A device for automatically adjusting the concentration of a release agent

Abstract

The application discloses a kind of isolating agent concentration automatic regulating device, belong to isolating agent technical field, including isolating agent groove, adjusting assembly for adjusting the concentration of isolating agent in isolating agent groove to keep set concentration value is installed on isolating agent groove;Detection assembly for detecting the current isolating agent concentration in isolating agent groove is installed on the outer wall of isolating agent groove;Controller for electrically controlling adjusting assembly and detection assembly is installed on the outer wall of isolating agent groove;Adjusting assembly includes diluting component and concentration component, diluting component and concentration component are connected with isolating agent groove respectively;Detection assembly includes drive assembly, detection component, data reading piece, liquid inlet component and drying piece;Drive assembly is connected with detection component, liquid inlet component is connected with isolating agent groove.By the above manner, when detecting, it is not necessary to manually operate step, reduce detection difficulty, and better realize continuous detection.

Description

Technical Field

[0001] This invention relates to the field of release agent technology, and more specifically to an automatic release agent concentration adjustment device. Background Technology

[0002] After the rubber compound is mixed, it is pressed into continuous sheets by a two-roll mill. These sheets are then stacked and stored for an extended period before vulcanization. A rubber-specific release agent is applied between the sheets to prevent them from sticking together during storage. The concentration of the release agent is strictly controlled; exceeding this range will result in a large amount of release agent residue on the sheet surface, appearing as large clumps of white substance. This will affect subsequent adhesion and other properties. Conversely, if the release agent concentration is too low, it will not prevent sticking, causing the sheets to adhere together and become unusable.

[0003] Chinese invention patent CN202120255848.4 discloses an automatically proportioning release agent tank. Through a concentration measuring instrument, a release agent tank, and a water tank, it can prepare release agents of different concentrations for different adhesives. This avoids problems such as excessive or insufficient release agent adhesion, which can cause adhesion or stacking issues when different adhesives use the same concentration of release agent.

[0004] However, the above structure still has the following problems: When the concentration measuring instrument is used for testing, it is necessary to wipe the concentration measuring instrument first, then drop the release agent on the instrument, then close the cover, and then read the test data under light. The testing process is cumbersome and it is difficult to achieve good continuous testing.

[0005] Based on this, the present invention designs an automatic adjustment device for the concentration of the isolating agent to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an automatic adjustment device for the concentration of the isolating agent.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] An automatic release agent concentration adjustment device includes a release agent tank, on which an adjustment component is installed for adjusting the release agent concentration in the release agent tank to maintain a set concentration value;

[0009] The outer wall of the release agent tank is equipped with a detection component for detecting the current concentration of the release agent in the tank;

[0010] A controller for electrically controlling the adjustment component and the detection component is installed on the outer wall of the release agent tank. Both the adjustment component and the detection component are electrically connected to the controller.

[0011] The adjustment assembly includes a dilution assembly and a concentration assembly, which are respectively connected to the separator tank;

[0012] The detection component includes a drive component, a detection component, a data reading component, a liquid inlet component, and a drying component; the drive component is connected to the detection component, and the liquid inlet component is connected to the release agent tank.

[0013] Furthermore, the dilution assembly includes a water tank, a first water pump, a first outlet pipe, a first mounting plate, and a first inlet pipe; the bottom of the water tank is fixedly connected to the first inlet pipe, the first inlet pipe is fixedly connected to the first outlet pipe through the first water pump, the first outlet pipe is fixedly mounted on the first mounting plate, and the first mounting plate is fixedly mounted on the separator tank.

[0014] Furthermore, the concentration adjustment assembly includes a second inlet pipe, a second water pump, a high-concentration storage tank, a second mounting plate, and a second outlet pipe; the bottom of the high-concentration storage tank is fixedly connected to the second inlet pipe, the second inlet pipe is fixedly connected to the second outlet pipe through the second water pump, the second outlet pipe is fixedly mounted on the second mounting plate, and the second mounting plate is fixedly mounted on the separator tank.

[0015] Furthermore, the drive assembly includes a mounting bracket, an electric push rod, and a push rod; the electric push rod is fixedly mounted on the mounting bracket, the mounting bracket is fixedly mounted on the side wall of the release agent tank, the output end of the electric push rod is fixedly connected to the push rod, and the push rod is connected to the detection assembly.

[0016] Furthermore, the detection assembly includes a detector, a light source, a transparent cover plate, a connecting plate, and a mounting plate; the other end of the push rod is fixedly connected to the connecting plate, the other end of the connecting plate is fixedly connected to the mounting plate, the lower end of the mounting plate is fixedly connected to an inclined transparent cover plate that mates with the detection surface of the detector, the inner top of the mounting plate is fixedly installed with a light source for supplementing the detector, and the detection end of the detector is in contact with the transparent cover plate.

[0017] Furthermore, the liquid inlet assembly includes a liquid collection hood, a pure water storage tank, a pure water pipe, a first control valve, a second control valve, a sampling pipe, and a dropper. The liquid collection hood is fixedly installed on the side wall of the release agent tank. The push rod seal slides through the side wall of the liquid collection hood, and the detector seal passes through the side wall of the liquid collection hood. The pure water storage tank is fixedly connected to the pure water pipe via a water pump. The first control valve is fixedly installed on the pure water pipe. The sampling pipe is fixedly connected to the side wall of the release agent tank. The second control valve is fixedly installed on the sampling pipe. The other ends of the pure water pipe and the sampling pipe are fixedly connected and communicate with the dropper, which is fixedly connected to the liquid collection hood. The lower end of the dropper passes through the liquid collection hood and is located inside the liquid collection hood. The dropper is located above the detection end of the detector.

[0018] Furthermore, the bottom of the liquid collection hood is fixedly connected to a discharge pipe for discharging the detection waste liquid.

[0019] Furthermore, the data reading device includes a high-definition camera, which is fixedly mounted on the side wall of the release agent tank.

[0020] Furthermore, the drying component includes an air blowing pipe, which is fixedly installed on the top of the liquid collection hood and is fixedly connected to an external drying air source. The air blowing pipe blows air toward the detection end of the detector.

[0021] Furthermore, the first water pump, the second water pump, the electric push rod, the detector, the high-definition camera, the first control valve, the second control valve, the lighting lamp, and the water pump are all electrically connected to the controller.

[0022] Beneficial effects

[0023] When using this device, first start the liquid inlet assembly to clean the detection assembly, then start the drying assembly to dry the detection assembly by blowing air. After that, start the liquid inlet assembly to drip the release agent from the release agent tank onto the detection assembly, then start the drive assembly to drive the detection assembly to close for data detection. The data is read by the data reading unit and sent to the controller. The controller determines whether the concentration in the release agent tank is within the set value range. If it is, no adjustment is needed, and periodic detection continues. If it is not, the controller controls the adjustment assembly to dilute or concentrate the release agent tank according to the concentration value.

[0024] This invention eliminates the need for cumbersome manual operation steps during detection, reducing the difficulty of detection and enabling better continuous detection. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0026] Figure 1 The main structure of the automatic adjustment device for the concentration of the isolating agent according to the present invention is three-dimensional. Figure 1 ;

[0027] Figure 2 This is a front view of the structure of an automatic adjusting device for the concentration of a separating agent according to the present invention;

[0028] Figure 3 This is a left view of the structure of an automatic isolation agent concentration adjustment device according to the present invention;

[0029] Figure 4 The main structure of the automatic adjustment device for the concentration of the isolating agent according to the present invention is three-dimensional. Figure 2;

[0030] Figure 5 For along Figure 3 A sectional view along the AA direction;

[0031] Figure 6 for Figure 4 Enlarged view of point B in the middle;

[0032] Figure 7 for Figure 5 A magnified view of a portion of the image.

[0033] The labels in the diagram represent:

[0034] 1. Isolating agent tank 2. Adjustment assembly 21. Water tank 22. First water pump 23. Second inlet pipe 24. Second water pump 25. High-concentration storage tank 26. First outlet pipe 27. First mounting plate 28. First inlet pipe 29. Second mounting plate 210. Second outlet pipe 3. Detection assembly 31. Mounting bracket 32. Liquid collection hood 33. Electric push rod 34. Pure water storage tank 35. Detector 36. High-definition camera 37. Pure water pipe 38. First control valve 39. Second control valve 310. Sampling tube 311. Dropper 312. Discharge pipe 313. Push rod 314. Connecting plate 315. Illuminator 316. Transparent cover 317. Mounting and fixing plate 318. Air blowing pipe 4. Controller. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0036] The present invention will be further described below with reference to embodiments.

[0037] Example 1

[0038] Please refer to the instruction manual appendix. Figure 1-7 An automatic concentration adjustment device for a release agent includes a release agent tank 1, and an adjustment component 2 is installed on the release agent tank 1 to adjust the concentration of the release agent in the release agent tank 1 to maintain a set concentration value;

[0039] A detection component 3 is installed on the outer wall of the release agent tank 1 to detect the current concentration of the release agent in the release agent tank 1;

[0040] A controller 4 for electrically controlling the regulating component 2 and the detection component 3 is installed on the outer wall of the release agent tank 1. Both the regulating component 2 and the detection component 3 are electrically connected to the controller 4.

[0041] The adjustment component 2 includes a dilution component and a concentration component, which are respectively connected to the separator tank 1;

[0042] The detection component 3 includes a drive component, a detection component, a data reading component, a liquid inlet component, and a drying component; the drive component is connected to the detection component, and the liquid inlet component is connected to the release agent tank 1;

[0043] When using this device, first start the liquid inlet assembly to clean the detection assembly, then start the drying assembly to dry the detection assembly by blowing air. After that, start the liquid inlet assembly to drip the release agent in the release agent tank 1 onto the detection assembly, then start the drive assembly to drive the detection assembly to close for data detection. Read the data through the data reading unit and send the data to the controller 4. The controller 4 will determine whether the concentration in the release agent tank 1 is within the set value range. If it is, no adjustment is required and periodic detection continues. If it is not, the controller 4 will control the adjustment assembly 2 to dilute or concentrate the release agent tank 1 according to the concentration value.

[0044] This invention eliminates the need for cumbersome manual operation steps during detection, reducing the difficulty of detection and enabling better continuous detection.

[0045] Example 2

[0046] Based on Example 1, please refer to the appendix of the instruction manual. Figure 1-7 The dilution assembly includes a water tank 21, a first water pump 22, a first outlet pipe 26, a first mounting plate 27, and a first inlet pipe 28. The bottom of the water tank 21 is fixedly connected to the first inlet pipe 28, which is fixedly connected to the first outlet pipe 26 via the first water pump 22. The first outlet pipe 26 is fixedly mounted on the first mounting plate 27, and the first mounting plate 27 is fixedly mounted on the separator tank 1.

[0047] When the detection component 3 detects that the concentration in the release agent tank 1 exceeds the set value, the controller 4 controls the first water pump 22 to start, and transports the water in the water tank 21 to the release agent tank 1 to achieve dilution.

[0048] The concentration adjustment assembly includes a second inlet pipe 23, a second water pump 24, a high-concentration storage tank 25, a second mounting plate 29, and a second outlet pipe 210. The bottom of the high-concentration storage tank 25 is fixedly connected to the second inlet pipe 23, which is fixedly connected to the second outlet pipe 210 via the second water pump 24. The second outlet pipe 210 is fixedly mounted on the second mounting plate 29, and the second mounting plate 29 is fixedly mounted on the separator tank 1.

[0049] When the detection component 3 detects that the concentration in the release agent tank 1 is less than the set value, the controller 4 controls the second water pump 24 to start, and transports the water in the high concentration storage tank 25 to the release agent tank 1 to achieve concentration adjustment.

[0050] Example 3

[0051] Based on Example 2, please refer to the appendix of the instruction manual. Figure 1-7 The drive assembly includes a mounting bracket 31, an electric push rod 33, and a push rod 313. The electric push rod 33 is fixedly mounted on the mounting bracket 31, and the mounting bracket 31 is fixedly mounted on the side wall of the release agent tank 1. The output end of the electric push rod 33 is fixedly connected to the push rod 313, and the push rod 313 is connected to the detection assembly.

[0052] The detection assembly includes a detector 35, a light lamp 315, a transparent cover plate 316, a connecting plate 314, and a mounting plate 317. The other end of the push rod 313 is fixedly connected to the connecting plate 314, and the other end of the connecting plate 314 is fixedly connected to the mounting plate 317. The lower end of the mounting plate 317 is fixedly connected to an inclined transparent cover plate 316 that mates with the detection surface of the detector 35. A light lamp 315 for supplementing illumination to the detector 35 is fixedly installed on the inner top of the mounting plate 317. The detection end of the detector 35 is in contact with the transparent cover plate 316. The detector 35 is fixedly installed on the side wall of the release agent tank 1.

[0053] During testing, liquid is introduced through the liquid inlet assembly. The electric push rod 33 drives the push rod 313, connecting plate 314, mounting plate 317, light lamp 315, and transparent cover plate 316 to move, so that the transparent cover plate 316 covers the detection end of the detector 35. The light lamp 315 is turned on to provide supplemental light to the detector 35, and the detection data is read through the data reading device.

[0054] The liquid inlet assembly includes a liquid collection hood 32, a pure water storage tank 34, a pure water pipe 37, a first control valve 38, a second control valve 39, a sampling pipe 310, a dropper 311, and a discharge pipe 312. The liquid collection hood 32 is fixedly installed on the side wall of the release agent tank 1. The push rod 313 slides through the side wall of the liquid collection hood 32 in a sealed manner. The detector 35 passes through the side wall of the liquid collection hood 32 in a sealed manner. The pure water storage tank 34 is fixedly connected to the pure water pipe 37 via a water pump. A fixed... A first control valve 38 is installed, a sampling tube 310 is fixedly connected to the side wall of the isolator tank 1, a second control valve 39 is fixedly installed on the sampling tube 310, the other end of the pure water pipe 37 and the sampling tube 310 are fixedly connected to and communicate with the dropper 311, the dropper 311 is fixedly connected to the liquid collection hood 32, and the lower end of the dropper 311 passes through the liquid collection hood 32 and is located inside the liquid collection hood 32. The outlet of the dropper 311 is located above the detection end of the detector 35.

[0055] The bottom of the liquid collection hood 32 is fixedly connected to a discharge pipe 312 for discharging the test waste liquid;

[0056] The data reading device includes a high-definition camera 36, ​​which is fixedly mounted on the side wall of the release agent tank 1;

[0057] The drying component includes an air blowing pipe 318, which is fixedly installed on the top of the liquid collection hood 32. The air blowing pipe 318 is fixedly connected to an external drying air source and blows air towards the detection end of the detector 35.

[0058] When using this device, first activate the first control valve 38 to drip pure water from the pure water storage tank 34 onto the detector 35 through the dropper 311 for cleaning. Then close the first control valve 38, and then activate the air blowing pipe 318 to blow air onto the detector 35 for drying. Then close the air blowing pipe 318. After that, activate the second control valve 39 to drip the release agent from the release agent tank 1 onto the detector 35 through the dropper 311. Then activate the electric push rod 33 to move the transparent cover plate 316 to cover the detector 35. After activating the illumination lamp 315 for supplemental lighting, the image is captured by a high-definition camera. The machine 36 reads the data and sends it to the controller 4. The controller 4 then determines whether the concentration in the isolator tank 1 is within the set value range. If it is, no adjustment is needed, and periodic testing continues. If it is not, the concentration is adjusted according to the concentration value. Preferably, the first water pump 22, the second water pump 24, the electric push rod 33, the detector 35, the high-definition camera 36, ​​the first control valve 38, the second control valve 39, the light lamp 315, and the water pump are all electrically connected to the controller 4, and the continuous operation of each component can be controlled by the controller 4.

[0059] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic adjusting device for the concentration of a release agent, comprising a release agent tank (1), characterized in that: The release agent tank (1) is equipped with an adjustment component (2) for adjusting the concentration of the release agent in the release agent tank (1) to maintain a set concentration value; The outer wall of the release agent tank (1) is equipped with a detection component (3) for detecting the current release agent concentration in the release agent tank (1); The outer wall of the separator tank (1) is equipped with a controller (4) for electrically controlling the adjustment component (2) and the detection component (3), and the adjustment component (2) and the detection component (3) are both electrically connected to the controller (4); The adjustment component (2) includes a dilution component and a concentration component, which are respectively connected to the separator tank (1); The detection component (3) includes a drive component, a detection component, a data reading component, a liquid inlet component, and a drying component; The drive assembly is connected to the detection assembly, and the liquid inlet assembly is connected to the separator tank (1); The drive assembly includes a mounting bracket (31), an electric push rod (33), and a push rod (313); the electric push rod (33) is fixedly mounted on the mounting bracket (31), the mounting bracket (31) is fixedly mounted on the side wall of the release agent tank (1), the output end of the electric push rod (33) is fixedly connected to the push rod (313), and the push rod (313) is connected to the detection assembly; The detection assembly includes a detector (35), a light lamp (315), a transparent cover plate (316), a connecting plate (314), and a mounting plate (317); the other end of the push rod (313) is fixedly connected to the connecting plate (314), the other end of the connecting plate (314) is fixedly connected to the mounting plate (317), the lower end of the mounting plate (317) is fixedly connected to an inclined transparent cover plate (316) that mates with the detection surface of the detector (35), the inner top of the mounting plate (317) is fixedly installed with a light lamp (315) for supplementing light to the detector (35), and the detection end of the detector (35) is in contact with the transparent cover plate (316); The liquid inlet assembly includes a liquid collection hood (32), a pure water storage tank (34), a pure water pipe (37), a first control valve (38), a second control valve (39), a sampling pipe (310), and a dropper (311). The liquid collection hood (32) is fixedly installed on the side wall of the release agent tank (1). The push rod (313) slides through the side wall of the liquid collection hood (32) in a sealed manner. The detector (35) passes through the side wall of the liquid collection hood (32) in a sealed manner. The pure water storage tank (34) is fixedly connected to the pure water pipe (37) through a water pump. The pure water pipe (37) is fixed with... A first control valve (38) is fixedly installed. A sampling tube (310) is fixedly connected to the side wall of the isolation agent tank (1). A second control valve (39) is fixedly installed on the sampling tube (310). The other ends of the pure water pipe (37) and the sampling tube (310) are fixedly connected to and communicate with the dropper (311). The dropper (311) is fixedly connected to the liquid collection hood (32), and the lower end of the dropper (311) passes through the liquid collection hood (32) and is located inside the liquid collection hood (32). The dropper (311) is located above the detection end of the detector (35). The bottom of the liquid collection hood (32) is fixedly connected to a discharge pipe (312) for discharging the detection waste liquid; The data reading device includes a high-definition camera (36), which is fixedly installed on the side wall of the release agent tank (1); The drying component includes an air blowing pipe (318), which is fixedly installed on the top of the liquid collection hood (32). The air blowing pipe (318) is fixedly connected to an external drying air source, and the air blowing pipe (318) blows air toward the detection end of the detector (35).

2. The automatic adjustment device for the concentration of the isolating agent according to claim 1, characterized in that, The dilution assembly includes a water tank (21), a first water pump (22), a first outlet pipe (26), a first mounting plate (27), and a first inlet pipe (28). The bottom of the water tank (21) is fixedly connected to the first inlet pipe (28), which is fixedly connected to the first outlet pipe (26) through the first water pump (22). The first outlet pipe (26) is fixedly mounted on the first mounting plate (27), which is fixedly mounted on the separator tank (1).

3. The automatic concentration adjustment device for the isolating agent according to claim 2, characterized in that, The concentration adjustment assembly includes a second inlet pipe (23), a second water pump (24), a high-concentration storage tank (25), a second mounting plate (29), and a second outlet pipe (210). The bottom of the high-concentration storage tank (25) is fixedly connected to the second inlet pipe (23), which is fixedly connected to the second outlet pipe (210) through the second water pump (24). The second outlet pipe (210) is fixedly mounted on the second mounting plate (29), which is fixedly mounted on the separator tank (1).

4. The automatic concentration adjustment device for the isolating agent according to claim 3, characterized in that, The first water pump (22), the second water pump (24), the electric push rod (33), the detector (35), the high-definition camera (36), the first control valve (38), the second control valve (39), the light lamp (315), and the water pump are all electrically connected to the controller (4).

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