A flipping loading and reflux device and an automated equipment having the same
By designing a flip loading reflow device, the problem that vehicles cannot automatically flip and reflow in the automated production line is solved, and the automatic loading, flip and reflow of vehicles is realized, improving production efficiency and automation.
Patent Information
- Application Number
- CN202310842537.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-11
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2043-07-11
AI Technical Summary
In the existing automated production line, vehicles cannot be automatically flipped and reflowed, resulting in many work steps, low production efficiency, and the inability to operate multiple different models of vehicles at the same time.
A flip feeding reflow device is designed, including a working platform, a horizontal material distribution assembly, a horizontal material feeding assembly, a lifting suction assembly, a flip suction assembly and a reflow assembly. Through the coordinated work of these components, the automatic flip and reflow of the vehicle is realized.
The automatic loading, flipping and reflow of vehicles is realized, which reduces manual intervention, improves production efficiency and automation, and can handle multiple different models of vehicles simultaneously.
Smart Images

Figure CN116853786B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automated production lines, and particularly to a flipping loading and reflux device and an automated equipment having the same. Background Art
[0002] With the development of intelligent manufacturing, the rise of the automation industry, and the widespread use of automated production lines, they are irreplaceable. Automated production lines can save a large amount of manpower and material resources and significantly improve production efficiency.
[0003] In the automated production line of electronic products, a variety of carriers are required to carry workpieces, such as steel plates, steel sheets, etc. Due to the different sizes and shapes of products, a variety of carriers are needed to carry different products. Moreover, during production, the products need to be flipped and loaded, and the empty carriers need to reflux urgently for installing the next batch of products. The current solution is to cooperate between manual labor and equipment. The specific operation method and process are as follows: After the carrier is conveyed to the designated station, the equipment removes the products loaded on the surface layer of the carrier, then the worker flips the carrier, the equipment sucks another part of the products on the carrier, and the worker refluxes the empty carrier. There are the following problems in the above method: 1) There are many manual operation steps, time-consuming and laborious, high production cost, poor efficiency and safety risks; 2) The quality of the produced products is very unstable and cannot meet most market requirements; 3) There is a lack of an automated flipping function and an empty carrier reflux function in the loading and unloading process, and the entire operation process cannot be completed quickly; 4) Multiple different types of carriers cannot be operated simultaneously, and the production efficiency is poor. Therefore, a new technical solution is urgently needed to solve at least one of the above problems. Summary of the Invention
[0004] In view of the above deficiencies, one object of the present application is to provide a flipping loading and reflux device, which solves the technical problems of the existing technical solutions that the carrier cannot be automatically flipped and refluxed, there are many manual operation steps, and the production efficiency is low. Another object of the present application is to provide an automated equipment, which protects the flipping loading and reflux device through the upper box body and the lower box body, realizes closed production, and improves the automation level.
[0005] In order to achieve the above technical object and meet the above technical requirements, the technical solution adopted by the present application is:
[0006] A flipping loading and reflux device, characterized in that it includes:
[0007] A working platform;
[0008] A transverse material distribution component arranged on the working platform for conveying a first carrier, and a steel plate and a plurality of first steel sheets are loaded on the first carrier;
[0009] At least one horizontal transfer component disposed on the working platform for transferring the first carrier;
[0010] A first bracket disposed on the working platform;
[0011] A first horizontal transfer and lifting suction component disposed on the first bracket for sucking the steel plate and the empty first carrier;
[0012] A temporary storage base disposed on the working platform for storing the steel plate;
[0013] A first lifting and reflux component located below the first horizontal transfer and lifting suction component, and the first lifting and reflux component drives the empty first carrier to lift and reflux;
[0014] A second bracket disposed on the working platform;
[0015] At least one horizontal transfer, lifting and flipping suction component disposed on the second bracket for sucking the first carrier on the horizontal transfer component;
[0016] At least one multi-axis suction component disposed on the working platform for sucking the first steel sheet;
[0017] At least one third bracket disposed on the working platform;
[0018] A double-layer in-and-out transfer component disposed on the third bracket for transferring the second carrier in and out, and a plurality of second steel sheets are loaded on the second carrier;
[0019] A second lifting and reflux component near the double-layer in-and-out transfer component, and the second lifting and reflux component drives the empty second carrier to lift and reflux;
[0020] At least one fourth bracket disposed on the workbench;
[0021] A second horizontal transfer and lifting suction component disposed on the fourth bracket for sucking the second steel sheet.
[0022] As a preferred technical solution, the horizontal material distribution component includes a horizontal material distribution module having a sliding end, a first connection bottom plate detachably disposed on the sliding end of the horizontal material distribution module, and a material distribution transfer mechanism detachably disposed on the first connection bottom plate.
[0023] As a preferred technical solution, the first transverse movement, lifting and suction assembly includes a first transverse movement module with a sliding end, a connecting vertical plate detachably arranged at the sliding end of the first transverse movement module, a first lifting module with a sliding end arranged on the connecting vertical plate, a lifting bracket detachably arranged at the sliding end of the first lifting module, and a plurality of first suction nozzles inserted on the lifting bracket.
[0024] As a preferred technical solution, the transverse feeding assembly includes a transverse feeding module with a sliding end, a second connecting base plate detachably arranged on the sliding end of the transverse feeding module, and a feeding conveying mechanism detachably arranged on the second connecting base plate, and the second connecting base plate is slidably connected to the upper surface of the working end.
[0025] As a preferred technical solution, the first lifting and reflux assembly includes a reflux fixed base plate detachably arranged on the lower surface of the working platform, a first lifting cylinder with a piston rod detachably arranged on the reflux fixed base plate, a lifting base plate detachably arranged on the upper end of the piston rod of the first lifting cylinder for carrying the empty first carrier, and a first reflux conveying mechanism detachably arranged on the upper surface of the reflux fixed base plate.
[0026] As a preferred technical solution, the second lifting and reflux assembly includes a reflux fixing seat, a second lifting cylinder with a piston rod detachably arranged on the reflux fixing seat, a lifting connecting plate detachably arranged on the upper end of the piston rod of the second lifting cylinder, and a second reflux conveying mechanism detachably arranged on the lifting connecting plate.
[0027] As a preferred technical solution, the transverse movement, lifting, flipping and suction assembly includes a second lifting module with a sliding end, a flip seat detachably arranged on the sliding end of the second lifting module, a flip motor with an output shaft detachably arranged on the flip seat, a suction plate detachably arranged at one end of the output shaft of the flip motor for sucking the first carrier, and a plurality of second suction nozzles detachably arranged on the suction plate.
[0028] As a preferred technical solution, the second transverse movement and lifting suction assembly includes a second transverse movement module with a sliding end, a connecting transverse plate detachably arranged at the sliding end of the second transverse movement module, a slide cylinder with a piston rod detachably arranged at the lower end of the connecting transverse plate, a suction bracket detachably arranged at the lower end of the slide cylinder, and a plurality of third suction nozzles inserted on the suction bracket.
[0029] As a preferred technical solution, the double-layer feeding and discharging conveying assembly includes a feeding conveying mechanism, a discharging conveying mechanism located directly below the feeding conveying mechanism, and a lifting assembly arranged on the feeding conveying mechanism. The feeding conveying mechanism includes two symmetrically arranged conveying support plates, a conveying motor with an output shaft arranged on the conveying support plates, a conveying driving wheel detachably sleeved on the output shaft of the conveying motor, two supporting wheels arranged on the inner sides of the conveying support plates, two follower wheels respectively arranged at both ends of the conveying support plates, and a conveyor belt. The lifting assembly includes two symmetrically and detachably arranged lifting fixing plates between the two conveying support plates, a lifting cylinder with a piston rod detachably arranged on the lifting fixing plates, and a lifting plate detachably arranged at the upper end of the piston rod of the lifting cylinder.
[0030] The present application further provides an automated device, which is characterized in that it includes the flipping loading and reflux device, an upper box body and a lower box body arranged on the working platform. A first feeding port for the first carrier to enter is arranged on the first side of the upper box body, a first reflux port for the first carrier to flow out is arranged on the first side of the lower box body, at least one second feeding port and a second reflux port for the second carrier to enter are arranged on the second side of the upper box body, and the second reflux port is located below the second feeding port in parallel.
[0031] The beneficial effects of the present application are:
[0032] The transverse material separation assembly sends the first carrier into the transverse feeding assembly. The first transverse lifting and sucking assembly sucks and places the steel plate on the first carrier on the temporary storage seat. The transverse feeding assembly continues to convey the first carrier. The transverse lifting and flipping sucking assembly sucks and flips the first carrier. The multi-axis sucking assembly takes out the first steel sheet on the first carrier. Then the transverse lifting and flipping assembly returns the first carrier to the transverse feeding assembly. The transverse feeding assembly moves in the reverse direction to the vicinity of the first transverse lifting and sucking assembly. The first transverse lifting and sucking assembly sucks the empty first carrier and then places it into the first lifting and reflux assembly. The first lifting and reflux assembly drives the first carrier to reflux to the previous process. The second carrier enters the device through the upper layer of the double-layer feeding and discharging conveying assembly. The second transverse lifting and sucking assembly takes out the second steel sheet. The second lifting and reflux assembly rises. The double-layer feeding and discharging conveying assembly sends the second carrier into the second lifting and reflux assembly. Then the second lifting and reflux assembly descends to the lower layer of the double-layer feeding and discharging conveying assembly. The second carrier refluxes to the previous process through the lower layer of the double-layer feeding and discharging conveying assembly. In this way, the products on the first carrier and the second carrier can be taken and placed simultaneously, and then the first carrier and the second carrier reflux. After the previous process is completed, they enter the device for operation again. The whole production rhythm is fast, without too much manual intervention, the automation degree is high, the connection and circulation effect between processes is good, and the work efficiency is significantly improved. Description of the Drawings
[0033] Figure 1 It is a top view of the device provided by an embodiment of the present application.
[0034] Figure 2 It is a three-dimensional view of the device provided by an embodiment of the present application.
[0035] Figure 3 It is Figure 1 a view from another direction of
[0036] Figure 4 It is a structural diagram of the first crosswise lifting and sucking component provided by an embodiment of the present application.
[0037] Figure 5 It is a structural diagram of the first lifting and reflux component provided by an embodiment of the present application.
[0038] Figure 6 It is a structural diagram of the crosswise lifting, flipping and sucking component provided by an embodiment of the present application.
[0039] Figure 7 It is a structural diagram of the sucking rack provided by an embodiment of the present application.
[0040] Figure 8 It is a structural diagram of the double-layer feeding and discharging conveying component provided by an embodiment of the present application.
[0041] Figure 9 It is a structural diagram of the second crosswise lifting and sucking component provided by an embodiment of the present application.
[0042] Figure 10 It is a structural diagram of the second lifting and reflux component provided by an embodiment of the present application.
[0043] Figure 11 It is a structural diagram of the automation device provided by an embodiment of the present application.
[0044] Figure 12 It is Figure 11 a view from another direction of
[0045] At Figures 1 - 12Among them, 1. Working platform; 101. First support; 102. Second support; 103. Third support; 104. Fourth support; 105. Temporary storage base; 2. Horizontal transfer and material separation component; 201. Horizontal transfer and material separation module; 202. First connection bottom plate; 203. Material separation and conveying mechanism; 3. Horizontal feeding component; 301. Horizontal feeding module; 302. Second connection bottom plate; 303. Feeding and conveying mechanism; 4. First horizontal transfer and lifting suction component; 401. First horizontal transfer module; 402. Connecting vertical plate; 403. First lifting module; 404. Lifting support; 405. First suction nozzle; 5. First lifting and reflux component; 501. Reflux fixed bottom plate; 502. First lifting cylinder; 503. Lifting bottom plate; 504. First reflux conveying mechanism; 6. Horizontal transfer, lifting and flipping suction component; 601. Second lifting module; 602. Flipping seat; 603. Flipping motor; 604. Suction plate; 605. Second suction nozzle; 7. Multi-axis suction component; 701. Four-axis robotic arm; 702. Fourth suction nozzle; 703. Connecting circular plate; 704. Support pillar; 705. Suction connection plate; 706. Fixed support plate; 707. Sliding side plate; 708. Suction nozzle support plate; 709. Suction lifting cylinder; 8. Double-layer feeding and discharging conveying component; 801. Feeding conveying mechanism; 8011. Conveying support plate; 8012. Conveying motor; 8013. Conveying driving wheel; 8014. Support wheel; 8015. Follow-up wheel; 802. Discharging conveying mechanism; 803. Lifting component; 8031. Lifting fixed plate; 8032. Lifting cylinder; 8033. Lifting plate; 9. Second lifting and reflux component; 901. Reflux fixed seat; 902. Second lifting cylinder; 903. Lifting connection plate; 904. Second reflux conveying mechanism; 10. Second horizontal transfer and lifting suction component; 1001. Second horizontal transfer module; 1002. Connecting horizontal plate; 1003. Slide cylinder; 1004. Suction support; 1005. Third suction nozzle; 11. Auxiliary lifting and reflux component; 1101. Auxiliary support column; 1102. Auxiliary fixed plate; 1103. Auxiliary lifting cylinder; 1104. Auxiliary lifting connection seat; 1105. Auxiliary lifting frame; 1106. Auxiliary reflux conveying mechanism; 12. Upper box body; 1201. First feeding port; 1202. Second feeding port; 1203. Second reflux port; 13. Lower box body; 1301. First reflux port; 14. Air cooler; A. First carrier; A1. Steel plate; A2. First steel sheet; B. Second carrier; B1. Second steel sheet. Detailed implementation manners
[0046] The following further describes the present application in conjunction with the accompanying drawings.
[0047] In the accompanying drawings of the embodiments of the present application, the same or similar reference numerals correspond to the same or similar components; in the description of the present application, it should be understood that if terms such as "top", "bottom", "left", "right", "front", "rear", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings. This is only for the convenience of describing the present application, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the accompanying drawings are only for illustrative purposes and should not be construed as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0048] Please refer to Figures 1 - 12 , a flipping loading and reflux device provided by an embodiment of the present application includes a working platform 1, a transverse material separating component 2 arranged on the working platform 1 for conveying the first carrier A, at least one transverse feeding component 3 arranged on the working platform 1 for conveying the first carrier A, a first support 101 arranged on the working platform 1, a first transverse lifting and sucking component 4 arranged on the first support 101 for sucking the steel plate A1 and the empty first carrier A, a temporary storage seat 105 arranged on the working platform 1 for storing the steel plate A1, a first lifting and reflux component 5 located below the first transverse lifting and sucking component 4, a second support 102 arranged on the working platform 1, at least one transverse lifting and flipping sucking component 6 arranged on the second support 102, at least one multi-axis sucking component 7 arranged on the working platform 1 for sucking the first steel sheet A2, at least one third support 103 arranged on the working platform 1, a double-layer feeding and discharging conveying component 8 arranged on the third support 103 for conveying the second carrier B for feeding and discharging, a second lifting and reflux component 9 located near the double-layer feeding and discharging conveying component 8, at least one fourth support 104 arranged on the working table, and a second transverse lifting and sucking component 10 arranged on the fourth support 104 for sucking the second steel sheet B1. A plurality of second steel sheets B1 are loaded on the second carrier B, a steel plate A1 and a plurality of first steel sheets A2 are loaded on the first carrier A, a plurality of second steel sheets B1 are loaded on the second carrier B. The first lifting and reflux component 5 drives the empty first carrier A to lift and reflux, the transverse lifting and flipping sucking component 6 is used to suck the first carrier A on the transverse feeding component 3, and the second lifting and reflux component 9 drives the empty second carrier B to lift and reflux.
[0049] The upper surface of the first carrier A is provided with a steel plate A1, and a plurality of first steel sheets A2 are embedded in its lower surface. In the previous process, the steel plate A1 and the first steel sheets A2 are installed on the first carrier A, and then the first carrier A enters the transverse feeding and sorting assembly 2. The transverse feeding assembly 3 is located near the transverse feeding and sorting assembly 2. The transverse feeding and sorting assembly 2 sends the first carrier A into the transverse feeding assembly 3. When the first carrier A passes near the first transverse lifting and sucking assembly 4, the transmission stops. The first transverse lifting and sucking assembly 4 sucks the steel plate A1 on the first carrier A and places it on the temporary storage seat 105. The transverse feeding assembly 3 continues to transmit the first carrier A after the steel plate A1 is taken out. When the first carrier A passes near the transverse lifting and flipping sucking assembly 6, the transverse lifting and flipping sucking assembly 6 sucks and flips the first carrier A, turning the lower surface of the first carrier A upwards. The multi-axis sucking assembly 7 takes out the first steel sheets A2 on the first carrier A for subsequent processing. Then the transverse lifting and flipping assembly places the first carrier A back into the transverse feeding assembly 3. The transverse feeding assembly 3 moves in the reverse direction to near the first transverse lifting and sucking assembly 4. The first lifting and reflux assembly 5 rises, and the first transverse lifting and sucking assembly 4 sucks the empty first carrier A and places it into the first lifting and reflux assembly 5. After the first lifting and reflux assembly 5 descends, it drives the first carrier A to reflux to the previous process, completing the picking and placing of the products on the first carrier A and the reflux cycle of the first carrier A.
[0050] The overall size of the second carrier B is smaller than that of the first carrier A. The second carrier B is provided with a plurality of second steel sheets B1. The second carrier B enters the device through the upper layer of the double-layer feeding and discharging transmission assembly 8. The second transverse lifting and sucking assembly 10 takes out the second steel sheets B1. After the second steel sheets B1 are taken out, the second lifting and reflux assembly 9 rises. The double-layer feeding and discharging transmission assembly 8 sends the second carrier B into the second lifting and reflux assembly 9. Then the second lifting and reflux assembly 9 descends to the lower layer of the double-layer feeding and discharging transmission assembly 8. The empty second carrier B refluxes to the previous process through the lower layer of the double-layer feeding and discharging transmission assembly 8. In this way, the picking and placing of the products on the first carrier A and the second carrier B can be carried out simultaneously, and then the first carrier A and the second carrier B reflux. After the previous process is completed, they enter the device for operation again. The entire production rhythm is fast, without too much manual intervention, the degree of automation is high, the connection and circulation effect between processes is good, and the work efficiency is significantly improved.
[0051] As Figure 1 shown, a direction coordinate system is established with the first horizontal X and the second horizontal Y as the reference axes. The first horizontal X is perpendicular to the second horizontal Y, and the direction perpendicular to the horizontal plane is the vertical direction.
[0052] As Figure 2 and Figure 3As shown, the transverse material distribution component 2 includes a transverse material distribution module 201 with a sliding end, a first connecting base plate 202 detachably arranged at the sliding end of the transverse material distribution module 201, and a distribution conveying mechanism 203 detachably arranged on the first connecting base plate 202. The transverse material distribution module 201 drives the first carrier A to move along the first horizontal direction X, and the distribution conveying mechanism 203 drives the first carrier A to move along the second horizontal direction Y. When the number of transverse feeding components 3 is 2, the transverse material distribution component 2 can distribute the first carrier A to the two transverse feeding components 3.
[0053] like Figure 2 and Figure 3 As shown, the transverse feeding assembly 3 is perpendicular to the transverse dividing material assembly 2, and the transverse feeding assembly 3 includes a transverse feeding module 301 with a sliding end, a second connecting base plate 302 detachably arranged at the sliding end of the transverse feeding module 301, and a feeding conveying mechanism 303 detachably arranged on the second connecting base plate 302, the second connecting base plate 302 is slidably connected to the upper surface of the working end, and the transverse feeding assembly 3 drives the first carrier A to move along the second lateral direction Y, and the dividing material conveying mechanism 203 can be docked with the feeding conveying mechanism 303, thereby transferring the first carrier A to the feeding conveying mechanism 303.
[0054] like Figure 4 As shown, the first transverse shifting, lifting and sucking assembly 4 includes a first transverse shifting module 401 having a sliding end, a connecting vertical plate 402 detachably arranged at the sliding end of the first transverse shifting module 401, at least one first lifting module 403 having a sliding end arranged on the connecting vertical plate 402, a lifting bracket 404 detachably arranged at the sliding end of the first lifting module 403, and a plurality of first suction nozzles 405 inserted on the lifting bracket 404. The first transverse shifting module 401 drives the first lifting module 403 to move along the first transverse direction X, the first lifting module 403 drives the lifting bracket 404 to descend, the first suction nozzle 405 sucks the steel plate A1, and puts the steel plate A1 into the temporary storage seat 105 for subsequent processing. When the unloaded first carrier A returns to the vicinity of the first transverse shifting, lifting and sucking assembly 4, the first lifting module 403 drives the lifting bracket 404 to descend, the first suction nozzle 405 sucks the unloaded first carrier A, and puts the first carrier A into the first lifting reflux assembly 5.
[0055] like Figure 5As shown in the figure, the first lifting and reflux assembly 5 includes a reflux fixed bottom plate 501 detachably arranged on the lower surface of the working platform 1, a first lifting cylinder 502 with a piston rod detachably arranged on the reflux fixed bottom plate 501, a lifting bottom plate 503 detachably arranged at the upper end of the piston rod of the first lifting cylinder 502 for carrying the empty first carrier A, and a first reflux conveyor mechanism 504 detachably arranged on the upper surface of the reflux fixed bottom plate 501. The first lifting cylinder 502 drives the lifting bottom plate 503 to rise. The first transverse moving and lifting suction assembly 4 places the empty first carrier A on the lifting bottom plate 503. The first lifting cylinder 502 descends, and the empty first carrier A descends onto the first reflux conveyor mechanism 504. The first reflux conveyor mechanism 504 drives the empty first carrier A to flow back to the previous process. In order to increase the conveying distance, an auxiliary lifting and reflux assembly 11 can also be arranged downstream of the first reflux conveyor mechanism 504. The auxiliary lifting and reflux assembly 11 includes a plurality of auxiliary support columns 1101 detachably arranged on the lower surface of the reflux fixed bottom plate 501, an auxiliary fixed plate 1102 detachably arranged at the lower end of the auxiliary support columns 1101, an auxiliary lifting cylinder 1103 with a piston rod detachably arranged on the auxiliary fixed plate 1102, an auxiliary lifting connection seat 1104 detachably arranged at the upper end of the piston rod of the auxiliary lifting cylinder 1103, an auxiliary lifting frame 1105 detachably arranged at the lower end of the auxiliary lifting connection seat 1104, and an auxiliary reflux conveyor mechanism 1106 detachably arranged on the auxiliary lifting frame 1105. The auxiliary lifting cylinder 1103 drives the auxiliary lifting connection seat 1104 to rise, and the auxiliary lifting connection seat 1104 drives the auxiliary lifting frame 1105 to rise, thereby driving the auxiliary lifting and reflux conveyor mechanism to rise. The auxiliary lifting and reflux conveyor mechanism is docked with the first reflux conveyor mechanism 504, and the empty first carrier A flows back to the previous process from the auxiliary lifting and reflux conveyor mechanism, which can increase the conveying distance.
[0056] As Figure 6As shown, the transverse movement, lifting, flipping and sucking assembly 6 includes a second lifting module 601 with a sliding end, a flip seat 602 detachably arranged on the sliding end of the second lifting module 601, a flip motor 603 with an output shaft detachably arranged on the flip seat 602, a suction plate 604 detachably arranged at one end of the output shaft of the flip motor 603 for sucking the first carrier A, and a plurality of second suction nozzles 605 detachably arranged on the suction plate 604. When the second lifting module 601 descends, the second suction nozzle 605 sucks the first carrier A. The second lifting module 601 rises, and the output shaft of the flipping motor 603 rotates to drive the suction plate 604 to flip, and the first carrier A flips accordingly, so that the first steel sheet A2 originally on the lower surface of the first carrier A can be flipped upward, which is convenient for the multi-axis suction component 7 to take out the first steel sheet A2. After the first steel sheet A2 is completely taken out, the output shaft of the flipping motor 603 rotates to drive the suction plate 604 to flip, and the second lifting module 601 descends to place the first carrier A into the feeding conveying mechanism 303, and the transverse feeding module 301 drives the first carrier A to move in the opposite direction.
[0057] like Figure 1 , Figure 2 and Figure 7 As shown, the multi-axis suction assembly 7 includes a four-axis robot 701 with an output shaft, a suction frame arranged on the output shaft of the four-axis robot 701, and a plurality of fourth suction nozzles 702 inserted on the suction frame. Further, the suction frame includes a connecting circular plate 703 arranged on the output shaft of the four-axis robot 701, a plurality of pillars 704 arranged at the lower end of the circular plate, a suction connecting plate 705 arranged at the lower end of the pillar 704, fixed support plates 706 respectively arranged on both sides of the suction connecting plate 705, and a sliding plate 706 arranged on the fixed support plate 706 facing the suction connecting plate 705. The sliding side plate 707 on the side, the suction nozzle support plate 708 detachably arranged at the lower end of the sliding side plate 707, the fixed support plate 706 is detachably provided with a suction lifting cylinder 709 with a piston rod on the side away from the suction connecting plate 705, the piston rod of the suction lifting cylinder 709 is connected to the upper end of the sliding side plate 707, and multiple fourth suction nozzles 702 are detachably arranged on the suction nozzle support plate 708. The suction lifting cylinder 709 drives the sliding side plate 707 to slide, thereby driving the suction support plate to rise and fall, so that the fourth suction nozzle 702 can better absorb the first steel sheet A2.
[0058] Specifically, the number of transverse feeding components 3 is 2, and a multi-axis suction component 7 is correspondingly arranged near one end of each transverse feeding component 3 away from the transverse material distribution component 2. The multi-axis suction component 7 adopts a four-axis robot suction module, the number of first lifting modules 403 is 2, the number of transverse lifting and flipping suction components 6 is 2, and the two transverse lifting and flipping suction components 6 are symmetrically arranged. The transverse lifting and flipping suction component 6 and the first transverse lifting and flipping suction component 4 are located between the two transverse feeding components 3, so that the two first carriers A can be operated at the same time, further improving the working efficiency.
[0059] As Figure 8 and Figure 9 shown, the double-layer feeding and discharging conveying assembly 8 includes a feeding conveying mechanism 801, a discharging conveying mechanism 802 located directly below the feeding conveying mechanism 801, and a lifting assembly 803 arranged on the feeding conveying mechanism 801. The feeding conveying mechanism 801 includes two symmetrically arranged conveying support plates 8011, a conveying motor 8012 with an output shaft arranged on the conveying support plates 8011, a conveying driving wheel 8013 detachably sleeved on the output shaft of the conveying motor 8012, two supporting wheels 8014 arranged inside the two conveying support plates 8011, two follower wheels 8015 respectively arranged at both ends of the conveying support plates 8011, and a conveyor belt. The conveyor belt is sleeved on the conveying driving wheel 8013, the supporting wheels 8014, and the follower wheels 8015. The lifting assembly 803 includes two symmetrically and detachably arranged lifting fixing plates 8031 between the two conveying support plates 8011, a lifting cylinder 8032 with a piston rod detachably arranged on the lifting fixing plates 8031, and a lifting plate 8033 detachably arranged at the upper end of the piston rod of the lifting cylinder 8032. The discharging conveying mechanism 802 is located directly below the feeding conveying mechanism 801, forming a double-layer structure. The structure of the discharging conveying mechanism 802 is substantially the same as that of the feeding conveying mechanism 801. Both are driven by a motor to rotate the conveyor belt, and the conveyor belt drives the second carrier B to move, thereby completing the conveying action. The conveying motor 8012 drives the conveying driving wheel 8013 to rotate, and the two follower wheels 8015 rotate accordingly, driving the second carrier B to move along the second transverse direction Y. The lifting cylinder 8032 drives the lifting plate 8033 to rise, lifting the second carrier B, facilitating the second transverse movement and lifting suction assembly 10 to suck the second steel sheet B1 on the second carrier B. After all the second steel sheets B1 are taken out, the lifting cylinder 8032 drops to place the empty second carrier B into the feeding conveying mechanism 801.
[0060] As Figure 8 and Figure 9 shown, the second transverse movement and lifting suction assembly 10 includes a second transverse movement module 1001 with a sliding end, a connecting cross plate 1002 detachably arranged at the sliding end of the second transverse movement module 1001, a sliding table cylinder 1003 with a piston rod detachably arranged at the lower end of the connecting cross plate 1002, a suction bracket 1004 detachably arranged at the lower end of the sliding table cylinder 1003, and a plurality of third suction nozzles 1005 inserted on the suction bracket 1004. The second transverse movement module 1001 drives the sliding table cylinder 1003 to move along the first transverse direction X, and the sliding table cylinder 1003 drives the third suction nozzles 1005 to descend to suck the second steel sheet B1.
[0061] As Figure 10As shown in the figure, the second lifting and reflux assembly 9 includes a reflux fixing base 901, a second lifting cylinder 902 with a piston rod detachably arranged on the reflux fixing base 901, a lifting connection plate 903 detachably arranged at the upper end of the piston rod of the second lifting cylinder 902, and a second reflux conveying mechanism 904 detachably arranged on the lifting connection plate 903. When the second lifting cylinder 902 rises, the second reflux conveying mechanism 904 is docked with the feeding conveying assembly, and the empty second carrier B enters the second reflux conveying mechanism 904. When the second lifting cylinder 902 descends, the second reflux conveying mechanism 904 is docked with the discharging conveying mechanism 802. The second reflux conveying mechanism 904 is opened to send the empty second carrier B into the discharging conveying mechanism 802, and the discharging conveying mechanism 802 sends the empty second carrier B into the previous process to continue loading the second steel sheet B1.
[0062] Specifically, the number of the third brackets 103 is 4. The 4 double-layer feeding and discharging conveying assemblies 8 are arranged side by side along the first horizontal direction X. One second lifting and reflux assembly 9 and one second transverse moving and lifting suction assembly 10 are correspondingly arranged for each double-layer feeding and discharging conveying assembly 8, so as to operate on 4 second carriers B simultaneously, greatly improving the operation efficiency.
[0063] The structures of the material distributing conveying mechanism 203, the feeding conveying mechanism 303, the first reflux conveying mechanism 504, the second reflux conveying mechanism 904, the auxiliary reflux conveying mechanism 1106, the feeding conveying mechanism 801 and the discharging conveying mechanism 802 are substantially the same. They are appropriately modified according to different requirements, and the principle is to drive the conveyor belt to convey by a motor, so they will not be elaborated in detail one by one.
[0064] As Figures 1 - 12 shown in the figure, the present application further provides an automated device, which includes a flipping loading and reflux device, an upper box body 12 and a lower box body 13 arranged on a working platform 1. A first feeding port 1201 for the first carrier A to enter is arranged on the first side of the upper box body 12, and a first reflux port 1301 for the first carrier A to flow out is arranged on the first side of the lower box body 13. A plurality of second feeding ports 1202 and second reflux ports 1203 for the second carrier B to enter are arranged on the second side of the upper box body 12. The second reflux ports 1203 are arranged side by side below the second feeding ports 1202. Each component on the automated device is located in the upper box body 12 and the lower box body 13, forming a closed structure, and only the feeding ports and reflux ports are reserved, which is convenient for feeding and reflux. In this way, the dust pollution is less, it is not easily affected by external factors, the aging of each component is slowed down, and a plurality of air-cooling machines 14 can be arranged on the lower box body 13 for heat dissipation. Since the automatic control system, a plurality of lifting cylinders and components with more heat generation are located in the lower box body 13, the air-cooling machines 14 can cool down to prevent the operating temperature of the automated device from being too high. Further, the number of the second feeding ports 1202 is 4, and the number of the second reflux ports 1203 is 4, which is convenient for multiple second carriers B to feed and reflux simultaneously.
[0065] As Figure 11 and Figure 12 shown, further, the first vehicle A enters the transverse material distribution assembly 2 from the first feeding port 1201, and the first lifting and reflux assembly 5 conveys the first vehicle A to the first reflux port 1301 for reflux. If an auxiliary reflux assembly is provided, the auxiliary reflux assembly extends out of the first reflux port 1301, and the first vehicle A refluxes through the auxiliary reflux assembly to increase the conveying distance. The second vehicle B enters the feeding conveying mechanism 801 from the second feeding port 1202, and the discharging conveying mechanism 802 conveys the second vehicle B to the second reflux port 1203.
[0066] It should be noted that both the device and the automated equipment of the present application control the operation of each component through an automatic control system, and feedback the positions of the first vehicle A and the second vehicle B through multiple sensors, which will not be elaborated in detail.
[0067] Each embodiment in this specification is described in a progressive manner. The same or similar parts among the embodiments can be referred to each other, and the key point of each embodiment is to illustrate the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can refer to the description of the method embodiment. In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this specification. In this specification, the schematic expression of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0068] The above description is only for the embodiments of one or more embodiments of this specification and is not used to limit one or more embodiments of this specification. For those skilled in the art, various changes and modifications can be made to one or more embodiments of this specification. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this specification shall be included within the scope of the claims.
Claims
1. A flipping loading and reflux device, characterized in that, Comprising: A working platform; A transverse material separating and feeding component arranged on the working platform for conveying a first carrier, wherein the first carrier is loaded with steel plates and a plurality of first steel sheets; At least one transverse feeding component arranged on the working platform for conveying the first carrier; A first support arranged on the working platform; A first transverse lifting and sucking component arranged on the first support for sucking the steel plates and the empty first carrier; A temporary storage seat arranged on the working platform for storing the steel plates; A first lifting and refluxing component located below the first transverse lifting and sucking component, which drives the empty first carrier to lift and reflux; A second support arranged on the working platform; At least one transverse lifting and flipping sucking component arranged on the second support for sucking the first carrier on the transverse feeding component; At least one multi-axis sucking component arranged on the working platform for sucking the first steel sheets; At least one third support arranged on the working platform; A double-layer feeding and discharging conveying component arranged on the third support for conveying a second carrier for feeding and discharging, wherein the second carrier is loaded with a plurality of second steel sheets; A second lifting and refluxing component located near the double-layer feeding and discharging conveying component, which drives the empty second carrier to lift and reflux; At least one fourth support arranged on the working platform; A second transverse lifting and sucking component arranged on the fourth support for sucking the second steel sheets.
2. The turnover loading and reflux device according to claim 1, characterized in that, The transverse material separating and feeding component includes a transverse material separating module with a sliding end, a first connecting bottom plate detachably arranged at the sliding end of the transverse material separating module, and a material separating and conveying mechanism detachably arranged on the first connecting bottom plate.
3. The turnover loading and reflux device according to claim 1, characterized in that, The first transverse lifting and sucking component includes a first transverse module with a sliding end, a connecting vertical plate detachably arranged at the sliding end of the first transverse module, at least one first lifting module with a sliding end arranged on the connecting vertical plate, a lifting support detachably arranged at the sliding end of the first lifting module, and a plurality of first suction nozzles inserted on the lifting support.
4. The turnover loading and reflux device according to claim 1, wherein, The transverse feeding component includes a transverse feeding module with a sliding end, a second connecting bottom plate detachably arranged at the sliding end of the transverse feeding module, and a feeding and conveying mechanism detachably arranged on the second connecting bottom plate, and the second connecting bottom plate is slidably connected to the upper surface of the working platform.
5. The turnover loading and reflux device according to claim 1, characterized in that, The first lifting and refluxing component includes a reflux fixing bottom plate detachably arranged on the lower surface of the working platform, a first lifting cylinder with a piston rod detachably arranged on the reflux fixing bottom plate, a lifting bottom plate detachably arranged at the upper end of the piston rod of the first lifting cylinder for carrying the empty first carrier, and a first reflux conveying mechanism detachably arranged on the upper surface of the reflux fixing bottom plate.
6. The turnover loading and reflux device according to claim 1, characterized in that The second lifting and reflux assembly includes a reflux fixing seat, a second lifting cylinder with a piston rod detachably arranged on the reflux fixing seat, a lifting connecting plate detachably arranged on the upper end of the piston rod of the second lifting cylinder, and a second reflux conveying mechanism detachably arranged on the lifting connecting plate.
7. The turnover loading and reflux device according to claim 1, wherein The transverse movement, lifting, flipping and suction assembly includes a second lifting module with a sliding end, a flip seat detachably arranged on the sliding end of the second lifting module, a flip motor with an output shaft detachably arranged on the flip seat, a suction plate detachably arranged at one end of the output shaft of the flip motor for sucking the first carrier, and a plurality of second suction nozzles detachably arranged on the suction plate.
8. The turnover loading and reflux device according to claim 1, wherein The second transverse movement and lifting suction assembly includes a second transverse movement module with a sliding end, a connecting transverse plate detachably arranged at the sliding end of the second transverse movement module, a slide cylinder with a piston rod detachably arranged at the lower end of the connecting transverse plate, a suction bracket detachably arranged at the lower end of the slide cylinder, and a plurality of third suction nozzles inserted on the suction bracket.
9. The turnover loading and reflux device according to claim 1, wherein The double-layer feed and discharge conveying assembly includes a feed conveying mechanism, a discharge conveying mechanism located directly below the feed conveying mechanism, and a lifting assembly arranged on the feed conveying mechanism. The material conveying mechanism includes two symmetrically arranged conveying support plates, a conveying motor with an output shaft arranged on the conveying support plate, a conveying driving wheel detachably mounted on the output shaft of the conveying motor, two supporting wheels arranged on the inner side of the conveying support plate, two follower wheels respectively arranged at both ends of the conveying support plate, and a conveyor belt. The lifting assembly includes two symmetrically and detachably arranged lifting fixing plates between the two conveying support plates, a lifting cylinder with a piston rod detachably arranged on the lifting fixing plate, and a lifting plate detachably arranged on the upper end of the piston rod of the lifting cylinder.
10. An automated device, characterized in that, It comprises the flip feeding and reflow device as described in any one of claims 1 to 9, an upper box body and a lower box body arranged on the working platform, the first side of the upper box body is provided with a first feed port for the first carrier to enter, the first side of the lower box body is provided with a first reflow port for the first carrier to flow out, the second side of the upper box body is provided with at least one second feed port and a second reflow port for the second carrier to enter, and the second reflow port is located in parallel below the second feed port.
Citation Information
Patent Citations
Automatic equipment for overturning, feeding and reflowing
CN220596170U