Film feeding device and mother and child buckle processing equipment
The film feeding device with linkage mechanism and single drive unit solves the problem of low efficiency in the assembly of male and female snap fasteners, realizes automatic alignment and stable supply of film, improves work efficiency and reduces the labor intensity of operators.
Patent Information
- Application Number
- CN202311029750.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-08-16
AI Technical Summary
In the existing technology, the assembly efficiency of the snap fastener is low, manual operation is time-consuming and labor-intensive, and the film feeding mechanism requires multiple power sources, and the gripping frequency is inconsistent with the conveyor belt movement frequency.
A film feeding device was designed. The swing mechanism is connected to the drive shaft through a linkage mechanism to realize the automatic gripping and movement of the film. A single drive device drives the film on the conveyor belt to move, and a pressure plate is set at the exit to align the film, simplifying the operation process.
It improved the efficiency of film loading, reduced the labor intensity of operators, ensured accurate film alignment and stable supply, and simplified the operation process.
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Figure CN116852739B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of the production of carabiners, and in particular to a film feeding device and a carabiner processing device. BACKGROUND
[0002] In the prior art, the structure of a carabiner is as shown in Figure 1 and Figure 2 A carabiner is composed of a carabiner plastic sheet and a film. When assembling a carabiner, the carabiner plastic sheet needs to be glued and then bonded with the film. Manual assembly of a carabiner is time-consuming, labor-intensive, inefficient, and the product quality is uneven. Some film feeding mechanisms in the prior art require multiple power sources, and the frequency of grabbing the film and the frequency of moving the film on the conveying belt cannot be consistent. Therefore, the prior art needs to be further developed. SUMMARY
[0003] The present application aims to overcome the above technical deficiencies and provide a film feeding device and a carabiner processing device. To achieve the above technical purpose, the present application adopts the following technical solutions:
[0004] A film feeding device is provided, which includes a film storage device, a grabbing mechanism for grabbing the film from the outlet of the film storage device, and a swing mechanism for driving the grabbing mechanism to move from the outlet of the film storage device to a film placement position. A conveying belt is provided on the film storage device to drive the film to move towards the outlet. The transmission of the conveying belt is driven by a driving shaft connected to the conveying belt. The swing mechanism is connected to the driving shaft through a linkage mechanism to realize linkage. The action of the swing mechanism is transmitted and converted into driving force of the driving shaft through the linkage mechanism. The linkage mechanism includes a first linkage rod. The swing mechanism includes a swing shaft and a swing arm. The swing arm is fixedly connected to the swing shaft. One end of the first linkage rod is connected to the swing shaft, and the swing of the first linkage rod at this end is driven by the action of the swing shaft. The other end of the first linkage rod is connected to the driving shaft, and the swing of the first linkage rod at this end drives the rotation of the driving shaft. During the reciprocating movement of the swing mechanism and the grabbing mechanism in the film grabbing position and the placement position, the driving shaft is linked with the action of the swing mechanism under the action of the linkage mechanism. The driving shaft rotates under the action of the linkage mechanism, and in turn drives the film on the conveying belt to move.
[0005] Further, the linkage mechanism includes a first swing block provided on the swing shaft. The first swing block is fixedly connected to the swing shaft. The first swing block swings with the action of the swing shaft. One end of the first linkage rod is hinged to the first swing block to realize the connection with the swing shaft.
[0006] Further, the linkage mechanism comprises a second swing block arranged on the driving shaft, and the other end of the first linkage rod is hinged to the second swing block, the swing of the first linkage rod drives the swing of the second swing block, and the second swing block is connected to the driving shaft through the reverse bearing, so that the swing action of the second swing block drives the one-way rotation of the driving shaft.
[0007] Further, the first swing block swings in the radial plane of the swing shaft, and the second swing block swings in the radial plane of the driving shaft, wherein the distance from the hinged point of the first linkage rod to the center of the swing shaft is less than the distance from the hinged point of the first linkage rod to the center of the driving shaft.
[0008] Further, the swing mechanism drives the rotation of the driving shaft through the linkage mechanism and the reverse bearing, and the angle of rotation of the driving shaft is 10° after one swing of the swing mechanism.
[0009] Further, a pressing plate for aligning the upper end of the film is arranged at the outlet of the film storage device, the pressing plate is located above the film and can move up and down to apply pressure to the film, the linkage mechanism further comprises a second linkage rod, one end of the second linkage rod is hinged to the second swing block, and the other end of the second linkage rod is hinged to the pressing plate, the second swing block drives the second linkage rod to swing, and in turn drives the pressing plate to move up and down.
[0010] Further, the first linkage rod comprises a rod body and a connecting ring sleeve arranged at both ends of the rod body, and the first swing block and the second swing block are respectively provided with ball heads at the hinged points of the first linkage rod, and the connecting ring sleeves at both ends of the rod body are respectively sleeved on the ball heads.
[0011] Further, the film feeding device further comprises a driving device, a connecting rod is connected between the swing arm and the driving device and realizes power connection through the connecting rod, and the driving device drives the swing arm to swing through the connecting rod.
[0012] Further, the swing mechanism comprises a support and a swing frame pivoted to the free end of the swing arm, the support is provided with an axle hole through which the swing shaft passes, the swing shaft rotates around the axle hole, the grabbing mechanism is arranged on the swing frame and moves with the swing frame, at least one end of the swing frame is provided with a sliding rail, the support is connected with a sliding block corresponding to the sliding rail, the sliding block can rotate around the connecting point, the swing arm drives the swing frame to move, and the position of the grabbing mechanism on the swing frame is switched under the cooperation of the sliding rail and the sliding block.
[0013] The application also provides a primary and secondary buckle processing equipment comprising the film feeding device, the processing equipment further comprises a rack, a transmission chain arranged on the rack and arranged in a transmission chain transmission direction, and a primary and secondary buckle plastic sheet feeding mechanism arranged in sequence along the transmission chain transmission direction.
[0014] Advantages:
[0015] 1、The swing arm of the film feeding device of the present application is connected with the driving shaft through the first linkage rod, and the swing arm drives the swing shaft to move once, and the driving shaft rotates correspondingly, so that the film grabbing at the outlet of the film storage device is matched with the movement of the film in the film storage device, and the work efficiency is improved.
[0016] 2、The film feeding device of the present application has only one driving device for driving the swing arm to swing, and a pressing plate is arranged at the outlet of the film storage device, the pressing plate is connected with the second linkage rod, the upper surface of the film is aligned, the swing arm swings once, the film moves forward by a certain distance to the outlet of the film storage device, and the pressing plate extrudes the upper end surface of the film once, and each part cooperates with each other, so that the whole process is more simple and convenient to operate, and the labor intensity of the operator is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic view of the structure of the female buckle;
[0018] Figure 2 is a schematic view of the structure of the female buckle;
[0019] Figure 3 is a schematic view of the structure of the female buckle;
[0020] Figure 4 is a schematic view of the structure of the film feeding device;
[0021] Figure 5 is a schematic view of the structure of the linkage mechanism;
[0022] Figure 6 is a schematic view of the structure of the swing mechanism;
[0023] Figure 7 is a schematic view of the structure of the first linkage rod.
[0024] Among the above drawings, the following reference signs are included:
[0025] 1, frame; 11, transmission chain; 2, film feeding device; 21, film storage device; 22, swing mechanism; 221, swing shaft; 222, swing arm; 223, support; 224, swing support; 2241, slide rail; 2242, slide block; 225, grabbing mechanism; 23, linkage mechanism; 231, first linkage rod; 2311, connecting ring; 2312, ball head; 232, first swing block; 233, second swing block; 234, second linkage rod; 24, transmission belt; 25, driving shaft; 26, pressing plate; 27, driving device; 28, connecting rod; 3, female and male buckle plastic sheet feeding mechanism. DETAILED DESCRIPTION
[0026] In order to make the person skilled in the art better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should belong to the scope of protection of the present application.
[0027] According to the embodiment of the present application, a film feeding device is provided, please refer to Figures 4 to 6 , comprising: a film storage device 21, a grabbing mechanism 225 for grabbing the film from the outlet of the film storage device 21, and a swing mechanism 22 for driving the grabbing mechanism 225 to move from the outlet of the film storage device 21 to a film placement position, the film storage device 21 is provided with a transmission belt 24 for driving the film to move to the outlet, the transmission of the transmission belt 24 is driven by a driving shaft 25 connected with the transmission belt 24, the swing mechanism 22 is connected with the driving shaft 25 through a linkage mechanism 23 to realize linkage, the action of the swing mechanism 22 is converted into the driving force of the driving shaft 25 through the linkage mechanism 23, wherein the linkage mechanism 23 comprises a first linkage rod 231, the swing mechanism 22 comprises a swing shaft 221 and a swing arm 222, the swing arm 222 is fixedly connected with the swing shaft 221, one end of the first linkage rod 231 is connected with the swing shaft 221, the swing of the first linkage rod 231 at this end is driven by the action of the swing shaft 221, the other end of the first linkage rod 231 is connected with the driving shaft 25, the swing of the first linkage rod 231 at this end drives the rotation of the driving shaft 25, during the reciprocating movement of the swing mechanism 22 driving the grabbing mechanism 225 at the film grabbing position and the placement position, the driving shaft 25 is linked with the action of the swing mechanism 22 under the action of the linkage mechanism 23, the driving shaft 25 rotates under the action of the linkage mechanism 23, and then drives the film on the transmission belt 24 to move. Through the linkage of the swing arm 222 and the driving shaft 25 through the first linkage rod 231, the swing of the swing arm 222 once, the driving shaft 25 rotates correspondingly, the grabbing of the film at the outlet of the film storage device 21 is matched with the movement of the film in the film storage device 21, and the working efficiency is improved. After the grabbing mechanism 225 of the film feeding device 2 grabs the film, the transmission belt 24 immediately moves the film on the transmission belt 24 a certain distance forward, ensuring that the grabbing mechanism 225 grabs the film at the outlet of the film storage device 21 next time.
[0028] As Figure 5As shown, the linkage mechanism 23 includes a first swing block 232 arranged on the swing shaft 221, the first swing block 232 is fixedly connected with the swing shaft 221, the first swing block 232 swings with the swing shaft 221, and one end of the first linkage rod 231 is hinged to the first swing block 232 to realize the connection with the swing shaft 221. The linkage mechanism 23 further includes a second swing block 233 arranged on the driving shaft 25, the other end of the first linkage rod 231 is hinged to the second swing block 233, the swing of the second swing block 233 is driven by the swing of the first linkage rod 231, and the second swing block 233 is connected with the driving shaft 25 through a reverse bearing, so that the swing action of the second swing block 233 drives the driving shaft 25 to rotate in one direction. Specifically, the first linkage rod 231 has the first swing block 232 and the second swing block 233 at two ends respectively, and the linkage amplitude between the swing shaft 221 and the driving shaft 25 is conveniently controlled through the first swing block 232 and the second swing block 233. Because the present scheme is a cooperative action of multiple parts, the rotation angles or swing amplitudes of each part are accurately matched to jointly complete the feeding of the film. The reverse bearing drives the driving shaft 25 to rotate in only one direction, and then drives the film on the conveying belt 24 to move towards the outlet of the film storage device 21.
[0029] The first swing block 232 swings in the radial plane of the swing shaft 221, and the second swing block 233 swings in the radial plane of the driving shaft 25, wherein the distance from the hinging point of the first linkage rod 231 to the first swing block 232 to the axis of the swing shaft 221 is less than the distance from the hinging point of the first linkage rod 231 to the second swing block 233 to the axis of the driving shaft 25. Specifically, because the moving distance of the film conveyed by the conveying belt 24 to the outlet of the film storage device 21 is very small, the rotation angle of the driving shaft 25 is also smaller than the rotation angle of the swing shaft 221, and accordingly, the rotation angle of the driving shaft 25 is adjusted through the first swing block 232 and the second swing block 233, and further, when the grabbing mechanism 225 grabs a film, the driving shaft 25 drives the conveying belt 24 to move forward by a distance of one film thickness, and the grabbing of the film and the forward supply of the film are matched.
[0030] The swing mechanism 22 drives the driving shaft 25 to rotate through the linkage mechanism 23 and the reverse bearing cooperation. The swing mechanism 22 completes one swing, and the angle of rotation of the driving shaft 25 is 10°. Further, because the swing mechanism 22 indirectly drives the driving shaft 25 to rotate in one direction, the driving shaft 25 rotates in one direction to drive the film on the transmission belt 24 to continuously move to the outlet of the film storage device 21. Specifically, the swing of the swing mechanism 22 and the rotation angle of the driving shaft 25 are adjusted to realize that the speed of the film moving to the outlet of the film storage device 21 matches the speed of the film being grabbed, thereby preventing the film from accumulating at the outlet of the film storage device 21 or the film from not reaching the outlet of the film storage device 21 when the grabbing mechanism 225 grabs the film.
[0031] A pressing plate 26 for aligning the upper end of the film is arranged at the outlet of the film storage device 21. The pressing plate 26 is located above the film and can move up and down to apply pressure to the film. The linkage mechanism 23 further includes a second linkage rod 234. One end of the second linkage rod 234 is hinged to the second swing block 233, and the other end of the second linkage rod 234 is hinged to the pressing plate 26. The second swing block 233 drives the second linkage rod 234 to swing through the swing, thereby driving the pressing plate 26 to move up and down. The pressing plate 26 is arranged at the outlet of the film storage device 21 and is connected with the second linkage rod 234 to realize the alignment of the upper surface of the film. Once the swing arm 222 swings, the film moves a certain distance to the outlet of the film storage device 21, and at the same time, the pressing plate 26 extrudes the upper end surface of the film once. The cooperation of each part makes the whole process more convenient and reduces the labor intensity of the operator.
[0032] As shown in Figure 7 The first linkage rod 231 includes a rod body and a connecting ring sleeve arranged at both ends of the rod body. The first swing block 232 and the second swing block 233 are respectively provided with ball heads 2312 at the hinge points of the first linkage rod 231. The connecting ring sleeves 2311 at both ends of the rod body are respectively sleeved on the ball heads 2312. The arrangement of the ball heads 2312 and the connecting ring sleeves 2311 first enables the connecting ring sleeves 2311 to contact the ball heads 2312 when the rod body is in action, has a certain angle adjustment space, and further enables the first linkage rod 231 to be conveniently disassembled.
[0033] The length of the first linkage rod 231 is adjustable. Specifically, the rod body of the first linkage rod 231 is composed of two screw rods connected through an outer pipe. The two screw rods are provided with external threads matched with internal threads. When the outer pipe rotates, the two screw rods simultaneously become longer or shorter, thereby realizing the length adjustment of the first linkage rod 231. Of course, the length of the second linkage rod 234 can also be set to be adjustable.
[0034] The film feeding device 2 further has a driving device 27, a connecting rod 28 is connected between the swing arm 222 and the driving device 27 and realizes power connection through the connecting rod 28, and the driving device 27 drives the swing arm 222 to swing through the connecting rod 28. The driving device 27 can be a motor, and the driving device 27 is the only power source of the film feeding device 2, and no additional power mechanism is needed to drive the transmission belt 24 to run.
[0035] As shown in Figure 6 The swing mechanism 22 includes a support 223 and a swing frame 224 pivotally connected with a free end of the swing arm 222, the support 223 is provided with an axle hole through which the swing shaft 221 passes, the swing shaft 221 rotates around the axle hole, the grabbing mechanism 225 is arranged on the swing frame 224 and moves with the swing frame 224, at least one end of the swing frame 224 is provided with a sliding rail 2241, the support 223 is connected with a sliding block 2242 corresponding to the sliding rail 2241, the sliding block 2242 can rotate around the connecting point, the swing arm 222 drives the swing frame 224 to move, and the grabbing mechanism 225 on the swing frame 224 realizes position switching under the cooperation of the sliding rail 2241 and the sliding block 2242. The swing mechanism 22 drives the grabbing mechanism 225 to reciprocate to complete the transfer from the outlet of the film storage device 21 to the film placing position. Specifically, the swing arm 222 drives the swing frame 224, and the sliding block 2242 slides on the sliding rail 2241 back and forth, so as to realize the reciprocating movement of the swing frame 224.
[0036] The application further provides a sub-mother buckle processing equipment, as shown in Figure 3 The processing equipment further includes a rack 1, a transmission chain 11 arranged on the rack 1 to realize circulation transmission, and a sub-mother buckle plastic sheet feeding mechanism 3 arranged along the transmission direction of the transmission chain 11. The sub-mother buckle processing equipment can realize automatic film feeding through the film feeding device 2, so that the whole process operation is more convenient, and the labor intensity of the operator is reduced.
[0037] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A film loading device, characterized by comprising: The application relates to a film storage device, a grabbing mechanism for grabbing the film from the outlet of the film storage device, and a swing mechanism for driving the grabbing mechanism to move from the outlet of the film storage device to a film placing position, wherein a transmission belt for driving the film to move towards the outlet is arranged on the film storage device, the transmission of the transmission belt is driven by a driving shaft connected with the transmission belt, the swing mechanism is connected with the driving shaft through a linkage mechanism to realize linkage, and the action of the swing mechanism is converted into the driving force of the driving shaft through the linkage mechanism. The linkage mechanism comprises a first linkage rod, the swing mechanism comprises a swing shaft and a swing arm, the swing arm is fixedly connected with the swing shaft, one end of the first linkage rod is connected with the swing shaft, the swing of the first linkage rod at the end is driven by the action of the swing shaft, the other end of the first linkage rod is connected with the driving shaft, and the swing of the first linkage rod at the end drives the rotation of the driving shaft. During the reciprocating movement of the swing mechanism and the grabbing mechanism between the film grabbing position and the placing position, the driving shaft is linked with the action of the swing mechanism under the action of the linkage mechanism, the driving shaft rotates under the action of the linkage mechanism, and then drives the film on the transmission belt to move. The linkage mechanism comprises a first swing block arranged on the swing shaft, the first swing block is fixedly connected with the swing shaft, the first swing block swings with the action of the swing shaft, and one end of the first linkage rod is hinged to the first swing block to realize the connection with the swing shaft. The linkage mechanism comprises a second swing block arranged on the driving shaft, the other end of the first linkage rod is hinged to the second swing block, the swing of the second swing block is driven by the swing of the first linkage rod, and the second swing block is connected with the driving shaft through a reverse bearing, so that the swing action of the second swing block drives the one-way rotation of the driving shaft. The swing mechanism drives the rotation of the driving shaft through the linkage mechanism and the reverse bearing, the swing mechanism is arranged to complete one swing, and the rotation angle of the driving shaft is 10 degrees. The outlet of the film storage device is provided with a pressing plate for aligning the upper end of the film, the pressing plate is located above the film and can move up and down to apply pressure to the film, the linkage mechanism further comprises a second linkage rod, one end of the second linkage rod is hinged to the second swing block, the other end of the second linkage rod is hinged to the pressing plate, the second swing block drives the second linkage rod to swing, and then drives the pressing plate to move up and down.
2. The film loading device of claim 1, wherein The first swing block swings in the radial plane of the swing shaft, the second swing block swings in the radial plane of the driving shaft, the distance from the hinged point of the first linkage rod to the center of the swing shaft is less than the distance from the hinged point of the first linkage rod to the center of the driving shaft.
3. The film loading device of claim 1, wherein The first linkage rod comprises a rod body and connecting ring sleeves arranged at two ends of the rod body, the first swing block and the second swing block are respectively provided with ball heads at the hinged points of the first linkage rod, and the connecting ring sleeves at the two ends of the rod body are respectively sleeved on the ball heads.
4. The film loading device of claim 1, wherein The swing arm is connected with a driving device through a connecting rod and realizes power connection through the connecting rod, and the driving device drives the swing arm to swing through the connecting rod.
5. The film loading device of claim 1, wherein The swing mechanism comprises a support and a swing frame pivoted with the free end of the swing arm, the support is provided with an axle hole through which a swing axle rotates, the grabbing mechanism is arranged on the swing frame and moves with the swing frame, at least one end of the swing frame is provided with a sliding rail, the support is connected with a sliding block corresponding to the sliding rail, the sliding block can rotate around the connecting point, the swing arm drives the swing frame to move, and the position switching of the grabbing mechanism on the swing frame is realized through the cooperation of the sliding rail and the sliding block.
6. A slider-to-prong assembly apparatus, characterized by, The processing equipment comprises a rack, a transmission chain arranged on the rack for circular transmission, and a sub-mother buckle plastic sheet feeding mechanism arranged in sequence along the transmission direction of the transmission chain.
Citation Information
Patent Citations
Gold stamping die-cutting machine with multi-stage linkage driving mechanism
CN214646757U
Novel film feeding device
CN214983356U