A protective frame for LED tube

By designing an LED tube protective frame with a wrapping airbag and an electric push rod protection mechanism, the problem of easy damage to the tubes during transportation and storage was solved, achieving stable clamping and protection, and improving transportation efficiency.

CN117022885BActive Publication Date: 2026-05-05JIANGXI AOPU LIGHTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGXI AOPU LIGHTING CO LTD
Filing Date
2023-09-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In the existing LED tube production process, the tubes are easily damaged during transportation and storage due to damage to the clamping device or contact with foreign objects, and the existing support frame is easily damaged when exposed to the air.

Method used

An LED tube protection frame was designed, which uses an airbag and electric push rod protection mechanism. The airbag clamps the tube and the electric push rod stabilizes the position of the support plate. Combined with the movable plate, the tube is shielded to prevent foreign objects from contacting it.

Benefits of technology

It effectively protects the lamp tubes, preventing damage from clamping and contact with foreign objects, improving transportation and storage efficiency, and reducing the risk of damage.

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Abstract

This invention discloses an LED tube protective frame, relating to the field of LED tube manufacturing technology. The technical solution includes a base, a support frame fixedly connected to the top of the base, a connecting rod fixedly connected to the front side of the top of the support frame, positioning plates fixedly connected to the front sides of the two connecting rods, a support mechanism on the front side of the positioning plate, and protective mechanisms on both sides of the positioning plate. The support mechanism includes multiple positioning frames, all located on the front side of the positioning plate, each positioning frame containing a connecting frame, and each connecting frame containing a fixed support plate. Two connecting frames are fixedly connected to the top of each support plate, and each connecting frame contains a wrapping airbag. The beneficial effects of this invention are: it greatly improves the efficiency of transporting and storing LED tubes; furthermore, the wrapping airbags in this device act as clamps, preventing damage to the LED tubes during clamping, thus bringing significant benefits to manufacturers.
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Description

Technical Field

[0001] This invention relates to the field of LED tube manufacturing technology, and specifically to an LED tube protective bracket. Background Technology

[0002] LED fluorescent lamps use CREE and Epistar chips as the light-emitting semiconductor materials, which are placed on heat-dissipating materials, and then combined with a high-quality heat dissipation shell and a stable and professional power supply to protect the internal core wires. They are lamps that can replace ordinary fluorescent lamps.

[0003] In the current production of LED tubes, the newly produced tubes need to be transported and stored. The equipment used for storing and transporting LED tubes is usually a support frame. These support frames are equipped with clamping mechanisms to hold and fix the tubes. However, since the tubes are relatively fragile, the clamping devices may damage them. In addition, the existing support frames are generally exposed to the air, which may cause damage to the tubes due to contact or impact. Summary of the Invention

[0004] To address this issue, the present invention provides an LED tube protection bracket. Users place multiple tubes on top of multiple trays, with both ends of the tubes extending into the interior of two connecting brackets, so that both ends of the tubes are positioned on top of two support blocks. After placement, an electric push rod is activated, causing the protection mechanism to protect the multiple tubes, thus solving the problem that the clamping device may damage the tubes due to their fragility.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an LED tube protection frame, including a base, a support frame fixedly connected to the top of the base, a connecting rod fixedly connected to the front side of the top of the support frame, a positioning plate fixedly connected to the front side of the two connecting rods, a support mechanism provided on the front side of the positioning plate, and a protection mechanism provided on both sides of the positioning plate.

[0006] The support mechanism includes multiple positioning frames, each positioned on the front side of a positioning plate. Each positioning frame contains a connecting frame, and each connecting frame contains a fixed support plate. Two connecting brackets are fixedly connected to the top of each support plate. Each connecting bracket contains a wrapping airbag, and each wrapping airbag has an exhaust pipe fixedly connected to its bottom. An air pump is fixedly connected to the bottom of each support plate, and the exhaust pipe is connected to the air pump's output end. A buffer groove is formed on the top of each support plate, and two limiting rods are fixedly embedded within each buffer groove. Two limiting blocks are fitted around the outer sides of each limiting rod, and a support rod is connected to the top of each limiting block. A tray is provided on the top of each support plate, and the support rods are respectively connected to the bottom of the trays.

[0007] The protection mechanism includes multiple electric push rods. A fixed plate is fixedly connected to the rear side of the positioning plate. The multiple electric push rods are respectively fixedly connected to the top and bottom of the fixed plate. A lifting plate is fixedly connected to the outer end of each of the multiple electric push rods. A toothed plate is fixedly connected to the outer side of each of the multiple lifting plates. A gear is provided on the outer side of each of the multiple toothed plates. The multiple gears are respectively meshed with the multiple toothed plates. A transmission rod is fixedly connected inside each of the multiple gears. A movable plate is fixedly sleeved on the outer side of each of the multiple transmission rods. The multiple movable plates are respectively located on both sides of the multiple positioning frames.

[0008] Preferably, a base plate is fixedly connected to both sides of the plurality of support plates, a plurality of telescopic rods are fixedly connected to the top of the plurality of base plates, and a support block is fixedly connected to the top of the plurality of telescopic rods.

[0009] Preferably, a first damping spring is sleeved on the outer side of each of the plurality of limiting rods, and the plurality of first damping springs are respectively fixedly connected between the plurality of limiting blocks.

[0010] Preferably, a second damping spring is fitted on the outer side of each of the multiple telescopic rods.

[0011] Preferably, slide rails are fixedly connected to both sides of the plurality of connecting frames, and slide grooves are opened on the inner side of the plurality of positioning frames, and the plurality of slide rails match the plurality of slide grooves.

[0012] Preferably, multiple fixed frames are fixedly connected to the bottom of the multiple support plates and the two top movable plates, and multiple fixed blocks are fixedly connected to the inner sides of the top and bottom movable plates of the multiple connecting frames, with the multiple fixed blocks respectively matching the multiple fixed frames.

[0013] Preferably, the plurality of limiting blocks are movably connected to the plurality of support rods via hinges, and the plurality of support rods are movably connected to the plurality of trays via hinges.

[0014] Preferably, two fixing plates are fixedly connected to both sides of the positioning plate, and multiple fixing plates are respectively sleeved on the outside of multiple transmission rods, and multiple fixing plates are movably connected to multiple transmission rods through rolling bearings.

[0015] Preferably, each of the trays has a positioning groove on its top.

[0016] Preferably, the positioning plate has multiple lifting slots on its front side, and the multiple lifting plates pass through the front side of two lifting slots respectively. The multiple lifting plates are fixedly connected to the top and bottom positioning frames respectively.

[0017] The beneficial effects of this invention are:

[0018] 1. This invention allows users to place multiple lamp tubes on top of multiple trays, with both ends of the lamp tubes extending into the interior of two connecting frames, so that both ends of the lamp tubes are positioned on top of two support blocks. After placement, an electric push rod is activated, causing a protective mechanism to protect the multiple lamp tubes. This solves the problem that the clamping device may damage the lamp tubes due to their fragility. This invention greatly improves the efficiency of transporting and storing lamp tubes. In addition, the device is equipped with an airbag for clamping, preventing damage to the lamp tubes during placement and clamping, thus bringing great benefits to the manufacturer.

[0019] 2. In addition, this device uses a protective mechanism to shield multiple lamp tubes. At the same time, the design of setting fixed blocks and fixed frames allows the movable plates to limit multiple support plates, preventing multiple support plates from slipping and causing damage to the lamp tubes. The two movable plates shield the lamp tubes exposed at the top, preventing external objects from hitting or squeezing them and causing damage to the lamp tubes, thus reducing production efficiency. Attached Figure Description

[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0021] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 A three-dimensional structural diagram of the protection mechanism provided by the present invention;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the base provided by the present invention;

[0025] Figure 4 A schematic diagram of the three-dimensional structure of the support plate provided by the present invention;

[0026] Figure 5 Provided by the present invention Figure 4 Enlarged view of point A in the middle;

[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the air pump provided by the present invention;

[0028] Figure 7 A schematic diagram of the three-dimensional structure of the airbag provided by the present invention;

[0029] In the diagram: 1. Base, 2. Support frame, 3. Connecting rod, 4. Positioning plate, 5. Positioning frame, 6. Connecting frame, 7. Support plate, 8. Connecting frame, 9. Enveloping airbag, 10. Exhaust pipe, 11. Air pump, 12. Buffer groove, 13. Limiting rod, 14. Limiting block, 15. Supporting rod, 16. Tray, 17. Electric push rod, 18. Fixing plate, 19. Lifting plate, 20. Toothed plate, 21. Gear, 22. Transmission rod, 23. Movable plate, 24. Base plate, 25. Telescopic rod, 26. Support block, 27. First damping spring, 28. Second damping spring, 29. Slide rail, 30. Slide groove, 31. Fixing frame, 32. Fixing block, 33. Positioning groove, 34. Lifting groove. Detailed Implementation

[0030] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0031] See attached document Figure 1 - Appendix Figure 7 The present invention provides an LED tube protection frame, including a base 1, a support frame 2 fixedly connected to the top of the base 1, a connecting rod 3 fixedly connected to the front side of the top of the support frame 2, a positioning plate 4 fixedly connected to the front side of the two connecting rods 3, a support mechanism provided on the front side of the positioning plate 4, and a protection mechanism provided on both sides of the positioning plate 4.

[0032] The support mechanism includes multiple positioning frames 5, all of which are located on the front side of the positioning plate 4. Each positioning frame 5 has a connecting frame 6 embedded inside it. Each connecting frame 6 has a support plate 7 fixedly embedded inside it. Each support plate 7 has two connecting brackets 8 fixedly connected to its top. Each connecting bracket 8 has a wrapping airbag 9 embedded inside it. Each wrapping airbag 9 has an exhaust pipe 10 fixedly connected to its bottom. Each support plate 7 has an air pump 11 fixedly connected to its bottom. The exhaust pipe 10 is connected to the output end of the air pump 11. Each support plate 7 has a buffer groove 12 on its top. Each buffer groove 12 has two limiting rods 13 fixedly embedded inside it. Each limiting rod 13 has two limiting blocks 14 sleeved on its outer side. Each limiting block 14 has a support rod 15 connected to its top. Each support plate 7 has a tray 16 on its top. Each support rod 15 is connected to the bottom of the tray 16.

[0033] The protection mechanism includes multiple electric push rods 17, a fixed plate 18 is fixedly connected to the rear side of the positioning plate 4, multiple electric push rods 17 are fixedly connected to the top and bottom of the fixed plate 18 respectively, lifting plates 19 are fixedly connected to the outer ends of multiple electric push rods 17, toothed plates 20 are fixedly connected to the outer sides of multiple lifting plates 19, gears 21 are provided on the outer sides of multiple toothed plates 20, multiple gears 21 are meshed with multiple toothed plates 20 respectively, transmission rods 22 are fixedly connected inside multiple gears 21, movable plates 23 are fixedly sleeved on the outer sides of multiple transmission rods 22, and multiple movable plates 23 are located on both sides of multiple positioning frames 5 respectively;

[0034] In this embodiment, the user places multiple lamp tubes on top of multiple trays 16, with both ends of the lamp tubes extending into the two connecting brackets 8, so that both ends of the lamp tubes are positioned on top of the two support blocks 26. After placement, multiple air pumps 11 are activated to inflate multiple airbags 9, causing the airbags to clamp and fix the multiple lamps. After clamping, multiple electric push rods 17 are activated, retracting to move multiple lifting plates 19 and connecting plates 34, causing the two support plates 7 at the top and bottom to move downwards, allowing multiple fixing blocks 32 to embed into the corresponding... The multiple fixed frames 31 are placed inside to make the overall structure more stable. In addition, the movement of multiple lifting plates 19 drives the movement of multiple toothed plates 20, the movement of multiple toothed plates 20 drives the rotation of multiple gears 21, the rotation of multiple gears 21 drives the rotation of multiple transmission rods 22, and the rotation of multiple transmission rods 22 drives the rotation of multiple movable plates 23. When the top and bottom support plates 7 are moved to the maximum position, the multiple fixed blocks 32 are embedded inside the multiple fixed frames 31. At the same time, the multiple movable plates 23 also rotate to the corresponding positions. The multiple movable plates 23 shield the exposed lamp tubes at the top to prevent foreign objects from hitting or squeezing them and causing damage to the lamp tubes.

[0035] To achieve the purpose of shock absorption and buffering, the device adopts the following technical solution: multiple support plates 7 are fixedly connected to base plates 24 on both sides, multiple base plates 24 are fixedly connected to the top of multiple telescopic rods 25, multiple telescopic rods 25 are fixedly connected to the top of multiple telescopic rods 25, multiple limiting rods 13 are fitted with first damping springs 27 on the outside, multiple first damping springs 27 are fixedly connected between multiple limiting blocks 14, and multiple telescopic rods 25 are fitted with second damping springs 28 on the outside;

[0036] Under the action of the first damping spring 27 and the second damping spring 28, when the overall structure encounters shaking, multiple lamp tubes are subjected to damping and buffering treatment, making the lamp tubes more stable.

[0037] To achieve the limiting purpose, this device employs the following technical solution: Multiple connecting frames 6 are fixedly connected to slide rails 29 on both sides; multiple positioning frames 5 have slide grooves 30 on their inner sides, with the slide rails 29 matching the slide grooves 30; multiple support plates 7 and the bottom of the two top movable plates 23 are fixedly connected to multiple fixed frames 31; multiple connecting frames 8 have multiple fixed blocks 32 fixedly connected to the inner sides of the top and bottom movable plates 23, with the fixed blocks 32 matching the fixed frames 31 respectively; and multiple limiting blocks 14 are respectively connected to multiple support rods 15. Multiple support rods 15 are connected to multiple pallets 16 via hinges. Two fixed plates 18 are fixedly connected to both sides of the positioning plate 4. Multiple fixed plates 18 are respectively sleeved on the outside of multiple transmission rods 22. Multiple fixed plates 18 are respectively connected to multiple transmission rods 22 via rolling bearings. Positioning grooves 33 are opened on the top of multiple pallets 16. Multiple lifting grooves 34 are opened on the front side of the positioning plate 4. Multiple lifting plates 19 pass through the front side of the two lifting grooves 34 respectively. Multiple lifting plates 19 are respectively fixedly connected to the top and bottom positioning frames 5.

[0038] The design of slide rail 29 and slide groove 30 makes it easy for users to remove the connecting frame 6, making it convenient for users to install or remove the light tube.

[0039] The usage process of this invention is as follows: The user places multiple lamp tubes on top of multiple trays 16, with both ends of the lamp tubes extending into the two connecting frames 8, so that both ends of the lamp tubes are positioned on top of the two support blocks 26. After placement, multiple air pumps 11 are activated to inflate multiple airbags 9, clamping and fixing the multiple lamps. After clamping, multiple electric push rods 17 are activated, retracting to move multiple lifting plates 19 and connecting plates 34, causing the top and bottom support plates 7 to move downwards, embedding multiple fixing blocks 32 into the corresponding fixing frames 31, making the overall structure more stable. Additionally, the movement of the lifting plates 19 moves multiple toothed plates 20, causing multiple toothed plates 20 to move. The movement of plate 20 drives multiple gears 21 to rotate, which in turn drives multiple transmission rods 22 to rotate, which in turn drives multiple movable plates 23 to rotate. When the top and bottom support plates 7 move to their maximum positions, multiple fixed blocks 32 are embedded into multiple fixed frames 31, and at the same time, multiple movable plates 23 also rotate to their corresponding positions. The multiple movable plates 23 shield the exposed lamp tubes at the top, preventing damage to the lamp tubes caused by external objects hitting or squeezing them. Under the action of the first damping spring 27 and the second damping spring 28, the multiple lamp tubes are damped and buffered when the overall structure shakes, making the lamp tubes more stable. The design of the slide rail 29 and the slide groove 30 makes it easy for users to remove the connecting frame 6, making it easy for users to install or remove the lamp tubes.

[0040] The above description is merely a preferred embodiment of the present invention. Any person skilled in the art can modify the present invention or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. An LED tube protective bracket, comprising a base (1), characterized in that: The base (1) is fixedly connected to a support frame (2) at the top. The support frame (2) is fixedly connected to a connecting rod (3) at the front of the top. The two connecting rods (3) are fixedly connected to a positioning plate (4) at the front. The positioning plate (4) is provided with a support mechanism at the front and a protection mechanism on both sides. The support mechanism includes multiple positioning frames (5), each positioned on the front side of the positioning plate (4). Each positioning frame (5) has a connecting frame (6) embedded inside it. Each connecting frame (6) has a support plate (7) fixedly embedded inside it. Two connecting brackets (8) are fixedly connected to the top of each support plate (7). Each connecting bracket (8) has a wrapping airbag (9) embedded inside it. An exhaust pipe (10) is fixedly connected to the bottom of each wrapping airbag (9). An exhaust pipe (10) is fixedly connected to the bottom of each support plate (7). An air pump (11) is provided, and the exhaust pipe (10) is connected to the output end of the air pump (11). A buffer groove (12) is provided on the top of each of the multiple support plates (7). Two limiting rods (13) are fixedly embedded inside each of the multiple buffer grooves (12). Two limiting blocks (14) are sleeved on the outside of each of the two limiting rods (13). A support rod (15) is connected to the top of each of the multiple limiting blocks (14). A tray (16) is provided on the top of each of the multiple support plates (7). The multiple support rods (15) are respectively connected to the bottom of the multiple trays (16). The protection mechanism includes multiple electric push rods (17), a fixed plate (18) is fixedly connected to the rear side of the positioning plate (4), the multiple electric push rods (17) are fixedly connected to the top and bottom of the fixed plate (18), the outer ends of the multiple electric push rods (17) are fixedly connected to lifting plates (19), the outer sides of the multiple lifting plates (19) are fixedly connected to toothed plates (20), the outer sides of the multiple toothed plates (20) are provided with gears (21), the multiple gears (21) are respectively meshed with the multiple toothed plates (20), the inner sides of the multiple gears (21) are fixedly connected to transmission rods (22), the outer sides of the multiple transmission rods (22) are fixedly fitted with movable plates (23), and the multiple movable plates (23) are respectively located on both sides of the multiple positioning frames (5).

2. The LED tube protective bracket according to claim 1, characterized in that: Each of the multiple support plates (7) has a base plate (24) fixedly connected to both sides, and each of the multiple base plates (24) has a multiple telescopic rod (25) fixedly connected to the top, and each of the multiple telescopic rods (25) has a support block (26) fixedly connected to the top.

3. The LED tube protective bracket according to claim 1, characterized in that: Each of the multiple limiting rods (13) is fitted with a first damping spring (27), and the multiple first damping springs (27) are respectively fixedly connected between the multiple limiting blocks (14).

4. The LED tube protective bracket according to claim 2, characterized in that: A second damping spring (28) is fitted on the outside of each of the telescopic rods (25).

5. The LED tube protective bracket according to claim 1, characterized in that: Each of the multiple connecting frames (6) has a slide rail (29) fixedly connected to both sides, and each of the multiple positioning frames (5) has a slide groove (30) on its inner side. The multiple slide rails (29) are matched with the multiple slide grooves (30).

6. The LED tube protective bracket according to claim 1, characterized in that: Multiple support plates (7) and the bottom of the two top movable plates (23) are fixedly connected to multiple fixed frames (31). Multiple connecting frames (8) are fixedly connected to the inner sides of the top and bottom two movable plates (23) with multiple fixed blocks (32). The multiple fixed blocks (32) are respectively matched with the multiple fixed frames (31).

7. The LED tube protective bracket according to claim 1, characterized in that: The plurality of limiting blocks (14) are respectively connected to the plurality of support rods (15) via hinges, and the plurality of support rods (15) are respectively connected to the plurality of trays (16) via hinges.

8. The LED tube protective bracket according to claim 1, characterized in that: The positioning plate (4) has two fixed plates (18) fixedly connected to both sides. The multiple fixed plates (18) are respectively sleeved on the outside of the multiple transmission rods (22). The multiple fixed plates (18) are respectively movably connected to the multiple transmission rods (22) through rolling bearings.

9. The LED tube protective bracket according to claim 1, characterized in that: Each of the trays (16) has a positioning groove (33) on its top.

10. The LED tube protective bracket according to claim 1, characterized in that: The positioning plate (4) has multiple lifting slots (34) on its front side, and multiple lifting plates (19) pass through the front side of two lifting slots (34) respectively. The multiple lifting plates (19) are fixedly connected to the top and bottom positioning frames (5) respectively.

Citation Information

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