding swing arm assembly, a material feeding and pressing assembly, a tongue assembly, a splitter assembly, and a spindle power assembly. The frame assembly is provided with a panel and a bottom plate. The front end of the material conveying assembly is connected to the material pushing assembly and is in transmission connection with the splitter assembly. The material pushing assembly, the paper box material rack assembly, the box suction assembly, the rear folding ear assembly, a track assembly, a positioning assembly, a main lifting assembly, a box feeding swing arm assembly, a material feeding and pressing assembly, a tongue assembly, a splitter assembly, and a spindle power assembly. The folding ear assembly, positioning assembly, main lifting assembly, box feeding swing arm assembly, material passing and pressing box assembly, tongue assembly, and divider assembly are respectively connected downward to the main shaft power assembly for transmission. The pushing assembly is used to push the material (product or product and lining combination) horizontally from the front side of the material conveying assembly into the packaging box. The pressing box assembly is arranged below the paper box material rack assembly and is connected to the suction box assembly for transmission. The main shaft power assembly is fixedly mounted on the bottom plate. The rear folding ear assembly is used to fold the side ears of the packaging box BL forward. The track assembly is fixedly mounted on the panel.

[0005] The material conveying component is used to convey materials horizontally to the pushing component, and includes a material conveyor that is transmission-connected to the divider component. The first sensor and the second sensor are fixedly installed on the material conveyor at intervals and staggered positions, and the sensing ends are both facing the material (product or a combination of product and lining), and are respectively used to detect whether the material is placed horizontally or whether it is missed. When abnormal product placement is detected, the machine is shut down for disposal.

[0006] The carton material rack assembly is used to place folding packaging boxes, including an adjustable carton material rack. The adjustable carton material rack is fixedly mounted on the rear end of the track assembly, and a pair of oblique guides are provided at the lower end to assist in opening the folding packaging box from below the adjustable carton material rack when the folding packaging box is sucked downward by the suction cup. A box opening knife is provided on the other side of the lower end of the adjustable carton material rack opposite to the oblique guide. The box opening knife is abutted against the front tongue of the packaging box FT to facilitate opening the packaging box. A third sensor is provided on one side above the adjustable carton material rack, with the sensing end facing the folding packaging box. When there is a lack of folding packaging box, the material pushing is stopped.

[0007] The suction box assembly is used to suck up the folding packaging box, open the paper box with the cooperation of the paper box material rack assembly, and place it horizontally at the rear end of the track assembly. It includes a suction box swing arm connecting seat, the suction box swing arm connecting seat is fixedly connected to the panel, and its lower end is rollingly connected to the suction box upper swing arm, and the suction box upper swing arm is rollingly connected to the suction box slide at one end away from the suction box swing arm connecting seat, and the middle lower end pin is connected to the suction box connecting rod, one side of the suction box slide is fixedly provided with a lower shaft seat, the upper end of the lower shaft seat is fixedly provided with an optical axis, and a deep groove ball bearing and a guide groove plate are fixedly provided on the side, the upper end of the guide groove plate is fixedly connected to the bottom surface of the panel, and a vertical suction box guide groove is opened in the middle, and the middle of the optical axis is slidably sleeved with the first axis The seat has an upper shaft seat fixedly connected to the top, the first shaft seat is fixedly connected to the panel, the lower end of the upper shaft seat is fixedly connected to the pressing box slot plate, the pressing box slot plate movably passes through the panel, and a pressing box guide groove is provided on one side, and the pressing box guide groove is composed of vertical straight groove sections and backward curved groove sections that are smoothly connected to each other from bottom to top. A suction head seat is fixedly installed on the upper end of the upper shaft seat, and a pair of suction cups are fixedly installed on the upper end of the suction head seat, and the suction cups face the bottom surface of the horizontally placed folding packaging box. In the initial state, the suction cups are against the bottom surface of the horizontally placed folding packaging box. Due to the provision of a deep groove ball bearing that reciprocates up and down along the suction box guide groove, and the first shaft seat is sleeved on the optical axis, the suction box action is stable and reliable.

[0008] The box pressing assembly uses a box pressing rod to press the packaging box when the box suction assembly sucks the box, including a bottom plate, the bottom plate is fixedly installed on the panel horizontally, a pair of support plates are fixedly installed on both sides, an auxiliary support seat is fixedly installed on the inner side of one of the support plates, a first roller and a second roller are rotatably installed between the pair of support plates, one end of the first roller is fixedly connected to the first rocker, one end of the second roller is fixedly connected to the second rocker, the lower end of the second rocker is fixedly installed with a first cam follower, a second cam follower is fixedly installed on one side of the auxiliary support seat, and the first cam follower The actuator and the second cam follower are both rollingly embedded in the press box guide groove, and the second cam follower always moves along the vertical groove section of the press box guide groove. A pair of connecting rods are provided between the first rocker arm and the second rocker arm, and the two ends of the pair of connecting rods are coaxially rollingly connected with the first rocker arm and the second rocker arm respectively. A pair of press box adjustment plates are installed at intervals on one side of the first roller, and press box rods are respectively provided on the press box adjustment plates. The distance between the press box rods is greater than the suction head seat. Initially, they are in a horizontal state. When the suction cup rises to the highest point, it is in an upward and backward flip state and is on the back side of the folding packaging box.

[0009] The track assembly cooperates with the main lifting assembly, the box feeding swing arm assembly, and the tongue insertion assembly to complete the folding ears, folding covers, folding tongues, inserting tongues and shaping of the packaging box, including a fixed bracket and an adjustable bracket. A pair of the fixed bracket and the adjustable bracket are relatively fixedly mounted on the panel, and the upper ends are respectively fixedly mounted with a front carton support bar and a rear carton support bar. The front carton support bar and the rear carton support bar are located on one side of the front end of the material conveyor and are parallel to it. A cylinder is fixedly mounted on the rear carton support bar, and an inner lining guide tongue plate is fixedly mounted on the output end of the cylinder. One side of the front carton support bar is fixedly connected to a guide bar, and the rear carton support bar is fixedly mounted with a rear guide ear plate for folding the BR side ears backwards. One side of the front carton support bar is fixedly mounted with a lower guide The block is used to pre-fold the FC front cover upwards so that the FT front tongue is close to the front folding tongue strip. A front folding tongue mounting seat is provided on one side of the lower guide block, and the front folding tongue mounting seat is fixedly installed with the front folding tongue strip. The front folding tongue strip is located above the lower guide block, and a rear folding tongue strip is provided on one side of the rear guide ear plate. The rear folding tongue strip is parallel to the front folding tongue strip and is offset relative to the front folding tongue strip. The front end of the lower guide block is offset and connected to the lower guide plate. After the FT tongue is folded, the lower guide plate presses the FC front cover laterally to prevent the BT rear tongue from popping out. One side of the front end of the rear paper box support strip is fixedly connected to the brush holder, and a pressing brush is fixedly installed on the lower end of the brush holder. The pressing brush is located above between the front paper box support strip and the rear paper box support strip to flexibly shape the completed packaging box.

[0010] The positioning assembly uses the positioning stop bars corresponding to the front long side faces of the packaging box to position the packaging box at the box loading station, folding the front side ears, folding the cover, folding the tongue, and inserting the tongue to prevent the box loading, folding the front side ears, folding the cover, folding the tongue, and inserting the tongue due to the large gap between the tooth notch of the compound feeding tooth plate and the packaging box, resulting in inaccurate box loading, folding the front side ears, folding the cover, folding the tongue, and inserting the tongue, resulting in box loading quality defects. It includes a first middle positioning bar seat and a second middle positioning bar seat. The first middle positioning bar seat and the second middle positioning bar seat are fixedly installed on the panel front and back. The upper end pin shaft of the first middle positioning bar seat is connected to the positioning connecting plate, and the upper end pin shaft of the second middle positioning bar seat is connected to the curved arm. The pin shaft between the positioning connecting plate and the curved arm is connected to the positioning adjustment seat. The positioning adjustment seat is arranged between the front carton support strip and the rear carton support strip. The cam is fixedly mounted on the positioning adjustment seat, and a plurality of positioning stoppers are vertically fixed on the positioning bar, and the plurality of positioning stoppers are used to position the packaging box, and are connected to the connecting plate with the pin shaft at the lower end of the crank arm, and the lower end of the connecting plate is fixedly connected to the push rod shaft. Initially, it is at the highest point, and the push rod shaft is slidably sleeved on the positioning sleeve, and the positioning sleeve is fixedly mounted on the panel, and the lower end of the push rod shaft is fixedly mounted with a third cam follower, and the third cam follower is rollingly connected to the positioning groove seat, and the side of the positioning groove seat facing away from the third cam follower is connected to the slider, and the slider is slidably connected to the slide rail seat, and the slide rail seat is fixedly mounted on the bottom surface of the panel, and the slide rail seat is provided with a linear slide rail, and the slider is located at one side below the positioning groove seat and movably connected to the positioning link.

[0011] The main lifting assembly is used to lift the packaging box upward from the rear end of the track assembly, and under the action of the box feeding swing arm assembly, the packaging box is intermittently conveyed forward in sequence, including a lifting swing arm frame fixing seat, a lifting swing arm frame, a lifting seat, a front folding ear device, a compound feeding tooth plate, and an upper connecting rod. The lifting swing arm frame fixing seat is fixedly connected to the bottom surface of the panel, one end of the lifting swing arm frame is rollingly connected to the lifting swing arm frame fixing seat, the lifting seat is vertically fixed on the lifting swing arm frame and is slidingly connected to the panel, the front folding ear device is rollingly connected to the lifting seat, the compound feeding tooth plate is slidingly connected to the lifting seat, and the top end of the upper connecting rod is connected to the lifting swing arm frame pin shaft.

[0012] The feeding box pressing assembly is used to fold the BC rear cover downward, cooperate with the track assembly and the main lifting assembly to fold the FL side ears, FR side ears, and BR side ears, and fold the FC front cover upward, and includes a box pressing main seat, a pressing frame adjustment device, a pressing frame rapid lifting device, a pressing frame device, and a fourth sensor. The box pressing main seat is fixedly mounted on the panel and on the outside of the front paper box support strip. The pressing frame adjustment device is fixedly mounted on the inside of the box pressing main seat and is threadedly connected to the pressing frame rapid lifting device. The pressing frame device is longitudinally fixedly mounted below the pressing frame rapid lifting device and directly above the track assembly. The fourth sensor is fixedly mounted on one side of the rear end of the pressing frame device, with the sensing end facing downward. When no material is pushed into the packaging box from below it, the suction cup stops sucking the box, effectively avoiding empty boxes and preventing waste of packaging boxes.

[0013] The tongue insertion assembly is used to fold the FT front tongue and the BT rear tongue first and then insert the tongues, and includes a tongue insertion device and a tongue insertion connecting rod. The lower end of the tongue insertion device is movably connected to the tongue insertion connecting rod.

[0014] The spindle power assembly is used to directly provide power to the box suction assembly, the rear folding ear assembly, the positioning assembly, the main lifting assembly, the box feeding swing arm assembly, the tongue inserting assembly, and the divider assembly, and includes a rocker shaft seat, a rocker shaft, a box suction swing arm, an upper rocker, a tongue inserting swing arm, a positioning swing arm, a reduction motor, a driving gear, a chain, a camshaft fixing seat, a camshaft, a box suction cam, a side folding ear cam, a first bevel gear, a second bevel gear, a driving shaft, a driving shaft pulley, an upper cam, a box feeding cam, a tongue inserting cam, a positioning The cam, the main shaft sprocket, and several of the rocker shaft seats are fixedly mounted on the bottom plate at intervals. The rocker shaft is in rolling connection with the rocker shaft seat. The suction box rocker, the top rocker, the tongue rocker, and the positioning rocker are sequentially installed on the rocker shaft from back to front. The reduction motor is fixedly mounted on the bottom plate. The driving gear is fixedly connected to the output shaft of the reduction motor. The chain is respectively engaged with the driving gear and the main shaft sprocket. A pair of camshaft fixing seats are fixedly connected to the bottom surface of the fixed panel. Both ends of the camshaft are connected to the frame. The front and rear ends of the assembly are rollingly connected and are rollingly connected to a pair of camshaft fixed seats, the suction box cam, the side folding ear cam, the first bevel gear, the top cam, the box sending cam, the tongue cam, the positioning cam, and the main shaft sprocket are fixedly installed on the camshaft at intervals from back to front, the second bevel gear is meshed with the first bevel gear, and the driving shaft is rollingly installed in the frame assembly, and the left and right ends are fixedly connected to the driving shaft pulley and the second bevel gear respectively, and the driving shaft pulley is transmission connected to the input end of the divider assembly. The two ends of the suction box rocker arm are respectively rolling connected to the suction box cam curved surface and the suction box connecting rod pin. The side folding ear cam curved surface is rolling connected to the rear folding ear assembly, the two ends of the upper rocker arm are respectively rolling connected to the upper cam curved surface and the upper connecting rod pin. The box sending cam curved surface is rolling connected to the box sending swing arm assembly, the two ends of the tongue rocker arm are respectively rolling connected to the tongue cam curved surface and the tongue connecting rod pin. The two ends of the positioning rocker arm are respectively rolling connected to the positioning cam curved surface and the positioning connecting rod pin.

[0015] In addition, the present invention also provides a cartoning method for an intermittent cartoning machine, comprising the following steps:

[0016] S1 box suction: After the suction cup sucks the folding carton from the carton rack assembly, the box suction swing rod drives the box suction connecting rod downward under the action of the box suction cam, driving the optical axis and the box pressing groove plate to move downward synchronously. At the same time, the box opening knife and the guide are used to open the folding packaging box. The second swing rod, the connecting rod, the first swing rod, the first roller, and the box pressing adjustment plate drive the box pressing rod to flip backward counterclockwise. The folding packaging box descends from the front end of the box pressing rod and is placed on the rear end of the front and rear box supporting strips.

[0017] S2 box pressing: The box suction swing rod drives the box suction connecting rod upward under the action of the box suction cam, and then drives the optical axis and the box pressing groove plate to move upward synchronously. After passing through the second swing rod, the connecting rod, the first swing rod, the first roller, and the box pressing adjustment plate, the box pressing rod is driven to turn forward clockwise to flatten the top surface of the opened packaging box;

[0018] S3 box feeding: the upper rocker arm drives the upper connecting rod to move downward under the action of the upper cam, and drives the compound feeding tooth plate to drop to the lowest point through the lifting rocker arm frame and the lifting seat. Then, the box feeding rocker arm assembly pulls the compound feeding tooth plate to slide backward under the action of the box feeding cam, so that the tooth notch at the rear end of the compound feeding tooth plate is just under the opened packaging box. Then, the upper rocker arm drives the upper connecting rod to move upward under the action of the upper cam, and then drives the compound feeding tooth plate to reset upward, inserting the opened packaging box into the tooth notch at the rear end of the compound feeding tooth plate. Finally, the box feeding rocker arm assembly drives the compound feeding tooth plate to slide forward under the action of the box feeding cam. This process is repeated to send the packaging boxes forward through the tooth notch of the compound feeding tooth plate in turn.

[0019] S4 folding BL and BR side ears: under the action of the side ear folding cam, the rear ear folding assembly folds the ear forward from the outside of the BL side ear during the horizontal box feeding process. At the same time, the rear ear guide plate folds the ear backward from the outside of the BR side ear.

[0020] S5 packaging box positioning: During the forward movement of the packaging box, the positioning link, under the action of the positioning cam, moves downward from the highest point to the lowest point, and drives the positioning adjustment seat to swing backward and lift from the bottom of the packaging box through the slider, push rod shaft, connecting plate, and curved arm until the positioning connecting plate is in a vertical state. The packaging box is positioned at the cartoning station, the front ear folding station, the lid folding station, the tongue folding station, and the tongue inserting station by using the positioning stop bars corresponding to the front long side of the packaging box; after the corresponding action is completed at the corresponding station, the positioning link, under the action of the positioning cam, moves upward from the lowest point to the highest point, and drives the positioning adjustment seat to swing forward from the bottom of the packaging box and descend to reset through the slider, push rod shaft, connecting plate, and curved arm;

[0021] S6 feeding (synchronized with S1-S5): the driving shaft pulley drives the material conveyor through the divider assembly to intermittently convey the material product or the product and lining combination to the push assembly;

[0022] S7 Pushing: When the material is conveyed to the pushing assembly, the pushing assembly pushes the material from the material conveyor horizontally into the packaging box with BL and BR side ears folded;

[0023] S8 folding the FL and FR side ears: During the subsequent box feeding process, the box feeding swing arm assembly, under the action of the box feeding cam, drives the composite feeding tooth plate to slide forward, so that the front ear folding device moves along the lifting seat, folding the FL side ear forward from the outside, and completing the FR side ear folding at the same time;

[0024] S9 pre-folding FC front cover and BC back cover: In the subsequent box delivery process, the FC front cover and BC back cover of the packaging box are pre-folded upwards and downwards respectively under the guidance of the guide strips;

[0025] S10 folds the FT front tongue and BT rear tongue: During the subsequent box feeding process, the FC front cover and BC rear cover of the packaging box are respectively guided by the lower guide block to the bottom of the front folding tongue strip and the top of the rear folding tongue strip. Then, the tongue-inserting connecting rod drives the tongue-inserting device under the action of the tongue-inserting cam to fold the corresponding FT front tongue along the lower edge of the front folding tongue strip and the upper edge of the rear folding tongue strip into the box;

[0026] S11 tongue insertion: During the subsequent box feeding process, the FC front cover and BC back cover of the packaging box are guided by the lower guide plate, and the tongue insertion connecting rod, under the action of the tongue insertion cam, drives the tongue insertion device to press against the FC front cover and BC back cover, inserting the corresponding FT front tongue along the inner top surface of the front packaging box and the BT back tongue along the inner bottom surface of the packaging box;

[0027] S12 Shaping: In the subsequent box feeding process, the packaging box is moved out from the front end of the composite feeding tooth plate and continues to be transported forward under the pushing action of the subsequent packaging box. The packaging box is shaped from the front and back sides. When the packaging box is conveyed to the rear pressing brush, the upper and lower sides of the packaging box are shaped.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The present invention adopts a camshaft single-axis synchronous transmission mode in the main shaft power assembly. The reduction motor transmits power to various components through the camshaft via the first bevel gear, box suction cam, side folding ear cam, box feeding cam, positioning cam, tongue cam, etc., avoiding the defects of double-axis gear transmission such as tooth gap, low power transmission accuracy and poor synchronization. The power transmission is more direct and efficient, with better synchronization and stability, thereby improving the box loading efficiency.

[0030] 2. The present invention provides a positioning assembly that matches the main lifting assembly and the track assembly, adopts a movable structure driven by the main shaft, and realizes linkage with the positioning connecting plate, the crank arm and the main shaft power assembly connected by a pin shaft. The positioning block bar is not fixed to the track, so that the positioning block bar can be positioned movably, thereby playing a positioning role without affecting the movement of the packaging box, eliminating the gap between the packaging box and the compound feeding tooth plate, and realizing the precise positioning of the packaging box at the cartoning station, the front side ear folding station, the lid folding station, the tongue folding station, and the tongue inserting station, thereby ensuring the packaging quality and improving the packaging efficiency.

[0031] 3. The present invention provides a box pressing assembly linked to the box suction assembly. The box pressing assembly is composed of a pair of connecting rods, a first swing arm, a second swing arm, a box pressing adjustment plate, a box pressing rod, etc. The first cam follower and the second cam follower slide in a curved box pressing guide groove, so that the box pressing assembly and the box suction assembly are closely linked. During the box suction process, the box pressing rod first turns upward and backward counterclockwise to form a paper box downward path, and then presses the packaging box clockwise. The box pressing is carried out simultaneously with the box suction without affecting the operation of the packaging, thereby facilitating the transportation of the packaging boxes.

[0032] 4. The present invention provides a first sensor and a second sensor on the material conveying assembly, a third sensor on the carton rack assembly, and a fourth sensor on the over-material pressing assembly, thereby effectively avoiding empty boxes caused by leakage of materials (products or a combination of products and liner), damage to the pushing assembly due to protrusion of materials, and inability to load boxes due to lack of boxes in the carton rack assembly, thereby improving the operating efficiency of the entire machine, increasing the qualified rate of loading boxes, and avoiding waste;

[0033] 5. The present invention adopts box loading specification redundancy technology in the paper box material rack assembly, box suction assembly, rear folding ear assembly, track assembly, main lifting assembly, material overloading and box pressing assembly, and tongue assembly. By adjusting the corresponding precision limiting components in each component, the box loading requirements of materials with different specifications are met, and rapid production conversion is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the main three-dimensional structure of the present invention;

[0036] Figure 3 A top view of the folding box in the carton rack assembly;

[0037] Figure 4 It is a three-dimensional structural diagram of the positional relationship between the material conveying component and the material pushing component of the present invention;

[0038] Figure 5 It is a schematic diagram of the three-dimensional structure of the paper box rack assembly of the present invention;

[0039] Figure 6 This is a schematic diagram of the three-dimensional structure of the suction box assembly of the present invention;

[0040] Figure 7 It is a schematic diagram of the three-dimensional structure of the pressing box assembly of the present invention;

[0041] Figure 8 This is a three-dimensional structural diagram of the positional relationship between the box suction assembly and the box pressing groove plate of the present invention;

[0042] Figure 9This is a schematic diagram of the positional relationship among the track assembly, positioning assembly, main lifting assembly, and box-feeding swing arm assembly of the present invention;

[0043] Figure 10 It is a schematic diagram of the three-dimensional structure of the track assembly of the present invention;

[0044] Figure 11 This is a schematic diagram of the positional relationship between the front carton support bar, the rear carton support bar, the positioning bar, and the composite feed tooth plate of the present invention;

[0045] Figure 12 It is a schematic diagram of the three-dimensional structure of the positioning component of the present invention;

[0046] Figure 13 This is a schematic diagram of the positional relationship between the main lifting assembly and the box-feeding swing arm assembly of the present invention;

[0047] Figure 14 It is a schematic diagram of the three-dimensional structure of the material pressing box assembly of the present invention;

[0048] Figure 15 It is a schematic diagram of the three-dimensional structure of the tongue assembly of the present invention;

[0049] Figure 16 This is a schematic structural diagram of the spindle power assembly of the present invention;

[0050] Figure 17 It is a schematic diagram of the box packing process of the present invention.

[0051] In the figure: 1 frame assembly, 1a panel, 1b bottom plate, 2 material conveying assembly 21, material conveyor, 22 first sensor, 23 second sensor, 3 pushing assembly, 4 paper box rack assembly, 41 adjustable paper box rack, 42 oblique guide, 43 box opening knife, 44 third sensor, 5 suction box assembly, 501 suction box swing rod connecting seat, 502 suction box upper swing rod, 503 suction box connecting rod 504, suction box slide, 505 lower shaft seat, 506 deep groove ball bearing, 507 guide groove plate, 507a suction box guide groove, 508 optical axis, 509 first shaft seat, 510 upper shaft seat, 511 press box groove plate, 511a press box guide groove, 512 suction head seat, 513 suction cup, 6 press box assembly, 601 bottom plate, 602 support plate, 603 auxiliary support seat, 604 first roller, 605 second roller, 606 first rocker, 607 second rocker, 608 first cam follower, 609 second cam follower, 610 press box adjustment plate, 611 connecting rod, 612 press box rod, 7 rear folding ear assembly, 8 track assembly, 801 fixed bracket, 802 adjustable bracket, 803 front carton support strip, 804 rear carton support strip, 805 cylinder, 806 liner guide tongue plate, 807 guide strip, 808 rear guide ear plate, 809 lower guide block, 810 front folding tongue mounting seat, 811 front folding tongue strip, 812 rear folding tongue strip, 813 lower guide plate, 814 brush bracket, 815 pressing brush, 9 positioning assembly, 901 first middle positioning bar seat, 902 second Middle positioning bar seat, 903 positioning connecting plate, 904 positioning adjustment seat, 905 positioning bar, 906 positioning stop bar, 907 crank arm, 908 connecting plate, 909 push rod shaft, 910 positioning shaft sleeve, 911 third cam follower, 912 positioning slot seat, 913 slide rail seat, 914 linear slide rail, 915 slider, 916 positioning connecting rod, 10 main lifting assembly, 101 lifting swing arm frame fixing seat, 102 lifting swing arm frame, 103 lifting seat, 104 front folding ear device, 105 compound feeding tooth plate, 106 upper connecting rod, 11 feeding box swing arm assembly, 12 feeding box pressing assembly, 121 box pressing main seat, 122 pressing frame adjustment device, 123 pressing frame fast lifting device, 124 pressing frame device, 125 fourth sensor, 13 tongue assembly, tongue device 131, tongue connecting rod 132, 14 divider assembly, 15 spindle power assembly, 1501 rocker shaft seat, 1502 rocker shaft, 1503 box suction rocker 1504, top rocker, 1505 tongue rocker, 1506 positioning rocker, 1507 reduction motor, 1508 driving gear, 1509 chain, 1510 camshaft fixing seat, 1511 camshaft, 1512 box suction cam, 1513 side folding ear cam, 1514 first bevel gear, 1515 second bevel gear, 1516 driving shaft, 1517 driving shaft pulley, 1518 top cam, 1519 box delivery cam, 1520 tongue cam, 1521 positioning cam, 1522 spindle sprocket. DETAILED DESCRIPTION

[0052] See Figure 1 、 Figure 2 , an intermittent cartoning machine, including a frame assembly 1, a material conveying assembly 2, a pushing assembly 3, a paper box rack assembly 4, a box suction assembly 5, a box pressing assembly 6, a rear folding ear assembly 7, a track assembly 8, a positioning assembly 9, a main lifting assembly 10, a box feeding swing arm assembly 11, a material passing and pressing box assembly 12, a tongue assembly 13, a divider assembly 14, and a spindle power assembly 15. The frame assembly 1 is provided with a panel 1a and a bottom plate 1b. The front end of the material conveying assembly 2 is connected to the pushing assembly 3 and is in transmission connection with the divider assembly 14. The pushing assembly 3, the paper box rack assembly 4, the box suction assembly 5, the rear folding ear assembly 7, The positioning assembly 9, the main lifting assembly 10, the box feeding swing arm assembly 11, the material passing and pressing box assembly 12, the tongue assembly 13, and the divider assembly 14 are respectively connected to the main shaft power assembly 15 in a transmission manner downward. The pushing assembly 3 is used to push the material (product or product and lining combination) horizontally from the front end side of the material conveying assembly 2 into the packaging box. The box pressing assembly 6 is arranged in the paper box material rack assembly 4 and is connected to the box suction assembly 5 in a transmission manner. The main shaft power assembly 15 is fixedly mounted on the bottom plate 1b. The rear folding ear assembly 7 is used to fold the side ears of the packaging box BL forward. The track assembly 8 is fixedly mounted on the panel 1a.

[0053] See Figure 2 、 Figure 4 、 Figure 17 The material conveying component 2 is used to convey materials horizontally to the pushing component 3, and includes a material conveyor 21 that is transmission-connected to the divider component 14. The material conveyor 21 is fixedly installed with a first sensor 22 and a second sensor 23 at intervals and staggered positions. The sensing ends are both facing the material (product or a combination of product and lining), and are respectively used to detect whether the material is placed horizontally or whether it is missed. When abnormal product placement is detected, the machine is shut down for disposal.

[0054] See Figure 2 、 Figure 5 The carton material rack assembly 4 is used to place folding packaging boxes, including an adjustable carton material rack 41. The adjustable carton material rack 41 is fixedly mounted on the rear end of the track assembly 8, and a pair of oblique guides 42 are provided at the lower end to assist in opening the folding packaging box from below the adjustable carton material rack 41 when the folding packaging box is sucked downward by the suction cup 513. A box opening knife 43 is provided on the other side of the lower end of the adjustable carton material rack 41 opposite to the oblique guide 42. The box opening knife 43 is against the front tongue of the packaging box FT to facilitate opening the packaging box. A third sensor 44 is provided on one side above the adjustable carton material rack 41, and the sensing end faces the folding packaging box. When there is a lack of folding packaging boxes, the material pushing is stopped.

[0055] See Figure 2 、 Figure 5 、 Figure 6 、 Figure 17 The suction box assembly 5 is used to suck the folding packaging box, open the paper box with the cooperation of the paper box rack assembly 4, and place it horizontally at the rear end of the track assembly 8. It includes a suction box swing rod connecting seat 501, and the suction box swing rod connecting seat 501 is fixedly connected to the panel 1a. Its lower end is rollingly connected to the suction box upper swing rod 502, and the suction box upper swing rod 502 is rollingly connected to the suction box slide 504 at one end away from the suction box swing rod connecting seat 501. The pin at the lower end of the middle is connected to the suction box connecting rod 503, and a lower shaft seat 505 is fixedly installed on one side of the suction box slide 504. The upper end of the lower shaft seat 505 is fixedly equipped with an optical axis 508, and a deep groove ball bearing 506 and a guide groove plate 507 are fixedly installed on the side. The upper end of the guide groove plate 507 is fixedly connected to the bottom surface of the panel 1a, and a vertical suction box guide groove 507a is opened in the middle. The middle part of the optical axis 508 slides and sleeves the first shaft seat 509, and the top is fixedly connected to the upper shaft seat 510. The first shaft seat 509 is fixedly connected to the panel 1a, and the lower end of the upper shaft seat 510 is fixedly connected to the pressure box groove plate 511, and the pressure box groove plate 511 moves through the panel 1 a, a press box guide groove 511a is provided on one side, and the press box guide groove 511a is composed of vertical straight groove sections and backward curved groove sections that are smoothly connected to each other from bottom to top. A suction head seat 512 is fixedly installed on the upper end of the upper shaft seat 510, and a pair of suction cups 513 are fixedly installed on the upper end of the suction head seat 512. The suction cups 513 face the bottom surface of the horizontally placed folding packaging box. In the initial state, the suction cups are against the bottom surface of the horizontally placed folding packaging box. By setting the suction box assembly 5, the spindle power assembly 15 is connected to the suction box connecting rod 503 and the lower shaft seat 505. Under the guidance of the guide groove plate 507 and the first shaft seat 509, the optical axis 508 is driven to slide downward and then the suction cup 513 is driven downward to suck the folding packaging box, so that the rear side of the folding packaging box slides along the inclined guide 42 and is stretched open. When the optical axis 508 descends to the lowest point and the packaging box just falls on the rear end of the track assembly 8, the suction cup 513 is separated from the bottom surface of the packaging box. Due to the provision of a deep groove ball bearing 506 that reciprocates up and down along the suction box guide groove 507a and the first shaft seat 509 is sleeved on the optical axis 508, the box suction action is stable and reliable.

[0056] See Figure 2 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 17, the box pressing assembly 6, when the box suction assembly 5 sucks the box, uses the box pressing rod 612 to press the packaging box, including a bottom plate 601, the bottom plate 601 is fixedly installed on the panel 1a horizontally, and a pair of support plates 602 are fixedly installed on both sides, an auxiliary support seat 603 is fixedly installed on the inner side of one of the support plates 602, and a first roller 604 and a second roller 605 are rollingly installed between the pair of support plates 602, one end of the first roller 604 is fixedly connected to the first rocker 606, and one end of the second roller 605 is fixedly connected to the second rocker 607, and the lower end of the second rocker 607 is fixedly installed with a first cam follower 608, and a second cam follower 609 is fixedly installed on one side of the auxiliary support seat 603. , and the second cam follower 609 are both rollingly embedded in the press box guide groove 511a, and the second cam follower 609 always moves along the vertical groove section of the press box guide groove 511a. A pair of connecting rods 611 are provided between the first swing rod 606 and the second swing rod 607. The two ends of the pair of connecting rods 611 are respectively coaxially rollingly connected with the first swing rod 606 and the second swing rod 607. A pair of press box adjustment plates 610 are installed at one side of the first roller 604. The press box adjustment plates 610 are respectively provided with press box rods 612. The distance between the press box rods 612 is greater than the suction head seat 512. Initially, they are in a horizontal state. When the suction cup 513 rises to the highest point, it is in an upward and backward flipping state. And at the rear side of the folding packaging box, by setting a press box assembly 6, The box pressing assembly 6 is provided with a first swing arm 606 and a second swing arm 607 linked by a connecting rod 611, and a first cam follower 608 and a second cam follower 609 rolling up and down along the box pressing guide groove 511a. When the suction cup 513 sucks the box downward, the box pressing groove plate 511 moves downward accordingly, and the first cam follower 608 and the second cam follower 609 roll from bottom to top along the box pressing guide groove 511a. When the first cam follower 608 slides to the curved section of the box pressing guide groove 511a, the second swing arm 607 rotates counterclockwise with the second roller 605 as the axis, and drives the first roller 604 to rotate counterclockwise through the connecting rod 611 and the first swing arm 606, and then drives the box pressing rod 612 to flip upward through a pair of box pressing adjustment plates 610, forming a box pressing rod. The carton descending path is formed. When the folded packaging box is opened by the oblique guide 42 and falls on the rear ends of the front and rear packaging box support strips 803 and 804, the suction cup 513 separates from the packaging box. After the first box feeding is completed, the packaging box is in front of the suction cup 513. The suction cup 513 moves upward from the lowest point. The first cam follower 608 moves downward along the top of the curve of the pressing box guide groove 511a. The second cam follower 609 moves downward along the straight section of the pressing box guide groove 511a at the same time, causing the second swing arm 607 to rotate clockwise with the second roller 605 as the axis, and the first roller 604 is driven to rotate clockwise through the connecting rod 611, and then the pressing box rod 612 is driven to flip downward through the pressing box adjusting plate 610 to press the packaging box tightly. This design is exquisite.The box pressing assembly 6 and the box sucking assembly 5 form a close linkage relationship, pressing the box while sucking it, making it flat and easy to transport.

[0057] See Figure 2 、 Figure 9 、 Figure 10 、 Figure 17 The track assembly 8 cooperates with the main lifting assembly 10, the box feeding swing arm assembly 11, and the tongue assembly 13 to complete the folding ears, folding lids, folding tongues, inserting tongues and shaping of the packaging box, including a fixed bracket 801 and an adjustable bracket 802. A pair of the fixed brackets 801 and the adjustable bracket 802 are relatively fixedly mounted on the panel 1a, and the upper ends are respectively fixedly mounted with a front carton support bar 803 and a rear carton support bar 804. The front carton support bar 803 and the rear carton support bar 804 are located on one side of the front end of the material conveyor 21 and are parallel to it. The rear carton support bar 80 4 is fixedly mounted with a cylinder 805, the output end of the cylinder 805 is fixedly mounted with an inner lining guide tongue plate 806, one side of the front carton support bar 803 is fixedly connected to a guide strip 807, the rear carton support bar 804 is fixedly mounted with a rear guide ear plate 808 for folding the BR side ear backwards, one side of the front carton support bar 803 is fixedly mounted with a lower guide block 809 for pre-folding the FC front cover upwards so that the FT front tongue is close to the front folding tongue strip 811, one side of the lower guide block 809 is provided with a front folding tongue mounting seat 810, the front folding tongue mounting seat 810 is fixedly mounted with a front The folding tongue strip 811 is located above the lower guide block 809. A rear folding tongue strip 812 is provided on one side of the rear guide ear plate 808. The rear folding tongue strip 812 is parallel to the front folding tongue strip 811 and is offset relative to the front folding tongue strip 811. The front end of the lower guide block 809 is offset and connected to the lower guide plate 813. When the FT folding tongue is completed, the lower guide plate 813 presses the FC front cover laterally to prevent the BT rear tongue from popping out. The front end of the rear carton support strip 804 is fixedly connected to the brush bracket 814. The lower end of the brush bracket 814 is fixedly equipped with a pressing brush 815. The pressing brush 815 is located above the front paper box support strip 803 and the rear paper box support strip 804, and performs flexibly shaping on the completed packaging box. By setting the track component 8, the distance between the front paper box support strip 803 and the rear paper box support strip 804 can be adjusted through the adjustable bracket 802 to meet the needs of packaging boxes of different sizes. Through the rear guide ear plate 808, the lower guide block 809, the front folding tongue strip 811, the rear folding tongue strip 812, the lower guide plate 813, and the pressing brush 815, the folding ears, folding lids, folding tongues, inserting tongues and shaping of the packaging box are successfully completed during the packaging operation.

[0058] See Figure 2 、 Figure 9 、 Figure 11 、 Figure 12, the positioning component 9 uses the positioning bar 906 corresponding to the front long side of the packaging box to position the packaging box at the box loading station, folding the front side ear, folding the cover, folding the tongue station, and inserting the tongue station to prevent the box loading, folding the front side ear, folding the cover, folding the tongue, and inserting the tongue due to the large gap between the tooth notch of the compound feeding tooth plate 105 and the packaging box, resulting in inaccurate box loading, folding the front side ear, folding the cover, folding the tongue, and inserting the tongue, resulting in box loading quality defects. It includes a first middle positioning bar seat 901 and a second middle positioning bar seat 902. The first middle positioning bar seat 901 and the second middle positioning bar seat 902 are fixedly installed on the panel 1a front and back. The upper end of the first middle positioning bar seat 901 is pin-connected to the positioning connecting plate 903, and the upper end of the second middle positioning bar seat 902 is pin-connected to the curved arm 907. The positioning connecting plate 903 and the curved arm 907 are pin-connected. Connect the positioning adjustment seat 904, the positioning adjustment seat 904 is arranged between the front paper box support strip 803 and the rear paper box support strip 804, the positioning adjustment seat 904 is fixedly equipped with a positioning strip 905, and the positioning strip 905 is vertically fixedly equipped with a plurality of positioning stoppers 906, and the plurality of positioning stoppers 906 are used to position the packaging box, and are connected to the connecting plate 908 with the pin shaft at the lower end of the crank arm 907, and the lower end of the connecting plate 908 is fixedly connected to the push rod shaft 909. Initially, it is at the highest point, and the push rod shaft 909 is slidably sleeved with a positioning shaft sleeve 910, and the positioning shaft sleeve 910 is fixedly mounted on the panel 1a, and the lower end of the push rod shaft 909 is fixedly equipped with a third cam follower 911, and the third cam follower 911 is rollingly connected to the positioning groove seat 9 12, the positioning groove seat 912 is connected to a slider 915 on the side facing away from the third cam follower 911, and the slider 915 is slidably connected to the slide rail seat 913, and the slide rail seat 913 is fixedly mounted on the bottom surface of the panel 1a. The slide rail seat 913 is provided with a linear slide rail 914, and the slider 915 is located on one side below the positioning groove seat 912 and movably connected to the positioning link 916. By setting the positioning assembly 9, in the process of moving the packaging box forward, the positioning link 916 descends from the highest point to the lowest point under the action of the spindle power assembly 15, and drives the positioning adjustment seat 904 to lift backward from the bottom of the packaging box through the slider 915, the push rod shaft 909, the connecting plate 908, and the crank arm 907 until the positioning connecting plate 903 is in a vertical state, and the front length of the packaging box is utilized. The corresponding positioning bar 906 on the side positions the packaging box at the box loading station, front ear folding station, lid folding station, tongue folding station, and tongue inserting station; when the corresponding action is completed at the corresponding station, the positioning link 916 descends from the lowest point to the highest point under the action of the main shaft power assembly 15, and drives the positioning adjustment seat 904 to descend forward from the bottom of the packaging box and reset through the slider 915, push rod shaft 909, connecting plate 908, and curved arm 907. The positioning assembly adopts a movable structure driven by the main shaft, and the positioning connecting plate 903 and curved arm 907 connected by the pin shaft are linked with the main shaft power assembly 15 to realize linkage, so that the positioning bar 906 can be movably positioned, and the positioning bar 906 is not fixed to the track, so that it can play a positioning role without affecting the operation of the packaging box.

[0059] See Figure 2 、 Figure 9 、 Figure 11 、 Figure 13 The main lifting assembly 10 is used to lift the packaging box upward from the rear end of the track assembly 8, and under the action of the box feeding swing arm assembly 11, the packaging box is intermittently conveyed forward in sequence, including a lifting swing arm frame fixing seat 101, a lifting swing arm frame 102, a lifting seat 103, a front folding ear device 104, a compound feeding tooth plate 105, and an upper connecting rod 106. The lifting swing arm frame fixing seat 101 is fixedly connected to the bottom surface of the panel 1a, one end of the lifting swing arm frame 102 is rollingly connected to the lifting swing arm frame fixing seat 101, the lifting seat 103 is vertically fixedly mounted on the lifting swing arm frame 102, and is slidingly connected to the panel 1a, the front folding ear device 104 is rollingly connected to the lifting seat 103, the compound feeding tooth plate 105 is slidingly connected to the lifting seat 103, and the top of the upper connecting rod 106 is pin-connected to the lifting swing arm frame 102. By setting the main lifting assembly 10, the upper swing arm 1504 drives the upper connecting rod 106 to move downward, and through the lifting swing arm frame 102 and the lifting seat 103, drives the compound feeding tooth plate 105 to drop to the lowest point, and then the box feeding swing arm assembly 11 drives the compound feeding tooth plate 105 to slide backward under the action of the box feeding cam 1519, so that the tooth recess at the rear end of the compound feeding tooth plate 105 is just below the opened packaging box. Then, the upper swing arm 1504 drives the upper connecting rod 106 to move upward under the action of the upper cam 1518, and then drives the compound feeding tooth plate 105 to reset upward, so that the opened packaging box is inserted into the tooth recess at the rear end of the compound feeding tooth plate 105. Finally, the box feeding swing arm assembly 11 drives the compound feeding tooth plate 105 to slide forward under the action of the box feeding cam 1519, and repeats this process to realize intermittent forward transmission of the packaging box.

[0060] See Figure 2 、 Figure 14The feeding pressing box assembly 12 is used to fold the BC rear cover downward, cooperate with the track assembly 8 and the main lifting assembly 10, fold the FL side ears, FR side ears, and BR side ears, and fold the FC front cover upward, including a pressing box main seat 121, a pressing frame adjustment device 122, a pressing frame rapid lifting device 123, a pressing frame device 124, and a fourth sensor 125. The pressing box main seat 121 is fixedly mounted on the panel 1a and on the outside of the front paper box support strip 803. The pressing frame adjustment device 122 is fixedly mounted on the inside of the pressing box main seat 121 and is threadedly connected to the pressing frame rapid lifting device 123. Then, the pressing frame device 124 is longitudinally fixedly installed below the pressing frame rapid lifting device 123 and directly above the track assembly 8. The fourth sensor 125 is fixedly installed on one side of the rear end of the pressing frame device 124, with the sensing end facing downward. When no material (product or product and lining combination) is pushed into the packaging box from below it, the suction cup 513 stops sucking the box, effectively avoiding empty boxes and preventing waste of packaging boxes. By setting the material pressing box assembly 12, when the packaging box passes under the pressing frame device 124, the FR side ears are folded backward in turn, and the FL side ears and FR side ears are shaped, and the BC back cover is folded downward.

[0061] See Figure 2 、 Figure 15 The tongue assembly 13 is used to fold the FT front tongue and the BT rear tongue first and then insert the tongue, and includes a tongue insertion device 131 and a tongue insertion connecting rod 132. The lower end of the tongue insertion device 131 is movably connected to the tongue insertion connecting rod 132.

[0062] See Figure 1 、 Figure 16The spindle power assembly 15 is used to directly provide power to the box suction assembly 5, the rear folding ear assembly 7, the positioning assembly 9, the main lifting assembly 10, the box feeding swing arm assembly 11, the tongue assembly 13, and the divider assembly 14, including a rocker shaft seat 1501, a rocker shaft 1502, a box suction swing arm 1503, an upper swing arm 1504, a tongue swing arm 1505, a positioning swing arm 1506, a reduction motor 1507, a driving gear 1508, a chain 1509, a camshaft fixing seat 1510, a camshaft 1511, a box suction cam 1512, a side folding ear cam 1513, a first bevel gear 1514, a second bevel gear 1515, a driving shaft 1516, a driving shaft pulley 1517, an upper cam 1518, and a box feeding cam. The wheel 1519, the tongue cam 1520, the positioning cam 1521, the main shaft sprocket 1522, and the plurality of the rocker shaft seats 1501 are fixedly mounted on the bottom plate 1b at intervals. The rocker shaft 1502 is in rolling connection with the rocker shaft seat 1501. The suction box rocker 1503, the top rocker 1504, the tongue rocker 1505, and the positioning rocker 1506 are sequentially installed on the rocker shaft 1502 from back to front. The reduction motor 1507 is fixedly mounted on the bottom plate 1b. The driving gear 1508 is fixedly connected to the output shaft of the reduction motor 1507. The chain 1509 is respectively engaged with the driving gear 1508 and the main shaft sprocket 1522. A pair of the camshaft fixing seats 1510 are fixed to the bottom surface of the fixed panel 1a. Fixed connection, the two ends of the camshaft 1511 are rollingly connected with the front and rear ends of the frame assembly 1, and are rollingly connected with a pair of camshaft fixing seats 1510, the suction box cam 1512, the side folding ear cam 1513, the first bevel gear 1514, the top cam 1518, the box feeding cam 1519, the tongue cam 1520, the positioning cam 1521, and the main shaft sprocket 1522 are fixedly installed on the camshaft 1511 from back to front, the second bevel gear 1515 is meshed with the first bevel gear 1514, and the driving shaft 1516 is rollingly installed in the frame assembly 1, and the left and right ends are fixedly connected with the driving shaft pulley 1517 and the second bevel gear 1515 respectively, and the driving shaft pulley 1517 is fixedly connected to the divider assembly The input end of the component 14 is connected by transmission, the two ends of the suction box swing rod 1503 are respectively connected to the suction box cam 1512 curved surface in rolling connection, and the suction box connecting rod 503 is pin-connected, the side folding ear cam 1513 curved surface is rolled with the rear folding ear component 7, the two ends of the upper swing rod 1504 are respectively connected to the upper cam 1518 curved surface in rolling connection, and the upper connecting rod 106 is pin-connected, the box-delivering cam 1519 curved surface is rolled with the box-delivering swing arm component 11, the two ends of the tongue swing rod 1505 are respectively connected to the tongue cam 1520 curved surface in rolling connection, and the tongue connecting rod 132 is pin-connected, the two ends of the positioning swing rod 1506 are respectively connected to the positioning cam 1521 curved surface in rolling connection, and the positioning connecting rod 916 is pin-connected, by setting the main shaft power component 15,The reduction motor 1507 drives the camshaft 1511 to rotate through the driving gear 1508, the chain 1509, and the main shaft sprocket 1522, and then drives the box suction cam 1512, the side folding ear cam 1513, the first bevel gear 1514, the top cam 1518, the box delivery cam 1519, the tongue cam 1520, and the positioning cam 1521 to rotate synchronously, thereby driving the divider assembly 14, the material conveying assembly 2, the box suction assembly 5, the rear folding ear assembly 7, the positioning assembly 9, the main lifting assembly 10, the box delivery swing arm assembly 11, the over The material pressing assembly 12 and tongue inserting assembly 13 perform intermittent feeding (product or product and liner combination), box suction, BL side ear folding, BR side ear folding, box feeding, box positioning, material pushing, FL side ear folding, FR side ear folding, FC front cover and BC back cover synchronous folding, FT front tongue and BT back tongue synchronous folding, FT front tongue and BT back tongue synchronous insertion, and smoothing the top surface of the box. The main shaft power assembly 15 uses a single-axis drive for the upper cam 1518 and box feeding cam 1519, eliminating gear clearance and making power transmission more direct.

Claims

1. A cartoning method for an intermittent cartoning machine, characterized in that: The following steps are involved: S1 suction Box: After the suction cup (513) sucks the folding carton from the carton material rack assembly (4), the sucking box swing rod (1503) drives the sucking box connecting rod (503) to move downward under the action of the sucking box cam (1512), driving the optical axis (508) and the pressing box slot plate (511) to move downward synchronously, and at the same time, the box opening knife (43) and the guide (42) are used to open the folding packaging box, and the pressing box rod (612) is driven to turn back counterclockwise through the second swing rod (607), the connecting rod (611), the first swing rod (606), the first roller (604), and the pressing box adjustment plate (610). The folding packaging box descends from the front end of the pressing box rod (612) and is placed on the rear ends of the front carton support strip (803) and the rear carton support strip (804); S2 box pressing: the box sucking swing rod (1503) drives the box sucking connecting rod (503) to move upward under the action of the box sucking cam (1512), thereby driving the optical axis (508) and the box pressing groove plate (511) to move upward synchronously, and then drives the box pressing rod (612) to turn forward clockwise through the second swing rod (607), the connecting rod (611), the first swing rod (606), the first roller (604), and the box pressing adjustment plate (610), thereby pressing the box pressing rod (612) to flatten the top surface of the opened packaging box; S3 box delivery: the top swing rod (1504) drives the top connecting rod (106) to move downward under the action of the top cam (1518), and drives the composite feeding tooth plate (105) to drop to the lowest point through the lifting swing arm frame (102) and the lifting seat (103). Then, the box delivery swing arm assembly (11) pulls the composite feeding tooth plate (105) to slide backward under the action of the box delivery cam (1519), so that the tooth notch at the rear end of the composite feeding tooth plate (105) is located just below the opened packaging box. The upper rocker arm (1504) drives the upper connecting rod (106) to move upward under the action of the upper cam (1518), thereby driving the composite feeding tooth plate (105) to reset upward, inserting the opened packaging box into the rear tooth notch of the composite feeding tooth plate (105), and finally, the box feeding rocker arm assembly (11) drives the composite feeding tooth plate (105) to slide forward under the action of the box feeding cam (1519), and so on, and the packaging boxes are sequentially fed forward from the tooth notch of the composite feeding tooth plate (105); S4 folding BL and BR side ears: under the action of the side ear folding cam (1513), the rear ear folding assembly (7) folds the ear forward from the outside of the BL side ear during the horizontal box feeding process, and at the same time, the rear guide ear plate (808) folds the ear backward from the outside of the BR side ear; S5 packaging box positioning: During the forward movement of the packaging box, the positioning link (916) moves downward from the highest point to the lowest point under the action of the positioning cam (1521), and drives the positioning adjustment seat (904) to swing backward and lift from the bottom of the packaging box through the slider (915), the push rod shaft (909), the connecting plate (908), and the crank arm (907) until the positioning connecting plate (903) is in a vertical state, and the packaging box is positioned at the boxing station, the front ear folding station, the cover folding station, the tongue folding station, and the tongue inserting station by using the positioning stop bar (906) corresponding to the front long side of the packaging box; after the corresponding station completes the corresponding action, the positioning link (916) moves upward from the lowest point to the highest point under the action of the positioning cam (1521), and drives the positioning adjustment seat (904) to swing forward from the bottom of the packaging box and descend and reset through the slider (915), the push rod shaft (909), the connecting plate (908), and the crank arm (907); S6 feeding: the driving shaft pulley (1517) drives the material conveyor (21) through the divider assembly (14) to intermittently convey the material to the push assembly (3); S7 Pushing: When the material is conveyed to the pushing assembly (3), the pushing assembly (3) pushes the material from the material conveyor (21) laterally into the packaging box with the BL and BR side ears folded; S8 folding the FL and FR side ears: In the subsequent box feeding process, the box feeding swing arm assembly (11) drives the composite feeding tooth plate (105) to slide forward under the action of the box feeding cam (1519), so that the front ear folding device (104) folds the ear forward from the outside of the FL side ear along the lifting seat (103), and the FR side ear folding is completed at the same time; S9 pre-folding the FC front cover and BC back cover: in the subsequent box delivery process, the FC front cover and BC back cover of the packaging box are pre-folded upwards and downwards respectively under the guidance of the guide bar (807); S10 folding the FT front tongue and the BT rear tongue: in the subsequent box feeding process, when the FC front cover and the BC rear cover of the packaging box are respectively moved to the bottom of the front folding tongue strip (811) and the top of the rear folding tongue strip (812) under the guidance of the lower guide block (809), the tongue insertion connecting rod (136) drives the tongue insertion device (131) under the action of the tongue insertion cam (1520) to fold the corresponding FT front tongue along the lower edge of the front folding tongue strip (811) and the upper edge of the rear folding tongue strip (812) into the box; S11 tongue insertion: In the subsequent box feeding process, the FC front cover and BC back cover of the packaging box are guided by the lower guide plate (813), and the tongue insertion connecting rod (136) drives the tongue insertion device to press against the FC front cover and BC back cover under the action of the tongue insertion cam (1520), so that the corresponding FT front tongue is inserted into the packaging box along the top surface of the front packaging box and the BT back tongue is inserted into the packaging box along the bottom surface of the packaging box; S12 Shaping: In the subsequent box feeding process, the packaging box is moved out from the front end of the composite feeding tooth plate (105) and continues to be fed forward under the pushing action of the subsequent packaging box, and the packaging box is shaped from the front and back sides. When the packaging box is fed to the rear pressing brush (815), the upper and lower sides of the packaging box are shaped.

Images