Unitized curtain wall vertical assembly system and method

Abstract

The application provides a vertical assembly system and method for a unit curtain wall, which comprises a fixing frame, a lifting device and a hoisting device, a fixing element, a bearing frame and a surface material. The hoisting device is located outside the fixing frame and is used for disassembling and assembling the bearing frame. The bearing frame is fixedly connected to the fixing frame through the fixing element. The surface material is installed on the bearing frame. The lifting device is arranged on the fixing frame and is used for lifting the surface material to facilitate the installation of the surface material on the bearing frame. Compared with the prior art, the hoisting device lifts the bearing frame and fixes the bearing frame on the fixing frame through the fixing element to facilitate the installation of the surface material on the bearing frame. Since the hoisting device lifts the bearing frame, the perpendicularity of the bearing frame can be detected when the bearing frame is connected to the fixing frame through the fixing element, so that the precision is improved and the quality of the unit curtain wall is improved. The surface material is lifted to a suitable height through the lifting device, so that the installation of the surface material on the bearing frame is further facilitated, the pressure of workers lifting the surface material is reduced, and the efficiency of assembling the unit curtain wall is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of buildings, and particularly relates to a unit curtain wall vertical assembly system and method. BACKGROUND

[0002] The unit curtain wall refers to a building curtain wall which is directly installed on a main structure and is formed by various wall panels and a supporting frame into a complete curtain wall structure basic unit in a factory. In the prior art, the unit curtain wall is usually assembled by a horizontal assembly method. When the unit curtain wall is assembled by the horizontal assembly method, the occupied area is the product of the length or width of the unit curtain wall section and the height (usually the maximum size of the unit curtain wall is the height), which leads to a large occupied area. In addition, when the unit curtain wall is horizontally assembled, one surface of the unit curtain wall is always in contact with the ground, which not only makes it difficult to assemble the surface material, but also requires the unit curtain wall to be turned over. Therefore, the whole assembly process is relatively complex, which leads to a relatively low assembly efficiency. SUMMARY

[0003] The embodiment of the present application provides a unit curtain wall vertical assembly system and method to solve the problems in the related art, and the technical scheme is as follows:

[0004] A unit curtain wall vertical assembly system comprises a fixing frame, a lifting device and a hoisting device, a fixing member, a bearing frame and a surface material. The hoisting device is located outside the fixing frame, and is used for disassembling and assembling the bearing frame. The bearing frame is fixedly connected with the fixing frame through the fixing member. The surface material is installed on the bearing frame. The lifting device is arranged on the fixing frame, and is used for lifting the surface material so as to install the surface material on the bearing frame.

[0005] The embodiment of the present application is further provided as follows: the fixing frame comprises a support frame and a support strip. The support strip is fixed to the ground. The support frame is fixed to the ground. The support frame is located above the support strip. The bearing frame is connected with the support frame and the support strip through the fixing member respectively.

[0006] The embodiment of the present application is further provided as follows: the lifting device comprises a winch and a clamp. The winch is installed on the support frame and located above the support strip. The winch is connected with the clamp. The clamp is used for clamping the surface material.

[0007] The embodiment of the present application is further provided as follows: the unit curtain wall vertical assembly system further comprises an operation frame. The operation frame is located on one side of the fixing frame. The operation frame is used for assisting in installing the surface material on the bearing frame.

[0008] The embodiment of the present application is further provided as follows: the support frame is provided with a connecting part. The connecting part is connected with the bearing frame through the fixing member.

[0009] The application is further provided with two connecting ears, the bearing frame is provided with a first connecting rod, the first connecting rod is arranged between the two connecting ears, and the connecting ears are connected with the first connecting rod through the fixing members.

[0010] The application is further provided with a splicing block, the splicing block is provided with a splicing groove, the bearing frame is provided with a second connecting rod, the second connecting rod is arranged in the splicing groove, and the splicing block is connected with the second connecting rod through the fixing members.

[0011] A vertical splicing method of a unit curtain wall vertical splicing system, applied to the unit curtain wall vertical splicing system, comprising the following steps:

[0012] The bearing frames are lifted and arranged between the support bars and the support frames by the hoisting device, and the bearing frames are connected with the support frames and the support bars respectively through the fixing members;

[0013] The face material is clamped by a clamp, and the face material is lifted to a suitable position by a winch, so that workers can install the face material on the bearing frame on the ground; when the workers cannot install the face material on the bearing frame on the ground, the workers can install the face material on the bearing frame by the operation frame until the side surfaces of the bearing frame are all installed with the face material to form a unit curtain wall;

[0014] The unit curtain wall is lifted by the hoisting device, and the fixing members are removed to realize the removal of the unit curtain wall from the fixing frame.

[0015] In summary, the application has the following beneficial effects:

[0016] Compared with the prior art, the load-bearing frame is lifted by the lifting device and fixed on the fixed frame through the fixing piece, so as to facilitate the installation of the surface material on the load-bearing frame. Since the load-bearing frame is lifted by the lifting device, the perpendicularity of the load-bearing frame can be detected when the load-bearing frame is connected with the fixed frame through the fixing piece, so as to improve the precision and guarantee the construction quality and quality of the unit curtain wall. The surface material is lifted to a suitable height by the lifting device, which further facilitates the installation of the surface material on the load-bearing frame and reduces the pressure of workers lifting the surface material, so as to improve the efficiency of assembling the unit curtain wall. The unit curtain wall is assembled by the lifting device and the lifting device, standard operation is realized, and the degree of flow is high, so as to improve the efficiency of assembling the unit curtain wall, which is worth promoting. Since the lifting device and the lifting device respectively lift the surface material and the load-bearing frame, the length and width of the unit curtain wall are in contact with the ground, and the floor area of the fixed frame is also small, so as to reduce the floor area when assembling the unit curtain wall. Compared with the horizontal assembly of the unit curtain wall, the vertical assembly system has the advantage of small floor area. In addition, since the bottom of the load-bearing frame is grounded and the four sides of the load-bearing frame are not grounded, the sides of the unit curtain wall are not grounded, so as to facilitate the assembly of the unit curtain wall, and the unit curtain wall does not need to be turned over, which is beneficial to improve the assembly efficiency.

[0017] The operation frame is also included. When the worker cannot install the surface material on the load-bearing frame on the ground, the worker can climb onto the operation frame and place the operation frame at a suitable distance from the load-bearing frame, so as to facilitate the installation of the surface material on the load-bearing frame, thereby improving the efficiency of assembling the surface material.

[0018] The above summary is merely intended to illustrate the present description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will be readily apparent to those skilled in the art by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0019] In the drawings, like reference numerals refer to same or similar functionalities throughout the several views, unless otherwise indicated. The drawings are not necessarily to scale. It is to be understood that these drawings only depict several embodiments in accordance with the disclosure and should not be considered to be limiting thereof.

[0020] Figure 1 is a structural schematic diagram of the system of the present application.

[0021] Figure 2 is an enlarged view of A in Figure 1

[0022] Figure 3 is an enlarged view of B in Figure 1

[0023] ​​In the figure: 1, fixed frame; 11, support frame; 111, connecting part; 112, connecting lug; 12, support strip; 121, splicing block; 122, splicing groove; 2, lifting device; 21, winch; 22, clamp; 3, fixing piece; 4, bearing frame; 41, first connecting rod; 42, second connecting rod; 5, surface material; 6, operation frame. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are simply described. As those skilled in the art can realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0025] REFERENCE Figures 1 to 3 For the unit type curtain wall vertical splicing system disclosed in the present application, it comprises a fixed frame 1, a lifting device 2 and a hoisting device, a fixing piece 3, a bearing frame 4 and a surface material 5. The fixed frame 1 comprises a support frame 11 and a support strip 12, the support frame 11 is arranged in a "concave" shape with the opening facing the ground, the support strip 12 is fixed to the ground, the support frame 11 is fixed to the ground, and the support frame 11 is located above the support strip 12. The hoisting device is located outside the fixed frame 1, and the hoisting device can be a gantry crane, the hoisting device can also be a truck crane, and the hoisting device can also be other suitable hoisting machinery. The hoisting device is used to lift the bearing frame 4 or the unit type curtain wall, and is used to assist in installing the bearing frame 4 on the fixed frame 1 and assisting in dismounting the bearing frame 4 from the fixed frame 1. The bearing frame 4 is a steel frame, and the bearing frame 4 is fixedly connected with the fixed frame 1 through the fixing piece 3, that is, the top and bottom of the bearing frame 4 are connected with the support frame 11 and the support strip 12 respectively through the fixing piece 3; wherein the fixing piece 3 is a bolt and nut assembly, and the fixing piece 3 can also be a screw and nut assembly (the nut has two). The surface material 5 is used to be installed on the bearing frame 4; the lifting device 2 is arranged on the fixed frame 1, more specifically, the lifting device 2 is arranged on the top of the support frame 11, wherein the lifting device 2 can be arranged in multiple, and the multiple lifting devices 2 are fixedly connected with the support frame 11; the lifting device 2 can also be arranged in one, and the lifting device 2 is slidably connected with the support frame 11 in the horizontal direction; the lifting device 2 is used to lift the surface material 5, so as to facilitate the worker to install the surface material 5 on the bearing frame 4.

[0026] Compared with the prior art, the carrying frame 4 is lifted by the lifting device and fixed on the fixed frame 1 through the fixing piece 3, so as to facilitate the installation of the surface material 5 on the carrying frame 4. Since the carrying frame 4 is lifted by the lifting device, the perpendicularity of the carrying frame 4 can be detected when the carrying frame 4 is connected with the fixed frame 1 through the fixing piece 3, so as to improve the accuracy and ensure the construction quality and quality of the unit curtain wall. The surface material 5 is lifted to a suitable height by the lifting device 2, which further facilitates the installation of the surface material 5 on the carrying frame 4, reduces the pressure of workers lifting the surface material 5, and improves the efficiency of assembling the unit curtain wall. The unit curtain wall is assembled by the lifting device 2 and the lifting device, standard operation is realized, and the degree of flow is high, so as to improve the efficiency of assembling the unit curtain wall, which is worth promoting. Since the lifting device 2 and the lifting device lift the surface material 5 and the carrying frame 4 respectively, the length and width of the unit curtain wall are in contact with the ground, and the floor area of the fixed frame 1 is also small, so as to reduce the floor area during assembly of the unit curtain wall. Compared with the horizontal assembly of the unit curtain wall, the vertical assembly system has the advantage of small floor area. In addition, since the bottom of the carrying frame 4 is grounded and the four sides of the carrying frame 4 are not grounded, the sides of the unit curtain wall are not grounded, so as to facilitate the assembly of the unit curtain wall, and the unit curtain wall does not need to be turned over, which is beneficial to improve the assembly efficiency.

[0027] In some embodiments, the lifting device 2 includes a winch 21 and a clamp 22, the winch 21 is installed on the support frame 11 and located above the support strip 12, the winch 21 is connected with the clamp 22, and the clamp 22 is used for clamping the surface material 5. In use, the winch 21 lowers the clamp 22 to the ground, so that the clamp 22 clamps the surface material 5, and the winch 21 drives the clamp 22 to lift, so as to drive the surface material 5 to lift; when the surface material 5 is lifted to a suitable position, the winch 21 stops lifting the clamp 22, so as to facilitate the installation of the surface material 5 on the carrying frame 4 at a suitable height; after the surface material 5 is installed on the carrying frame 4, the clamp 22 is no longer clamped to the surface material 5, so as to lift the surface material 5 and install the surface material 5 on the carrying frame 4.

[0028] In some embodiments, an operation frame 6 is further included, the operation frame 6 is located on one side of the fixed frame 1, and the operation frame 6 is used for assisting the installation of the surface material 5 on the carrying frame 4. When the worker cannot install the surface material 5 on the carrying frame 4 by standing on the ground, the worker can climb onto the operation frame 6 and place the operation frame 6 at a suitable distance from the carrying frame 4, so as to install the surface material 5 on the carrying frame 4, thereby improving the efficiency of assembling the surface material 5.

[0029] In some embodiments, the support frame 11 is provided with a plurality of connecting portions 111, the connecting portions 111 are located above the support strips 12 and on the top of the bearing frame 4, and the connecting portions 111 are connected with the bearing frame 4 through the fixing members 3. Each connecting portion 111 comprises two connecting ears 112, the bearing frame 4 is provided with a first connecting rod 41, the first connecting rod 41 is arranged between the two connecting ears 112, and the connecting ears 112 are connected with the first connecting rod 41 through the fixing members 3, so as to realize the connection between the bearing frame 4 and the support frame 11.

[0030] In some embodiments, the support strips 12 are provided with splicing blocks 121, the splicing blocks 121 are provided with splicing grooves 122, the bearing frame 4 is provided with a second connecting rod 42, the second connecting rod 42 is arranged in the splicing grooves 122, and the splicing blocks 121 are connected with the second connecting rod 42 through the fixing members 3, so as to realize the connection between the bearing frame 4 and the support strips 12.

[0031] The application also provides a vertical splicing method of the unit type curtain wall vertical splicing system, which is applied to the system and comprises the following steps.

[0032] S1: A plurality of bearing frames 4 are lifted by a hoisting device and arranged between the support strips 12 and the support frame 11, there is a gap between two adjacent bearing frames 4, and the bearing frames 4 are connected with the support frame 11 and the support strips 12 through the fixing members 3.

[0033] In some embodiments, the first bearing frame 4 is lifted by a hoisting device and arranged between the support strips 12 and the support frame 11, the second connecting rod 42 at the bottom of the bearing frame 4 is inserted into the splicing groove 122, and the first connecting rod 41 at the top of the bearing frame 4 is inserted between the two connecting ears 112; the splicing block 121 is connected with the second connecting rod 42 through the fixing members 3, and the two connecting ears 112 are connected with the first connecting rod 41 through the fixing members 3, so as to realize the connection between the bearing frame 4 and the support frame 11 and the support strips 12; in order to improve the verticality of the bearing frame 4 and the quality of the unit type curtain wall, the verticality of the bearing frame 4 is detected and adjusted during the process that the splicing block 121 is connected with the second connecting rod 42 through the fixing members 3 and the two connecting ears 112 are connected with the first connecting rod 41 through the fixing members 3, so that the bearing frame 4 is perpendicular to the ground in the vertical direction.

[0034] To assemble multiple unit curtain walls simultaneously, after the first carrier frame 4 is installed between the support frame 11 and the support strip 12, the second carrier frame 4 is lifted by the lifting device and placed between the support strip 12 and the support frame 11, and there is a gap between the first carrier frame 4 and the second carrier frame 4; the second connecting rod 42 at the bottom of the carrier frame 4 is inserted into the splicing groove 122, and the first connecting rod 41 at the top of the carrier frame 4 is inserted between the two connecting ears 112; the splicing block 121 is connected with the second connecting rod 42 through the fixing member 3, and the two connecting ears 112 are connected with the first connecting rod 41 through the fixing member 3, so as to realize the connection of the carrier frame 4 with the support frame 11 and the support strip 12 respectively; in order to improve the verticality of the carrier frame 4 and the quality of the unit curtain wall, during the process that the splicing block 121 is connected with the second connecting rod 42 through the fixing member 3 and the two connecting ears 112 are connected with the first connecting rod 41 through the fixing member 3, the verticality of the carrier frame 4 is detected and adjusted, so that the carrier frame 4 is perpendicular to the ground in the vertical direction. By analogy, until a proper number of carrier frames 4 are connected between the support frame 11 and the support strip 12. No matter how many carrier frames 4 are between the support frame 11 and the support strip 12, there is a gap between the adjacent two carrier frames 4.

[0035] S2: The face material 5 is clamped by the clamp 22, and the face material 5 is lifted to a suitable position by the winch 21, so that the worker installs the face material 5 on the carrier frame 4 on the ground; when the worker on the ground cannot install the face material 5 on the carrier frame 4, the worker assists in installing the face material 5 on the carrier frame 4 by operating the operating frame 6, until multiple carrier frames 4 are installed with the face material 5, to form a unit curtain wall.

[0036] In some embodiments, since the gap between the bottom of the carrier frame 4 and the ground is small, the worker can install the face material 5 on the bottom of the carrier frame 4 by standing on the ground; after the bottom of the carrier frame 4 is installed with the face material 5, in order to reduce the pressure on the worker, the clamp 22 can be lowered to the ground by the winch 21, so that the clamp 22 clamps the face material 5, and then the clamp 22 is lifted by the winch 21, so that the face material 5 is lifted; after the face material 5 is lifted to a suitable height, the winch 21 is driven to stop lifting the clamp 22, so that the face material 5 is placed at the height, so as to install the face material 5 on the carrier frame 4. As the height of the face material 5 installed on the carrier frame 4 becomes higher, the worker cannot fix the face material 5 on the carrier frame 4 by standing on the ground; therefore, the worker can climb onto the operating frame 6, so that there is a distance between the worker and the ground, so that the worker can install the face material 5 on the carrier frame 4, thereby improving the efficiency of assembling the unit curtain wall. Generally, the four sides of the carrier frame 4 are installed with the face material 5, and the face material 5 on three sides is stone, and the face material 5 on the other side is a metal plate.

[0037] S3: The unit curtain wall is lifted by the lifting device and the fixing member 3 is removed, so as to realize the removal of the unit curtain wall from the fixing frame 1.

[0038] In some embodiments, when the face material 5 is installed, other curtain wall components or accessories, such as light slots, profiled sections, ventilators, and back plates, etc. are also needed to be installed to form the unitized curtain wall. When the other curtain wall components or accessories of the unitized curtain wall are installed, the unitized curtain wall is hoisted as a whole by the hoisting device, and the fixing member 3 is removed so that the bearing frame 4 can be separated from the support frame 11 and the support strip 12 respectively to realize the unitized curtain wall being removed from the fixing frame 1. The unitized curtain wall is hoisted as a whole by the hoisting device and placed on a freight carriage, and the unitized curtain wall is covered with a plastic film to protect the unitized curtain wall. Then, the unitized curtain wall can be transported to a suitable position as needed.

[0039] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials, or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, different embodiments or examples described in the present specification and the features of different embodiments or examples can be combined and combined by those skilled in the art without contradiction.

[0040] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0041] Any process or method descriptions in flow charts or described elsewhere herein can be understood as representing one or more steps in a set of steps performed in support of one or more functions or processes described herein. And, the one or more steps in the set of steps can be performed at least in part by one or more hardware or software modules of the preferred embodiments of the present application. The one or more hardware or software modules can be physically located at one or more sites, and electronically coupled to one or more other hardware or software modules via one or more wired or wireless networks.

[0042] The logic and / or steps represented in flow charts or described elsewhere herein, for example, can be embodied in computer executable code, that can be implemented by or in connection with an instruction execution system, apparatus, or device such as a computer based system, processor containing system, or other system that can fetch the instructions from a instruction execution system, apparatus, or device and execute the instructions.

[0043] It should be understood that parts of the application can be implemented in hardware, software, firmware or a combination thereof. In the above embodiments, a plurality of steps or methods can be implemented in software or firmware stored in a memory and executed by a suitable instruction execution system. All or part of the steps of the above-described embodiment methods can be instructed by a program to complete the relevant hardware, and the program can be stored in a computer readable storage medium, and when the program is executed, it includes one or a combination of the steps of the embodiment method.

[0044] In addition, the functional units in each embodiment of the present application can be integrated in one processing module, or each unit can be physically present separately, or two or more units can be integrated in one module. The above integrated module can be realized in the form of hardware or in the form of a software functional module. The above integrated module, if realized in the form of a software functional module and sold or used as an independent product, can also be stored in a computer readable storage medium. The storage medium can be a read-only memory, a magnetic disk or an optical disk, etc.

[0045] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of various changes or replacements within the technical scope disclosed in the present application, and these should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A unitized curtain wall vertical assembly system, characterized in that, The utility model relates to a single unit curtain wall vertical splicing system, including fixed frame (1), lifting device (2) and hoisting device, fixed part (3), bearing frame (4) and surface material (5), the hoisting device is located outside fixed frame (1), the hoisting device is used for disassembling bearing frame (4), bearing frame (4) is fixedly connected with fixed frame (1) through fixed part (3), surface material (5) is installed on bearing frame (4), lifting device (2) is arranged on fixed frame (1), lifting device (2) is used to lift surface material (5), so that surface material (5) is installed on bearing frame (4), The fixed frame (1) includes a support frame (11) and a support bar (12), the support bar (12) is fixed to the ground, the support frame (11) is fixed to the ground, the support frame (11) is located above the support bar (12), the bearing frame (4) is connected with the support frame (11) and the support bar (12) respectively through the fixed part (3), The support frame (11) is provided with a connecting part (111), and the connecting part (111) is connected with the bearing frame (4) through the fixed part (3); The connecting part (111) includes two connecting ears (112), the bearing frame (4) is provided with a first connecting rod (41), the first connecting rod (41) is arranged between the two connecting ears (112), and the connecting ears (112) are connected with the first connecting rod (41) through the fixed part (3); The support bar (12) is provided with a splicing block (121), the splicing block (121) is provided with a splicing groove (122), the bearing frame (4) is provided with a second connecting rod (42), the second connecting rod (42) is arranged in the splicing groove (122), and the splicing block (121) is connected with the second connecting rod (42) through the fixed part (3).

2. The unitized curtain wall field assembly system of claim 1, wherein, The lifting device (2) includes a winch (21) and a clamp (22), the winch (21) is installed on the support frame (11) and located above the support bar (12), the winch (21) is connected with the clamp (22), and the clamp (22) is used for clamping the surface material (5).

3. The unitized curtain wall field assembly system of claim 2, wherein, It also includes an operating frame (6) located on one side of the fixed frame (1), and the operating frame (6) is used to assist in installing the surface material (5) on the bearing frame (4).

4. A vertical assembly method of a unitized curtain wall vertical assembly system, characterized in that, The utility model relates to a single unit curtain wall vertical splicing system, including following steps: A plurality of bearing frames (4) are lifted and placed between the support bar (12) and the support frame (11) by using the hoisting device, and the bearing frames (4) are connected with the support frame (11) and the support bar (12) respectively through the fixed part (3); The face material (5) is clamped by the clamp (22) and lifted to a suitable position by the winch (21) so that the workers can install the face material (5) on the carrier frame (4) on the ground; when the workers cannot install the face material (5) on the carrier frame (4) on the ground, the workers can install the face material (5) on the carrier frame (4) by operating the operating frame (6) until the face material (5) is installed on the side of the carrier frame (4) to form a unit type curtain wall; The unit type curtain wall is lifted by the lifting device and the fixing member (3) is removed to realize the removal of the unit type curtain wall from the fixing frame (1).

Images