Soldering apparatus
By introducing a distance measuring module and a drive mechanism into the welding equipment, the tin spraying distance can be automatically adjusted, solving the problem of frequent tin spraying distance adjustments required by existing equipment and improving welding efficiency and equipment utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-08
- Publication Date
- 2026-03-24
AI Technical Summary
Existing welding equipment requires frequent adjustments to the solder spray distance when dealing with different products to be processed or different welding parts of the same product, which affects welding efficiency.
The equipment uses a solder ball spraying device equipped with a distance measuring module and a drive mechanism to automatically detect and adjust the distance between the soldering device and the workpiece, thereby achieving automated adjustment of the solder spraying distance.
It improves welding efficiency, reduces the number of equipment start-ups and shutdowns, saves production time, and reduces the workload of operators.
Smart Images

Figure CN116984697B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding, in particular to a solder ball welding device. BACKGROUND
[0002] Today, as the integration of electronic products is getting higher and higher, the traditional soldering iron soldering process is becoming less and less suitable, and laser soldering emerges as the times require. Laser soldering ball welding, a sub-field in the field of laser soldering, is the most difficult in terms of technology and the most efficient in terms of welding.
[0003] At present, when welding equipment is used to process different products, the soldering distance of the solder ball needs to be adjusted in advance to weld one product, and then the soldering distance needs to be adjusted to weld another product. Even for different welding positions of the same product, after welding one position, the soldering distance needs to be adjusted to weld another position, which greatly affects the welding efficiency. SUMMARY
[0004] The main purpose of the present application is to provide a solder ball welding device which can automatically adjust the soldering distance for different workpieces.
[0005] To achieve the above purpose, the present application provides a solder ball welding device, which comprises:
[0006] a base provided with a workpiece processing position for placing a workpiece;
[0007] a driving mechanism provided on the base, the driving mechanism being provided with a connecting plate; and
[0008] a welding mechanism comprising a distance measuring module and a welding device, the distance measuring module and the welding device being provided on the connecting plate, the distance measuring module being electrically connected to the welding device for detecting the distance between the welding device and the workpiece processing position, the welding device being provided with a nozzle;
[0009] The driving mechanism drives the welding device to move closer to or further away from the workpiece processing position, so that the nozzle can perform soldering on the product in the workpiece processing position.
[0010] In an embodiment, the distance measuring module comprises a distance measuring instrument mounting plate and a distance measuring instrument main body, the distance measuring instrument mounting plate being provided with a mounting portion and a clearance space, the distance measuring instrument main body being connected to the mounting portion, at least part of the welding device being located in the clearance space, so that the distance measuring instrument main body is arranged adjacent to the nozzle.
[0011] In an embodiment, the distance measuring module further comprises a pressure sensor arranged on the connecting plate, the pressure sensor being configured to detect the pressure between the distance measuring instrument body and the welding device to confirm that the distance measuring instrument body is installed in place.
[0012] In an embodiment, the welding device comprises a laser emission assembly and a ball spraying assembly, both arranged on the connecting plate, the laser emission assembly being provided with a laser emission port, the ball spraying assembly being provided with a laser inlet and the nozzle, the laser inlet and the nozzle being located on opposite sides of the ball spraying assembly, the laser emission port being arranged corresponding to the laser inlet, and the nozzle being configured to solder the product at the processing site.
[0013] In an embodiment, the ball spraying assembly comprises:
[0014] a ball seat connected to the connecting plate, the ball seat comprising a shell enclosing a solder ball cavity, the shell being provided with the nozzle and the laser inlet communicating with the solder ball cavity;
[0015] a driving member arranged on the connecting plate, the driving member being provided with a transmission shaft, one end of the transmission shaft being connected to the shell and extending into the solder ball cavity;
[0016] a ball distributor arranged in the solder ball cavity and rotatably connected to the shell;
[0017] wherein the driving member drives the transmission shaft to rotate the ball distributor to transfer the solder ball to the nozzle.
[0018] In an embodiment, the laser emission assembly comprises a laser emission head, a clamping frame and a sliding table module, the sliding table module being arranged on the connecting plate, the clamping frame being arranged on the moving end of the sliding table module, the clamping frame being provided with a limiting hole, the laser emission head being arranged through and limited in the limiting hole, and the laser emission head being provided with the laser emission port.
[0019] In an embodiment, the sliding table module comprises an X-axis sliding table, a Y-axis sliding table and a Z-axis sliding table, the X-axis sliding table being connected to the connecting plate, the Y-axis sliding table being connected to the moving end of the X-axis sliding table, the Z-axis sliding table being connected to the moving end of the Y-axis sliding table, and the clamping frame being connected to the moving end of the Z-axis sliding table.
[0020] In an embodiment, the laser inlet is arranged on the side of the ball seat opposite to the nozzle, the laser emission head is arranged corresponding to the laser inlet, and the extension direction of the laser emission head is consistent with the extension directions of the laser inlet and the nozzle.
[0021] In an embodiment, the welding mechanism further comprises a first mounting plate arranged at an angle, the first mounting plate is arranged between the connecting plate and the welding mechanism, the distance measuring instrument mounting plate is arranged on the first mounting plate and arranged at an angle with the first mounting plate.
[0022] In an embodiment, the driving mechanism comprises an X-axis driving device and a Z-axis driving device, the X-axis driving device is arranged on the base, the Z-axis driving device is connected to the output end of the X-axis driving device, and the connecting plate is arranged on the output end of the Z-axis driving device.
[0023] And / or, the base is further provided with a Y-axis driving module, and the output end of the Y-axis driving module is connected with a placing table for containing products to be processed.
[0024] The technical scheme of the present application sets a distance measuring module in the welding assembly, and when welding multiple different products or different parts of the same product, multiple tin spraying distances can be set in advance for the products, and when the tin spraying ball welding equipment is welding, the distance measuring module can be used to measure and adjust the tin spraying distance of the welding device, so that the product to be welded can achieve the best welding effect, and the tin spraying ball welding equipment can greatly improve the welding efficiency without stopping to reset the tin spraying distance. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0026] Figure 1 It is an embodiment of the present application for the structure of the tin spraying ball welding equipment;
[0027] Figure 2 It is Figure 1 It is a partial enlarged view of A in the figure;
[0028] Figure 3 It is another view of the structure of the tin spraying ball welding equipment in an embodiment of the present application;
[0029] Figure 4 It is Figure 3 It is a partial enlarged view of B in the figure.
[0030] Explanation of reference numerals:
[0031]
[0032]
[0033] The objectives, functional characteristics and advantages of the present application will be further described with reference to the embodiments in combination with the accompanying drawings. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present application.
[0035] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.
[0036] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0037] In addition, the description such as "first", "second", etc. in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text is to include three parallel solutions, for example, "A and / or B" includes A solution, or B solution, or A and B solutions at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0038] Today, with the increasing integration of electronic products, the traditional soldering process with soldering iron has become increasingly unsuitable, and laser soldering as a new process has emerged as the times require. Laser soldering of soldering balls is the most difficult and efficient new process in the field of laser soldering.
[0039] At present, the existing welding equipment needs to adjust the tin spraying distance of the tin spraying ball in advance when processing different products, and the tin spraying distance needs to be adjusted again when welding another product. Even for different welding positions of the same product, the tin spraying distance needs to be adjusted again after welding one position, and then the other position is welded, which greatly affects the welding efficiency.
[0040] Based on the above ideas and problems, the present application provides a tin spraying ball welding equipment. It can be understood that the tin spraying ball welding equipment can automatically adjust the welding distance when welding different welding points with different optimal welding distances.
[0041] Please refer to Figures 1 to 4 The present application provides a tin spraying ball welding equipment 100, which includes a base 1, a driving mechanism 2 and a welding mechanism 3. The base 1 is provided with a processing position 12 for placing a workpiece. The driving mechanism 2 is arranged on the base 1 and is provided with a connecting plate 21. The welding mechanism 3 includes a distance measuring module 31 and a welding device 32, both of which are arranged on the connecting plate 21. The distance measuring module 31 is electrically connected to the welding device 32 and is used to detect the distance between the welding device 32 and the processing position 12. The welding device 32 is provided with a nozzle 3224. The driving mechanism 2 drives the welding device 32 to approach or move away from the processing position 12, so that the nozzle 3224 can spray tin on the product in the processing position 12 for welding.
[0042] In this embodiment, as Figures 1 to 4As shown, the base 1 is used to install the driving structure and the welding mechanism 3, and is provided with a control system capable of controlling the driving mechanism 2 and the welding mechanism 3, and the user can control the operation and stop of the soldering ball welding equipment 100 through the buttons on the base 1. When the product is transported to the to-be-processed position 12, the driving mechanism 2 drives the welding mechanism 3 to move to the to-be-processed position 12. After the welding mechanism 3 is aligned with the product at the to-be-processed position 12, the ranging module 31 detects the distance between the to-be-welded point of the to-be-processed product and the welding device 32, and transmits the detected distance to an external host computer. The host computer controls the welding device 32 to adjust the distance from the to-be-welded point until the distance between the nozzle 3224 of the welding device 32 and the to-be-welded point reaches the preset optimal welding distance. At this time, the driving mechanism 2 stops working, and the welding mechanism 3 starts welding. The soldering ball welding equipment 100 first detects the distance between the welding device 32 and the to-be-welded product through the ranging module 31, and then adjusts the distance by using the driving mechanism 2. In this way, when the soldering ball welding equipment 100 welds multiple different welding points of the same product, the welding distance can be automatically adjusted according to the different optimal welding distances of different welding points, and the welding of the product is completed in a single welding process without the need to repeatedly start and stop the soldering ball welding equipment 100 to adjust the welding distance of the welding device 32 and weld different welding points of the same product, thereby greatly improving the welding efficiency of the soldering ball welding equipment 100. At the same time, when facing different to-be-welded products, the soldering ball welding equipment 100 also does not need to repeatedly start and stop to adjust the distance between the welding device 32 and the product, but automatically adjusts the welding distance through the ranging device and the preset optimal welding distance, thereby saving production time and reducing the workload of the user.
[0043] In actual implementation, the base 1 is connected with a control host computer, the control host computer is electrically connected with the driving mechanism 2 and the welding mechanism 3, can detect the working conditions of the driving mechanism 2 and the welding mechanism 3 in real time, and record the welding results of the welding mechanism 3 on the product. Before welding, the operation of the driving mechanism 2 and the welding mechanism 3 can be pre-set through the control host computer, so that the preset optimal welding distance value is input to the driving mechanism 2 and the welding mechanism 3, so that the driving mechanism 2 can adjust the distance between the welding mechanism 3 and the to-be-welded point according to the preset welding distance during the working process, thereby achieving the best welding effect.
[0044] In an embodiment, the ranging module 31 comprises a ranging instrument mounting plate 311 and a ranging instrument main body 312. The ranging instrument mounting plate 311 is provided with a mounting portion 3111 and a clearance space 3112. The ranging instrument main body 312 is connected to the mounting portion 3111. At least part of the welding device 32 is located in the clearance space 3112, so that the ranging instrument main body 312 is arranged adjacent to the nozzle 3224.
[0045] In this embodiment, as shown in Figures 2 to 4As shown, the distance measuring instrument body 312 is arranged on the connecting plate 21 through the distance measuring instrument mounting plate 311, so that the distance measuring instrument body 312 can be arranged as close to the welding device 32 as possible to improve the accuracy of the distance measured by the distance measuring instrument body 312 between the welding device 32 and the product to be welded. At the same time, the distance measuring instrument body 312 is connected to the distance measuring instrument mounting plate 311 through the mounting portion 3111, so that the distance measuring instrument body 312 is convenient to disassemble and assemble. The distance measuring instrument mounting plate 311 is also provided with an avoiding space 3112 to further reduce the distance between the distance measuring instrument body 312 and the nozzle 3224 of the welding device 32, improve the distance measuring accuracy of the distance measuring instrument body 312 to the welding device 32 and the product to be welded, and ensure the welding quality.
[0046] In actual implementation, the mounting portion 3111 is provided with an avoiding groove in communication with the avoiding space 3112, and the welding device 32 can extend into the avoiding groove to be close to the distance measuring instrument body 312 to improve the distance measuring accuracy of the distance measuring instrument body 312.
[0047] In an embodiment, the distance measuring module 31 further comprises a pressure sensor 313 arranged on the connecting plate 21. The pressure sensor 313 is used to detect the pressure between the distance measuring instrument body 312 and the welding device 32 to confirm that the distance measuring instrument body 312 is installed in place.
[0048] In the embodiment, as shown in Figures 1 to 3 The pressure sensor 313 is used to detect the pressure between the distance measuring instrument body 312 and the welding device 32. When the distance measuring instrument body 312 and the welding device 32 are installed, whether the distance measuring instrument body 312 and the welding device 32 are installed in place can be judged through the pressure sensor 313. If the detected value of the pressure sensor 313 is too small, the installation screw of the distance measuring instrument body 312 and the welding device 32 can be tightened. If the detected value of the pressure sensor 313 is too large, the installation screw of the distance measuring instrument body 312 and the welding device 32 can be loosened, so that the distance measuring instrument body 312 and the welding device 32 are installed in place. At the same time, the pressure sensor 313 can detect whether the distance measuring instrument body 312 and the welding device 32 are loose during use, so that the user can adjust the distance measuring instrument body 312 and the welding device 32 in time to avoid affecting the normal work.
[0049] In actual implementation, the pressure sensor 313 is arranged on the connecting plate 21 and electrically connected to the external host computer. The pressure between the distance measuring instrument body 312 and the welding device 32 can be displayed to the external host computer in real time. When the distance measuring instrument body 312 or the welding device 32 is displaced, the user can adjust the distance measuring instrument body 312 or the welding device 32 in time to avoid affecting the normal work of the solder ball welding equipment 100.
[0050] In an embodiment, the welding device 32 comprises a laser emitting assembly 321 and a ball spraying assembly 322, both of which are arranged on the connecting plate 21, the laser emitting assembly 321 is provided with a laser emitting port 3214, and the ball spraying assembly 322 is provided with a laser inlet 3225 and a nozzle 3224, the laser inlet 3225 and the nozzle 3224 are located on opposite sides of the ball spraying assembly 322, the laser emitting port 3214 is arranged in correspondence with the laser inlet 3225, and the nozzle 3224 is used for soldering the product on the processing site 12.
[0051] In the embodiment, as shown in Figure 3 and Figure 4 the laser emitting head 3211 of the laser emitting assembly 321 is arranged in correspondence with the laser inlet 3225 of the ball spraying assembly 322, when the welding device 32 is welding, the laser of the laser emitting assembly 321 is emitted from the laser emitting head 3211 and enters the nozzle 3224 of the ball spraying assembly 322 through the laser inlet 3225, and melts the solder balls in the nozzle 3224, the ball spraying assembly 322 sprays the melted solder balls to the welding points of the product to be welded through the nozzle 3224, and the welding is completed after the solder balls are solidified again.
[0052] In an embodiment, the ball spraying assembly 322 comprises a ball spraying seat 3221, a driving member 3222 and a ball distributor, the ball spraying seat 3221 is connected to the connecting plate 21, the ball spraying seat 3221 comprises a shell, the shell encloses a solder ball cavity, the shell is provided with the nozzle 3224 and the laser inlet 3225 which communicate with the solder ball cavity, the driving member 3222 is arranged on the connecting plate 21, the driving member 3222 is provided with a transmission shaft 3223, one end of the transmission shaft 3223 is connected to the shell and extends into the solder ball cavity, and the ball distributor is arranged in the solder ball cavity and rotationally connected with the shell, wherein the driving member 3222 drives the transmission shaft 3223 to drive the ball distributor to rotate, so as to transfer the solder balls to the nozzle 3224.
[0053] In the embodiment, as shown in Figure 4 the shell of the ball spraying seat 3221 encloses the solder ball cavity, which provides space for temporary storage and transfer of the solder balls, the driving member 3222 drives the ball distributor to rotate through the transmission shaft 3223, so that a plurality of solder balls can be sequentially added to the nozzle 3224, avoiding that a plurality of solder balls enter the nozzle 3224 at the same time, block the nozzle 3224 after melting, or be sprayed to the welding points to cause too much soldering on the welding points, affecting the normal work of the ball spraying assembly 322 or the welding effect of the product. In actual implementation, the driving member 3222 and the transmission shaft 3223, the transmission shaft 3223 and the ball distributor are connected through a shaft coupling, which is not limited here.
[0054] In an embodiment, the laser exit assembly 321 comprises a laser exit head 3211, a clamping frame 3212, and a sliding table module 3213. The sliding table module 3213 is arranged on the connecting plate 21, the clamping frame 3212 is arranged at the moving end of the sliding table module 3213, the clamping frame 3212 is provided with a limiting hole, the laser exit head 3211 is arranged through and limited in the limiting hole, and the laser exit head 3211 is provided with a laser exit port 3214.
[0055] In the embodiment, as shown in Figure 3 and Figure 4 , the laser exit head 3211 is arranged on the connecting plate 21 through the clamping frame 3212 and the sliding table module 3213. The sliding table module 3213 is used for adjusting the position of the laser exit head 3211, so that the laser exit head 3211 is aligned with the laser inlet 3225 of the ball jet assembly 322. The clamping frame 3212 is limited and installed on the laser exit head 3211 through the limiting hole, so that the laser exit head 3211 is convenient to disassemble and assemble.
[0056] In actual implementation, the limiting hole of the clamping frame 3212 is formed by two clamping parts. The size of the limiting hole formed by the clamping parts can be adjusted by bolts. The clamping frame 3212 can also be provided with a buckle structure, so as to facilitate the positioning and installation of the laser exit head 3211.
[0057] In an embodiment, the sliding table module 3213 comprises an X-axis sliding table, a Y-axis sliding table, and a Z-axis sliding table. The X-axis sliding table is connected to the connecting plate 21. The Y-axis sliding table is connected to the moving end of the X-axis sliding table. The Z-axis sliding table is connected to the moving end of the Y-axis sliding table. The clamping frame 3212 is connected to the moving end of the Z-axis sliding table.
[0058] In the embodiment, as shown in Figure 4 , the X-axis sliding table, the Y-axis sliding table, and the Z-axis sliding table can drive the clamping frame to move along the X-axis, the Y-axis, and the Z-axis directions, so as to drive the laser exit head 3211 arranged on the clamping frame 3212 to adjust the position, so that the laser emitted by the laser exit head 3211 can enter the nozzle 3224 along the laser inlet 3225 of the ball jet assembly 322, and be kept within an appropriate distance from the ball jet assembly 322, so as to ensure that the laser can melt the soldering ball in time for jet welding.
[0059] In actual implementation, the sliding directions of the X-axis sliding table, the Y-axis sliding table, and the Z-axis sliding table are perpendicular to each other. In this way, the laser exit head 3211 clamped on the clamping frame 3212 can be adjusted in three directions, so that the laser exit port 3214 of the laser exit head 3211 is directly opposite the laser inlet 3225.
[0060] In an embodiment, the laser inlet 3225 is arranged on the side of the ball ejecting seat 3221 opposite to the nozzle 3224, and the laser outlet head 3211 is arranged correspondingly to the laser inlet 3225, and the extending direction of the laser outlet head 3211 is consistent with the extending direction of the laser inlet 3225 and the nozzle 3224.
[0061] In the embodiment, as shown in Figure 4 , the laser outlet head 3211 is arranged along the extending direction of the connection of the laser inlet 3225 and the nozzle 3224, so as to ensure that the laser emitted by the laser outlet head 3211 can enter the nozzle 3224 from the laser inlet 3225 to melt the soldering ball. In actual implementation, the laser emitted by the laser outlet head 3211 can also enter the ball ejecting seat 3221 through a refracting mirror or a reflecting mirror.
[0062] In an embodiment, the soldering mechanism 3 further comprises a first mounting plate 33 arranged at an angle, the first mounting plate 33 is arranged between the connecting plate 21 and the soldering mechanism 3, and the distance meter mounting plate 311 is arranged on the first mounting plate 33 and arranged at an angle with the first mounting plate 33.
[0063] In the embodiment, as shown in Figures 1 to 4 , the laser outlet assembly 321 and the soldering mechanism 3 are arranged on the connecting plate 21 through the first mounting plate 33, so that the soldering mechanism 3 can be directly removed from the connecting plate 21 of the driving mechanism 2, facilitating the disassembly, assembly and maintenance of the soldering mechanism 3, and the distance meter mounting plate 311 is arranged at an angle with the first mounting plate 33, so that the distance meter main body 312 can be arranged close to the ball ejecting assembly 322, facilitating distance measurement.
[0064] In actual implementation, the first mounting plate 33 can be provided with a plurality of through holes, so as to facilitate the connection of the first mounting plate 33 with the connecting plate 21 and the connection of the components of the soldering mechanism 3 with the first mounting plate 33; the distance meter mounting plate 311 is arranged perpendicularly to the first mounting plate 33, so that the distance meter mounting plate 311 and the first mounting plate 33 can be connected stably, avoiding displacement of the distance meter due to loosening of the distance meter mounting plate 311 and inaccurate distance measurement.
[0065] In an embodiment, the driving mechanism 2 comprises an X-axis driving device 22 and a Z-axis driving device 23, the X-axis driving device 22 is arranged on the base 1, the Z-axis driving device 23 is connected to the output end of the X-axis driving device 22, and the connecting plate 21 is arranged on the output end of the Z-axis driving device 23; and / or, the base 1 is further provided with a Y-axis driving module 11, and the output end of the Y-axis driving module 11 is connected with a placing table for placing products to be processed.
[0066] In the embodiment, as shown in Figure 1 and Figure 3As shown, the X-axis driving device 22 and the Z-axis driving device 23 can drive the connecting plate 21 to adjust the position of the welding mechanism 3 along the X-axis and Z-axis directions, so that the welding mechanism 3 can be adjusted to the distance between the products and the product welding points on the processing site 12, thereby achieving the best welding effect when the welding mechanism 3 welds the products; the base 1 is provided with a Y-axis driving module 11 for transporting the products from the feeding site to the processing site 12, and then transporting the processed products from the processing site 12 to the discharging site, and the products are always fixed on the placing table of the Y-axis driving module 11.
[0067] In actual implementation, the driving directions of the X-axis driving device 22, the Y-axis driving module 11 and the Z-axis driving device 23 are perpendicular to each other, and under the cooperation of the X-axis driving device 22, the Y-axis driving module 11 and the Z-axis driving device 23, the welding mechanism 3 can accurately weld the products to be processed in the three-dimensional space.
[0068] The above description is only the preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields, is included in the patent protection scope of the present application.
Claims
1. A solder ball spraying equipment, characterized in that, The solder ball welding equipment includes: A base, wherein the base is provided with a processing position for placing a workpiece; A drive mechanism, wherein the drive mechanism is disposed on the base, and the drive mechanism is provided with a connecting plate; and A welding mechanism, comprising a distance measuring module and a welding device, both of which are mounted on the connecting plate. The distance measuring module is electrically connected to the welding device and is used to detect the distance between the welding device and the workpiece. The welding device is equipped with a nozzle. The drive mechanism drives the welding device to move closer to or away from the workpiece, so that the nozzle can perform tin plating on the product at the workpiece. The ranging module includes a rangefinder mounting plate and a rangefinder body. The rangefinder mounting plate has a mounting part and a clearance space. The rangefinder body is connected to the mounting part, and at least part of the welding device is located in the clearance space, so that the rangefinder body and the nozzle are arranged adjacent to each other. The ranging module also includes a pressure sensor, which is located on the connecting plate. The pressure sensor is used to detect the pressure between the rangefinder body and the welding device to confirm that the rangefinder body is installed in place. The pressure sensor is located on the connecting plate and electrically connected to an external host. The pressure detection between the rangefinder body and the welding device can be displayed to the external host in real time. When the rangefinder body or the welding device is displaced, the user can adjust the rangefinder body or the welding device in a timely manner.
2. The solder ball welding equipment as described in claim 1, characterized in that, The welding device includes a laser emission assembly and a ball spraying assembly, both of which are mounted on the connecting plate. The laser emission assembly has a laser emission port, and the ball spraying assembly has a laser inlet and a nozzle. The laser inlet and the nozzle are located on opposite sides of the ball spraying assembly, and the laser emission port is correspondingly arranged to the laser inlet. The nozzle is used to solder the product at the workpiece.
3. The solder ball welding equipment as described in claim 2, characterized in that, The ball-spraying assembly includes: A ball-spraying holder is connected to the connecting plate. The ball-spraying holder includes a housing that encloses a solder ball cavity. The housing is provided with a nozzle and a laser inlet that communicate with the solder ball cavity. A driving component is disposed on the connecting plate. The driving component is provided with a transmission shaft, one end of which is connected to the housing and extends into the solder ball cavity. The ball separator is located in the tin ball cavity and is rotatably connected to the housing. The driving component drives the transmission shaft to rotate the ball distributor, so that the solder ball is transferred to the nozzle.
4. The solder ball welding equipment as described in claim 3, characterized in that, The laser emission assembly includes a laser emission head, a clamping frame, and a slide module. The slide module is disposed on the connecting plate, and the clamping frame is disposed on the moving end of the slide module. The clamping frame has a limiting hole, the laser emission head passes through and is limited in the limiting hole, and the laser emission head has a laser emission port.
5. The solder ball welding equipment as described in claim 4, characterized in that, The slide module includes an X-axis slide, a Y-axis slide, and a Z-axis slide. The X-axis slide is connected to the connecting plate, the Y-axis slide is connected to the moving end of the X-axis slide, the Z-axis slide is connected to the moving end of the Y-axis slide, and the clamping frame is connected to the moving end of the Z-axis slide.
6. The solder ball welding equipment as described in claim 5, characterized in that, The laser inlet is located on the side of the ball-spraying seat facing away from the nozzle, and the laser emission head is arranged corresponding to the laser inlet. The extension direction of the laser emission head is consistent with the extension direction of the laser inlet and the nozzle.
7. The solder ball welding equipment as described in claim 1, characterized in that, The welding mechanism further includes a first mounting plate arranged at an angle, the first mounting plate being disposed between the connecting plate and the welding mechanism, and the rangefinder mounting plate being disposed on the first mounting plate and arranged at an angle to the first mounting plate.
8. The solder ball welding equipment as described in any one of claims 1 to 7, characterized in that, The drive mechanism includes an X-axis drive device and a Z-axis drive device. The X-axis drive device is disposed on the base, and the Z-axis drive device is connected to the output end of the X-axis drive device. The connecting plate is disposed on the output end of the Z-axis drive device. And / or, the base is also provided with a Y-axis drive module, the output end of which is connected to a placement platform, which is used to hold the product to be processed.
Citation Information
Patent Citations
Novel solder ball welding device
CN215880237U