A processing technology and processing equipment of a profiled nickel core alloy copper mouth die

By using the processing technology and equipment of inlaid nickel-core alloy copper die, the cracking and detachment problems in the copper die spraying process have been solved, achieving high-precision automated processing, simplifying the process, and improving the product qualification rate.

CN116967398BActive Publication Date: 2026-02-24HUANGHUA RONGTAI MOLD
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Patent Information

Application Number
CN202211169768.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-26
Publication Date
2026-02-24
Estimated Expiration
2042-09-26

AI Technical Summary

Technical Problem

Existing copper die-casting molds are prone to cracking and detachment during the spray welding process, and require multiple processing steps and secondary forming.

Method used

The processing technology of inlaid nickel core alloy copper die includes steps such as preparing the nickel core, concave and convex aluminum profile, sand mold making, raw material proportioning, inspection and fine adjustment, and melting and casting. Automated equipment is used for automatic feeding and weighing, and the melting temperature and cooling time are controlled. A processing equipment for inlaid nickel core alloy copper die is designed.

Benefits of technology

It solved the problems of cracking and detachment during spray welding, improved processing accuracy and the degree of automation of equipment, reduced processing steps, and increased the bottle qualification rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a processing technology and processing equipment of a nickel core alloy copper mouth mold, and the copper mouth mold is composed of nickel, aluminum, zinc, silicon, iron, manganese and copper, and the proportions of the components are as follows: 12% of nickel, 10.5% of aluminum, 9.5% of zinc, 1% of silicon, 1.2% of iron and 0.1% of manganese, and the remaining component is copper. The application has the beneficial effect that the technical scheme is based on the original copper mouth mold cavity spray welding innovation, the process product solves the problems of spray welding cracking, falling off and twice forming, improves the mouth precision of some high-end products in bottle production, improves the bottle qualification rate, and designs an integrated equipment for batching and smelting, realizes automatic batching and integrated smelting of a whole kettle body, and cooperates with the automatic weighing structure and the automatic feeding structure on the kettle body and the pouring structure to improve the automation degree, improve the batching precision, improve the utilization efficiency of the equipment space, and is convenient to control and simple in structure.
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Description

Technical Field

[0001] This invention relates to the field of copper die processing technology, and in particular to a processing technology and equipment for a copper die with an inlaid nickel core alloy. Background Technology

[0002] A die is a mold used for forming plastic pipes after the blank has been normalized. In the prior art, after the copper die is produced, it is necessary to perform operations such as spray welding on the copper die. However, when performing spray welding on the existing copper die, problems such as spray welding cracking and falling off are easy to occur. In addition, secondary forming is required during the manufacturing process, which involves many processing steps. In view of this, in-depth research was conducted to address the above problems, and thus this invention was developed. Summary of the Invention

[0003] The purpose of this invention is to solve the above-mentioned problems by designing a processing technology and equipment for inlaying a nickel-core alloy copper die, thereby solving the existing technical problems.

[0004] The technical solution of the present invention to achieve the above objectives is as follows: a copper die with a nickel core inlaid with a mold, the composition of the copper die including nickel, aluminum, zinc, silicon, iron, manganese and copper, the proportions of the copper die components are as follows: nickel 12%, aluminum 10.5%, zinc 9.5%, silicon 1%, iron 1.2%, manganese 0.1%, and the remaining component is copper.

[0005] The copper die is permitted to contain 0% to 0.1% tin, 0% to 0.15% lead, 0% to 0.15% phosphorus, and 0% to 0.05% sulfur.

[0006] The characteristic feature is that the composition of the conformal nickel core is as follows: carbon ≤ 0.2%, silicon 3%~3.5%, iron ≤ 1%, chromium ≤ 1%, boron 2%~2.5%, and the remainder is nickel.

[0007] A processing technology for an alloy copper die with a shaped nickel core includes the following steps: Step S1, making a shaped nickel core; Step S2, making a concave-convex aluminum profile plate; Step S3, completing the sand mold; Step S4, raw material proportioning; Step S5, inspection and fine-tuning; Step S6, melting and casting; Step S7, cooling.

[0008] S1: The metal is smelted according to the above component ratio and shaped into a nickel core. The shape of the nickel core is designed according to the shape of the die, so that the wall thickness of the processed nickel core is uniform and the heat is uniform for a week when it is used in bottle making. The hardness of the shaped nickel core after the production is completed will reach HRC37-42.

[0009] S2: Prepare the convex and concave aluminum profile and install the prepared convex and concave aluminum profile inside the clay sand vertical molding machine;

[0010] S3: Use a clay sand vertical molding machine to complete the sand mold, and place the pre-made imitation nickel core at the small end of the molding sand after heating it during the molding process.

[0011] S4: Prepare the ingredients by precisely proportioning copper ingots, aluminum, zinc, nickel, iron and other trace alloying elements according to the ratio in a molded nickel core alloy copper die.

[0012] S5: The composition of copper solution is detected and fine-tuned through spectroscopy to meet the required specifications;

[0013] S6: Strictly control the furnace and casting temperatures, keeping the melting temperature at 1300°, the furnace temperature at 1280°, the casting temperature at 1210°, and the cooling time at 4 hours. If the temperature is too high, the nickel core will be scrapped due to thin wall deformation, and if the temperature is too low, it will be difficult to bond.

[0014] S7: Cooling, unloading, and removing the water riser completes the preparation of the inlaid nickel-core alloy copper die.

[0015] A processing device for inlaying a nickel-core alloy copper die includes a base, a melting furnace, and a furnace cover. The melting furnace is located on top of the base, and the bottom of the melting furnace is connected to the base via a tilting structure. The furnace cover is connected to the top of the melting furnace, and an automatic feeding structure and an automatic weighing structure are respectively installed on the top of the furnace cover.

[0016] The automatic weighing structure includes: a support frame, a conveying funnel, a first drive motor, a first turntable, several weighing components, a feed inlet, several connecting springs, several trigger blocks, and a trigger button;

[0017] The support frame is installed on the top of the furnace cover, the conveying funnel is located at the upper front end of the support frame, the first drive motor is installed on the lower side of the support frame, the middle part of the bottom of the first turntable is connected to the top of the drive end of the first drive motor, a plurality of weighing components are evenly arranged on the first turntable, the feed inlet is opened on the top of the furnace cover, a plurality of connecting springs are evenly installed on the bottom of the first turntable, a plurality of trigger blocks are respectively installed on the bottom of the plurality of connecting springs, and the trigger button is installed on one side of the top of the feed inlet, and the trigger block and the trigger button are located on the same horizontal plane.

[0018] The weighing components include: a weighing bin, a horizontal plate, an electronic scale, a push plate, two first electric push rods, two connecting ropes, a take-up motor, a take-up roller, two sliding plates, two drive motors, two rotating cams, and a discharge port.

[0019] The weighing chamber is embedded in the first turntable. The horizontal plate is disposed inside the weighing chamber, and the rear side of the horizontal plate is hinged to the rear inner wall of the weighing chamber. The electronic scale is installed on the top of the horizontal plate. The push plate is disposed on the upper side of the electronic scale. The two first electric push rods are installed on the upper side of the electronic scale. The rear side of the push plate is respectively connected to the output ends of the two first electric push rods. One end of each of the two connecting ropes is hinged to the top two sides of the horizontal plate, and the other end passes through the rear inner wall of the weighing chamber and is connected to the take-up roller. The drive end of the take-up motor is connected to one end of the take-up roller. The two sliding plates are respectively hinged to the inner walls on both sides of the weighing chamber. The two drive motors are installed on the rear side of the weighing chamber, and the drive ends of the two drive motors pass through the wall of the weighing chamber and are respectively connected to the two rotating cams. The discharge port is disposed in the middle part of the bottom of the weighing chamber.

[0020] The automatic feeding structure includes: a second drive motor, a drive gear, a driven gear ring, a second turntable, several lifting buckets, two limit blocks, several rotating components, and several second electric push rods;

[0021] The second drive motor is installed on the top of the furnace cover, the drive gear is connected to the drive end of the second drive motor, the bottom of the second turntable is rotatably connected to the top of the support frame, the driven gear ring is installed on the bottom of the second turntable, and the drive gear and the driven gear ring mesh with each other, a plurality of lifting buckets are arranged on the top of the second turntable, two limit blocks are respectively installed on both sides of the top of the conveying funnel, a plurality of rotating components are respectively arranged inside the plurality of lifting buckets, a plurality of second electric push rod drive ends are installed on the top of the second turntable, and the plurality of second electric push rod output ends are respectively connected to both sides of the plurality of lifting buckets.

[0022] The second turntable is provided with several circular through holes, and the positions of the several circular through holes correspond to the positions of several lifting buckets. The diameter of the several circular through holes is larger than the outer diameter of the lifting buckets. The number of several rotating components and several second electric push rods are twice the number of several lifting buckets.

[0023] The rotating assembly includes: a rotating plate, a telescopic plate, and a telescopic spring;

[0024] The rotating plate is rotatably connected to the inner walls of the front and rear sides of the lifting bucket on both sides. One end of the telescopic plate is inserted into the rotating plate. One end of the telescopic spring is connected to the insertion end of the telescopic plate and the rotating plate, and the other end is connected to the inside of the rotating plate.

[0025] The tilting structure includes: two hydraulic push rods, two limit frames, two lifting seats, four limit rods, and a connecting sleeve;

[0026] The two hydraulic push rods are hinged to the top of the base. The two limiting frames are installed on the top of the base and are designed as gates. The four limiting rods are installed on the inner sides of the two limiting frames respectively. The two lifting seats are slidably connected to the four limiting rods at both ends respectively. The connecting sleeve is fitted on the outside of the smelting furnace and is rotatably connected to the inner sides of the two lifting seats on both sides respectively.

[0027] The present invention discloses a processing technology and equipment for manufacturing a molded nickel-core alloy copper mouth mold, which has beneficial effects. This technical solution is an innovation based on the original copper mouth mold cavity spray welding. This process solves the problems of spray welding cracking and falling off, and the need for two-stage molding. It improves the mouth precision and increases the bottle qualification rate for some high-end products used in bottle making. At the same time, it designs an integrated equipment for batching and melting, realizing automated feeding and integrated melting of materials in a single vessel. The automatic weighing structure and automatic feeding structure of the batching materials on the vessel, together with the tilting structure, can improve the degree of automation, improve the proportioning accuracy, improve the utilization efficiency of equipment space, and at the same time, it is easy to control and has a simple structure. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the main structure of the processing technology and processing equipment for the inlaid nickel core alloy copper die described in this invention.

[0029] Figure 2 This is a partial side view of the processing technology and equipment for a nickel-core alloy copper die with a mold according to the present invention.

[0030] Figure 3 This is a top view schematic diagram of the processing technology and processing equipment for a nickel-core alloy copper die with inlaid molding as described in this invention.

[0031] Figure 4 This is a partial front view schematic diagram of the processing technology and processing equipment for a nickel-core alloy copper die with inlaid molding as described in this invention.

[0032] Figure 5 This is an enlarged structural diagram of point A of the processing technology and processing equipment for the inlaid nickel core alloy copper die described in this invention.

[0033] Figure 6 This is an enlarged structural diagram of section B of the processing technology and processing equipment for the inlaid nickel core alloy copper die described in this invention.

[0034] Figure 7 This is a partial top view of the processing technology and equipment for the inlaid nickel-core alloy copper die described in this invention.

[0035] Figure 8This is a partial three-dimensional structural diagram of the processing technology and processing equipment for the inlaid nickel core alloy copper die described in this invention.

[0036] In the diagram: 1. Base, 2. Smelting furnace, 3. Furnace cover, 4. Support frame, 5. Conveying hopper, 6. First drive motor, 7. First turntable, 8. Feed inlet, 9. Connecting spring, 10. Trigger block, 11. Trigger button, 12. Weighing bin, 13. Horizontal plate, 14. Electronic scale, 15. Push plate, 16. First electric push rod, 17. Connecting rope, 18. Take-up motor, 19. Take-up roller, 20. Sliding plate, 21. 22. Drive motor, 23. Rotating cam, 24. Discharge port, 25. Second drive motor, 26. Drive gear, 27. Driven gear ring, 28. Second turntable, 29. Lifting bucket, 30. Limit block, 31. Second electric push rod, 32. Circular through hole, 33. Rotating plate, 34. Telescopic plate, 35. Telescopic spring, 36. Hydraulic push rod, 37. Limit frame, 38. Lifting seat, 39. Limit rod, 30. Connecting sleeve. Detailed Implementation

[0037] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-8 .

[0038] Those skilled in the art can connect all electrical components of this invention to their compatible power supplies via wires. A suitable controller should be selected based on the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in the order of operation. The detailed connection methods are well-known in the art. The following mainly describes the working principle and process, without further explanation of the electrical control.

[0039] Example 1: This invention discloses a nickel-core alloy copper die with a shaped profile. The copper die is composed of nickel, aluminum, zinc, silicon, iron, manganese and copper. The proportions of the copper die components are as follows: nickel 12%, aluminum 10.5%, zinc 9.5%, silicon 1%, iron 1.2%, manganese 0.1%, and the remaining component is copper.

[0040] In practice, the copper die is allowed to contain 0% to 0.1% tin, 0% to 0.15% lead, 0% to 0.15% phosphorus, and 0% to 0.05% sulfur.

[0041] In the specific implementation process, the proportions of the conformal nickel core components are as follows: carbon ≤0.2%, silicon 3%~3.5%, iron ≤1%, chromium ≤1%, boron 2%~2.5%, and the remainder is nickel.

[0042] Example 2: This invention discloses a processing technology for an alloy copper die with a shaped nickel core, comprising the following steps: Step S1, making a shaped nickel core; Step S2, making a concave-convex aluminum profile plate; Step S3, completing the sand mold; Step S4, raw material proportioning; Step S5, inspection and fine-tuning; Step S6, melting and casting; Step S7, cooling.

[0043] S1: The metal is smelted according to the above component ratio and shaped into a nickel core. The shape of the nickel core is designed according to the shape of the die, so that the wall thickness of the processed nickel core is uniform and the heat is uniform for a week when it is used in bottle making. The hardness of the shaped nickel core after the production is completed will reach HRC37-42.

[0044] S2: Prepare the convex and concave aluminum profile and install the prepared convex and concave aluminum profile inside the clay sand vertical molding machine;

[0045] S3: Use a clay sand vertical molding machine to complete the sand mold, and place the pre-made imitation nickel core at the small end of the molding sand after heating it during the molding process.

[0046] S4: Prepare the ingredients by precisely proportioning copper ingots, aluminum, zinc, nickel, iron and other trace alloying elements according to the ratio in a molded nickel core alloy copper die.

[0047] S5: The composition of copper solution is detected and fine-tuned through spectroscopy to meet the required specifications;

[0048] S6: Strictly control the furnace and casting temperatures, keeping the melting temperature at 1300°, the furnace temperature at 1280°, the casting temperature at 1210°, and the cooling time at 4 hours. If the temperature is too high, the nickel core will be scrapped due to thin wall deformation, and if the temperature is too low, it will be difficult to bond.

[0049] S7: Cooling, unloading, and removing the water riser completes the preparation of the inlaid nickel-core alloy copper die.

[0050] Example 3: The present invention discloses a processing equipment for inlaying a nickel core alloy copper die, including a base 1, a smelting furnace 2 and a furnace cover 3. The smelting furnace 2 is set on the top of the base 1, and the bottom of the smelting furnace 2 is connected to the base 1 through a tilting structure. The furnace cover 3 is connected to the top of the smelting furnace 2, and an automatic feeding structure and an automatic weighing structure are respectively installed on the top of the furnace cover.

[0051] The automatic weighing structure includes: a support frame 4, a conveying funnel 5, a first drive motor 6, a first turntable 7, several weighing components, a feed inlet 8, several connecting springs 9, several trigger blocks 10, and a trigger button 11;

[0052] A support frame 4 is installed on the top of the furnace cover, a conveying funnel 5 is located at the upper front end of the support frame 4, a first drive motor 6 is installed on the lower side of the support frame 4, the bottom middle part of the first turntable 7 is connected to the top of the drive end of the first drive motor 6, several weighing components are evenly arranged on the first turntable 7, a feed inlet 8 is opened on the top of the furnace cover, several connecting springs 9 are evenly installed on the bottom of the first turntable 7, several trigger blocks 10 are respectively installed on the bottom of several connecting springs 9, and a trigger button 11 is installed on one side of the top of the feed inlet 8, with the trigger block 10 and the trigger button 11 located on the same horizontal plane;

[0053] In the specific implementation process, the furnace cover 3 is first hoisted and connected to the top of the smelting furnace 2. At the same time, different ingredients are placed into the automatic feeding structure. Then, the automatic feeding structure and the first drive motor 6 are controlled to run. The operation of the first drive motor 6 can drive the first turntable 7 and several parts set on the first turntable 7 to rotate. At the same time, it will drive several trigger blocks 10 to run. The trigger blocks 10 press the trigger button 11. At this time, the trigger button 11 is energized, the first drive motor 6 stops running, and the automatic feeding structure conveys the corresponding materials into the weighing component through the conveying funnel 5. The weighing component weighs the corresponding materials. After the materials reach the specified weight, the weighing component runs and can send the ingredients into the smelting furnace 2 through the feed port 8 and the furnace cover 3 for smelting. After the weighing component finishes running, the first drive motor 6 runs again and repeats the above process. With the automatic feeding structure, automatic feeding and automatic weighing operations can be realized.

[0054] According to the instruction manual 1-8, there are several weighing components, one of which includes: weighing bin 12, horizontal plate 13, electronic scale 14, push plate 15, two first electric push rods 16, two connecting ropes 17, take-up motor 18, take-up roller 19, two sliding plates 20, two drive motors 21, two rotating cams 22 and discharge port 23.

[0055] Weighing chamber 12 is embedded in the first turntable 7. Horizontal plate 13 is disposed inside the weighing chamber 12, and the rear side of horizontal plate 13 is hinged to the rear inner wall of the weighing chamber 12. Electronic scale 14 is installed on the top of horizontal plate 13. Push plate 15 is disposed on the upper side of electronic scale. Two first electric push rods 16 are installed on the upper side of electronic scale 14. The rear side of push plate 15 is connected to the output ends of the two first electric push rods 16 respectively. One end of two connecting ropes 17 is hinged to the top two sides of horizontal plate 13 respectively, and the other end passes through the rear inner wall of weighing chamber 12 and is connected to take-up roller 19. The drive end of take-up motor 18 is connected to one end of take-up roller 19. Two sliding plates 20 are hinged to the inner walls of both sides of weighing chamber 12 respectively. Two drive motors 21 are installed on the rear side of weighing chamber 12, and the drive ends of the two drive motors 21 pass through the wall of weighing chamber 12 and are connected to two rotating cams 22 respectively. Discharge port 23 is disposed in the middle part of the bottom of weighing chamber 12.

[0056] In the specific implementation process, the electronic scales 14 inside different weighing bins 12 correspond to different ingredients. Each electronic scale can only weigh one type of ingredient. After the ingredients fall to the top of the electronic scale 14 through the conveying funnel 5, the electronic scale 14 can weigh the material. When the weight of the ingredients reaches the specified weight, the electronic scale 14 sends an electrical signal to the automatic feeding structure, causing the automatic feeding structure to stop automatically feeding. At this time, the take-up motor 18 reverses, and the horizontal plate 13 and the ingredients on its top will move downwards due to gravity. After the horizontal plate 13 changes from horizontal to vertical, the two first electric push rods 16 run, which can drive the push rods to scrape the ingredients on the electronic scale 14 cleanly to prevent residue. At the same time, the two drive motors 21 run, which drive the two sliding plates 20 to vibrate continuously through the two rotating cams 22, thereby preventing the ingredients from blocking the discharge port 23. After weighing and discharging are completed, the motors first rotate forward, and the horizontal plate 13 can be reset through the two connecting ropes 17.

[0057] According to the instruction manual 1-8, the automatic feeding structure includes: a second drive motor 24, a drive gear 25, a driven gear ring 26, a second turntable 27, several lifting buckets 28, two limit blocks 29, several rotating components, and several second electric push rods 30.

[0058] The second drive motor 24 is installed on the top of the furnace cover 3. The drive gear 25 is connected to the drive end of the second drive motor 24. The bottom of the second turntable 27 is rotatably connected to the top of the support frame 4. The driven gear ring 26 is installed on the bottom of the second turntable 27, and the drive gear 25 and the driven gear ring 26 mesh with each other. Several lifting buckets 28 are set on the top of the second turntable 27. Two limit blocks 29 are respectively installed on the top two sides of the conveying funnel 5. Several rotating components are respectively set inside several lifting buckets 28. Several second electric push rods 30 have their drive ends installed on the top of the second turntable 27, and their output ends are respectively connected to the two sides of several lifting buckets 28.

[0059] In the specific implementation process, the ingredients are first placed into the corresponding lifting hoppers 28. Different lifting hoppers 28 correspond to different weighing components. During operation, the second drive motor 24, through the engagement of the drive gear 25 and the driven gear ring 26, can drive the second turntable 27 to rotate. During rotation, both the first drive motor 6 and the second drive motor 24 are servo motors. In use, the weighing bins 12 and lifting bins corresponding to the same ingredient will be positioned at the conveying funnel 5. When the trigger button 11 is triggered, the two electric push rods operate, which can drive the lifting hoppers. 28 moves downwards, and the lower side of the lifting bucket 28 passes through the circular through hole 31, and the bottom of the two rotating components contacts the top of the two limiting blocks 29, and pushes the two rotating components apart, so that the connection between the two rotating components is separated. At this time, the material inside the lifting chamber will flow out through the opening between the two rotating components and enter the weighing chamber 12 through the conveying funnel 5 for weighing. After the weight of the material reaches the standard, the electronic scale 14 sends an electrical signal to the two electric push rods. At this time, the two electric push rods lift the lifting bucket 28, and the two rotating components reset, stopping the feeding operation.

[0060] According to the instruction manual 1-8, the rotating assembly includes: a rotating plate 32, a telescopic plate 33, and a telescopic spring 34;

[0061] The rotating plate 32 is rotatably connected to the inner walls of the front and rear sides of the lifting bucket 28 on both sides respectively. One end of the telescopic plate 33 is inserted into the rotating plate 32. One end of the telescopic spring 34 is connected to the insertion end of the telescopic plate 33 and the rotating plate 32, and the other end is connected to the inside of the rotating plate 32.

[0062] In the specific implementation process, the ingredients will accumulate on the top of the rotating plate 32. The two electric push rods drive the bottom of the lifting bucket 28 through the circular through hole 31, which will then squeeze the rotating plate 32 through the limiting block 29, causing the rotating plate 32 to rotate. This allows the material to fall from the middle of the two rotating plates 32 into the conveying funnel 5. The telescopic spring 34 can keep one end of the telescopic plate 33 connected to the wall of the lifting bucket 28, preventing the ingredients from leaking from the telescopic plate 33 and affecting the process of stopping the feeding.

[0063] According to the instruction manual 1-8, the tilting structure includes: two hydraulic push rods 35, two limit frames 36, two lifting seats 37, four limit rods 38, and a connecting sleeve 39.

[0064] Two hydraulic push rods 35 are hinged to the top of the base 1 at their drive ends. Two limit frames 36 are installed on the top of the base 1 and are designed as gates. Four limit rods 38 are installed on the inner side of the two limit frames 36 respectively. The two lifting seats 37 are slidably connected to the four limit rods 38 at both ends respectively. The connecting sleeve 39 is fitted on the outside of the smelting furnace 2 and is rotatably connected to the inner side of the two lifting seats 37 on both sides respectively.

[0065] In the specific implementation process, after the smelting is completed, the operator separates the furnace cover 3 from the smelting furnace 2 and controls the operation of the two hydraulic push rods 35, which can push the smelting furnace 2 to rise. The connection between the two hydraulic push rods 35 and the smelting furnace 2 is located at the bottom front end of the smelting furnace 2. When the two hydraulic push rods 35 operate and lift the smelting furnace 2, the angle of the smelting furnace 2 can gradually become tilted, so that the material inside the smelting furnace 2 can be poured out. The four limit frames 36, the connecting sleeve 39 and the lifting seat 37 work together to increase the stability during the tilting process.

[0066] The above technical solutions only embody the preferred technical solutions of the present invention. Any modifications that may be made by those skilled in the art to certain parts thereof embody the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A processing device for inlaying a conformal nickel-core alloy copper die, characterized in that, The furnace includes a base, a smelting furnace, and a furnace cover. The smelting furnace is located on top of the base. The bottom of the smelting furnace is connected to the base via a tilting structure. The furnace cover is connected to the top of the smelting furnace. An automatic feeding structure and an automatic weighing structure are respectively installed on the top of the furnace cover. The automatic weighing structure includes: a support frame, a conveying funnel, a first drive motor, a first turntable, several weighing components, a feed inlet, several connecting springs, several trigger blocks, and a trigger button; The support frame is installed on the top of the furnace cover, the conveying funnel is located at the upper front end of the support frame, the first drive motor is installed on the lower side of the support frame, the middle part of the bottom of the first turntable is connected to the top of the drive end of the first drive motor, a plurality of weighing components are evenly arranged on the first turntable, the feed inlet is opened on the top of the furnace cover, a plurality of connecting springs are evenly installed on the bottom of the first turntable, a plurality of trigger blocks are respectively installed on the bottom of the plurality of connecting springs, and the trigger button is installed on one side of the top of the feed inlet, and the trigger block and the trigger button are located on the same horizontal plane.

2. The processing equipment for inlaying a conformal nickel-core alloy copper die according to claim 1, characterized in that, The weighing components include: a weighing bin, a horizontal plate, an electronic scale, a push plate, two first electric push rods, two connecting ropes, a take-up motor, a take-up roller, two sliding plates, two drive motors, two rotating cams, and a discharge port. The weighing chamber is embedded in the first turntable. The horizontal plate is disposed inside the weighing chamber, and the rear side of the horizontal plate is hinged to the rear inner wall of the weighing chamber. The electronic scale is installed on the top of the horizontal plate. The push plate is disposed on the upper side of the electronic scale. The two first electric push rods are installed on the upper side of the electronic scale. The rear side of the push plate is respectively connected to the output ends of the two first electric push rods. One end of each of the two connecting ropes is hinged to the top two sides of the horizontal plate, and the other end passes through the rear inner wall of the weighing chamber and is connected to the take-up roller. The drive end of the take-up motor is connected to one end of the take-up roller. The two sliding plates are respectively hinged to the inner walls on both sides of the weighing chamber. The two drive motors are installed on the rear side of the weighing chamber, and the drive ends of the two drive motors pass through the wall of the weighing chamber and are respectively connected to the two rotating cams. The discharge port is disposed in the middle part of the bottom of the weighing chamber.

3. The processing equipment for inlaying a conformal nickel-core alloy copper die according to claim 2, characterized in that, The automatic feeding structure includes: a second drive motor, a drive gear, a driven gear ring, a second turntable, several lifting buckets, two limit blocks, several rotating components, and several second electric push rods; The second drive motor is installed on the top of the furnace cover, the drive gear is connected to the drive end of the second drive motor, the bottom of the second turntable is rotatably connected to the top of the support frame, the driven gear ring is installed on the bottom of the second turntable, and the drive gear and the driven gear ring mesh with each other, a plurality of lifting buckets are arranged on the top of the second turntable, two limit blocks are respectively installed on both sides of the top of the conveying funnel, a plurality of rotating components are respectively arranged inside the plurality of lifting buckets, a plurality of second electric push rod drive ends are installed on the top of the second turntable, and the plurality of second electric push rod output ends are respectively connected to both sides of the plurality of lifting buckets.

4. The processing equipment for inlaying a conformal nickel-core alloy copper die according to claim 3, characterized in that, The second turntable is provided with several circular through holes, and the positions of the several circular through holes correspond to the positions of several lifting buckets. The diameter of the several circular through holes is larger than the outer diameter of the lifting buckets. The number of several rotating components and several second electric push rods are twice the number of several lifting buckets.

5. The processing equipment for inlaying a conformal nickel-core alloy copper die according to claim 4, characterized in that, The rotating assembly includes: a rotating plate, a telescopic plate, and a telescopic spring; The rotating plate is rotatably connected to the inner walls of the front and rear sides of the lifting bucket on both sides. One end of the telescopic plate is inserted into the rotating plate. One end of the telescopic spring is connected to the insertion end of the telescopic plate and the rotating plate, and the other end is connected to the inside of the rotating plate.

6. The processing equipment for inlaying a conformal nickel-core alloy copper die according to claim 5, characterized in that, The tilting structure includes: two hydraulic push rods, two limit frames, two lifting seats, four limit rods, and a connecting sleeve; The two hydraulic push rods are hinged to the top of the base. The two limiting frames are installed on the top of the base and are designed as gates. The four limiting rods are installed on the inner sides of the two limiting frames respectively. The two lifting seats are slidably connected to the four limiting rods at both ends respectively. The connecting sleeve is fitted on the outside of the smelting furnace and is rotatably connected to the inner sides of the two lifting seats on both sides respectively.

Citation Information

Patent Citations

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