A manufacturing device for prefabricated concrete parts
Through the design of the guide platform and alignment components, combined with components such as photoelectric sensors and motors, the problems of steel bar position deviation and prefabricated parts sticking were solved, and the precise insertion and guided pushing of concrete prefabricated parts were achieved, thereby improving construction efficiency and quality.
Patent Information
- Application Number
- CN202310979290.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-05
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-08-05
AI Technical Summary
When using existing concrete precast parts manufacturing devices, the placement of steel bars is prone to deviation or skewness, and the precast parts stick to the mold, resulting in inaccurate installation and difficulty in pushing.
The guide table and alignment components are used in combination with photoelectric sensors, motors, hydraulic cylinders and other components to achieve precise insertion of steel bars and guided pushing of prefabricated parts. The coordination of gears and racks ensures accurate alignment of the steel bars in the mold, and photoelectric sensors are used to control the pushing process of the prefabricated parts.
It achieves precise insertion of steel bars in precast concrete parts and smooth guiding and pushing of precast parts, improving installation efficiency and quality consistency.
Smart Images

Figure CN116945356B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated component manufacturing, in particular to a manufacturing device for concrete prefabricated components. Background Art
[0002] Precast concrete refers to a construction method in which concrete components are manufactured in advance in a factory or production site and then transported to the site for installation and assembly. This method has many advantages over traditional on-site cast concrete, including improved quality control, production efficiency and construction speed. Precast concrete can be applied to various construction projects, including residential buildings, commercial buildings, bridges, tunnels, etc. It can improve construction efficiency and reduce on-site construction time while ensuring the quality and consistency of concrete components.
[0003] Currently, when using precast concrete parts manufacturing devices on the market, multiple reinforcing bars need to be inserted into the interior of the concrete, and most precast concrete parts manufacturing devices are not equipped with guiding and positioning devices. As a result, the reinforcing bars may be positioned or skewed when placed. In addition, when removing the existing precast concrete parts, they may stick to the inside of the mold, making it impossible for the existing precast concrete parts manufacturing devices to accurately guide the installation of steel bars and guide the pushing of precast concrete parts. Therefore, a device is needed to improve the above-mentioned problems. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides a manufacturing device for precast concrete parts.
[0005] The technical solution adopted by the present invention to solve its technical problem is: a manufacturing device for concrete precast parts, including a supporting device, a guide platform is fixedly installed at the front end of the supporting device, a photoelectric sensor is fixedly installed at the bottom front end of the guide platform, and a positioning component is symmetrically slidably installed at the rear end of the supporting device, and the supporting device includes a threaded rod, a positioning plate, a guide column, a first motor, a second motor, a limiting sleeve, an L-shaped connecting rear frame, a precast mold, a protrusion, an L-shaped side block, a displacement push plate, a second spring, a gear, a back plate, an L-shaped front sealing plate, a second hydraulic cylinder, a synchronous bottom rod, a connecting rope, an L-shaped blocking The bottom plate, the third spring, the baffle, the limiting bottom plate and the guide auxiliary wheel, the guide column is symmetrically fixedly installed on both sides of the prefabricated mold, the alignment plate is fixedly installed on the top center of the prefabricated mold, the threaded rod is rotatably installed on the top of the prefabricated mold, and the threaded rod is located below the alignment plate, the first motor is fixedly installed on the top of the rear end of the prefabricated mold, the second motor is fixedly installed on the rear end center of the prefabricated mold, the gear is fixedly installed on the front end center of the second motor, the limiting sleeve is symmetrically fixedly installed on the rear end of the prefabricated mold, and the L-shaped connecting rear frame is slidably inserted into the interior of the limiting sleeve, The cam is fixedly mounted on the rear end of the L-shaped block and is located at the front end of the L-shaped block.
[0006] Specifically, the alignment component includes a rack, a connecting vertical frame, a horizontal frame, a first hydraulic cylinder, a supporting base frame and a receiving device. The first hydraulic cylinder is fixedly installed on both sides of the supporting base frame, the horizontal frame is fixedly installed on the top of the first hydraulic cylinder, the receiving device is equidistantly slidably installed inside the horizontal frame, the connecting vertical frame is fixedly installed at the rear end of the horizontal frame, and the rack is fixedly installed at the bottom of the side end of the connecting vertical frame.
[0007] Specifically, the receiving device includes a displacement frame, a top plate, an alignment guide rod, an L-shaped receiving seat and a first spring. The top plate is fixedly installed on the inner top of the displacement frame, the first spring is fixedly installed on the inner end of the displacement frame away from the top plate, the L-shaped receiving seat is fixedly installed on the end of the first spring close to the top plate, and the alignment guide rod passes through the displacement frame and is fixedly installed on both sides of the L-shaped receiving seat.
[0008] Specifically, the rack is engaged with the gear, the support base is slidably sleeved on the guide column, the displacement frame is slidably inserted into the interior of the cross frame, and the inner center thread of the displacement push plate is sleeved on the threaded rod.
[0009] Specifically, transverse grooves are provided on both sides of the interior of the horizontal frame, and displacement keys are fixedly installed on both ends of the displacement frame, and the alignment guide rod passes through the side end of the horizontal frame close to the rack.
[0010] Specifically, a docking hole is provided at the center of the top end of the top plate, and movable grooves adapted to the alignment guide rods are provided on both sides of the displacement frame, and the alignment guide rods are horizontally aligned with the alignment plate.
[0011] Specifically, the bottom sides of the L-shaped side block and the top sides of the protrusion are inclined at 45 degrees, a reset button is fixedly installed at the top rear end of the prefabricated mold, and the reset button and the photoelectric sensor are electrically connected to the second hydraulic cylinder, a trigger rod is fixedly installed at the bottom center of the protrusion, and the trigger rod passes through the interior of the back plate, and the front end top of the L-shaped front cover plate is vertically aligned with the second hydraulic cylinder.
[0012] Specifically, a card key is symmetrically fixed on the rear end of the L-shaped front cover, and a vertical groove adapted to the card key is opened on the front end of the prefabricated mold. The limiting bottom plate is arranged in a U-shaped state, and the front end top of the limiting bottom plate is slidably inserted into the bottom end of the baffle.
[0013] Specifically, the displacement frame also includes a central cavity, a transfer funnel, an alignment vertical tube, a bottom blocking plate, a contact vertical plate, a fourth spring and a support extension frame. The central cavity is fixedly installed on the top of the support extension frame, the alignment vertical tube is fixedly installed on the front end of the support extension frame, the alignment vertical tube is located below the central cavity, the transfer funnel is fixedly installed on the top of the alignment vertical tube, the bottom blocking plate is slidably inserted into the bottom end of the alignment vertical tube, the fourth spring is fixedly installed between the bottom blocking plate and the support extension frame, and the contact vertical plate is fixedly installed on the bottom front end of the bottom blocking plate.
[0014] Specifically, the central cavity is tilted at 30 degrees, and a circular hole is opened at the bottom of the central cavity near the transfer funnel. The interiors of the transfer funnel and the alignment vertical pipe are interconnected, and the alignment vertical pipe is vertically aligned with the top of the top plate.
[0015] Beneficial effects of the present invention:
[0016] First, the present invention cooperates with the rack and gear inside the positioning component, so that when the second motor is turned on, it can drive the cross frames to precisely dock with each other. At the same time, the displacement frame inside the receiving device can limit the reception of external steel bars. Moreover, when the receiving devices move toward each other, they can reach the specified position and vertically lower the steel bars into the concrete inside the precast mold, so that the steel bars can be accurately inserted into the concrete, completing the work of placing and inserting multiple steel bars at the same time.
[0017] Secondly, the present invention makes the top of the guide table flush with the inner bottom of the prefabricated mold, so that the prefabricated part can be accurately moved to the top of the guide table. At the same time, when the displacement push plate moves, the L-shaped blocking bottom plate can be driven by the L-shaped connecting rear frame to be guided and dislocated from the bottom end of the L-shaped front sealing plate, so that the L-shaped front sealing plate can slide downward quickly, which facilitates the removal of the prefabricated part from the interior of the prefabricated mold. After the prefabricated part is completely removed from the interior of the prefabricated mold, the L-shaped front sealing plate can be driven to reset upward by the photoelectric sensor to complete the work of guiding and pushing the prefabricated part. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings and examples.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the alignment component in the present invention from a front perspective;
[0021] Figure 3 It is a partial cutaway schematic diagram of the receiving device in the present invention;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the support device of the present invention from a rear perspective;
[0023] Figure 5 For the present invention Figure 4 A partial enlarged schematic diagram in the middle;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the support device of the present invention from a bottom perspective;
[0025] Figure 7 For the present invention Figure 6 A partial enlarged schematic diagram of point B in the middle;
[0026] Figure 8 2. It is a schematic diagram of the three-dimensional structure from the front perspective of the second embodiment of the displacement frame of the present invention.
[0027] In the figure: 1-alignment component, 2-support device, 3-guide platform, 4-photoelectric sensor, 5-rack, 6-connecting vertical frame, 7-horizontal frame, 8-first hydraulic cylinder, 9-support base, 10-receiving device, 11-displacement frame, 12-top plate, 13-alignment guide rod, 14-L-shaped receiving seat, 15-first spring, 16-threaded rod, 17-alignment plate, 18-guide column, 19-first motor, 20-second motor, 21-limiting sleeve, 22-L-shaped connecting rear frame, 23-prefabricated mold, 2 4-bump, 25-L-shaped side block, 26-displacement push plate, 27-second spring, 28-gear, 29-back plate, 30-L-shaped front sealing plate, 31-second hydraulic cylinder, 32-synchronous bottom rod, 33-connecting rope, 34-L-shaped blocking bottom plate, 35-third spring, 36-baffle, 37-limiting bottom plate, 38-guide auxiliary wheel, 39-central cavity, 40-transfer funnel, 41-aligned vertical pipe, 42-bottom end blocking plate, 43-contact vertical plate, 44-fourth spring, 45-support extension frame. DETAILED DESCRIPTION
[0028] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0030] The present invention will be further described below with reference to the accompanying drawings. Example 1
[0031] like Figure 1 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, a manufacturing device for precast concrete parts of the present invention includes a support device 2, a guide platform 3 is fixedly installed at the front end of the support device 2, a photoelectric sensor 4 is fixedly installed at the bottom front end of the guide platform 3, and a positioning component 1 is symmetrically slidably installed at the rear end of the support device 2. The support device 2 includes a threaded rod 16, an alignment plate 17, a guide column 18, a first motor 19, a second motor 20, a limiting sleeve 21, an L-shaped connecting rear frame 22, a precast mold 23, a protrusion 24, an L-shaped side block 25, a displacement push plate 26, a second spring 27, a gear 28, a back plate 29, an L-shaped front sealing plate 30, a second hydraulic cylinder 31, a synchronous bottom rod 32, a connecting rope 33, and an L-shaped blocking bottom plate. 34, the third spring 35, the baffle 36, the limiting bottom plate 37 and the guide auxiliary wheel 38, the guide column 18 is symmetrically fixedly installed on both sides of the prefabricated mold 23, the positioning plate 17 is fixedly installed at the top center of the prefabricated mold 23, the threaded rod 16 is rotatably installed on the top of the prefabricated mold 23, and the threaded rod 16 is located below the positioning plate 17, the first motor 19 is fixedly installed at the top of the rear end of the prefabricated mold 23, the second motor 20 is fixedly installed at the rear end center of the prefabricated mold 23, the gear 28 is fixedly installed at the front end center of the second motor 20, the limiting sleeve 21 is symmetrically fixedly installed at the rear end of the prefabricated mold 23, and the L-shaped connecting rear frame 22 is slidably inserted into the interior of the limiting sleeve 21, The displacement push plate 26 is threadedly sleeved on the outer ring of the threaded rod 16, the L-shaped side blocks 25 are fixedly installed on both ends of the displacement push plate 26, the protrusion 24 is slidably inserted into the top rear end of the prefabricated mold 23, the back plate 29 is symmetrically fixedly installed on the rear end of the prefabricated mold 23, and the back plate 29 is located below the protrusion 24, the second spring 27 is fixedly installed between the protrusion 24 and the L-shaped connecting rear frame 22, the synchronous bottom rod 32 is fixedly installed between the two L-shaped connecting rear frames 22, the second hydraulic cylinder 31 is symmetrically fixedly installed at the front bottom of the prefabricated mold 23, and the L-shaped front The sealing plate 30 is slidably inserted into the front end of the precast mold 23, the baffle 36 is fixedly installed at the bottom of the precast mold 23, the L-shaped blocking bottom plate 34 is slidably inserted into the bottom of the precast mold 23, and the L-shaped blocking bottom plate 34 is located at the front end of the baffle 36, the third spring 35 is symmetrically fixedly installed between the L-shaped blocking bottom plate 34 and the baffle 36, the guide auxiliary wheel 38 is fixedly installed at the inner bottom end of the baffle 36, the connecting rope 33 is fixedly installed at the rear end center of the L-shaped blocking bottom plate 34, and the limiting bottom plate 37 is fixedly installed between the connecting rope 33 and the synchronous bottom rod 32.
[0032] like Figure 2The alignment component 1 includes a rack 5, a connecting vertical frame 6, a horizontal frame 7, a first hydraulic cylinder 8, a supporting base frame 9 and a receiving device 10. The first hydraulic cylinder 8 is fixedly mounted on both sides of the supporting base frame 9, the horizontal frame 7 is fixedly mounted on the top of the first hydraulic cylinder 8, and the receiving device 10 is equidistantly slidably mounted inside the horizontal frame 7. The connecting vertical frame 6 is fixedly mounted on the rear end of the horizontal frame 7, and the rack 5 is fixedly mounted on the bottom of the side end of the connecting vertical frame 6. By starting the first hydraulic cylinder 8, the horizontal frame 7 can be driven to rise as a whole, which facilitates the misalignment of the receiving device 10 and the top of the steel bar.
[0033] like Figure 3 The receiving device 10 includes a displacement frame 11, a top plate 12, an alignment guide rod 13, an L-shaped receiving seat 14 and a first spring 15. The top plate 12 is fixedly mounted on the inner top of the displacement frame 11, the first spring 15 is fixedly mounted on the inner end of the displacement frame 11 away from the top plate 12, the L-shaped receiving seat 14 is fixedly mounted on the end of the first spring 15 close to the top plate 12, the alignment guide rod 13 passes through the displacement frame 11 and is fixed on both sides of the L-shaped receiving seat 14, and the pointer on the top of the displacement frame 11 close to the top plate 12 moves on the scale line on the top of the cross frame 7, so that the user can accurately control the displacement of the displacement frame 11.
[0034] The rack 5 is engaged with the gear 28, the support base 9 is slidably sleeved on the guide column 18, the displacement frame 11 is slidably inserted into the inside of the cross frame 7, and the inner center thread of the displacement push plate 26 is sleeved on the threaded rod 16. When the threaded rod 16 rotates, it can drive the displacement push plate 26 to move.
[0035] Transverse grooves are provided on both sides of the interior of the cross frame 7 , and displacement keys are fixedly installed on both ends of the displacement frame 11 . The alignment guide rod 13 passes through the side end of the cross frame 7 close to the rack 5 , allowing the displacement frame 11 to slide inside the cross frame 7 .
[0036] A docking hole is provided at the center of the top of the top plate 12, and movable grooves adapted to the alignment guide rod 13 are provided on both sides of the displacement frame 11. The alignment guide rod 13 is horizontally aligned with the alignment plate 17 to improve the docking accuracy of the alignment guide rod 13 and the alignment plate 17.
[0037] The bottom sides of the L-shaped side block 25 and the top sides of the protrusion 24 are all inclined at 45°. A reset button is fixedly installed at the top rear end of the prefabricated mold 23, and the reset button and the photoelectric sensor 4 are electrically connected to the second hydraulic cylinder 31. A trigger rod is fixedly installed at the bottom center of the protrusion 24, and the trigger rod passes through the interior of the back plate 29. The front top of the L-shaped front cover 30 is vertically aligned with the second hydraulic cylinder 31. An extended side strip is fixedly installed through the front end of the L-shaped front cover 30, and when the L-shaped front cover 30 moves downward to the extreme position, it can drive the extended side strip to fit with the top of the second hydraulic cylinder 31, so that when the second hydraulic cylinder 31 is started, it can drive the L-shaped front cover 30 to rise.
[0038] A card key is symmetrically fixed on the rear end of the L-shaped front sealing plate 30, and a vertical groove adapted to the card key is opened on the front end of the prefabricated mold 23. The limiting bottom plate 37 is arranged in a U-shaped state, and the front end top of the limiting bottom plate 37 is slidably inserted into the bottom end of the baffle 36, which can ensure that the limiting bottom plate 37 slides up and down in a straight line.
[0039] The working principle of embodiment 1 is as follows: when in use, first pass the external steel bars through the top plate 12 and place them on the top of the L-shaped receiving seat 14 so that the steel bars can be received. After that, the external concrete can be poured into the interior of the precast mold 23 until the concrete fills the precast mold 23. Then the second motor 20 is started to drive the gear 28 to rotate, and the gear 28 is engaged with the rack 5, so that when the gear 28 rotates, it can simultaneously drive the two racks 5 to move toward each other, so that the cross frame 7 can approach each other, and the support base 9 is slidably sleeved on the guide column 18, so that the cross frame 7 can be supported to move in a straight line, thereby improving the docking accuracy of the cross frame 7 and the cross frame 7. When the cross frame 7 moves toward each other to the extreme position, it can drive the alignment guide rod 13 and the alignment plate 17 to be squeezed. The blocking of the plate 17 can squeeze the alignment guide rod 13 to move toward the inside of the displacement frame 11. When the L-shaped receiving seat 14 is dislocated from the bottom end of the steel bar inside the top plate 12, the steel bar inside the top plate 12 will fall downward into the concrete inside the precast mold 23, and when the steel bar falls downward to the limit position, the top part will remain inside the top plate 12, so as to prevent the steel bar from being skewed. After the concrete is dried and formed, the first hydraulic cylinder 8 can be started to drive the cross frame 7 to move upward. When the cross frame 7 moves upward to the limit position, it can drive the top plate 12 and the top end of the steel bar to be dislocated, so as to prevent the top plate 12 and the steel bar from interfering. At the same time, the alignment guide rod 13 will also move to be dislocated with the alignment plate 17. After that, the first spring 15 The elasticity will drive the alignment guide rod 13 to quickly reset, so that the L-shaped receiving seat 14 is vertically aligned with the top plate 12 again, which is convenient for receiving the steel bars. When the prefabricated concrete part needs to be moved out of the interior of the prefabricated mold 23, the first motor 19 can be started to drive the threaded rod 16 to rotate, and the displacement push plate 26 is threadedly sleeved on the threaded rod 16, so that the displacement push plate 26 moves along the interior of the prefabricated mold 23. When the displacement push plate 26 moves, it extends backward through the top rear end of the displacement push plate 26, and a partition plate is inserted at the rear end of the side end of the prefabricated mold 23, so that the partition plate can be pulled out from the interior of the prefabricated mold 23 in advance, and there is a 5 cm gap between the partition plate and the displacement push plate 26. When the displacement push plate 26 drives the L-shaped side block 25 to move to the front end, it can be pulled out from the protrusion The top of the L-shaped side block 24 passes through the top ends of the protrusion 24 and the bottom ends of the L-shaped side block 25, which are all inclined at 45 degrees, so that the smoothness of the L-shaped side block 25 when passing the protrusion 24 can be improved. When the lowest point of the bottom end of the L-shaped side block 25 contacts the top of the protrusion 24, the trigger rod at the bottom end of the protrusion 24 can be driven to penetrate the back plate 29 to squeeze the L-shaped connecting rear frame 22 to move downward. The synchronous bottom rod 32 is fixedly installed between the L-shaped connecting rear frames 22, and the limiting bottom plate 37 is fixedly installed at the front end of the synchronous bottom rod 32. When the L-shaped connecting rear frame 22 moves downward, the limiting bottom plate 37 can be driven to pull the connecting rope 33 downward. Through the setting of the guide auxiliary wheel 38, the bottom end of the baffle 36 can be used as a reference to pull the L-shaped blocking bottom plate 34 to move toward the rear end.When the L-shaped connecting rear frame 22 moves downward to the limit position, it can drive the L-shaped blocking bottom plate 34 to be misaligned with the bottom end of the L-shaped front sealing plate 30. Later, when the L-shaped front sealing plate 30 loses its support, the front end top of the L-shaped front sealing plate 30 can slide downward until it contacts the top end of the second hydraulic cylinder 31, and the key at the rear end of the L-shaped front sealing plate 30 slides in the vertical groove inside the front end of the precast mold 23, so as to prevent the L-shaped front sealing plate 30 from falling off. When the L-shaped side block 25 passes the protrusion 24, the displacement push plate 26 contacts the rear end of the concrete precast part, so that the displacement push plate When the motor 26 moves, the concrete precast part inside the precast mold 23 can be pushed to move toward the front end, so that the front end of the concrete precast part will move to the top of the guide platform 3. When the front end of the concrete precast part passes the top of the photoelectric sensor 4, the rear end of the concrete precast part can move out from the top of the L-shaped front sealing plate 30, which can trigger the photoelectric sensor 4, so that the second hydraulic cylinder 31 can be started, driving the L-shaped front sealing plate 30 to move upward, so that the L-shaped front sealing plate 30 can close the front end of the precast mold 23 again, so that the concrete can be taken in again. After that, the first motor 19 can be driven again. When the displacement push plate 26 is started again, the threaded rod 16 is driven to rotate in the opposite direction, causing the displacement push plate 26 to reset to the rear end. When the displacement push plate 26 moves to the extreme position toward the rear end, it can drive the L-shaped side block 25 to contact the reset button on the top of the rear end of the precast mold 23, so that the second hydraulic cylinder 31 can be reset. The L-shaped front sealing plate 30 is located above the L-shaped blocking bottom plate 34. Subsequently, the partition plate can be inserted into the side end of the precast mold 23 again, so that the interior of the precast mold 23 can be closed, which is convenient for receiving concrete again. When the displacement frame 11 is in use, the pseudo-opinions at both ends of the displacement frame 11 are used to press the horizontal frame. 7 slides in the internal transverse groove, so that the spacing of the steel bars can be adjusted. At the same time, when the position of the displacement frame 11 is determined, the threaded rod at the end of the displacement frame 11 away from the positioning guide rod 13 can be screwed until it is fastened to the cross frame 7, so that the displacement frame 11 can be positioned. When the displacement frame 11 moves, a pointer is fixedly installed on the top of the top plate 12 away from the first spring 15, and a scale line is marked on the top end of the cross frame 7 near the rack 5. When the displacement frame 11 moves, it can drive the pointer to move on the scale line, thereby facilitating the user to accurately control the spacing of the steel bars. Example 2
[0040] On the basis of Example 1, Figure 8As shown, the displacement frame 11 also includes a central cavity 39, a transfer funnel 40, an alignment vertical pipe 41, a bottom end blocking plate 42, a contact vertical plate 43, a fourth spring 44 and a support extension frame 45. The central cavity 39 is fixedly mounted on the top of the support extension frame 45, the alignment vertical pipe 41 is fixedly mounted on the front end of the support extension frame 45, the alignment vertical pipe 41 is located below the central cavity 39, the transfer funnel 40 is fixedly mounted on the top of the alignment vertical pipe 41, the bottom end blocking plate 42 is slidably inserted into the bottom end of the alignment vertical pipe 41, the fourth spring 44 is fixedly mounted between the bottom end blocking plate 42 and the support extension frame 45, the contact vertical plate 43 is fixedly mounted at the bottom front end of the bottom end blocking plate 42, the central cavity 39 is inclined at 30°, and a circular hole is opened in the central cavity 39 near the bottom of the transfer funnel 40. The interiors of the transfer funnel 40 and the alignment vertical pipe 41 are interconnected, and the alignment vertical pipe 41 is vertically aligned with the top of the top plate 12.
[0041] When implementing this embodiment, the external steel bars can be placed in the interior of the centralized cavity 39 in sequence. The centralized cavity 39 is tilted at 30 degrees, and the lowest point of the centralized cavity 39 is aligned with the transfer funnel 40, so that the steel bars inside the centralized cavity 39 will always slide downward and fall into the interior of the transfer funnel 40. A circular hole is opened at the bottom of one end of the centralized cavity 39 close to the transfer funnel 40, and the circular hole is the same thickness as the steel bar, so that the centralized cavity 39 can only transmit one steel bar at a time. Afterwards, the steel bar can enter the interior of the transfer funnel 41 through the transfer funnel 40. The bottom of the vertical pipe 41 is placed at the bottom, and at the same time, when the bottom blocking plate 42 remains normal, the elasticity of the fourth spring 44 will drive the bottom blocking plate 42 to close the bottom end of the positioning vertical pipe 41, so as to prevent the steel bar from falling in advance. The docking piece is fixedly installed on the top of the top plate 12 close to the top of the first spring 15, and the docking piece is horizontally aligned with the bottom end of the contact vertical plate 43, so that when the cross frame 7 moves outward to the extreme position, the bottom blocking plate 42 and the bottom end of the positioning vertical pipe 41 can be squeezed out of position, so that the steel bar inside the positioning vertical pipe 41 will pass through the top plate 12 and fall onto the top of the L-shaped receiving seat 14, completing the work of automatically replenishing the steel bar.
[0042] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A manufacturing device for precast concrete parts, comprising a support device (2), a guide platform (3) fixedly mounted on the front end of the support device (2), a photoelectric sensor (4) fixedly mounted on the bottom front end of the guide platform (3), and a positioning component (1) symmetrically slidably mounted on the rear end of the support device (2), characterized in that: The support device (2) comprises a threaded rod (16), an alignment plate (17), a guide column (18), a first motor (19), a second motor (20), a limiting sleeve (21), an L-shaped connecting rear frame (22), a prefabricated mold (23), a protrusion (24), an L-shaped side block (25), a displacement push plate (26), a second spring (27), a gear (28), a back plate (29), an L-shaped front sealing plate (30), a second hydraulic cylinder (31), a synchronous bottom rod (32), a connecting rope (33), an L-shaped blocking bottom plate (34), a third spring (35), a baffle (36), a limiting bottom plate (37) and a guide auxiliary wheel (38), wherein the guide column (18) is symmetrically fixedly mounted on the prefabricated mold. On both sides of the prefabricated mold (23), the alignment plate (17) is fixedly mounted at the top center of the prefabricated mold (23), the threaded rod (16) is rotatably mounted on the top of the prefabricated mold (23), and the threaded rod (16) is located below the alignment plate (17), the first motor (19) is fixedly mounted at the top of the rear end of the prefabricated mold (23), the second motor (20) is fixedly mounted at the rear end center of the prefabricated mold (23), the gear (28) is fixedly mounted at the front end center of the second motor (20), the limiting sleeve (21) is symmetrically fixedly mounted at the rear end of the prefabricated mold (23), and the L-shaped connecting rear frame (22) is slidably plugged into the interior of the limiting sleeve (21). The displacement push plate (26) is threadedly sleeved on the outer ring of the threaded rod (16), the L-shaped side blocks (25) are fixedly installed on both ends of the displacement push plate (26), the protrusion (24) is slidably inserted into the top rear end of the prefabricated mold (23), the back plate (29) is symmetrically fixedly installed on the rear end of the prefabricated mold (23), and the back plate (29) is located below the protrusion (24), the second spring (27) is fixedly installed between the protrusion (24) and the L-shaped connecting rear frame (22), the synchronous bottom rod (32) is fixedly installed between the two L-shaped connecting rear frames (22), the second hydraulic cylinder (31) is symmetrically fixedly installed at the front bottom of the prefabricated mold (23), the L The front sealing plate (30) is slidably inserted into the front end of the prefabricated mold (23), the baffle (36) is fixedly installed at the bottom of the prefabricated mold (23), the L-shaped blocking bottom plate (34) is slidably inserted into the bottom of the prefabricated mold (23), and the L-shaped blocking bottom plate (34) is located at the front end of the baffle (36), the third spring (35) is symmetrically fixedly installed between the L-shaped blocking bottom plate (34) and the baffle (36), the guide auxiliary wheel (38) is fixedly installed at the inner bottom end of the baffle (36), the connecting rope (33) is fixedly installed at the rear end center of the L-shaped blocking bottom plate (34), and the limiting bottom plate (37) is fixedly installed between the connecting rope (33) and the synchronous bottom rod (32).
2. The manufacturing device for precast concrete parts according to claim 1, characterized in that: The alignment component (1) includes a rack (5), a connecting vertical frame (6), a horizontal frame (7), a first hydraulic cylinder (8), a supporting base frame (9) and a receiving device (10), wherein the first hydraulic cylinder (8) is fixedly mounted on both sides of the supporting base frame (9), the horizontal frame (7) is fixedly mounted on the top of the first hydraulic cylinder (8), the receiving device (10) is equidistantly slidably mounted inside the horizontal frame (7), the connecting vertical frame (6) is fixedly mounted at the rear end of the horizontal frame (7), and the rack (5) is fixedly mounted at the bottom of the side end of the connecting vertical frame (6).
3. The manufacturing device for precast concrete parts according to claim 2, characterized in that: The receiving device (10) comprises a displacement frame (11), a top plate (12), an alignment guide rod (13), an L-shaped receiving seat (14) and a first spring (15), wherein the top plate (12) is fixedly mounted on the inner top end of the displacement frame (11), the first spring (15) is fixedly mounted on an inner end of the displacement frame (11) away from the top plate (12), the L-shaped receiving seat (14) is fixedly mounted on an end of the first spring (15) close to the top plate (12), and the alignment guide rod (13) passes through the displacement frame (11) and is fixedly mounted on both sides of the L-shaped receiving seat (14).
4. The manufacturing device for precast concrete parts according to claim 3, characterized in that: The rack (5) is meshed with the gear (28), the supporting base (9) is slidably sleeved on the guide column (18), the displacement frame (11) is slidably inserted into the interior of the cross frame (7), and the inner center thread of the displacement push plate (26) is sleeved on the threaded rod (16).
5. The manufacturing device for precast concrete parts according to claim 4, characterized in that: Transverse grooves are provided on both sides of the interior of the cross frame (7), and displacement keys are fixedly installed on both ends of the displacement frame (11), and the alignment guide rod (13) passes through the side end of the cross frame (7) close to the rack (5).
6. The manufacturing device for precast concrete parts according to claim 5, characterized in that: A docking hole is provided at the center of the top end of the top plate (12), and movable grooves adapted to the alignment guide rods (13) are provided on both sides of the displacement frame (11), and the alignment guide rods (13) are horizontally aligned with the alignment plate (17).
7. The manufacturing device for precast concrete parts according to claim 6, characterized in that: The bottom sides of the L-shaped side block (25) and the top sides of the protrusion (24) are all inclined at 45 degrees. A reset button is fixedly installed at the top rear end of the prefabricated mold (23), and the reset button and the photoelectric sensor (4) are both electrically connected to the second hydraulic cylinder (31). A trigger rod is fixedly installed at the center of the bottom end of the protrusion (24), and the trigger rod passes through the interior of the back plate (29). The front top of the L-shaped front sealing plate (30) is vertically aligned with the second hydraulic cylinder (31).
8. The manufacturing device for precast concrete parts according to claim 7, characterized in that: A key is symmetrically fixedly mounted on the rear end of the L-shaped front sealing plate (30), and a vertical groove adapted to the key is provided on the front end of the prefabricated mold (23). The limiting bottom plate (37) is arranged in a U-shaped state, and the front end top of the limiting bottom plate (37) is slidably inserted into the bottom end of the baffle (36).
9. The manufacturing device for precast concrete parts according to claim 8, characterized in that: The displacement frame (11) further comprises a central cavity (39), a transfer funnel (40), an alignment vertical pipe (41), a bottom blocking plate (42), a contact vertical plate (43), a fourth spring (44) and a support extension frame (45), wherein the central cavity (39) is fixedly mounted on the top of the support extension frame (45), the alignment vertical pipe (41) is fixedly mounted on the front end of the support extension frame (45), the alignment vertical pipe (41) is located below the central cavity (39), the transfer funnel (40) is fixedly mounted on the top of the alignment vertical pipe (41), the bottom blocking plate (42) is slidably inserted into the bottom end of the alignment vertical pipe (41), the fourth spring (44) is fixedly mounted between the bottom blocking plate (42) and the support extension frame (45), and the contact vertical plate (43) is fixedly mounted on the bottom front end of the bottom blocking plate (42).
10. The manufacturing device for precast concrete parts according to claim 9, characterized in that: The central cavity (39) is inclined at 30 degrees, and a circular hole is opened at the bottom of the central cavity (39) near the transfer funnel (40). The interiors of the transfer funnel (40) and the alignment vertical pipe (41) are interconnected, and the alignment vertical pipe (41) is vertically aligned with the top of the top plate (12).
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