Construction method of side box culvert assembling device

By integrating the side box culvert assembly device onto the tunnel boring machine and designing it to share a rail with the segment crane and the central box culvert crane, the side box culvert can be directly grabbed and assembled, solving the problems of low efficiency and high cost in the existing side box culvert assembly technology and achieving a highly efficient construction process.

CN116877150BActive Publication Date: 2026-02-13CHINA RAILWAY SHISIJU GROUP CORP +2
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Patent Information

Application Number
CN202311038647.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-17
Publication Date
2026-02-13
Estimated Expiration
2043-08-17

AI Technical Summary

Technical Problem

In existing technologies, tunnel boring machines are only equipped with segment cranes and middle box culvert cranes. The side box culvert assembly requires the design of independent separate tooling, which leads to increased costs and low construction efficiency, and there are also problems of mutual interference with segment or box culvert transport vehicles.

Method used

Design a side box culvert assembly device, integrated on the tunnel boring machine, sharing the same track with the segment crane and the middle box culvert crane. The device directly grabs and assembles the side box culvert through a grabbing mechanism, including a side box culvert crane, a traveling frame, a transverse frame, and lifting components, to achieve efficient transportation and assembly of the side box culvert.

Benefits of technology

The integrated design solved the problems of increased construction costs and low efficiency caused by the separate design of the side box culvert assembly device and the tunnel boring machine, reduced transportation difficulties and pollution, and improved construction efficiency.

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Abstract

The application discloses a kind of side box culvert assembling device methods, it is related to shield prefabricated structure assembling equipment field.The side box culvert is assembled, which is arranged on shield machine hoisting track;The shield machine hoisting track is sequentially arranged in the direction of tunneling middle box culvert crane and segment crane;Its characterized in that: the side box culvert assembling device includes, side box culvert crane, is arranged between the segment crane and the middle box culvert crane;The segment crane, the middle box culvert crane and side box culvert crane are designed in common rail;Grabbing mechanism is connected with the side box culvert crane transmission;The grabbing mechanism is detachably connected with the side box culvert.The beneficial effects of the application are that the side box culvert can be directly grabbed and assembled by the device, reducing the problem of poor transportation in the tunnel passage caused by split design, and improving construction efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of shield prefabricated structure assembling equipment, and particularly to a construction method of a side box culvert assembling device. BACKGROUND

[0002] The shield method is an important method in tunnel construction, and the construction of more and more railway tunnels makes the standardized, mechanized, intelligent, and green and environmentally-friendly prefabricated and assembled intelligent structure an inevitable choice for construction. In a railway shield tunnel, the track understructure is generally divided into a middle box culvert (an opening piece) and a side box culvert. The middle box culvert generally adopts prefabricated design, and the side box culvert is designed according to the design and engineering needs, and some are designed by prefabrication and some are designed by cast-in-place construction.

[0003] In the prior art, only a segment crane and a middle box culvert crane are arranged on a shield machine, and a side box culvert assembling device needs to be designed independently and in a split body, which increases the cost and lags behind the tail of the shield machine by a certain distance. When the subsequent assembling is performed, there is a mutual interference problem with a segment or a box culvert transport vehicle, and it is difficult to perform collaborative construction. SUMMARY

[0004] This section aims to summarize some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification of the present application to avoid obscuring the purpose of this section, the abstract and the title, and such simplifications or omissions cannot be used to limit the scope of the present application.

[0005] In view of the above or the problems in the prior art, the present application is proposed.

[0006] Therefore, the purpose of the present application is to provide a side box culvert assembling device, which is integrated on a shield machine and designed on the same rail as a segment crane and a middle box culvert crane. The side box culvert assembling device can directly grasp and assemble the side box culvert, reduces the problem of poor tunnel channel transfer caused by split body design, and improves the construction efficiency.

[0007] To solve the above technical problems, the present application provides the following technical scheme: a side box culvert assembling device for assembling a side box culvert, which is arranged on a shield machine hoisting rail; a middle box culvert crane and a segment crane are arranged in sequence along the tunneling direction on the shield machine hoisting rail; the side box culvert assembling device comprises,

[0008] a side box culvert crane arranged between the segment crane and the middle box culvert crane; the segment crane, the middle box culvert crane, and the side box culvert crane are designed on the same rail;

[0009] The grabbing mechanism is in transmission connection with the side box culvert crane, the grabbing mechanism is detachably connected with the side box culvert, the grabbing mechanism grabs the side box culvert, and the side box culvert crane transports the grabbed side box culvert to a required position for assembly.

[0010] As a preferred scheme of the side box culvert assembly device, the side box culvert crane comprises:

[0011] The walking frame is arranged above the shield tunneling machine hoisting track and can move back and forth by a set distance along the shield tunneling direction.

[0012] The transverse moving frame is slidably arranged at the bottom of the walking frame and can realize transverse movement by a set distance along the left and right directions of the shield tunneling machine hoisting track.

[0013] The hoisting assembly is slidably arranged on the transverse moving frame and can realize transverse movement by a set distance along the left and right directions of the shield tunneling machine hoisting track on the transverse moving frame.

[0014] As a preferred scheme of the side box culvert assembly device, the moving frame in sliding connection with the transverse moving frame, the left and right side hangers slidably arranged at the bottom of the moving frame, and the middle hanger are arranged.

[0015] As a preferred scheme of the side box culvert assembly device, the grabbing mechanism is arranged in a "C" type frame structure and comprises a cross rod and first and second support arms arranged at two ends of the cross rod.

[0016] The first support arm is provided with a first inner support plate at one end and a first fixed arm at the other end.

[0017] Correspondingly, the second support arm is provided with a second inner support plate at one end and a second fixed arm at the other end.

[0018] A connecting arm is arranged between the end portions of the first and second fixed arms, and a reinforcing rib is arranged on one side of the connecting arm.

[0019] The cross rod and the connecting arm are provided with a bearing hanger matched with the side box culvert crane, and the first and second inner support plates and the connecting arm are provided with locking holes matched with the side box culvert.

[0020] As a preferred scheme of the side box culvert assembly device, the bearing hanger comprises a middle lifting lug arranged in the middle of the cross rod and left and right lifting lugs arranged at two ends of the connecting arm.

[0021] As a preferred scheme of the side box culvert assembling device, the locking hole comprises a first bolt through hole on the connecting arm, a second bolt through hole on the first inner support plate, and a third bolt through hole on the second inner support plate.

[0022] As a preferred scheme of the side box culvert assembling device, the side box culvert comprises a first side, a second side, and an arc-shaped side connected in sequence;

[0023] The first side is provided with a threaded hole matched with the first bolt through hole, and the two are fastened by a bolt;

[0024] The second side is provided with a threaded hole matched with the second bolt through hole, and the two are fastened by a bolt;

[0025] The inner wall of the arc-shaped side is provided with a threaded boss, and the threaded boss is provided with a threaded hole matched with the third bolt through hole, and the two are fastened by a bolt.

[0026] As a preferred scheme of the side box culvert assembling device, the distance between the first inner support plate and the outer side of the second inner support plate is smaller than the distance between the second side and the threaded boss, so that the grabbing mechanism can pass through the inside of the side box culvert and be adjusted left and right.

[0027] As a preferred scheme of the side box culvert assembling device, the contact surface between the grabbing mechanism and the side box culvert is provided with a nylon pad.

[0028] A construction method of the side box culvert assembling device, comprising the following steps:

[0029] Step one, when hoisting and assembling the side box culvert along the tunneling direction according to the shield machine hoisting track, the segment crane is stopped at a set position in front of the hoisting track, the middle box culvert crane is stopped at a set position behind the hoisting track, and then the side box culvert assembling device is started to run to the side box culvert assembling area;

[0030] Step two, the side box culvert transport vehicle stops after transporting several side box culverts to the set position;

[0031] Step three, the side box culvert crane is started in reverse, the hoisting assembly is slowly lowered to the set position, and the hoisting assembly is adjusted to align the grabbing mechanism with the side box culvert to be hoisted;

[0032] Step four, after the grabbing mechanism is aligned with the side box culvert, the bolt connection is performed to ensure that the grabbing mechanism is tightly fastened with the side box culvert;

[0033] Step five, then the forward start box culvert crane work, synchronous control lifting assembly slowly lifting mechanism to the set position after stopping; the set position is higher than the side box culvert transport vehicle platen position;

[0034] Step six, according to the side box culvert, the moving direction of the moving frame is consistent with the corresponding side box culvert, start the transverse moving frame to drive the lifting assembly and the side box culvert to move horizontally to the set position after stopping;

[0035] Step seven, after the side box culvert is transversely moved to the set position, control the lifting assembly to flip 90° until the upper end surface of the side box culvert is in a horizontal state after stopping flipping;

[0036] Step eight, while controlling the lifting assembly to slowly descend, make the side box culvert fall to the set position, and start the walking frame to fine tune backward, ensure the side box culvert hoisted is assembled in place;

[0037] Step nine, after the side box culvert hoisted this time is fixed with the middle box culvert assembled, remove the bolt assembly in turn, start the walking frame to move forward a set distance, after the grabbing mechanism completely separates from the side box culvert, start the lifting assembly to lift the grabbing mechanism to the horizontal state, then start the transverse moving frame to drive the grabbing mechanism to run to the initial position after stopping;

[0038] Step ten, repeat the above steps one to nine until the side box culvert transported is hoisted and assembled, the beneficial effects of the present application: the side box culvert assembling device is integrated designed on the shield machine, and is designed on the same rail with the segment crane and the middle box culvert crane, the side box culvert can be directly grabbed and assembled through the grabbing mechanism, solve the problems of pollution of construction environment, long maintenance period, poor process connection caused by secondary site pouring of side box culvert, and the problems of cost increase, low construction efficiency caused by precast side box culvert assembling tool and shield machine separate design, improve the construction efficiency and reduce the construction cost. BRIEF DESCRIPTION OF DRAWINGS

[0039] Figure 1 It is a schematic view of relative installation position of side box culvert assembling device on shield machine;

[0040] Figure 2 It is a schematic view of cross section of relative installation position of side box culvert assembling device on shield machine;

[0041] Figure 3 It is a schematic view of assembling area position of side box culvert assembling device;

[0042] Figure 4 It is a schematic view of shaft side structure of grabbing mechanism of side box culvert assembling device Figure 1 ;

[0043] Figure 5The side structure diagram of the grabbing mechanism of the side box culvert assembling device Figure 2 ;

[0044] Figure 6 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0045] Figure 7 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0046] Figure 8 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0047] Figure 9 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0048] Figure 10 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0049] Figure 11 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0050] Figure 12 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0051] Figure 13 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0052] Figure 14 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0053] Figure 15 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0054] Figure 16 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0055] Figure 17 The side structure diagram of the grabbing mechanism of the side box culvert assembling device

[0056] The figure is marked: middle box culvert crane 1, hoisting track 2, segment crane 3, side box culvert crane 100, grabbing mechanism 200, side box culvert 300, walking frame 101, transverse frame 102, hoisting assembly 103, left hoist 103a, right hoist 103b, middle hoist 103c, crossbar 201, first support arm 202, second support arm 202a, first inner support plate 203, second inner support plate 204, first fixed arm 205, second fixed arm 205a, reinforcing rib 206, connecting arm 207, middle lifting lug 201a, left lifting lug 207a, right lifting lug 207b, first bolt through hole 207c, second bolt through hole 203a, third bolt through hole 204a, first side edge 301, second side edge 302, arc edge 303. DETAILED DESCRIPTION

[0057] REFERENCE Figures 1-3 For the first embodiment of the application, the embodiment provides a side box culvert assembling device, which is arranged on a shield machine hoisting track and is used for assembling a side box culvert. The shield machine hoisting track is sequentially provided with a middle box culvert crane and a segment crane along a tunneling direction. The side box culvert assembling device comprises a side box culvert crane arranged between the segment crane and the middle box culvert crane, and a grabbing mechanism 200 arranged below the side box culvert crane. The grabbing mechanism 200 is in transmission connection with the side box culvert crane 100, and the grabbing mechanism 200 is in detachable connection with the side box culvert 300. The grabbing mechanism 200 grabs the side box culvert 300, and the side box culvert crane 100 transfers the grabbed side box culvert 300 to a required position for assembling.

[0058] Further, the walking frame 101 is slidingly arranged on the shield machine hoisting track and can move back and forth along the tunneling direction of the shield machine by a set distance.

[0059] The transverse frame 102 is slidingly arranged at the bottom of the walking frame 101 and can realize transverse movement by a set distance along the left-right direction of the shield machine hoisting track.

[0060] The hoisting assembly 103 is slidingly arranged on the transverse frame 102 and can move transversely by a set distance along the left-right direction of the shield machine hoisting track on the transverse frame 102.

[0061] It should be noted that the transverse frame 102 can move back and forth along the tunneling direction of the shield machine together with the walking frame 101, and the hoisting assembly 103 is slidingly arranged on the transverse frame 102. Therefore, the hoisting assembly 103 can move back and forth along the tunneling direction of the shield machine according to the walking frame, or can move transversely along the left-right direction of the shield machine hoisting track together with the transverse frame 102.

[0062] Further, the hoisting assembly 103 comprises a moving frame slidably connected with the transverse frame 102, a left hoist 103a, a right hoist 103b and a middle hoist 103c slidably arranged at the bottom of the moving frame; the left hoist 103a and the right hoist 103b are arranged side by side along the left-right direction of the shield tunneling machine hoisting track, and the middle hoist 103c is arranged on the side of the left hoist 103a and the right hoist 103b close to the segmental lining hoist.

[0063] It should be noted that the hoisting assembly 103 generally adopts an electric hoist, which is a prior art and thus will not be described herein.

[0064] Preferably, the moving frame is slidably connected with the transverse frame 102 and can move transversely along the left-right direction of the shield tunneling machine hoisting track.

[0065] Preferably, the moving frame is provided with a hoist longitudinal moving track, so that the left and right hoists and the middle hoist 103c can move along the tunneling direction of the shield tunneling machine on the moving frame.

[0066] Preferably, the left hoist 103a and the right hoist 103b are arranged in a plane along the left-right direction of the shield tunneling machine hoisting track, and the middle hoist 103c is arranged on the side of the left hoist 103a and the right hoist 103b close to the segmental lining hoist, and the middle hoist 103c is arranged between the left and right hoists, forming an isosceles or equilateral triangle structure.

[0067] Preferably, the left and right hoists and the middle hoist 103c are slidably connected with the transverse frame 102.

[0068] Further, the grabbing mechanism 200 is arranged in a "C" frame structure; referring to Figures 4-8 , comprising a horizontal rod 201, a first supporting arm 202 and a second supporting arm 202a arranged at both ends of the horizontal rod 201; one end of the first supporting arm 202 is provided with a first inner supporting plate 203, and the other end is provided with a first fixed arm 205; one end of the second supporting arm 202 is provided with a second inner supporting plate 204, and the other end is provided with a second fixed arm 205a; a connecting arm 207 is arranged between the ends of the first fixed arm 205 and the second fixed arm 205a, and one side of the connecting arm is provided with a reinforcing rib 206.

[0069] The horizontal rod 201 and the connecting arm 207 are provided with a lifting piece matched with the side box culvert hoist 100; the first inner supporting plate 203, the second inner supporting plate 203 and the connecting arm 207 are provided with locking holes matched with the side box culvert 300.

[0070] It should be noted that the first support arm 202 and the second support arm 202a are vertically arranged at both ends of the cross bar 201, and the first inner support plate 203 and the second inner support plate 204 are arranged at the bottom of the first and second support arms respectively, and are parallel to each other, and the first fixed arm 205 and the second fixed arm 205a are arranged in parallel and form a C-shaped frame structure.

[0071] Preferably, the reinforcing rib 206 is arranged between the first and second fixed arms to increase the overall rigidity of the grabbing mechanism.

[0072] Preferably, in order to further increase the overall rigidity and stability, triangular reinforcing blocks are arranged at the connection between the cross bar 201 and the first support arm 202 and the second support arm 202a. Triangular reinforcing blocks are arranged at the connection between the first fixed arm 205 and the first support arm 202, and the connection between the second fixed arm 205a and the second support arm 202. Triangular reinforcing blocks are arranged at the connection between the reinforcing rib 206 and the first fixed arm 205 and the second fixed arm 205a.

[0073] Further, the said bearing and lifting piece includes: an intermediate lifting lug 201a arranged in the middle of the cross bar 201, and a left lifting lug 207a and a right lifting lug 207b arranged at both ends of the connecting arm 207 respectively.

[0074] Preferably, in combination with the context and Figure 3 It can be seen that the bearing and lifting piece cooperates with the left, right and intermediate lifting lugs, and specifically the intermediate lifting lug 201a cooperates with the intermediate lifting lug 103c, and the left and right lifting lugs 207a and 207b respectively cooperate with the left and right lifting lugs, so as to realize the stable connection between the grabbing mechanism 200 and the side box culvert crane 100, and the triangular support mode makes the whole lifting and overturning process more stable.

[0075] Preferably, in order to facilitate the disassembly and connection of the grabbing mechanism 200 and the side box culvert 300, a locking hole matched with the side box culvert 300 is arranged.

[0076] Further, the said locking hole includes: a first bolt through hole 207c arranged on the connecting arm 207, a second bolt through hole 203a arranged on the first inner support plate 203, and a third bolt through hole 204a arranged on the second inner support plate 204.

[0077] It should be noted that the first bolt through hole 207c, the second bolt through hole 203a and the third bolt through hole 204a can be arranged in multiple, preferably two.

[0078] Further, the said side box culvert 300 includes: a first side edge 301 and a second side edge 302 connected end to end, and an arc-shaped edge 303;

[0079] The first side edge 301 is provided with a threaded hole matched with the first bolt through hole 207c, and the two are fastened by bolts;

[0080] The second side edge 302 is provided with a threaded hole matched with the second bolt through hole 203a, and the two are fastened by bolts;

[0081] The inner side wall of the arc-shaped edge 303 is provided with a threaded boss, and the threaded boss is provided with a threaded hole matched with the third bolt through hole 204a, and the two are fastened by bolts.

[0082] It should be noted that the side box culvert 300 is divided into a left side box culvert and a right side box culvert and is symmetrically arranged along the tunneling direction of the shield tunneling machine, and is installed on both sides of the middle box culvert. Generally, the transport vehicle transporting the side box culvert is arranged in the position of the side box culvert along the tunneling direction of the shield tunneling machine in sequence according to the left side box culvert and the right side box culvert; and the left side box culvert is placed at a rotation angle of 180 degrees relative to the right side box culvert, so that after the lifting assembly 103 is lifted, the left and right side box culverts only need to be turned over by 90 degrees to make the first side edge 301 upward, and then the left side box culvert and the right side box culvert can be respectively installed in the position corresponding to the middle box culvert.

[0083] Further, in order to prevent the grabbing mechanism 200 from damaging the whole side box culvert 300 when the grabbing mechanism 200 is connected to the side box culvert 300, a nylon pad is arranged on the contact surface of the two, so as to further protect the integrity of the side box culvert 300.

[0084] The working principle is as follows: first, the left lifting assembly 103a, the right lifting assembly 103b and the middle lifting assembly 103c are connected and matched with the left lifting lug 207a, the right lifting lug 207b and the middle lifting lug 201a, and the first side edge 301 of the side box culvert 300 is bolted to the connecting arm 207 of the grabbing mechanism 200, the first inner support plate 203 of the grabbing mechanism 200 is bolted to the second side edge 302 of the side box culvert 300, and the second inner support plate 204 of the grabbing mechanism 200 is bolted to the arc-shaped edge 303 of the side box culvert 300, so as to realize the fastening connection of the side box culvert 300 and the grabbing mechanism 200, and the position of the side box culvert 300 is shifted through the walking frame 101 and the transverse frame 102, and then the grabbing mechanism 200 and the side box culvert 300 are disassembled after the side box culvert 300 is installed at a specified position.

[0085] Further, when pipe segment hoisting is required, the principle of the pipe segment hoisting and the middle box culvert hoisting can adopt the principle of the side box culvert hoist 100 in the application; the specific steps are as follows: when pipe segment hoisting is required, the side box culvert assembling device and the middle box culvert hoist are stopped at a specified position behind the hoisting track at this time;

[0086] The pipe segment transport vehicle transports the pipe segment to the specified area, and starts the pipe segment hoist to unload and hoist the pipe segment;

[0087] To avoid the interference between the grabbing mechanism and the pipe piece transport vehicle, after the middle box culvert crane runs backward to the set position and stops, the transverse frame together with the lifting assembly needs to be moved to the middle part of the walking frame first, and then the walking frame is started to move backward to the set position and stop.

[0088] Further, when the middle box culvert needs to be lifted and assembled, the side box culvert assembly and the pipe piece crane need to be stopped together at the set position in front of the lifting track;

[0089] The middle box culvert transport vehicle transports the middle box culvert to the set area, and the middle box culvert crane is started to unload and lift the middle box culvert to the assembly area for assembly;

[0090] To avoid the interference between the side box culvert assembly and the shield trailer when the side box culvert assembly walks forward and backward, before the side box culvert assembly leaves the side box culvert assembly area, the transverse frame together with the lifting assembly needs to be moved to the middle part of the walking frame first, and then the walking frame is started to move forward to the set position and stop.

[0091] Further, the construction method of the side box culvert assembly in the above-mentioned case specifically includes the following steps:

[0092] Step one, when the side box culvert is lifted and assembled according to the lifting track of the shield machine along the tunneling direction, the pipe piece crane needs to be stopped at the set position in front of the lifting track, and the middle box culvert crane needs to be stopped at the set position behind the lifting track, and then the side box culvert assembly is started to run to the side box culvert assembly area;

[0093] Step two, the side box culvert transport vehicle transports several side box culverts to the set position and stops;

[0094] Step three, the side box culvert crane 100 is started in reverse, the lifting assembly 103 is controlled to slowly lower the grabbing mechanism 200 to the set position, and the lifting assembly 103 is fine-tuned to align the grabbing mechanism 200 with the side box culvert 300 that needs to be lifted;

[0095] Step four, after the grabbing mechanism 200 is aligned with the side box culvert 100, bolt connection is performed to ensure that the grabbing mechanism 200 is tightly connected with the side box culvert 300;

[0096] Step five, then the side box culvert crane is started to work in forward direction, and the lifting assembly 13 is controlled to slowly lift the grabbing mechanism to the set position (higher than the position of the side box culvert transport vehicle support plate) and stop;

[0097] Step six, according to the grabbed side box culvert 300 (if it is a right side box culvert, the moving frame moves to the right; if it is a left side box culvert, the moving frame moves to the left), the transverse frame 102 drives the lifting assembly 203 and the side box culvert 300 to move horizontally to the set position and stop;

[0098] Step seven, after the side box culvert 300 is transversely moved to the set position, the lifting assembly 103 (specifically, the middle lifting device 103c slowly descends, and the left and right lifting devices ascend or stop) is controlled to overturn the side box culvert 300 by 90°, the middle lifting device 103c moves on the moving frame to approach the left and right lifting devices until the upper end surface of the side box culvert is in a horizontal state, and then the overturning is stopped;

[0099] Step eight, the lifting assembly 103 is controlled to slowly descend, the side box culvert 300 is lowered to the set position, the walking frame 101 is started to be slightly adjusted backward, and it is ensured that the side box culvert 300 is assembled in place;

[0100] Step nine, after the side box culvert 300 is fixedly connected with the middle box culvert, the bolt assembly is sequentially removed, the walking frame 101 is started to move forward by a set distance, after the grabbing mechanism is completely separated from the side box culvert 300, the lifting assembly 103 is started to lift the grabbing mechanism to a horizontal state, and then the walking frame is started to drive the grabbing mechanism 200 to move to the initial position and stop;

[0101] Step ten, the steps one to nine are repeated until the side box culvert is transported, lifted and assembled.

[0102] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A construction method of a side box culvert assembling device, comprising a side box culvert assembling device arranged on a shield machine hoisting track and used for assembling a side box culvert; a middle box culvert hoist and a segment hoist are arranged in sequence along a tunneling direction on the shield machine hoisting track; characterized in that, The side box culvert assembling device comprises: A side box culvert crane is arranged between the middle box culvert crane and the segment crane; the middle box culvert crane, the segment crane and the side box culvert crane are designed on the same rail; A grabbing mechanism is in driving connection with the side box culvert crane; the grabbing mechanism is detachably connected with the side box culvert; the grabbing mechanism grabs the side box culvert, and the side box culvert crane transports the grabbed side box culvert to a required position for assembling; A walking frame is slidably arranged on the shield machine hoisting track and can move a set distance along the tunneling direction of the shield machine; A transverse frame is slidably arranged at the bottom of the walking frame and can realize transverse movement of a set distance along the left-right direction of the shield machine hoisting track; A hoisting assembly is slidably arranged on the transverse frame and can realize transverse movement of a set distance along the left-right direction of the shield machine hoisting track on the transverse frame; The hoisting assembly comprises a moving frame in sliding connection with the transverse frame, a left hoist, a right hoist and a middle hoist slidably arranged at the bottom of the moving frame; the left hoist and the right hoist are arranged side by side along the left-right direction of the shield machine hoisting track, and the middle hoist is arranged on the side close to the segment crane between the left hoist and the right hoist; The grabbing mechanism is arranged in a "C" frame structure and comprises a crossbar and first and second support arms arranged at the two ends of the crossbar; One end of the first support arm is provided with a first inner support plate, and the other end is provided with a first fixed arm; One end of the second support arm is provided with a second inner support plate, and the other end is provided with a second fixed arm; A connecting arm is arranged between the ends of the first fixed arm and the second fixed arm, and a reinforcing rib is arranged on one side of the connecting arm; The crossbar and the connecting arm are provided with a lifting piece matched with the side box culvert crane; the first inner support plate, the second inner support plate and the connecting arm are provided with locking holes matched with the side box culvert; The lifting piece comprises a middle lifting lug arranged in the middle of the crossbar and a left lifting lug and a right lifting lug arranged at the two ends of the connecting arm, respectively; The locking holes comprise a first bolt through hole arranged on the connecting arm, a second bolt through hole arranged on the first inner support plate and a third bolt through hole arranged on the second inner support plate; The side box culvert comprises a first side edge, a second side edge and an arc-shaped edge connected end to end; The first side edge is provided with a threaded hole matched with the first bolt through hole, and the two are fastened by a bolt; The second side edge is provided with a threaded hole matched with the second bolt through hole, and the two are fastened by a bolt; The inner side wall of the arc-shaped edge is provided with a threaded boss, and the threaded boss is provided with a threaded hole matched with the third bolt through hole, and the two are fastened by a bolt; The distance between the outer sides of the first inner support plate and the second inner support plate is smaller than the distance between the second side edge and the threaded boss; the grabbing mechanism can pass through the inside of the side box culvert and can be adjusted left and right; The contact surface between the grabbing mechanism and the side box culvert is provided with a nylon pad; Specifically comprising the following steps: Step one, according to the shield machine hoisting track along the tunneling direction, when hoisting and assembling the side box culvert, the pipe piece crane needs to be stopped at the set position in front of the hoisting track, the middle box culvert crane is stopped at the set position behind the hoisting track, and then the side box culvert assembly device is started to run to the side box culvert assembly area; Step two, the side box culvert transport vehicle transports several side box culverts to the set position and stops; Step three, the side box culvert crane is started in reverse, the lifting assembly is controlled to slowly lower the grabbing mechanism to the set position, the lifting assembly is fine-tuned, and the grabbing mechanism is aligned with the side box culvert to be hoisted; Step four, after the grabbing mechanism is aligned with the side box culvert, the bolt connection is carried out to ensure that the grabbing mechanism is tightly fastened with the side box culvert; Step five, then the box culvert crane is started in forward direction, the lifting assembly is controlled to slowly lift the grabbing mechanism to the set position and stop; the set position is higher than the position of the side box culvert transport vehicle support plate; Step six, according to the grabbed side box culvert, the moving direction of the moving frame is consistent with the direction of the corresponding side box culvert, the horizontal moving frame drives the lifting assembly and the side box culvert to move horizontally to the set position and stop; Step seven, after the side box culvert is horizontally moved to the set position, the lifting assembly is controlled to flip it by 90° until the upper end surface of the side box culvert is in a horizontal state and the flipping stops; Step eight, the lifting assembly is controlled to slowly descend, the side box culvert falls to the set position, the walking frame is started to fine-tune backward, and the hoisted side box culvert is ensured to be assembled in place; Step nine, after the side box culvert hoisted this time is fixed with the assembled middle box culvert, the bolt assembly is removed in turn, the walking frame is started to move forward by a set distance, after the grabbing mechanism completely separates from the side box culvert, the lifting assembly is started to lift the grabbing mechanism to a horizontal state, then the horizontal moving frame drives the grabbing mechanism to run to the initial position and stop; Step ten, repeat steps one to nine until the hoisting and assembly of the transported side box culvert are completed.

Citation Information

Patent Citations

  • Box culvert crane for box culvert hoisting of prefabricated inverted arch side of railway tunnel

    CN108678785A