A double-end processing device for two-core data lines
By designing an automated two-core data cable dual-end processing equipment, the problem of low automation level of existing equipment has been solved, realizing automated production at both ends of the cable, improving production efficiency and quality, and reducing costs.
Patent Information
- Application Number
- CN202311063355.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-22
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-08-22
AI Technical Summary
Existing dual-head data cable processing equipment has a low degree of automation, requires manual intervention, has low production efficiency, high cost, and unstable processing quality.
A dual-end processing device for two-core data cables was designed. Through the combination of a wire feeding mechanism, a stripping mechanism, a feeding mechanism, a gripping mechanism, and a welding mechanism, the device achieves automated production at both ends of the wire. It includes a gripping and rotating mechanism, a core wire positioning mechanism, a position recognition mechanism, and a testing mechanism to ensure the correct position of the core wire and product quality.
It improved the production efficiency and processing quality of data cables, reduced production costs, simplified operations, and ensured product stability and pass rate.
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Figure CN116914522B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of data line processing equipment, in particular to a two-core data line double-end processing equipment. BACKGROUND
[0002] At present, in the processing of data lines, the non-metallic outer layer of the connection end of each branch line body needs to be stripped, cut flat, and connected with the interface, and then welded after connection. The above processes need to be completed by first clamping the lines into multiple line clamps, and then performing the processes on different work platforms. This is limited by manual operation and prone to operation deviation, affecting the stripping accuracy. At the same time, it is low in efficiency, and manual operation is prone to danger. The traditional data line stripping and welding equipment fixes one end of the data line positioned by the jig on the device and places it on each process for work. However, the degree of automation is low, the pre-processing of the data line still needs manual intervention, and the data line needs to be positioned and transferred to the equipment of each process for processing after positioning. The line transfer time is long, the quality of the processed products is not high, and at the same time, the two ends of the data line are processed separately, which reduces the processing efficiency of the products.
[0003] Later, a data line double-end processing equipment appeared on the market. It uses two data line stripping and welding devices arranged at a distance to place and position the two ends of the data line on the two devices at the same time for processing, thereby improving the processing efficiency of the products. However, the existing data line double-end processing equipment has poor structure design. A wire grabbing and transferring mechanism needs to be configured between the two processing devices to grab and transfer the wire from one processing device to another. The equipment has high configuration cost, and the two processing devices need to be operated by multiple operators, which is labor-intensive and low in production efficiency. It cannot meet the user's use requirement and has a small scope of application.
[0004] Therefore, it is necessary to research a new technical solution to solve the above problems. SUMMARY
[0005] Therefore, the present application aims to solve the problems in the prior art and provides a two-core data line double-end processing equipment. Through the design of each mechanism, the two ends of the wire are automatically produced on the equipment at the same time, the production efficiency of the data line is improved, the processing quality is stable and consistent, the use is convenient, the processing time is short, and the production cost of the data line is reduced.
[0006] To achieve the above purpose, the present application adopts the following technical solution:
[0007] A two-core data line double-end processing equipment, comprising a body, a wire feeding mechanism for feeding and cutting the wire, a first peeling mechanism for peeling the wire, a feeding mechanism for clamping and moving the wire, a jig for clamping the wire, a conveying mechanism for conveying the displacement of the jig, a first grabbing mechanism for grabbing and moving the wire, a second peeling mechanism for peeling the core wire, a joint feeding mechanism for feeding the joint, and a welding mechanism for welding the joint with the core wire; wherein:
[0008] The wire feeding mechanism, the first peeling mechanism, the first grabbing mechanism, the second peeling mechanism and the welding mechanism are arranged in sequence from front to back, the feeding mechanism and the conveying mechanism are arranged in front and back, the wire feeding mechanism and the first peeling mechanism are arranged on one side of the feeding mechanism, the second peeling mechanism and the welding mechanism are arranged on one side of the conveying mechanism, the first grabbing mechanism is connected between the feeding mechanism and the conveying mechanism, the wire feeding mechanism is provided with a grabbing and rotating mechanism for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism is located above the feeding mechanism, and the rotating mechanism is connected with a first lifting device for controlling the lifting of the grabbing and rotating mechanism.
[0009] As a preferred scheme, the wire feeding mechanism has a first base, the grabbing and rotating mechanism is arranged at the left end of the first base, the grabbing and rotating mechanism comprises a first grabbing head and a first rotating device for controlling the rotation of the first grabbing head, a mounting plate is arranged on the first rotating device, one end of the mounting plate is connected to the output end of the first rotating device, the first grabbing head is arranged at the lower end of the other end of the mounting plate, and the first lifting device is arranged on the first base.
[0010] As a preferred scheme, the wire feeding mechanism comprises a conveying wheel set for conveying the wire and a cutting device for cutting the wire, the conveying wheel set is arranged at the right segment position of the first base, a first lifting seat is arranged at the left end of the first base, the cutting device is arranged on the first lifting seat and located at the right side of the grabbing and rotating mechanism, and the first lifting device is drivingly connected to the first lifting seat.
[0011] As a preferred scheme, the first grabbing mechanism comprises a second base, a second lifting seat arranged on the second base, a second grabbing head, a second lifting device, a first translation device and a second translation device, the second grabbing head is provided with two and arranged in front and back on the second lifting seat, the second lifting device is drivingly connected to the second lifting seat, the first translation device is drivingly connected to the second lifting seat for controlling the left and right displacement of the second grabbing head, and the second translation device is drivingly connected to the second lifting seat for controlling the front and back displacement of the second grabbing head.
[0012] As a preferred scheme, the second base is further provided with a core wire positioning mechanism for positioning and straightening the core wire, the core wire positioning mechanism is located below the second grabbing head, and the core wire positioning mechanism comprises a clamping plate, a first wire pressing plate, a third lifting seat and a third lifting device, the clamping plate and the first wire pressing plate are both provided with two and arranged in front and back at intervals on the third lifting seat and correspond to the two second grabbing heads respectively, the first wire pressing plate is located below the clamping plate, the lower end of the clamping plate is provided with a clamping groove for clamping the core wire, and the third lifting device is provided with four, and the four third lifting devices are respectively and drivingly connected to the two clamping plates and the two first wire pressing plates and arranged on the third lifting seat.
[0013] As a preferred scheme, the first grabbing mechanism and the second stripping mechanism are provided with a position recognition mechanism for recognizing whether the position of the core wire is correct, the position recognition mechanism comprises a third base, a recognition module, a second wire pressing plate, a first pressing block, a third grabbing head, a fourth lifting seat, a fourth lifting device and a second rotating device, the fourth lifting seat is provided with three, two of which are arranged in an up-down interval on the left end of the third base, and the other one is arranged on the right end of the third base, the second wire pressing plate is arranged on the fourth lifting seat on the left lower side, the first pressing block is arranged on the fourth lifting seat on the left upper side, the third grabbing head is provided with two and arranged in front and back at intervals on the fourth lifting seat on the right end, the fourth lifting device is provided with three, and the three fourth lifting devices are respectively and drivingly connected to the three fourth lifting seats, the recognition module is provided with two and arranged in front and back at intervals on the first pressing block, the second rotating device is provided with two and respectively drivingly connected to the two third grabbing heads, and the recognition module is respectively connected to the three fourth lifting devices, the two third grabbing heads and the two second rotating devices.
[0014] As a preferred scheme, the body is further provided with a testing mechanism for testing the data line, the testing mechanism is located behind the welding mechanism, and the testing mechanism comprises a fourth base, a testing machine, a testing head, a moving seat and a third translation device, the moving seat is movably arranged on the upper end of the fourth base, the testing head is provided with two and arranged in front and back at intervals on the moving seat, the two testing heads are both connected to the testing machine, the two testing heads are both provided with plug interfaces for connecting with the data line connector, and the third translation device is drivingly connected to the moving seat.
[0015] As a preferred scheme, a wire pressing module for pressing and holding the wire is further arranged, the wire pressing module is located on the left end of the testing mechanism, the wire pressing module comprises a second pressing block and a fifth lifting device for controlling displacement of the second pressing block, the left end of the fourth base is provided with a positioning plate, and the second pressing block is located above the positioning plate.
[0016] As a preferred solution, a second grabbing mechanism for transferring the finished wire is further arranged on the machine body.
[0017] As a preferred solution, a core wire continuity test mechanism for continuity testing of both ends of the wire is further included, which is arranged behind the first grabbing mechanism, and comprises a fifth base, two cutters, a continuity test device and a sixth lifting device. The two cutters are arranged in front and back with a certain interval and above the jig. The sixth lifting device is drivingly connected to the two cutters and arranged on the fifth base. The continuity test device is connected to the two cutters through wires respectively.
[0018] Compared with the prior art, the present application has obvious advantages and beneficial effects. Specifically, as known from the above technical solution, the wire is grabbed and rotated by the grabbing and rotating mechanism and then placed on the feeding mechanism, and the automatic production of both ends of the wire on the equipment is realized by the arrangement of each mechanism, thereby improving the production efficiency of the data line, stabilizing the processing quality, and having a clever and reasonable structure design, simple operation, convenient use, short processing time and reduced production cost of the data line.
[0019] In addition, the core wire positioning mechanism is arranged to position the core wire after being flattened and straightened, which facilitates the subsequent stripping of the outer sheath of the core wire and the welding positioning of the joint, effectively improves the production efficiency of the data line, and the position recognition mechanism is arranged to control the rotation of the two core wires by the feedback of the recognition module to ensure the correct position of the two core wires, thereby avoiding the phenomenon that the position of the core wire is not correct in the subsequent welding process, which leads to the fact that the data line cannot be used, thereby ensuring the stable and consistent processing quality of the data line. In addition, the recess is arranged to facilitate the assembly and positioning of the recognition module.
[0020] In addition, the test mechanism is arranged to test the wire with the joint, so that the user can select the product according to the test result, ensure the qualified rate of product production, and the wire pressing module is arranged to facilitate the connection stability between the two ends of the wire and the two test heads, thereby ensuring the normal operation of the test process.
[0021] In order to more clearly illustrate the structural features and effects of the present application, the present application will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a perspective view of an embodiment of the present application;
[0023] Figure 2 is another perspective view of an embodiment of the present application from another angle;
[0024] Figure 3Figure 1 is a perspective view of a wire feeding mechanism and a grabbing rotating mechanism according to an embodiment of the present application;
[0025] Figure 4 Figure 2 is another perspective view of a wire feeding mechanism and a grabbing rotating mechanism according to an embodiment of the present application;
[0026] Figure 5 Figure 3 is a perspective view of a first grabbing mechanism and a core wire positioning mechanism according to an embodiment of the present application;
[0027] Figure 6 Figure 4 is a perspective view of a position recognition mechanism according to an embodiment of the present application;
[0028] Figure 7 Figure 5 is another perspective view of a position recognition mechanism according to an embodiment of the present application;
[0029] Figure 8 Figure 6 is a structural schematic view of a testing mechanism according to an embodiment of the present application (a testing machine is not shown in the figure);
[0030] Figure 9 Figure 7 is a structural schematic view of a wire pressing module according to an embodiment of the present application;
[0031] Figure 10 Figure 8 is a structural schematic view of a fifth base, a cutter and a sixth lifting device according to an embodiment of the present application.
[0032] The figure identification and explanation are as follows:
[0033] 10, machine body 20, wire feeding mechanism
[0034] 21, first base 211, guide rail
[0035] 22, conveying wheel set 23, cutting device
[0036] 24, first lifting seat 241, guide groove
[0037] 25, first lifting device 30, first peeling mechanism
[0038] 40, feeding mechanism 50, conveying mechanism
[0039] 51, jig 60, first grabbing mechanism
[0040] 61, second base 62, second lifting seat
[0041] 63, second grabbing head 64, second lifting device
[0042] 65, first translation device 66, second translation device
[0043] 67, core wire positioning mechanism 671, wire clamping plate
[0044] 672, first pressing plate 673, third lifting seat
[0045] 674, third lifting device 70, second stripping mechanism
[0046] 80, welding mechanism 81, joint feeding mechanism
[0047] 90, grabbing rotating mechanism 91, first grabbing head
[0048] 92, first rotating device 921, mounting plate
[0049] 100, position recognition mechanism 101, third base
[0050] 102, recognition module 103, second pressing plate
[0051] 104, first pressing block 105, third grabbing head
[0052] 106, fourth lifting seat 107, fourth lifting device
[0053] 108, second rotating device 109, groove
[0054] 110, testing mechanism 111, fourth base
[0055] 112, testing head 113, moving seat
[0056] 114, plug-in interface 115, positioning plate
[0057] 120, pressing module 121, second pressing block
[0058] 122, fifth lifting device 130, second grabbing mechanism
[0059] 140, core wire conduction testing mechanism 141, fifth base
[0060] 142, knife seat 143, cutter
[0061] 144, sixth lifting device. DETAILED DESCRIPTION
[0062] Please refer to Figures 1 to 10 , which shows the specific structure of the embodiment of the application.
[0063] A two-core data line double-end processing equipment, comprising a body 10, a wire feeding mechanism 20 for conveying and cutting the wire, a first peeling mechanism 30 for peeling the wire, a feeding mechanism 40 for clamping and moving the wire, a jig 51 for clamping the wire, a conveying mechanism 50 for conveying the jig displacement, a first grabbing mechanism 60 for grabbing and moving the wire, a second peeling mechanism 70 for peeling the core wire, a joint feeding mechanism 81 for conveying the joint, and a welding mechanism 80 for welding the joint with the core wire; wherein:
[0064] The wire feeding mechanism 20, the first peeling mechanism 30, the first grabbing mechanism 60, the second peeling mechanism 70 and the welding mechanism 80 are arranged in order from front to back, the feeding mechanism 40 and the conveying mechanism 50 are arranged in front and back, the wire feeding mechanism 20 and the first peeling mechanism 30 are arranged on one side of the feeding mechanism 40, the second peeling mechanism 70 and the welding mechanism 80 are arranged on one side of the conveying mechanism 50, the first grabbing mechanism 60 is connected between the feeding mechanism 40 and the conveying mechanism 50, the wire feeding mechanism 20 is provided with a grabbing and rotating mechanism 90 for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism 90 is located above the feeding mechanism 40, and the grabbing and rotating mechanism 90 is connected with a first lifting device 25 for controlling the lifting of the grabbing and rotating mechanism; in this way, by the design of each mechanism, the wire is grabbed and rotated by the grabbing and rotating mechanism and placed on the feeding mechanism, and the setting of each mechanism is matched to realize the automatic production of the two ends of the wire on the equipment at the same time, improve the production efficiency of the data line, the processing quality is stable and consistent, the structure design is ingenious and reasonable, the operation is simple, the use is convenient, the processing time is short, and the production cost of the data line is reduced.
[0065] In addition, the wire feeding mechanism 20 has a first base 21, the grabbing and rotating mechanism 90 is arranged at the left end of the first base 21, the grabbing and rotating mechanism 90 comprises a first grabbing head 91 and a first rotating device 92 for controlling the rotation of the first grabbing head, a mounting plate 921 is arranged on the first rotating device 92, one end of the mounting plate 921 is connected to the output end of the first rotating device 92, the first grabbing head 91 is arranged at the lower end of the other end of the mounting plate 921, and the first lifting device 25 is arranged on the first base 21;
[0066] The wire feeding mechanism 20 comprises a conveying wheel set 22 for conveying the wire and a cutting device 23 for cutting the wire. The conveying wheel set 22 is arranged at the right section of the first base 21. The left end of the first base 21 is provided with a first lifting seat 24. The cutting device 23 is arranged on the first lifting seat 24 and located at the right side of the grabbing rotating mechanism 90. The first lifting device 25 is drivingly connected to the first lifting seat 24. The first base 21 is provided with two guide rails 211 arranged in a left-right interval. The first lifting seat 24 is provided with two guide grooves 241 matching the guide rails. The two guide grooves 241 are respectively arranged on the corresponding two guide rails 211. The first lifting seat 24 reciprocally moves up and down on the guide rails 211 under the control of the first lifting device 25. In this way, the arrangement of the guide rails and the guide grooves facilitates the displacement stability of the first lifting seat on the first base.
[0067] The first grabbing mechanism 60 comprises a second base 61, a second lifting seat 62 arranged on the second base 61, a second grabbing head 63, a second lifting device 64, a first translation device 65, and a second translation device 66. The second grabbing head 63 is arranged on the second lifting seat 62 in a front-rear interval. The second lifting device 64 is drivingly connected to the second lifting seat 62. The first translation device 65 is drivingly connected to the second lifting seat 62 for controlling the left-right displacement of the second grabbing head 63. The second translation device 66 is drivingly connected to the second lifting seat 62 for controlling the front-rear displacement of the second grabbing head 63.
[0068] The second base 61 is further provided with a core wire positioning mechanism 67 for positioning and straightening the core wire. The core wire positioning mechanism 67 is located below the second grabbing head 63. The core wire positioning mechanism 67 comprises a wire clamping plate 671, a first wire pressing plate 672, a third lifting seat 673, and a third lifting device 674. The wire clamping plate 671 and the first wire pressing plate 672 are arranged on the third lifting seat 673 in a front-rear interval and correspond to the two second grabbing heads 63 respectively. The first wire pressing plate 672 is located below the wire clamping plate 671. The lower end of the wire clamping plate 671 is provided with a clamping groove for clamping the core wire. The third lifting device 674 is provided with four third lifting devices 674 drivingly connected to the two wire clamping plates 671 and the two first wire pressing plates 672 and arranged on the third lifting seat 674.
[0069] In use, the core wire of the wire is moved by the first grabbing mechanism, the clamping plate and the first wire pressing plate are controlled by the third lifting device to press the core wire, the core wire is clamped in the clamping groove of the clamping plate and pressed by the first wire pressing plate, and the straightened core wire is positioned by the first translation device.
[0070] In addition, the first grabbing mechanism 60 and the second stripping mechanism 70 are provided with a position recognition mechanism 100 for recognizing whether the position of the core wire is correct, the position recognition mechanism 100 comprises a third base 101, an identification module 102, a second wire pressing plate 103, a first pressing block 104, a third grabbing head 105, a fourth lifting seat 106, a fourth lifting device 107 and a second rotating device 108, the fourth lifting seat 106 is provided with three, two fourth lifting seats 106 are arranged at the left end of the third base 101 with a certain interval, and the other fourth lifting seat 106 is arranged at the right end of the third base 101, the second wire pressing plate 103 is arranged on the fourth lifting seat 106 at the left lower side, the first pressing block 104 is arranged on the fourth lifting seat 106 at the left upper side, the third grabbing head 105 is provided with two and arranged on the fourth lifting seat 106 at the right end with a certain interval, the fourth lifting device 107 is provided with three, and the three fourth lifting devices 107 are respectively driven and connected to the three fourth lifting seats 106, the identification module 102 is provided with two and arranged on the first pressing block 104 with a certain interval, and the second rotating device 108 is provided with two and respectively driven and connected to the two third grabbing heads 105, the identification module 102 is respectively connected to the three fourth lifting devices 107, the two third grabbing heads 105 and the two second rotating devices 108.
[0071] In use, the wire stripped of the sheath is moved between the wire pressing plate and the first pressing block under the control of the conveying mechanism, the two identification modules identify the core wires at both ends of the wire, the wire pressing plate and the first pressing block are pressed and moved upward under the feedback of the two identification modules, at the same time, the two third grabbing heads grab the core wires at both ends of the wire and move upward synchronously, the third grabbing head rotates the core wires under the feedback of the identification module to exchange the positions of the two core wires, in this way, the position recognition mechanism controls the rotation of the two core wires by the feedback of the identification module to ensure the correct position of the two core wires, avoiding the phenomenon that the position of the core wire is not correct in the subsequent welding process, resulting in that the data line cannot be used, thereby ensuring the stable and consistent processing quality of the data line.
[0072] Preferably, the first pressing block 104 is provided with a groove 109 for positioning and mounting the identification module, the groove 109 is provided with two grooves arranged in front and back on the first pressing block 104, the upper end and the lower end of the groove 109 penetrate through the first pressing block 104, and the two identification modules 102 are arranged in the two grooves 109, so as to facilitate the assembly and positioning of the identification module.
[0073] Furthermore, the body 10 is also provided with a testing mechanism 110 for testing the data line, the testing mechanism 110 is located behind the welding mechanism 80, the testing mechanism 110 comprises a fourth base 111, a testing machine (not shown), testing heads 112, a moving seat 113 and a third translation device (not shown), the moving seat 113 is movably arranged on the upper end of the fourth base 111, the testing heads 112 are arranged on the moving seat 113, the two testing heads 112 are connected to the testing machine, and the two testing heads 112 are provided with plug interfaces 114 for connecting with the connectors of the data line, and the third translation device is drivingly connected to the moving seat 113.
[0074] In use, the wire with connectors welded at both ends is moved to the testing mechanism by the conveying mechanism, the connectors at both ends of the wire are arranged corresponding to the two testing heads, the third translation device controls the two testing heads of the moving seat to displace towards the connectors at both ends of the wire, so that the plug interfaces of the two testing heads are connected with the connectors at both ends of the wire, and the testing machine is used to test the wire, so that the wire with connectors is tested, and the user can select the product according to the test result, so as to ensure the qualified rate of product production.
[0075] Furthermore, a wire pressing module 120 is arranged for positioning and pressing the wire, the wire pressing module 120 is located at the left end of the testing mechanism 110, the wire pressing module 120 comprises a second pressing block 121 and a fifth lifting device 122 for controlling the displacement of the second pressing block, and the left end of the fourth base 111 is provided with a positioning plate 115, and the second pressing block 121 is located above the positioning plate 115, so as to facilitate the stability of the connection between the connectors at both ends of the wire and the two testing heads, and ensure the normal operation of the testing process.
[0076] Preferably, the body 10 is also provided with a second grabbing mechanism 130 for moving the finished wire, the second grabbing mechanism 130 is arranged behind the testing mechanism 110, the rear end of the body 10 is provided with a product qualified placement box and a product unqualified placement box, the second grabbing mechanism 130 is connected to the testing mechanism 110, and the second grabbing mechanism 130 moves the data line after testing to the product qualified placement box or the product unqualified placement box according to the feedback of the testing mechanism 110.
[0077] Also include the core wire continuity test mechanism 140 for continuity test of wire both ends, the core wire continuity test mechanism 140 is set to the rear of the first grabbing mechanism 60, the core wire continuity test mechanism 140 includes the fifth base 141, the cutter seat 142, the cutter 143, continuity test device (not shown in the figure) and the sixth lifting device 144, the cutter 143 is provided with two and is arranged in the cutter seat 142 in front and back interval, two cutters 143 are located above the jig 51, the sixth lifting device 144 is driven connection in the cutter seat 142 and is set to the fifth base 141, the continuity test device is connected with two cutters 143 respectively through electric wire;
[0078] In use, the two ends of the wire are moved to the lower of the two cutters, the two cutters are lowered under the control of the sixth lifting device to cut into the core wire of the two ends of the wire respectively, and a test loop is formed on the core wire of the two ends of the wire by using the continuity test device; in this way, the core wire continuity test mechanism is provided, so that the two ends of the wire are looped before welding the joint, reducing the failure rate of the product, ensuring the quality stability of the product, improving the yield of the product, and having high practicality.
[0079] The design of the present application focuses on that the wire is grabbed and rotated by the grabbing and rotating mechanism and placed on the feeding mechanism, and the wire is automatically produced on the equipment at the same time by cooperating with the setting of each mechanism, so that the production efficiency of the data line is improved, the processing quality is stable and consistent, the structure design is ingenious and reasonable, the operation is simple, the use is convenient, the processing time is short, and the production cost of the data line is reduced.
[0080] In addition, the core wire positioning mechanism is provided to flatten and straighten the core wire, which facilitates the subsequent stripping of the core wire and the welding positioning of the joint, effectively improves the production efficiency of the data line, and the position recognition mechanism is provided to control the rotation of the two core wires by using the feedback of the recognition module to ensure the correct position of the two core wires, avoid the phenomenon that the position of the core wire is not correct in the subsequent welding process, and ensure that the data line cannot be used, so that the processing quality of the data line is stable and consistent, and the recess is provided for the assembly and positioning of the recognition module.
[0081] In addition, the test mechanism is provided to test the wire with the joint, so that the user can select according to the test result of the product, ensure the qualified rate of product production, and the wire pressing module is provided to facilitate the connection stability between the joint of the two ends of the wire and the two test heads, and ensure the normal operation of the test process.
[0082] The above merely describes preferred embodiments of the present application, and is not intended to limit the technical scope of the present application in any way. Any minor modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application shall still fall within the technical scope of the present application.
Claims
1. A two-core data line double-end processing apparatus, characterized by: The machine body comprises a wire feeding mechanism for feeding and cutting a wire, a first peeling mechanism for peeling the wire, a feeding mechanism for clamping and moving the wire, a jig for clamping the wire, a conveying mechanism for conveying the displacement of the jig, a first grabbing mechanism for grabbing and moving the wire, a second peeling mechanism for peeling the core wire, a joint feeding mechanism for feeding the joint, and a welding mechanism for welding the joint with the core wire. The wire feeding mechanism, the first peeling mechanism, the first grabbing mechanism, the second peeling mechanism, and the welding mechanism are arranged in sequence from front to back, the feeding mechanism and the conveying mechanism are arranged in front and back, the wire feeding mechanism and the first peeling mechanism are arranged on one side of the feeding mechanism, the second peeling mechanism and the welding mechanism are arranged on one side of the conveying mechanism, the first grabbing mechanism is connected between the feeding mechanism and the conveying mechanism, the wire feeding mechanism is provided with a grabbing and rotating mechanism for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism is located above the feeding mechanism, and the rotating mechanism is connected with a first lifting device for controlling the lifting of the grabbing and rotating mechanism. A position recognition mechanism for recognizing whether the position of the core wire is correct is arranged between the first grabbing mechanism and the second peeling mechanism, the position recognition mechanism comprises a third base, a recognition module, a second wire pressing plate, a first pressing block, a third grabbing head, a fourth lifting seat, a fourth lifting device, and a second rotating device, the fourth lifting seat is provided with three fourth lifting seats, two of which are arranged in front and back on the left end of the third base, and the other fourth lifting seat is arranged on the right end of the third base, the second wire pressing plate is arranged on the fourth lifting seat on the left lower side, the first pressing block is arranged on the fourth lifting seat on the left upper side, the third grabbing head is provided with two third grabbing heads and arranged in front and back on the fourth lifting seat on the right end, the fourth lifting device is provided with three fourth lifting devices, and the three fourth lifting devices are respectively driven and connected to the three fourth lifting seats, the recognition module is provided with two recognition modules and arranged in front and back on the first pressing block, and the second rotating device is provided with two second rotating devices and respectively driven and connected to the two third grabbing heads, and the recognition module is respectively connected to the three fourth lifting devices, the two third grabbing heads, and the two second rotating devices. The machine body is further provided with a second grabbing mechanism for moving the finished wire.
2. A two-core data line double-end processing apparatus according to claim 1, characterized in that: The wire feeding mechanism has a first base, the grabbing and rotating mechanism is arranged on the left end of the first base, the grabbing and rotating mechanism comprises a first grabbing head and a first rotating device for controlling the rotation of the first grabbing head, an installation plate is arranged on the first rotating device, one end of the installation plate is connected to the output end of the first rotating device, the first grabbing head is arranged on the lower end of the other end of the installation plate, and the first lifting device is arranged on the first base.
3. A two-core data line double-end processing apparatus according to claim 2, characterized in that: The wire feeding mechanism comprises a conveying wheel set for conveying the wire and a cutting device for cutting the wire, the conveying wheel set is arranged at the right segment of the first base, the left end of the first base is provided with a first lifting seat, the cutting device is arranged on the first lifting seat and located at the right side of the grabbing rotating mechanism, and the first lifting device is drivingly connected to the first lifting seat.
4. The dual-end processing apparatus for two-core data lines according to claim 1, characterized in that: The first grabbing mechanism comprises a second base, a second lifting seat arranged on the second base, a second grabbing head, a second lifting device, a first translation device and a second translation device, the second grabbing head is provided with two and arranged at an interval in front and back on the second lifting seat, the second lifting device is drivingly connected to the second lifting seat, the first translation device is drivingly connected to the second lifting seat for controlling the left and right displacement of the second grabbing head, and the second translation device is drivingly connected to the second lifting seat for controlling the front and back displacement of the second grabbing head.
5. A two-core data line double-end processing apparatus according to claim 4, characterized in that: The second base is further provided with a core wire positioning mechanism for positioning and straightening the core wire, the core wire positioning mechanism is located below the second grabbing head, and the core wire positioning mechanism comprises a wire clamping plate, a first wire pressing plate, a third lifting seat and a third lifting device, the wire clamping plate and the first wire pressing plate are both provided with two and arranged at an interval in front and back on the third lifting seat and correspond to the two second grabbing heads respectively, the first wire pressing plate is located below the wire clamping plate, the lower end of the wire clamping plate is provided with a clamping groove for clamping the core wire, and the third lifting device is provided with four, and the four third lifting devices are drivingly connected to the two wire clamping plates and the two first wire pressing plates and arranged on the third lifting seat.
6. The dual-end processing apparatus for two-core data lines according to claim 1, characterized in that: The body is further provided with a testing mechanism for testing the data line, the testing mechanism is located behind the welding mechanism, and the testing mechanism comprises a fourth base, a testing machine, a testing head, a moving seat and a third translation device, the moving seat is movably arranged on the upper end of the fourth base, the testing head is provided with two and arranged at an interval in front and back on the moving seat, the two testing heads are connected to the testing machine, the two testing heads are provided with plug interfaces for connecting with the data line connectors, and the third translation device is drivingly connected to the moving seat.
7. A two-core data line double-end processing apparatus according to claim 6, characterized in that: A wire pressing module for pressing and holding the wire is further arranged, the wire pressing module is located at the left end of the testing mechanism, the wire pressing module comprises a second pressing block and a fifth lifting device for controlling the displacement of the second pressing block, and the left end of the fourth base is provided with a positioning plate, and the second pressing block is located above the positioning plate.
8. The dual-end processing apparatus for two-core data lines according to claim 1, characterized in that: The wire core continuity test mechanism for continuity test of the two ends of the wire is further included, the wire core continuity test mechanism is arranged behind the first grabbing mechanism, and the wire core continuity test mechanism comprises a fifth base, a cutter, a continuity test device and a sixth lifting device, the cutter is provided with two and arranged at an interval in front and back and located above the jig, the sixth lifting device is drivingly connected to the two cutters and arranged on the fifth base, and the continuity test device is connected to the two cutters through wires.
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