A solid fertilizer processing device for rotary hearth furnace iron and zinc dust sludge
Through the rotary hearth furnace iron and zinc dust sludge solid fertilizer processing device, the synergistic effect of the crushing component and the mixing rod is utilized to solve the problem of dust sludge easily agglomerating during the mixing process, and achieve uniform mixing and efficient resource utilization.
Patent Information
- Application Number
- CN202310813957.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-05
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-07-05
AI Technical Summary
In the existing technology, zinc-containing dust and mud are prone to agglomeration during the mixing process, resulting in reduced equipment operating efficiency and inability to effectively utilize resources.
The rotary hearth furnace iron and zinc dust sludge solid fertilizer processing device is adopted. The cooperation of the crushing component and the mixing rod is used to achieve uniform mixing of the dust sludge. The synergistic effect of the crushing plate and the mixing blade is used to avoid the dust sludge from agglomerating. The annular material retaining rack and the cleaning component are used to prevent the dust sludge from flying around, thereby ensuring the mixing effect.
It achieves uniform mixing of dust and mud, shortens mixing time, improves equipment operating efficiency, and ensures mixing effect.
Smart Images

Figure CN116891948B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust sludge treatment, in particular to a device for treating iron-containing and zinc-containing dust sludge solid fertilizer in a rotary hearth furnace. Background Art
[0002] Zinc-containing dust mud contains a large amount of valuable metal elements such as zinc and iron, of which zinc accounts for 2% to 10% and iron accounts for 20% to 40%. It has important resource recycling value. In addition, zinc-containing dust sludge contains a large amount of harmful elements such as potassium, sodium, and chlorine. Direct reuse is not conducive to the smooth production of metallurgical kilns. Therefore, it cannot be directly returned to the smelting process and must be removed by a corresponding process. After the dust sludge is discharged after heating reaction reduction, the valuable elements and iron inside it can be recycled. Referring to the Chinese patent, application number: "202210845926.5" "A method and device for treating zinc-containing dust sludge", this patent solves the problem that the amount of tail sludge produced after the existing dust sludge is heated and reduced, and it cannot be effectively utilized as a resource. In the process of dust sludge mixing, since reducing agents, adhesives, etc. need to be added to the inside, the dust sludge entering the mixing bin is prone to agglomeration, which will prolong the time required for material mixing and reduce the operating efficiency of the equipment. For this reason, we propose a solid fertilizer treatment device for iron-containing and zinc-containing dust sludge in a rotary hearth furnace to solve the above problems. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the present invention provides a solid fertilizer processing device for iron-containing and zinc-containing dust sludge in a rotary hearth furnace, which solves the problem that dust sludge agglomeration inside the mixing bin affects the time required for material mixing.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a rotary hearth furnace iron and zinc dust sludge solid fertilizer processing device, comprising a body, a discharge valve is installed at the bottom of the body, a top sealing plate is fixed to the top surface of the body, a mixing rod is rotatably provided inside the body and a mixing blade is fixed at the end of the mixing rod, and a crushing assembly is provided on one side of the interior of the body.
[0005] Preferably, the chip assembly includes a chip rack, the outer side of the chip rack is rotatably sleeved with a limit sleeve, and the limit sleeve is fixed inside the top sealing plate, a plurality of chip boards are fixed to the bottom of the chip rack, a plurality of notches are symmetrically opened inside the plurality of chip boards, and chip pieces are fixedly installed inside the plurality of notches, a transmission assembly is provided between the end of the chip rack away from the chip board and the mixing assembly, a loading assembly is provided on the outer side of the machine body, and a transmission assembly is provided between the chip rack and the mixing rod.
[0006] Preferably, the feeding assembly includes a spiral feed tube, which is fixed on the outside of the machine body. A push shaft is rotatably installed inside the spiral feed tube, and a push piece is fixed on the outside of the push shaft. The end of the spiral feed tube penetrates into the interior of the machine body, and a distance is left between it and the particle board.
[0007] Preferably, the transmission assembly includes a transmission disc, which is fixedly sleeved on the end of the mixing rod. A transmission belt is rotatably connected between the transmission disc and the crushing rack. A driving motor is fixed inside the top sealing plate. The output end of the driving motor and the end of the mixing rod are both fixedly sleeved with a transmission gear disc, and the two transmission gear discs are engaged with each other.
[0008] Preferably, an annular material retaining frame is provided on the outside of the particle rack and several particle boards, the annular material retaining frame is fixed to the bottom of the top sealing plate, and the bottom length of the top sealing plate exceeds the particle board, and a cleaning component is provided inside the annular material retaining frame.
[0009] Preferably, the cleaning assembly includes a cleaning arc frame, which is slidably installed inside the annular material blocking frame. A sliding rod is fixed to the middle of the top surface of the cleaning arc frame, and a ring sleeve is slidably sleeved on the outer side of the sliding rod. The ring sleeve is fixed to the bottom of the top sealing plate, and a driving assembly is provided on the outer side of the sliding rod.
[0010] Preferably, the driving assembly includes a forward and reverse motor, which is fixed on the top surface of the top sealing plate. A gear is fixed to the output end of the forward and reverse motor, and a tooth groove is provided on the outer side of the sliding rod, and the tooth groove and the gear are engaged with each other.
[0011] Preferably, a protective frame is fixed to one side of the top surface of the top sealing plate, the transmission assembly is located inside the protective frame, and a material feeding port is fixed to one side of the inner surface of the top sealing plate.
[0012] Beneficial effects
[0013] The present invention provides a solid fertilizer processing device for iron- and zinc-containing dust sludge from a rotary hearth furnace. Compared with the prior art, it has the following advantages:
[0014] (1) The rotary hearth furnace iron and zinc dust sludge solid fertilizer processing device, through the setting of the crushing component, can drive the crushing rack to operate through the cooperation of the transmission belt and the transmission disc when the equipment is running and loading, and then through the cooperation of a number of crushing plates and crushing pieces, the agglomerated and granular dust sludge is crushed so that it falls evenly into the interior of the machine body and is evenly mixed with the added reducing agent and adhesive through the operation of the running mixing blades, thereby saving the time required for mixing while ensuring the mixing effect of the dust sludge.
[0015] (2) The rotary hearth furnace iron and zinc dust and mud solid fertilizer processing device can prevent the dust and mud of the crushed materials from flying around through the cooperation of the annular material retaining frame and the cleaning component, and can ensure a better crushing effect through impact. The cleaning arc frame can push the dust and mud attached to the inner wall of the annular material retaining frame due to impact and make it fall into the interior of the machine body, thereby ensuring the crushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall front view of the structure of the present invention;
[0017] Figure 2 For the present invention Figure 1 Main view of the cross-sectional structure;
[0018] Figure 3 This is a front view of the structure of the crushing component and the cleaning component of the present invention;
[0019] Figure 4 This is a front view of the structure of the crushing component of the present invention;
[0020] Figure 5 This is the front view of the cleaning component structure of the present invention.
[0021] In the figure: 1. Machine body; 101. Discharge valve; 2. Top sealing plate; 201. Discharge port; 3. Spiral feed pipe; 301. Pusher; 302. Pusher shaft; 4. Protective frame; 5. Mixing rod; 501. Mixing blade; 502. Drive plate; 503. Drive belt; 6. Annular material stop frame; 7. Drive motor; 8. Crushing rack; 801. Limit sleeve; 802. Crushing plate; 803. Notch; 804. Crushing piece; 9. Sliding rod; 901. Tooth groove; 902. Ring sleeve; 10. Cleaning arc frame; 11. Forward and reverse motor; 1101. Gear. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5 The present invention provides two technical solutions. Specifically including the following embodiments:
[0024] Example 1:
[0025] A rotary hearth furnace iron- and zinc-containing dust sludge solid fertilizer processing device comprises a body 1, a discharge valve 101 is installed at the bottom of the body 1, a top sealing plate 2 is fixed to the top surface of the body 1, a mixing rod 5 is rotatably provided inside the body 1, and a mixing blade 501 is fixed to the end of the mixing rod 5, a crushing assembly is provided on one side of the interior of the body 1, the crushing assembly comprises a crushing rack 8, the outer side of the crushing rack 8 is rotatably sleeved with a limiting sleeve 801, and the limiting sleeve 801 is fixed to the inside of the top sealing plate 2, a plurality of crushing plates 802 are fixed to the bottom of the crushing rack 8, a plurality of notches 803 are symmetrically opened inside the plurality of notches 803, and crushing pieces 804 are fixedly installed inside the plurality of notches 803, a transmission assembly is provided between the end of the crushing rack 8 away from the crushing plate 802 and the mixing assembly, a loading assembly is provided on the outside of the body 1, and a transmission assembly is provided between the crushing rack 8 and the mixing rod 5;
[0026] In the embodiment of the present invention, the feeding assembly includes a spiral feed tube 3, which is fixed to the outside of the machine body 1. A push shaft 302 is rotatably mounted inside the spiral feed tube 3, and a push piece 301 is fixed to the outside of the push shaft 302. The end of the spiral feed tube 3 penetrates into the interior of the machine body 1 and is spaced apart from the particle board 802.
[0027] In the embodiment of the present invention, the transmission assembly includes a transmission disc 502, which is fixedly sleeved on the end of the mixing rod 5. A transmission belt 503 is rotatably connected between the transmission disc 502 and the crushing rack 8. A drive motor 7 is fixed inside the top sealing plate 2. The output end of the drive motor 7 and the end of the mixing rod 5 are both fixedly sleeved with a transmission gear disc, and the two transmission gear discs are meshed with each other.
[0028] In the embodiment of the present invention, a protective frame 4 is fixed to one side of the top surface of the top sealing plate 2 , the transmission assembly is located inside the protective frame 4 , and a material feeding port 201 is fixed to one side of the inner surface of the top sealing plate 2 .
[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0030] During operation, the dust and mud to be mixed are first transported to the interior of the machine body 1 through the spiral feeding pipe 3. The pushing piece 301 inside the spiral feeding pipe 3 runs along with the pushing shaft 302 to push the dust and mud into the interior of the machine body 1. Then, equal proportions of reducing agent and adhesive are added to the interior of the machine body 1 through the feeding port 201. The operation of the driving motor 7 can drive the mixing rod 5 to run through the cooperation of the transmission gear disc, thereby driving the mixing blade 501 at the end of the mixing rod 5 to mix and stir the dust and mud and the added reducing agent and adhesive.
[0031] Through the setting of the crushing component, when the equipment is loading, the operation of the driving motor 7 and the cooperation of the transmission gear plate drive the mixing rod 5, which can drive the crushing rack 8 to operate through the cooperation of the transmission belt 503 and the transmission plate 502, and then drive the multiple crushing plates 802 installed at its end to contact. When the dust and mud entering the interior of the body 1 through the spiral feeding pipe 3 contacts the running crushing plate 802, the running crushing plate 802 can crush the agglomerated and granular dust and mud, so that it falls evenly into the interior of the body 1, and is evenly mixed with the added reducing agent and adhesive through the operation of the running mixing blade 501, saving the time required for mixing while ensuring the mixing effect of the dust and mud.
[0032] Example 2:
[0033] A rotary hearth furnace iron- and zinc-containing dust sludge solid fertilizer processing device comprises a body 1, a discharge valve 101 is installed at the bottom of the body 1, a top sealing plate 2 is fixed to the top surface of the body 1, a mixing rod 5 is rotatably provided inside the body 1, and a mixing blade 501 is fixed to the end of the mixing rod 5, a crushing assembly is provided on one side of the interior of the body 1, the crushing assembly comprises a crushing rack 8, the outer side of the crushing rack 8 is rotatably sleeved with a limiting sleeve 801, and the limiting sleeve 801 is fixed to the inside of the top sealing plate 2, a plurality of crushing plates 802 are fixed to the bottom of the crushing rack 8, a plurality of notches 803 are symmetrically opened inside the plurality of notches 803, and crushing pieces 804 are fixedly installed inside the plurality of notches 803, a transmission assembly is provided between the end of the crushing rack 8 away from the crushing plate 802 and the mixing assembly, a loading assembly is provided on the outside of the body 1, and a transmission assembly is provided between the crushing rack 8 and the mixing rod 5;
[0034] In the embodiment of the present invention, the feeding assembly includes a spiral feed tube 3, which is fixed to the outside of the machine body 1. A push shaft 302 is rotatably mounted inside the spiral feed tube 3, and a push piece 301 is fixed to the outside of the push shaft 302. The end of the spiral feed tube 3 penetrates into the interior of the machine body 1 and is spaced apart from the particle board 802.
[0035] In the embodiment of the present invention, the transmission assembly includes a transmission disc 502, which is fixedly sleeved on the end of the mixing rod 5. A transmission belt 503 is rotatably connected between the transmission disc 502 and the crushing rack 8. A drive motor 7 is fixed inside the top sealing plate 2. The output end of the drive motor 7 and the end of the mixing rod 5 are both fixedly sleeved with a transmission gear disc, and the two transmission gear discs are meshed with each other.
[0036] In the embodiment of the present invention, an annular material stopper 6 is provided on the outer side of the chip rack 8 and several chip plates 802, and the annular material stopper 6 is fixed to the bottom of the top sealing plate 2, and the bottom length of the top sealing plate 2 exceeds the chip plate 802. A cleaning component is provided inside the annular material stopper 6, and the cleaning component includes a cleaning arc frame 10, and the cleaning arc frame 10 is slidably installed inside the annular material stopper 6. A slide bar 9 is fixed to the middle part of the top surface of the cleaning arc frame 10, and a ring sleeve 902 is slidably sleeved on the outer side of the slide bar 9. The ring sleeve 902 is fixed to the bottom of the top sealing plate 2, and a driving component is provided on the outer side of the slide bar 9. The driving component includes a forward and reverse motor 11, and the forward and reverse motor 11 is fixed to the top surface of the top sealing plate 2. A gear 1101 is fixed to the output end of the forward and reverse motor 11, and a tooth groove 901 is provided on the outer side of the slide bar 9, and the tooth groove 901 and the gear 1101 are meshed with each other;
[0037] In the embodiment of the present invention, a protective frame 4 is fixed to one side of the top surface of the top sealing plate 2 , the transmission assembly is located inside the protective frame 4 , and a material feeding port 201 is fixed to one side of the inner surface of the top sealing plate 2 .
[0038] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0039] During operation, the dust and mud to be mixed are first transported to the interior of the machine body 1 through the spiral feeding pipe 3. The pushing piece 301 inside the spiral feeding pipe 3 runs along with the pushing shaft 302 to push the dust and mud into the interior of the machine body 1. Then, equal proportions of reducing agent and adhesive are added to the interior of the machine body 1 through the feeding port 201. The operation of the driving motor 7 can drive the mixing rod 5 to run through the cooperation of the transmission gear disc, thereby driving the mixing blade 501 at the end of the mixing rod 5 to mix and stir the dust and mud and the added reducing agent and adhesive.
[0040] Through the arrangement of the crushing assembly, when the equipment is loading, the operation of the driving motor 7 and the cooperation of the transmission gear plate drive the mixing rod 5, which can drive the crushing rack 8 to operate through the cooperation of the transmission belt 503 and the transmission plate 502, and then drive the multiple crushing plates 802 installed at the end thereof to contact. When the dust and mud entering the interior of the machine body 1 through the spiral feeding pipe 3 contacts the running crushing plates 802, the running crushing plates 802 can crush the agglomerated and granular dust and mud, so that it falls evenly into the interior of the machine body 1, and is evenly mixed with the added reducing agent and adhesive through the operation of the running mixing blades 501, thereby saving the time required for mixing while ensuring the mixing effect of the dust and mud.
[0041] Through the annular material stopper 6 and the cleaning component provided inside it, when the equipment is running, the annular material stopper 6 is provided on the outside of the particle board 802. When the running particle board 802 is in the process of crushing, the annular material stopper 6 can block the crushed materials, and at the same time, the dust and mud are impacted on the inner wall of the annular material stopper 6 to avoid scattering while ensuring a better crushing effect through the impact. At the same time, through the setting of the cleaning component, when the equipment is in use, the forward and reverse motors 11 can be operated, and the gear 1101 at the end and the tooth groove 901 can be cooperated to drive the slide bar 9 to run, so that the slide bar 9 can drive the cleaning arc frame 10 to slide inside the annular material stopper 6 through the ring sleeve 902, and push the dust and mud attached to the inner wall of the annular material stopper 6 due to the impact, so that it falls into the inside of the machine body 1, thereby ensuring the crushing effect.
[0042] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A solid fertilizer processing device for iron-containing and zinc-containing dust sludge in a rotary hearth furnace, comprising a body (1), a discharge valve (101) being installed at the bottom of the body (1), and a top sealing plate (2) being fixed on the top surface of the body (1), characterized in that: A mixing rod (5) is rotatably provided inside the machine body (1), and a mixing blade (501) is fixed at the end of the mixing rod (5); and a crushing assembly is provided on one side of the interior of the machine body (1); The crushing assembly includes a crushing rack (8), the outer side of the crushing rack (8) is rotatably sleeved with a limiting sleeve (801), and the limiting sleeve (801) is fixed inside the top sealing plate (2), a plurality of crushing plates (802) are fixed at the bottom of the crushing rack (8), a plurality of notches (803) are symmetrically opened inside the plurality of crushing plates (802), and a crushing sheet (804) is fixedly installed inside the plurality of notches (803), a transmission assembly is provided between the end of the crushing rack (8) away from the crushing plate (802) and the mixing assembly, a feeding assembly is provided on the outer side of the machine body (1), and a transmission assembly is provided between the crushing rack (8) and the mixing rod (5); The feeding assembly includes a spiral feeding tube (3), the spiral feeding tube (3) is fixed on the outside of the machine body (1), a pushing shaft (302) is rotatably installed inside the spiral feeding tube (3), and a pushing piece (301) is fixed on the outside of the pushing shaft (302), and the end of the spiral feeding tube (3) penetrates into the inside of the machine body (1), and a distance is left between the end and the particle board (802); An annular material retaining frame (6) is provided on the outside of the particle frame (8) and a plurality of particle boards (802), the annular material retaining frame (6) is fixed to the bottom of the top sealing plate (2), and the bottom length of the top sealing plate (2) exceeds the particle board (802), and a cleaning component is provided inside the annular material retaining frame (6); The cleaning assembly includes a cleaning arc frame (10), which is slidably installed inside the annular material blocking frame (6), a sliding rod (9) is fixed to the middle of the top surface of the cleaning arc frame (10), and a ring sleeve (902) is slidably sleeved on the outer side of the sliding rod (9), and the ring sleeve (902) is fixed to the bottom of the top sealing plate (2), and a driving assembly is provided on the outer side of the sliding rod (9).
2. The solid fertilizer processing device for the iron-containing and zinc-containing dust sludge of a rotary hearth furnace according to claim 1, characterized in that: The transmission assembly comprises a transmission disc (502), the transmission disc (502) being fixedly sleeved on the end of the mixing rod (5), a transmission belt (503) being rotatably connected between the transmission disc (502) and the crushing rack (8), a driving motor (7) being fixed inside the top sealing plate (2), a transmission gear disc being fixedly sleeved on the output end of the driving motor (7) and the end of the mixing rod (5), and the two transmission gear discs being meshed with each other.
3. The solid fertilizer processing device for iron-containing and zinc-containing dust sludge in a rotary hearth furnace according to claim 1, characterized in that: The driving assembly includes a forward and reverse motor (11), the forward and reverse motor (11) is fixed on the top surface of the top sealing plate (2), a gear (1101) is fixed to the output end of the forward and reverse motor (11), a tooth groove (901) is provided on the outer side of the sliding rod (9), and the tooth groove (901) and the gear (1101) are meshed with each other.
4. The solid fertilizer processing device for iron-containing and zinc-containing dust sludge in a rotary hearth furnace according to claim 1, characterized in that: A protective frame (4) is fixed to one side of the top surface of the top sealing plate (2), the transmission assembly is located inside the protective frame (4), and a material feeding port (201) is fixed to one side of the interior of the top sealing plate (2).
Citation Information
Patent Citations
Zinc-containing dust sludge treatment method and device
CN115161472A
Mixing device for processing anticorrosive paint
CN118059735A