Commercial vehicle transfer bed and processing method

Abstract

The present application relates to a kind of business car transfer bed and processing method, including for moving and the basic structure of the connection of transplanting business car, the basic structure includes frame, the lower side of the frame is respectively installed with a pair of chain rod movable wheel assembly capable of being folded up rearward, the lower side of the front end of frame is installed with a pair of T-shaped guide wheel for being matched with the body rail on business car after chain rod movable wheel assembly folding;The upper side of the frame is provided with the folding structure by drive mechanism drive and realize by lying type adjustment to seat posture, the upper side of the folding structure is provided with bed board assembly and the bed board of preventing bed on the upper side of bed board assembly;Two can be turned over side guards are respectively installed in the two sides of the frame via side plate assembly, bed head baffle and bed tail baffle are respectively installed in the front end and rear end of the frame.Corresponding.

Description

TECHNICAL FIELD

[0001] The present application relates to a business car transfer bed and processing method. BACKGROUND

[0002] Patients in long-term bedridden state will have pressure sores or bedsores symptoms, and since patients often go back and forth from home to hospital or rehabilitation center for treatment and examination, a single person cannot operate; due to long-term bedridden, some patients are too heavy, and the transfer process must also ask for 120 ambulances, not only increasing costs, but also occupying public resources. However, the general car does not have enough space for a person to lie flat. In addition, the joints of the patient's body will degenerate in activity and endurance after being paralyzed for a long time, and it is difficult to move. And the paralyzed patient is in bed for a long time, prone to bedsores, and needs to turn over and change the lying position frequently. SUMMARY

[0003] The purpose of the present application is to provide a business car transfer bed and processing method, which helps a single person to move and transfer a patient who is paralyzed and unable to move at home from a residential elevator to a hospital or rehabilitation center.

[0004] The technical solution of the present application is: a business car transfer bed, comprising a base structure for moving and connecting a transfer business car, the base structure comprising a frame, a pair of chain rod movable wheel assemblies capable of being folded back on the lower side of the front and rear of the frame, a pair of T-shaped guide wheels for cooperating with the body rail of the business car after the chain rod movable wheel assemblies are folded on the lower side of the front end of the frame; the upper side of the frame is provided with a folding structure driven by a driving mechanism to adjust from a lying position to a sitting position, the upper side of the folding structure is provided with a bed plate assembly and a bed rail on the upper side of the bed plate assembly; two reversible side guards are respectively installed on both sides of the frame through a side plate assembly, and a head guard and a tail guard are respectively installed on the front and rear ends of the frame.

[0005] Further, the chain rod movable wheel assembly comprises a fixed frame, the lower sides of the fixed frame are respectively provided with movable wheels, the upper ends of the fixed frame are respectively connected with the frame through inner joint rotary joints, the upper side of the fixed frame is provided with a pair of first compression springs connected with the frame, and the lower side of the frame and the rear side of the fixed frame are respectively provided with a stop lever frame for abutting with the folded fixed frame.

[0006] Further, the folding structure comprises, from front to back, a back frame assembly, a connecting frame assembly, a hip frame assembly and a leg frame assembly, and the back frame assembly, the connecting frame assembly, the hip frame assembly and the leg frame assembly are hingedly connected by frame connecting plates; the driving mechanism comprises a pair of air cylinders hingedly connected to the back frame assembly, and the seat shells of the air cylinders are hingedly connected to the front-side stop lever frame; a first electric cylinder is hingedly connected to the frame, a first connecting frame fixedly connected to the connecting frame assembly is hingedly connected to the telescopic rod of the first electric cylinder, a second electric cylinder hingedly connected to the frame by a telescopic rod is arranged on one side of the first electric cylinder, and a second connecting frame fixedly connected to the leg frame assembly is hingedly connected to the seat shell of the second electric cylinder.

[0007] Further, the bed plate assembly comprises bed plates made of ABS material, and the connecting frame assembly, the hip frame assembly and the leg frame assembly are all paved with the bed plates, and a plurality of limiting grooves for buckling the connecting frame assembly, the hip frame assembly and the leg frame assembly are formed in the bed plates.

[0008] Further, the anti-bedsore bed comprises, from bottom to top, an anti-skid pad, a bedsore bed bottom surface and a bedsore bed contact surface, eight groups of sixteen air bags are embedded between the bedsore bed bottom surface and the bedsore bed contact surface, the bedsore bed bottom surface, the air bags and the bedsore bed contact surface are formed by high-frequency welding, and side turning air pads are fixed to both sides of the anti-skid pad bottom surface; the anti-bedsore bed is provided with an air bag group at the neck portion.

[0009] Further, the side plate assembly comprises an inverted character-shaped connecting plate installed on the side of the frame, an outer cover is hingedly connected to the inverted character-shaped connecting plate, an air spring with one end hingedly connected to the outer cover is arranged in the outer cover, the other end of the air spring is hingedly connected to an L-shaped fixed support fixed in the inverted character-shaped connecting plate, a lock hook plate with the middle part hingedly connected to the outer cover and the two ends warped is arranged in the outer cover, one end of the lock hook plate abuts against a second compression spring, a handle hingedly connected to the lock hook plate at one end and penetrating into the outer cover is arranged on the end of the outer cover away from the inverted character-shaped connecting plate, a first connecting rod is installed on the inverted character-shaped connecting plate, the other end of the lock hook plate is buckled on the first connecting rod, lock direct side plates with one end hingedly connected to the outer end of the first connecting rod are arranged on both sides of the outer cover, the end of the outer cover away from the inverted character-shaped connecting plate is hingedly connected to a side guard connecting plate for connecting with the side guard plate, and the other end of the lock direct side plate is hingedly connected to the side guard connecting plate through a second connecting rod.

[0010] A processing method of a commercial vehicle transfer bed, comprising the following steps:

[0011] (1) prefabricate the basic structure of the transfer bed, the bed head guard, the bed tail guard, the anti-bedsore bed and the side guard plate, and complete the connection between the side plate assembly and the side guard plate to form a guard plate assembly;

[0012] (2) complete the assembly of the hip frame assembly, the leg frame assembly; the leg frame assembly is connected with the second connecting frame, and the leg frame assembly is connected with the hip frame assembly through the frame connecting piece; four bed plates are installed on the leg frame assembly, and two bed plates are installed on the hip frame assembly;

[0013] (3) complete the assembly of the back frame assembly and the connecting frame assembly; the connecting frame is connected with the first connecting frame, the back frame assembly is placed at the front end of the frame, and a pair of air cylinders are connected with the inner side of the back frame assembly, and the arm is connected with the connecting frame assembly through the frame connecting piece; four bed plates are installed on the back frame assembly, and one bed plate is installed on the connecting frame assembly;

[0014] (4) the bed head baffle and the bed tail baffle are inserted into the front and rear ends of the frame correspondingly; the guard plate assembly is connected with the two sides of the base structure;

[0015] (5) the anti-mattress bed is placed on the upper side of the bed plate assembly, the manual setting switch is buckled into the controller connecting plate, and then the controller connecting plate is locked on the bed head baffle to fix, the air pump and the pressure control box are installed at the rear end of the controller connecting plate; then the air pipes of each mechanism are inserted into the pressure control box, the power cord is inserted into the manual setting switch, and after the installation is completed, the automatic setting switch wire harness terminal is inserted into the manual setting switch, and the assembly of the business car transfer bed is completed.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] 1. The business car transfer bed helps to realize that a single person can move and transfer the patient who is paralyzed and cannot move at home, and the patient can be conveniently moved from the residential elevator to the hospital or the rehabilitation center. The aluminum lean pipe has the advantages of light weight, high strength, corrosion resistance, long service life, indoor environment with 304 stainless steel corrosion resistance, and free lapping without welding and electroplating, which is extremely environmentally friendly.

[0018] 2. The bed body can be adjusted in a sitting position by the electric cylinder, and the front and rear wheel groups can be folded and stored, and enter the business car through the track. One person can operate to send the transfer bed into the elevator, and the bed head baffle is provided with a guide wheel to correct the direction of the transfer bed, and after reaching the garage, the vehicle trunk is opened, the T-shaped guide wheel of the transfer bed is entered into the vehicle compartment, and the bed is slid inward to the position through the vehicle body track, and the transfer bed power supply can be connected to the vehicle body trunk power supply.

[0019] 3. The bed surface is paved with a bed sore prevention material formed by overlapping a surface cushion layer and a material with low reverse winding property, softness and air permeability, and the massage air bag is embedded into the material and then fused by high frequency after the massage air bag is embedded into the material, and the advantages are that the back muscle massage is simulated in the patient's side turning state to replace the air bag fluctuation product on the market, the back muscle atrophy can be effectively prevented, and the patient can be automatically turned and massaged every 2 hours to prevent bed sore, and a plurality of small holes are arranged on the bed before pressing to allow the human sweat to flow to the lower end of the bed body, so that the sweat is prevented from gathering, wetting and adhering to the clothes and skin.

[0020] 4. The patient can be automatically turned and massaged in the vehicle during long-distance escort by the transfer bed, and the transfer bed is suitable for the following vehicle models: Mercedes-Benz Vito, Toyota Elfa, Volkswagen Kailuwei, Southeast Delica and the like. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The figure is a schematic diagram of the transfer bed in a disassembled state.

[0022] Figure 2 The figure is a schematic diagram of the base structure.

[0023] Figure 3 The figure is a schematic diagram of the base structure in a folded state.

[0024] Figure 4 The figure is a schematic diagram of the folded structure.

[0025] Figure 5 The figure is a schematic diagram of the cooperation structure of the electric cylinder and the connecting frame.

[0026] Figure 6 The figure is a schematic diagram of the guard plate assembly structure.

[0027] Figure 7 The figure is a schematic diagram of the side plate assembly structure.

[0028] Figure 8 The figure is a schematic diagram of the side plate assembly in a disassembled state.

[0029] Figure 9 The figure is a schematic diagram of the inverted U-shaped connecting plate and the outer cover in a disassembled state.

[0030] Figure 10 The figure is a schematic diagram of the bed sore prevention structure.

[0031] Figure 11 The figure is a schematic diagram of the bed sore prevention structure in a disassembled state (the air bag group is hidden).

[0032] Figure 12 The figure is a schematic diagram of the cooperation of the injection molding machine and the conveying assembly line.

[0033] Figure 13 Structure schematic diagram of high-frequency heat sealing machine of the present application;

[0034] Figure 14 Schematic diagram of the transplanter moving to the second workstation of the present application;

[0035] Figure 15 Schematic diagram of the transplanter moving to the third workstation of the present application;

[0036] Figure 16 Schematic diagram of the transplanter moving to the side guard plate assembly station of the present application;

[0037] Figure 17 Schematic diagram of the transplanter moving to the fourth workstation assembly of the present application;

[0038] Figure 18 Schematic diagram of the connection of each gas mechanism of the present application;

[0039] Figure 19 Schematic diagram of the folding structure folding of the present application;

[0040] In the figure: 1-transplanting bed, 2-base structure, 3-folded structure, 4-frame, 5-first electric cylinder, 6-first connecting frame, 7-connection sheet, 8-second electric cylinder, 9-second connecting frame, 10-connection sheet, 11-chain rod movable wheel assembly, 11a-fixed frame, 11b-movable wheel, 12-first compression spring, 14-rubber sleeve, 15-inner joint rotary joint, 16-T-shaped guide wheel, 17-fixed rod, 18-stop rod frame, 19-stop rod frame, 20-back frame assembly, 21-connection frame assembly, 22-hip frame assembly, 23-leg frame assembly, 24-frame connection sheet, 25-cylinder, 27-side plate assembly, 28-L-shaped fixed support, 2-outer cover, 30-compression spring, 31-locking hook plate, 33-air spring, 36-inverted n-shaped connection plate, 39-handle, 45-locking direct side plate, 46-side plate sheet metal, 49-first connecting rod, 50-fixed sheet, 52-guard plate, 53-side guard plate connection plate, 54-third connecting rod, 57-second connecting rod, 61-side guard plate, 62-bed plate assembly, 62a-bed plate, 62b-limiting groove, 63-prevention of bed, 64-air pipe, 65-bed sore bottom surface, 66-bed sore contact surface, 67-massage air bag, 68-air bag group, 69-pipe joint, 70-air inlet pipe, 71-high-frequency heat sealing machine, 72-insulating layer, 73-conveying table top, 74-conveying track, 75-lower mold heating assembly, 76-upper mold heating assembly, 77-finished product table top, 78-optical raster group, 79-execution switch, 80-bed head baffle, 81-automatic setting switch, 82-manual setting switch, 83-controller connection plate, 84-air pump, 85-bed tail baffle, 86-pressure control box, 87-anti-skid pad, 88-accumulator, 89-injection molding machine, 90-lifting mechanism, 91-lifting mechanism, 92-stop rod, 93-fixture plate, 94-first workbench, 95-guard plate assembly, 96-guard plate trolley, 97-second workbench, 98-leg frame assembly carrier, 99-bed plate carrier, 101 third workbench, 102 back frame assembly carrier, 103-bed plate carrier, 105-guard plate trolley, 107-fourth workbench, 108-manual pipe winding machine, 109-handle, 110-vehicle body track, 112-wire harness, 115-cylinder air pipe, 116-massage air pipe group, 117-air bag air pipe, 118-wire harness, 120-side turning air cushion, 121-conveying assembly line. DETAILED DESCRIPTION

[0041] In order to make the above features and advantages of the present application more apparent, the following specific examples are given, and the detailed description is made below with reference to the accompanying drawings, but the present application is not limited thereto.

[0042] REFERENCE Figures 1 to 19

[0043] The utility model provides a business car transfer bed, including the infrastructure 2 for moving and the connection of the transfer business car, the infrastructure includes the frame 4, the lower side of frame is equipped with a pair of chain rod movable wheel assembly 11 that can be folded up to the rear respectively, in order to be used for the transfer bed activity. The lower side of the front end of the frame is equipped with a pair of T-shaped guide wheel 16 for cooperating with the body rail 110 on the business car after the chain rod movable wheel assembly is folded, the T-shaped guide wheel is connected with the frame through fixed rod 17, in order to be guided into the compartment and slide inwards through the body rail 110. The upper side of the frame is provided with the folding structure 3 that is driven by the drive mechanism to realize the adjustment from the lying type to the sitting type, and belongs to the operated structure. The upper side of the folding structure is provided with the bed board assembly 62 and the anti-bed 63 on the upper side of the bed board assembly;Two reversible side guards 61 are respectively installed on the both sides of the frame through the side plate assembly 27, for preventing the patient from falling and being injured. The head board 80 and the tail board 85 are respectively installed on the front end and the rear end of the frame. The both sides of the head board 80 and the tail board 85 are provided with side wing rollers, which can avoid collision in the narrow elevator car.

[0044] In the embodiment, the frame is made of aluminum lean pipe, which is made of ordinary carbon steel mixed with ceramic compound. The aluminum lean pipe has the advantages of light weight, high strength, corrosion resistance and long service life, and has the corrosion resistance of SUS 304 stainless steel in indoor environment. The standard lean pipe has a diameter of 28mm and a steel pipe wall thickness of 1.0mm.

[0045] In the embodiment, the chain rod movable wheel assembly includes a fixed frame 11a, the lower sides of the fixed frame are respectively provided with movable wheels 11b, the upper ends of the fixed frame are respectively connected with the frame through inner joint rotary joints 15, so that the inner joint rotary joints 15 can be moved by 180 degrees. A pair of first compression springs 12 are installed on the upper side of the fixed frame and connected with the frame, the compression springs are provided with rubber sleeves 14 to avoid dirt and flying fibers adhering to the compression springs 12 and affecting the actuation effect. The lower side of the frame and the rear side of the fixed frame are respectively provided with stop lever frames 18 and 19 for abutting with the folded fixed frame, for limiting the folding of the chain rod movable wheel assembly 11.

[0046] When the T-shaped guide wheel 16 on the frame 4 enters the carriage and slides inward along the body rail 110, the front chain-link movable wheel assembly 11 is folded backward and retracted, and the T-shaped guide wheel 16 continues to slide inward along the body rail 110 until the front chain-link movable wheel assembly 11 touches the gear lever holder 18, and the front chain-link movable wheel assembly 11 is completely retracted. The T-shaped guide wheel 16 continues to slide inward along the body rail 110, the compression spring 12 is stressed and expanded, and the rear chain-link movable wheel assembly 11 is folded backward and retracted, and the rear chain-link movable wheel assembly 11 is completely retracted after touching the rear end of the gear lever holder 19. The front and rear chain-link movable wheel assemblies 11 can slide along the body rail 110 at the same time.

[0047] In this embodiment, the folding structure includes a back frame assembly 20, a connecting frame assembly 21, a hip frame assembly 22, and a leg frame assembly 23 arranged in sequence from front to back, which are made of aluminum precision pipes. The back frame assembly, the connecting frame assembly, the hip frame assembly, and the leg frame assembly are hingedly connected by frame connecting pieces 24, which can achieve a certain curvature and up-down folding.

[0048] In this embodiment, the driving mechanism includes a pair of gas cylinders 25 with fish-eye joints hingedly connected to the inner side of the back frame assembly. The seat shell of the gas cylinder is hingedly connected to the front gear lever holder 18, which can achieve an upward folding of 18 degrees of the back frame assembly 20, which is beneficial to the adjustment of the user's sitting posture. Since the gear lever holder 18 is composed of two precision pipes, it can completely withstand the reaction stress of the gas cylinder actuation. The first electric cylinder 5 is hingedly connected to the frame through the connecting piece 7. The first electric cylinder has a telescopic rod hingedly connected to the first connecting holder 6 fixedly connected to the connecting frame assembly. The first electric cylinder has a telescopic rod hingedly connected to the second electric cylinder 8 through the connecting piece 10. The seat shell of the second electric cylinder is hingedly connected to the second connecting holder 9 fixedly connected to the leg frame assembly. The first connecting holder and the second connecting holder can make the leg frame assembly sag under the reaction force.

[0049] In this embodiment, the bed plate assembly includes eleven bed plates 62a made of ABS material. The connecting frame assembly, the hip frame assembly, and the leg frame assembly are all paved with bed plates, and a plurality of limiting grooves 62b are formed on the bed plates for buckling on the connecting frame assembly, the hip frame assembly, and the leg frame assembly.

[0050] In the embodiment, the anti-bedsores bed comprises, from bottom to top, an anti-skid pad 87, a bedsores bed bottom surface 65, a bedsores bed contact surface 66, eight groups of sixteen air bags 67 embedded between the bedsores bed bottom surface and the bedsores bed contact surface, the bedsores bed bottom surface, the air bags and the bedsores bed contact surface are formed by high-frequency welding, the bottom surface of the anti-skid pad is fixed with a side turning air cushion 120 on both sides, facilitating left / right side turning of the patient; the anti-bedsores bed is provided with an air bag group 68 at the neck portion, used for assisting adjustment of the height of the neck.

[0051] The bedsores bed bottom surface 65 and the bedsores bed contact surface 66 are both formed by suction molding, the bedsores bed contact surface 66 is made of nylon PVC with a thickness of 34 silk, the bedsores bed bottom surface 65 is made of nylon PVC with a thickness of 34 silk, the inner cutting circle diameter of the sweat holes is equal to or less than 5 mm, and the sweat holes are made of environment-friendly wear-resistant fabric. The inflation surface of the bedsores bed bottom surface 65 is concave, the holes are opened at the positions of the massage air bags 67 and the sweat holes, the holes at the positions of the massage air bags 67 are arranged in a row and are used for inserting the air tubes 70, the sweat holes are uniformly distributed in the massage area and are used for sweat, and the inflation surface of the bedsores bed contact surface 66 is convex and is consistent with the bedsores bed bottom surface 65 and has sweat holes.

[0052] In the embodiment, the head board is provided with a control switch module, the control switch module comprises an automatic setting switch 81 and a manual setting switch 82, the controller connecting plate 83 is fixed to the head board 80, the air pump 84 is connected to each air using mechanism through the air tubes by the pressure distribution control box 86, and the control circuit board controls the pressure distribution control box 86 and the air pump 84 by setting programs. The massage air bags 67 are inflated and deflated quickly by the air bag bags, so that the air bag bags are inflated and contracted, thereby generating a squeezing force acting on the human body to achieve a massage effect. The air pressure of the massage air bags 67 is 26.5 kpa-33.5 kpa. The anti-bedsores bed 63 can combine the seat massage mode, simulate the muscle massage of the back of the patient in the side turning state, effectively prevent the muscle atrophy of the back, and prevent bedsores. The patient can be automatically turned over and massaged every 2 hours, the massage air bags 67 are sequentially connected to each mechanism through the air tubes 64; the anti-bedsores bed 63, the massage air bags 67, the side turning air cushion 120 and the air bag group 68 are collectively assembled into an air valve group connected to the pressure distribution control box 86.

[0053] In this embodiment, the side plate assembly comprises an inverted U-shaped connecting plate 36 mounted on the side of the frame, the inverted U-shaped connecting plate is hinged with an outer cover 29 having an inner cavity, which is made of ABS material (acrylonitrile-butadiene-styrene copolymer). The outer cover is provided with a gas spring 33 hinged at one end thereof, the other end of the gas spring is hinged with an L-shaped fixed bracket 28 fixed in the inverted U-shaped connecting plate, the outer cover is provided with a lock hook plate 31 hinged at the middle part thereof and warped at both ends, one end of the lock hook plate is abutted with a second compression spring 30, the end of the outer cover away from the inverted U-shaped connecting plate is hinged with a handle 39 penetrating into the inner cavity of the outer cover and abutting with one end of the lock hook plate, the inverted U-shaped connecting plate is mounted with a first connecting rod 49, the other end of the lock hook plate is buckled on the first connecting rod, so as to pull the handle to unlock the lock hook plate and the first connecting rod. The first connecting rod is hooked by the lock hook plate to prevent the side guard plate from turning outward, and the side guard plate can be turned over only after the lock hook plate and the first connecting rod are unlocked by pulling the handle outward. The outer cover is provided with a lock direct side plate 45 hinged at one end thereof with the outer end of the first connecting rod at both sides thereof, the end of the outer cover away from the inverted U-shaped connecting plate is hinged with a side guard plate connecting plate 53 for connecting with the side guard plate, and the other end of the lock direct side plate is hinged with the side guard plate connecting plate through a second connecting rod 57. The outer cover is further provided with a guard plate 52 for covering the inner cavity.

[0054] When installing: the compression spring 30 and the lock hook plate 31 are installed inside the outer cover 29, the handle 39 is installed from the outside to the inside after the positioning pin is inserted into the lock hook plate, and the end of the handle 39 presses one end of the lock hook plate 31; one end of the gas spring 33 is installed into the outer cover 29 and fixed by a positioning pin, the other end of the gas spring 33 is installed into the L-shaped fixed bracket and fixed by a positioning pin, the assembly hole of the inverted U-shaped connecting plate is aligned with the outer cover 29, the positioning pins are respectively installed from both sides, the inverted U-shaped connecting plate 36 is connected with the outer cover 29, and the positioning pins are fixed by a clasp. The first connecting rod 49 passes through the fixed sheet 51, the inverted U-shaped connecting plate 36, the fixed sheet 50, and is buckled into the side sheet metal 46 inside the lock direct side plate 45, and the lock direct side plate 45 is inserted into the protruding end of the first connecting rod. The guard plate 52 covers the mechanism inside the outer cover 29. The two lock direct side plates 45 are turned down, the side guard plate connecting plate 53 is buckled into the outer cover 29, the third connecting rod 54 completes the hinging of the outer cover 29 and the side guard plate connecting plate 53, the second connecting rod 54 is used to unlock the first connecting rod 49, the second connecting rod 57 passes through the lock direct side plate 45 and the side guard plate connecting plate 53, the clasp is used to fix the two ends of the first connecting rod 49, the clasp is used to fix the third connecting rod 54, and the side plate assembly is fixed. The side guard plate 61 is placed on the positioning tool plate with the side, the side plate assembly is placed on the upper end thereof, the side guard plate connecting plate 53 on the side plate assembly 27 is installed into the recess in the side guard plate 61, and the self-tapping screw is used to lock and fix it.

[0055] A kind of processing method of commercial vehicle transfer bed, comprising the following steps:

[0056] (1) prefabricate the base structure 1 of transplanting bed, bed head baffle 80, bed tail baffle 85, anti mattress 63 and side guard plate 61, and complete the connection of side plate assembly 27 with side guard plate to form guard plate assembly.

[0057] (2) complete the assembly of hip frame combination, leg frame combination;Leg frame combination is connected with the second connecting frame lock, and is connected with hip frame combination by frame connecting piece;Four bed boards are installed on leg frame combination, and two bed boards are installed on hip frame combination.

[0058] (3) complete the assembly of back frame combination, connecting frame combination;Connecting frame is connected with the first connecting frame lock, back frame combination is placed in the front end of frame, and a pair of air cylinders are connected with the inner side of back frame combination, and arm is connected with connecting frame combination by frame connecting piece;Four bed boards are installed on back frame combination, and one bed board is installed on connecting frame combination.

[0059] (4) transplanting bed 104 moves to next process, and bed head baffle 80 and bed tail baffle 85 are respectively inserted into the front and rear ends of one layer base structure 2 of transplanting bed;Guard plate assembly 95 is locked on both sides of transplanting bed 104, and the inverted U-shaped connecting plate 36 hole of guard plate assembly 95 is aligned with base structure 2 and folding structure 3.

[0060] (5) through the fourth workbench 107, install manual setting switch 82, controller connecting plate 83, air pump 84, pressure control box 86 and air pipe 64 arrangement. First, place the side turning air cushion 120 on the fourth workbench, operate the handle 109 to transport the air pipe 64 on the manual pipe winding machine 108 to the required distance, then cut off, the cut air pipe 64 is installed in the pipe joint of side turning air cushion 120, and the configured side turning air cushion 120 is placed on the finished product table 77 for standby. First, buckle the manual setting switch 82 into the controller connecting plate 83, then lock the controller connecting plate 83 on the bed head baffle 80 to fix, install the air pump 84 and pressure control box 86 at the rear end of the controller connecting plate 83;At the same time, the opposite process places the anti mattress 63 on the upper end of transplanting bed 106, inserts each mechanism air pipe 64 into the pressure control box 86, inserts the power cord into the manual setting switch 82, and then inserts the automatic setting switch 91 wire harness terminal into the manual setting switch 82 after installation is completed, and transplanting bed assembly is completed.

[0061] In this embodiment, by injecting ABS particles into the storage tank 88 in the injection molding machine 89, the molding temperature is set to 220°C, the mold temperature is set to 76-82°C, and the movable mold temperature is set to 52-58°C. The front side of the injection molding machine is provided with a conveying assembly 121 composed of upper and lower belt lines and used for assembling the side guard assembly. The upper belt is provided with a stop lever 92 for limiting the position of the tooling plate 93, and the tooling plate 93 is used for limiting the position of the side guard 61. The conveying assembly is provided with lifting mechanisms 91 and 90 on both sides for connecting and transitioning the upper and lower tooling plates 93. The front side of the lifting mechanism on one side is provided with a first workbench 94 for assembling the side plate assembly, and the outer side of the lifting mechanism on the other side is provided with a side guard trolley 96 for conveying the side guard assembly. The lifting mechanism includes a seat frame, a conveying belt mechanism slidingly connected to the seat frame, a screw driven by a private motor mounted on the seat frame, and a nut seat fixedly connected to the side of the conveying belt mechanism and screwed on the screw. The workbench 94 and the side plate assembly 27 are loaded into the groove of the side guard 61, and the side plate assembly 21 is locked and fixed by using a tapping screw. After the conveying assembly is sent to the lifting mechanism 90, the side guard assembly is placed in the side guard trolley 96 and fixed. The line speed is set to 8.2 Hz-9.6 Hz using a Panasonic frequency converter.

[0062] In this embodiment, the high-frequency heat sealing machine 71 is used to high-frequency weld the bottom surface of the bed sore bed, the massage air bag, and the bed sore bed contact surface. The power of the high-frequency heat sealing machine is 6.5 KW, the air pressure used is 6.5-7.5 KG, the preheating time is 8-12 minutes, the working frequency is 40.5 MHz, the sealing radio frequency (RF) power is 30 W, and the heat sealing time is set to 4.5-5.5 seconds.

[0063] In this embodiment, the high-frequency heat sealing machine is provided with a lower mold heating assembly 75 and an upper mold heating assembly 76 for melting the stacked bed sore prevention bed 63. One side of the high-frequency heat sealing machine is provided with a conveying table 73 for placing the stacked materials of the bed sore prevention bed. The conveying table is provided with a conveying track 74 connected to the high-frequency heat sealing machine, which can convey the stacked materials to the upper end of the lower mold heating assembly 75. The front side of the high-frequency heat sealing machine is provided with a finished product table 77, and the two sides of the high-frequency heat sealing machine are provided with grating assemblies 78 to prevent personnel from entering during equipment operation. The two sides of the high-frequency heat sealing machine are provided with execution switches 79, which need to be operated by two people at the same time to operate.

[0064] Before operation, lay the anti-skid pad 87 on the finished product table, and fix two side-turning air cushions 120 on the left and right sides of the anti-skid pad 87. After fixing, turn over the anti-skid pad 87 for standby. Place the bed sore bed bottom surface 65 on the upper end of the conveying table 73, with the concave surface of the bed sore bed bottom surface 65 facing upward. Place eight massage air bags 67 in two columns into the recesses of the bed sore bed bottom surface 65, and pass the air inlet pipe 70 through the hole of the bed sore bed bottom surface 65. Lay the bed sore bed contact surface 66 on the upper end of the bed sore bed bottom surface 65, with the convex surface of the bed sore bed bottom surface 65 facing upward. Lay the insulating layer 72 on the stacked materials before feeding the mattress to the high-frequency heat sealing machine, which can prevent the materials from being damaged by short circuit and breakdown. Start the switch 79, and the conveying table 73 feeds the stacked materials to the upper end of the lower mold heating assembly 75. The upper mold heating assembly 76 is connected to the signal and is pressed down. After about 5 seconds of pressure holding and pressing, the upper mold heating assembly 76 is separated from the mold heating assembly 75. The operator places the stacked materials on the anti-skid pad 87 on the finished product table 77 for cooling, which takes about 15-25 seconds. The operator takes the next bed sore bed bottom surface 65 and bed sore bed contact surface 66 from the conveying table 73, and stacks them. Then, the operator takes the insulating layer 72 from the finished product table 77 and lays it on the conveying table 73 for recycling production. After fixing the pressed materials and the anti-skid pad 87, the operator takes the air bag group 68 and sticks it to the bed sore bed assembly product. Multiple pipe joints 69 are installed on the side of the air bag group 68 for connecting each air bag.

[0065] In this embodiment, the assembly of the hip frame assembly and the leg frame assembly is completed on the second workbench 97. One side of the second workbench is provided with a leg frame assembly carrier 98, and the other side of the second workbench is provided with a bed plate carrier 99. Different specifications of lean pipe are used to form the leg frame assembly 23. After locking, the finished product is placed on the carrier 98 for standby. The leg frame assembly carrier 98 is composed of a long nylon block, which has multiple grooves to limit the leg frame assembly 23 and prevent scratching. After the hip frame assembly 22 is assembled, it can be directly placed on the second workbench 97 for standby due to its small area. The bed plate carrier 99 has a lifting function. The elastic force pulls the moving pulley, which drives the lifting platform to move downward through the traction rope, and the load bed plate surface sinks. The bed plate surface is taken out and returned to its original position. This can avoid bending over for work and maintain a horizontal carrying operation. The bed plate has multiple direction grooves for air bag and air pipe arrangement. When the base structure is conveyed to this station, the leg frame assembly 23 on the leg frame assembly carrier 98 is locked on the upper end of the second connecting frame 9. Two frame connecting pieces 24 are taken to fix the leg frame assembly 23 and the hip frame assembly 22. Six bed plates are taken out from the bed plate carrier 99 and are fixed to the leg frame assembly 23 and the hip frame assembly 22.

[0066] In this embodiment, the assembly of the back frame assembly and the connecting frame assembly is completed on the third workbench 101. The third workbench is provided with a back frame assembly carrier 102 on one side and a bed plate carrier 103 on the other side. The back frame assembly 20 is composed of different specifications of lean pipes. After locking, the finished product is placed on the back frame assembly carrier 102 for suspension. The back frame assembly carrier 102 is composed of a long strip of nylon blocks, which has a plurality of grooves built-in to limit the back frame assembly 20 and prevent scratches caused by collision. The connecting frame assembly 21 is directly placed on the third workbench 101 for standby after the frame structure is assembled. The bed plate carrier 103 has the same structure as the bed plate carrier 103. When the transplanting bed semi-finished product of the previous process is transported to this station, the connecting frame assembly 21 on the third workbench 101 is locked on the first connecting frame 6, the back frame assembly 20 is placed at the front end of the base structure, the lifting cylinder is raised to lock it inside the back frame assembly 20, and two frame connecting pieces 24 are used to connect the back frame assembly 20 and the connecting frame assembly 21. Five bed plates are taken out from the bed plate carrier 103 and buckled into the back frame assembly 20 and the connecting frame assembly 21 for fixation.

[0067] The manual setting switch 82 is set at 12V voltage, and the first electric cylinder 5 and the second electric cylinder 8 are synchronously controlled through the wire harness 112. The stroke is 0-250mm. The manual setting switch 82 is connected to the air pump 84 through the wire harness. The air pump 84 has three-way input and output air sources, including the cylinder air pipe 115, the massage air pipe group 116, and the air bag air pipe 117. The cylinder air pipe 115 controls the cylinder 25, which is actuated at the same time with the first electric cylinder 5 and the second electric cylinder 8, to actuate the transplanting bed 119 into a semi-sitting and lying mode. The massage air pipe group 116 controls the air fluctuation of the anti-bedsore bed 63, and is connected to the side-rolling air cushion 120, the massage air bag 67, and the air bag group 68. When the left side-rolling air cushion 120 is inflated, the anti-bedsore bed 63 rolls the patient to the right side, the left four groups of massage air bags 67 are actuated, the air bag body of the massage air bag 67 is inflated and contracted to achieve local massage effect and promote blood circulation, and the right side has the same method. The left side-rolling air cushion 120 is deflated, and the right side-rolling air cushion 120 is inflated. The pillow is usually placed on the upper end of the air bag group 68, and the pressure of the pillow against the neck is changed by air contraction. The automatic setting switch 81 is consistent with the manual setting switch 82, and the memory function is added to set the side-rolling time and set multiple side-rolling actions. The automatic setting switch 82 is connected to the pressure distribution control box 86 through the wire harness 118, and the air sources of the air pump 84 are controlled by the pressure distribution control box 86. The transplanting bed cannot perform the side-rolling function when it is actuated into a semi-sitting and lying mode, and the anti-bedsore bed 63 and the eight groups of massage air bags 67 can be freely set to fluctuate. The function setting is mainly to avoid the long-term pressure on the local tissue of the long-term bedridden patient, which causes continuous ischemia, hypoxia, and malnutrition, leading to tissue ulceration and necrosis.

[0068] The above merely describes the preferred embodiments of the present application, and for those skilled in the art, no creative labor is needed to design different forms of the commercial vehicle transfer bed and the processing method according to the teaching of the present application, and any equivalent changes, modifications, replacements and variations made without departing from the principles and spirits of the present application shall fall within the scope of the present application.

Claims

1. A commercial vehicle transfer bed comprising a base structure for moving and docking a transfer commercial vehicle, characterized in that, The base structure comprises a frame, a pair of chain-link movable wheel assemblies capable of being folded back and stored are installed on the lower side of the front and rear parts of the frame respectively, a pair of T-shaped guide wheels for cooperating with the body rail of the business vehicle after the chain-link movable wheel assemblies are folded back are installed on the lower side of the front end of the frame; a folding structure for adjusting from a flat lying type to a sitting type is arranged on the upper side of the frame and is driven by a driving mechanism, a bed board assembly and a bed sheet are arranged on the upper side of the folding structure; two reversible side guards are installed on the left and right sides of the frame through side plate assemblies, a head guard and a tail guard are installed on the front and rear ends of the frame respectively; the chain-link movable wheel assembly comprises a fixing frame, movable wheels are installed on the lower sides of the fixing frame, the upper ends of the fixing frame are connected with the frame through inner joint rotary joints, a pair of first compression springs connected with the frame are installed on the upper side of the fixing frame, an arresting rod frame for abutting against the folded fixing frame is installed on the lower side of the frame and at the rear side of the fixing frame; the folding structure comprises a back frame combination, a connecting frame combination, a hip frame combination and a leg frame combination arranged in sequence from front to back, and the back frame combination, the connecting frame combination, the hip frame combination and the leg frame combination are hinged through frame connecting plates; the driving mechanism comprises a pair of air cylinders hinged with the back frame combination, the seat shell of the air cylinder is hinged with the arresting rod frame on the front side; a first electric cylinder is hinged on the frame, a first connecting frame fixedly connected with the connecting frame combination is hinged on the telescopic rod of the first electric cylinder, a second electric cylinder hinged with the frame through a telescopic rod is arranged on one side of the first electric cylinder, a second connecting frame fixedly connected with the leg frame combination is hinged on the seat shell of the second electric cylinder; the bed board assembly comprises a bed board made of ABS material, the connecting frame combination, the hip frame combination and the leg frame combination are all paved with bed boards, a plurality of limiting grooves for buckling on the connecting frame combination, the hip frame combination and the leg frame combination are formed on the bed board; The bed sheet comprises a non-slip pad, a bed sore bottom surface and a bed sore contact surface arranged in sequence from bottom to top, eight groups of sixteen air bags are embedded between the bed sore bottom surface and the bed sore contact surface, the bed sore bottom surface, the air bags and the bed sore contact surface are formed by high-frequency welding, side turning air cushions are fixed on the both sides of the bottom surface of the non-slip pad; an air bag group is installed on the neck part of the bed sheet; the bed sore bottom surface and the bed sore contact surface are both plastic absorption forming materials, the bed sore contact surface and the bed sore bottom surface are both made of nylon PVC with a thickness of 34 silk; the inflation surface of the bed sore bottom surface is concave, and the inflation surface of the bed sore contact surface is convex and consistent with the bed sore bottom surface and has sweat holes; The side plate assembly comprises an inverted character-shaped connecting plate installed on the side of the frame, an outer cover hinged on the inverted character-shaped connecting plate, an air spring with one end hinged on the outer cover and the other end hinged on an L-shaped fixing support fixed in the inverted character-shaped connecting plate, a lock hook plate with the middle part hinged on the outer cover and the two ends warped, one end of the lock hook plate abutting against a second compression spring, a handle hinged on the end of the outer cover away from the inverted character-shaped connecting plate and penetrating into the outer cover to abut against one end of the lock hook plate, a first connecting rod installed on the inverted character-shaped connecting plate, the other end of the lock hook plate buckled on the first connecting rod, a lock direct side plate with one end hinged on the outer end of the first connecting rod installed on the two sides of the outer cover, the end of the outer cover away from the inverted character-shaped connecting plate hinged on a side guard plate connecting plate for connecting with the side guard plate, and the other end of the lock direct side plate hinged on the side guard plate connecting plate through a second connecting rod.

2. A method for processing a commercial vehicle transfer bed as claimed in claim 1, characterized in that, The method comprises the following steps: (1) prefabricating the base structure, the head baffle, the tail baffle, the anti-bed-jumping device and the side guard plate, and connecting the side plate assembly with the side guard plate to form the guard plate assembly; (2) assembling the hip frame assembly and the leg frame assembly, connecting the leg frame assembly with the second connecting frame lock, connecting the leg frame assembly with the hip frame assembly through the frame connecting piece, installing four bed boards on the leg frame assembly and two bed boards on the hip frame assembly; (3) assembling the back frame assembly and the connecting frame assembly, connecting the connecting frame with the first connecting frame lock, placing the back frame assembly at the front end of the frame, connecting a pair of air cylinders with the inner side of the back frame assembly, connecting the back frame assembly with the connecting frame assembly through the frame connecting piece, and installing four bed boards on the back frame assembly and one bed board on the connecting frame assembly; (4) inserting the head baffle and the tail baffle into the front and rear ends of the frame, respectively, and installing the guard plate assembly on the two sides of the base structure; (5) placing the anti-bed-jumping device on the upper side of the bed board assembly, buckling the manual setting switch into the controller connecting plate, locking the controller connecting plate on the head baffle, placing the air pump and the pressure control box at the rear end of the controller connecting plate, inserting the air pipes of the mechanisms into the pressure control box, inserting the power line into the manual setting switch, inserting the automatic setting switch wire harness terminal into the manual setting switch, and completing the assembly of the business vehicle transfer bed.

3. The method of claim 2, wherein the method further comprises: The side guard plate is formed by one-time injection molding by injecting ABS particles into the storage barrel of the injection molding machine; the front side of the injection molding machine is provided with a conveying assembly line composed of upper and lower belt lines and used for assembling the guard plate assembly, the two sides of the conveying assembly line are provided with lifting mechanisms, the front side of the lifting mechanism on one side is provided with a first workbench used for assembling the side plate assembly, and the outer side of the lifting mechanism on the other side is provided with a guard plate trolley used for conveying the guard plate assembly.

4. The processing method of a commercial vehicle transfer bed according to claim 2 or 3, characterized in that, The bottom surface of the bed sore bed, the massage air bag and the contact surface of the bed sore bed are high-frequency welded by a high-frequency heat sealing machine; one side of the high-frequency heat sealing machine is provided with a conveying table for placing the anti-bedsores stacked materials, a conveying track is arranged on the conveying table and extends into the high-frequency heat sealing machine, and an insulation layer is laid on the stacked materials before the stacked materials are sent into the high-frequency heat sealing machine; the front side of the high-frequency heat sealing machine is provided with a finished product table, the finished products of the bed sore bed combination separated from the high-frequency heat sealing machine are placed in front of the finished product table, a non-slip pad is laid on the finished product table first, then side turning air cushions are pasted on both sides of the finished products of the bed sore bed combination, and a plurality of groups of pipe joints are installed to the side surface of the air bag group for connecting each air bag.

5. The method of claim 2, wherein the method further comprises: The assembly of the hip frame combination and the leg frame combination is completed on a second workbench, one side of the second workbench is provided with a leg frame combination carrier, and the other side of the second workbench is provided with a bed plate carrier; the assembly of the back frame combination and the connecting frame combination is completed on a third workbench, one side of the third workbench is provided with a back frame combination carrier, and the other side of the third workbench is provided with a bed plate carrier.

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