A swarf collection device and a swarf collection method

Abstract

The application provides a sample chip collecting device and a sample chip collecting method, and relates to the technical field of sample chip collection. The sample chip collecting device comprises a chip reversing cover, a chip collecting cup and a rotating disc. The rotating disc and the chip reversing cover are arranged on the same side of a drilling machine machining surface. One end of the chip reversing cover is in a cover-shaped structure, and the other end is in a hollow tubular structure. The cover-shaped structure is communicated with the hollow tubular structure. The cover-shaped structure is used for receiving the flying chips generated by the drilling machine machining. The chip collecting cup is arranged on the rotating disc and is detachably connected with the rotating disc. The rotating disc rotates around the central axis of the rotating disc, so that the cup opening of the chip collecting cup is aligned with the pipe opening of the hollow tubular structure. The chip collecting cup is driven to rotate by the rotating disc, and moves between a position below the chip reversing cover and a position away from the drilling machine. Then, the sample chips are collected by the chip reversing cover and poured into the chip collecting cup. The manual collection of the sample chips during the operation of the drilling machine is replaced. The operation is simple, the safety is high, and the workers are prevented from being injured by the splashed sample chips.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sample collection, in particular to a sample collection device and a sample collection method. BACKGROUND

[0002] After production, the chemical composition of steel must be detected in steel plants to analyze the influence of residual or added elements on steel and to test whether the steel meets the quality requirements. The existing sample collection method is to use a drilling machine to drill the sample surface at low speed, and manually collect the iron filings drilled. This method has high labor intensity, low automation degree and high risk coefficient of manual operation, and workers are easily injured by splashing sample. SUMMARY

[0003] The problem to be solved by the present application is how to improve the safety of sample collection.

[0004] To this end, the present application provides a sample collection device, which comprises a sample collection device, a sample collection device, a rotating disc, the rotating disc and the sample collection device are arranged on the same side of the drilling machine processing surface, one end of the sample collection device is a cover structure, the other end is a hollow tubular structure, the cover structure and the hollow tubular structure are communicated, the cover structure is used for receiving the flying chips formed by the drilling machine processing, the rotating disc is provided with a sample collection cup, the sample collection cup and the rotating disc are detachably connected, the rotating disc can rotate around the central axis of the rotating disc, so that the cup opening of the sample collection cup is aligned with the pipe opening of the hollow tubular structure.

[0005] Optionally, the sample collection device further comprises a mounting seat, one end of the mounting seat is fixedly connected to the drilling machine, and the rotating disc is rotatably connected to the mounting seat.

[0006] Optionally, the sample collection device further comprises a fixing shaft and an upper cover, the lower end of the fixing shaft is fixedly connected to the mounting seat, a through hole is formed in the central axis of the rotating disc, the fixing shaft penetrates the through hole, the upper cover is fixedly connected to the upper end of the fixing shaft, the upper cover is used for covering the part of the rotating disc close to the drilling machine, a sample collection hole is formed in the upper cover, the hollow tubular structure is connected to the upper cover, and the hollow tubular structure is communicated with the sample collection hole.

[0007] Optionally, the rotating disc is provided with a groove structure, the size of the groove structure is consistent with the size of the sample collection cup, and the sample collection cup is clamped in the groove structure.

[0008] Optionally, the rotating disc is further provided with a scrap iron channel, and the scrap iron channel is provided with a scrap iron hole, the diameter of the scrap iron hole is consistent with the diameter of the hollow tubular structure, and the rotating disc can rotate around the rotating disc central axis to align the scrap iron hole with the pipe opening of the hollow tubular structure.

[0009] Optionally, the scrap iron channel and the scrap collecting cup are multiple, the multiple scrap collecting cups and the multiple scrap iron channels are arranged along the circumferential direction of the rotating disc and are uniformly distributed around the rotating disc.

[0010] Optionally, the rotating disc comprises a rotating table and a tray, the rotating table is arranged on the mounting seat, the rotating table is drivingly connected with the tray, the upper cover is arranged on the tray, the scrap collecting cup is detachably connected with the tray, and the through hole penetrates the rotating table and the tray.

[0011] Optionally, the rotating table is provided with a motor, and the motor is drivingly connected with the rotating table.

[0012] Optionally, the sample scrap collecting device further comprises a blowing pipe arranged on the drilling machine, and the blowing pipe is used for blowing air from the drilling machine processing surface into the cover structure.

[0013] Compared with the prior art, the sample scrap collecting device has the following beneficial effects:

[0014] The sample scrap collecting device comprises a drilling machine, a mounting seat arranged on the drilling machine, a rotating disc arranged on the same side of the drilling machine processing surface, a scrap collecting cup arranged on the rotating disc, a through hole penetrating the rotating disc, and a cover structure arranged on one end of the rotating disc.

[0015] In addition, in order to solve the above problems, the present application also provides a sample chip collecting method for the sample chip collecting device, comprising the following steps:

[0016] S1, rotating the rotating disc of the sample chip collecting device, so that the chip collecting cup of the sample chip collecting device is aligned with the hollow tubular structure of the sample chip collecting device;

[0017] S2, starting the drilling machine, so that the chip collecting cup collects sample chips;

[0018] S3, rotating the rotating disc, so that the chip collecting cup is away from the drilling machine, and the chip collecting cup is taken away.

[0019] Compared with the prior art, the sample chip collecting method provided by the present application has substantially the same technical effects as the sample chip collecting device described above, and will not be described here. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structural schematic view of the sample chip collecting device described in the embodiments of the present application;

[0021] Figure 2 is a structural schematic view of the sample chip collecting device described in the embodiments of the present application;

[0022] Figure 3 is a flowchart of the sample chip collecting method of the sample chip collecting device described in the embodiments of the present application.

[0023] BRIEF DESCRIPTION OF REFERENCE NUMERALS:

[0024] 1, chip collecting cup; 2, mounting seat; 3, fixed shaft; 4, upper cover; 5, chip hole; 6, rotating table; 7, tray; 8, blowing pipe; 9, drilling machine. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0026] It should be noted that in the description of the present application, the directions or positional relationships indicated by "up", "down", "left", "right", "top", "bottom", "front", "back", "inside" and "outside" are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the devices referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the scope of protection of the present application.

[0027] In the coordinate system XYZ provided herein, the right direction is represented by the positive direction of the X axis, the left direction is represented by the negative direction of the X axis, the front direction is represented by the positive direction of the Y axis, the rear direction is represented by the negative direction of the Y axis, the upward direction is represented by the positive direction of the Z axis, and the downward direction is represented by the negative direction of the Z axis. It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than that illustrated or described herein.

[0028] Furthermore, although the present application is described with reference to particular embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present application. It should be understood that many modifications can be made to the exemplary embodiments, and other arrangements can be devised without departing from the spirit and scope of the application as defined by the appended claims. It should be understood that different dependent claims can be combined with features described herein in ways not expressly described. It should also be understood that features described in connection with individual embodiments can be used in other described embodiments.

[0029] To solve the above problems, as shown in Figure 1 and Figure 2 The present application provides a swarf collecting device, which comprises a swarf return cover 1, a swarf collecting cup 2, and a rotating disc. The rotating disc and the swarf return cover 1 are arranged on the same side of the machining surface of a drilling machine 10. One end of the swarf return cover 1 is in a cover shape, and the other end is in a hollow tubular shape. The cover shape and the hollow tubular shape are in communication. The cover shape is used to receive the swarf generated by the drilling machine 10. The swarf collecting cup 2 is arranged on the rotating disc. The swarf collecting cup 2 is detachably connected to the rotating disc. The rotating disc can rotate around the central axis of the rotating disc, so that the cup opening of the swarf collecting cup 2 is aligned with the pipe opening of the hollow tubular shape.

[0030] In the embodiment, the swarf return cover 1 and the rotating disc are arranged on the same side of the machining surface of the drilling machine 10, and the swarf return cover 1 and the rotating disc are connected with the drilling machine 10, and the swarf return cover 1 is located above the rotating disc, the collecting cup 2 is arranged on the rotating disc, the collecting cup 2 is detachably connected with the rotating disc, the rotating disc can rotate, so that the collecting cup 2 is rotated to be directly below the swarf return cover 1, one end of the swarf return cover 1 is in a cover shape, the other end is in a hollow tubular structure, the cover-shaped structure is communicated with the hollow tubular structure, and the cover-shaped structure is arranged towards the machining surface of the drilling machine 10; sample swarf generated by the drilling machine 10 during sample machining is thrown to the side under the action of centrifugal force, and part of the sample swarf falls into the swarf return cover 1, is collected by the cover-shaped structure and falls into the hollow tubular structure; during work, the rotating disc rotates around the central axis of the rotating disc, drives the collecting cup 2 to rotate, so that the collecting cup 2 is rotated to be directly below the hollow tubular structure of the swarf return cover 1, the cup opening of the collecting cup 2 is aligned with the pipe opening of the hollow tubular structure, sample swarf generated by the drilling machine 10 during work is collected by the cover-shaped structure, enters the hollow tubular structure and falls into the collecting cup 2, after sample collection is completed, the rotating disc drives the collecting cup 2 to rotate, so that the collecting cup 2 is rotated to be away from the drilling machine 10, the collecting cup 2 is conveniently detached from the rotating disc, and subsequent sample swarf analysis is facilitated; the sample swarf collecting device is rotated by the rotating disc, so that the collecting cup 2 moves between a position below the swarf return cover 1 and a position away from the drilling machine 10, and then the sample swarf is collected by the swarf return cover 1 and poured into the collecting cup 2, thereby replacing manual collection of sample swarf during work of the drilling machine 10, and the operation is simple and safe, and workers are prevented from being injured by splashed sample swarf.

[0031] Optionally, as shown in Figure 1 the sample swarf collecting device further comprises a mounting seat 3, one end of the mounting seat 3 is fixedly connected to the drilling machine 10, and the rotating disc is rotatably connected to the mounting seat 3.

[0032] In the embodiment, the mounting seat 3 is arranged, one end of the mounting seat 3 is fixedly connected to the drilling machine 10, for example, by bolt connection, and the other end of the mounting seat 3 is connected with the rotating disc, so that the rotating disc is conveniently connected to the drilling machine 10, and the rotating disc is rotatably connected to the mounting seat 3, so that the rotating disc is conveniently rotated relative to the mounting seat 3, and the collecting cup 2 is rotated to be directly below the swarf return cover 1.

[0033] Optionally, as shown in Figure 1 the sample swarf collecting device further comprises a fixing shaft 4 and an upper cover 5, the lower end of the fixing shaft 4 is fixedly connected with the mounting seat 3, a through hole is formed in the central axis of the rotating disc, the fixing shaft 4 is arranged in the through hole, the upper end of the fixing shaft 4 is fixedly connected with the upper cover 5, the upper cover 5 is arranged on the part of the rotating disc close to the drilling machine 10, a collecting hole is formed in the upper cover 5, the hollow tubular structure is connected with the upper cover 5, and the hollow tubular structure is communicated with the collecting hole.

[0034] In the embodiment, the lower end of the fixed shaft 4 is fixed on the end of the mounting seat 3 away from the drilling machine 10, a through hole is arranged at the central axis position of the rotating disc, the rotating disc is sleeved on the fixed shaft 4 through the through hole, the rotating disc can rotate around the fixed shaft 4, the rotating disc is rotatably connected with the mounting seat 3, the upper cover 5 is further arranged, the upper cover 5 is fixedly connected with the end of the fixed shaft 4 away from the mounting seat 3, the upper cover 5 does not rotate when the rotating disc rotates, the tubular hollow structure of the scrap shavings cover 1 is connected with the upper cover 5, the scrap shavings cover 1 is connected with the drilling machine 10 through the upper cover 5, the fixed shaft 4 and the mounting seat 3, the scrap shavings collecting hole is arranged on the upper cover 5 and is in communication with the tubular hollow structure of the scrap shavings cover 1, the sample shavings in the scrap shavings cover 1 enter the sample shavings collecting cup 2 through the scrap shavings collecting hole, the upper cover 5 covers the part of the rotating disc close to the drilling machine 10, and the part of the rotating disc away from the drilling machine 10 is not provided with the upper cover 5, so that the sample shavings collecting cup 2 can be detached from the rotating disc when the sample shavings collecting cup 2 rotates to the end away from the drilling machine 10.

[0035] Optionally, as shown in Figure 1 , the rotating disc is provided with a groove structure, the size of the groove structure is consistent with the size of the sample shavings collecting cup 2, and the sample shavings collecting cup 2 is clamped in the groove structure.

[0036] In the embodiment, the groove structure is arranged on the rotating disc, the size of the groove structure corresponds to the size of the sample shavings collecting cup 2, the sample shavings collecting cup 2 can be arranged in the groove structure, and the sample shavings collecting cup 2 is detachably connected with the rotating disc.

[0037] Optionally, as shown in Figure 1 , the rotating disc is further provided with a scrap shavings channel, a scrap shavings hole 6 is arranged in the scrap shavings channel, the diameter of the scrap shavings hole 6 is consistent with the diameter of the hollow tubular structure, and the rotating disc can rotate around the central axis of the rotating disc to align the scrap shavings hole 6 with the pipe opening of the hollow tubular structure.

[0038] In the embodiment, the scrap shavings channel is arranged on the rotating disc, the scrap shavings hole 6 is arranged in the scrap shavings channel, the scrap shavings hole 6 is a through hole, the diameter of the scrap shavings hole 6 is consistent with the diameter of the hollow tubular structure of the scrap shavings cover 1, when the sample shavings sampling is completed, the rotating disc is rotated, the sample shavings collecting cup 2 is rotated to the position away from the drilling machine 10, the sample shavings in the sample shavings collecting cup 2 is taken away, the scrap shavings hole 6 is rotated to be directly below the hollow tubular structure of the scrap shavings cover 1, and the sample shavings generated by the subsequent machining of the drilling machine 10 is discharged through the scrap shavings hole 6 and cannot splash into the sample shavings collecting cup 2, thereby affecting the collection of subsequent sample shavings.

[0039] Specifically, the position of the scrap shavings hole 6 and the position of the sample shavings collecting cup 2 can be symmetrically arranged on the rotating disc along the axis of the rotating disc, when the sample shavings collecting cup 2 is rotated to the position away from the drilling machine 10, the scrap shavings hole 6 is just located directly below the hollow tubular structure of the scrap shavings cover 1.

[0040] Optionally, as shown in Figure 2As shown, the iron filings channels and the chip collecting cups are multiple, and the multiple chip collecting cups and the multiple iron filings channels are arranged in a circle on the rotating disc.

[0041] In this embodiment, by arranging the chip collecting cups and the iron filings channels in multiple, and arranging the multiple chip collecting cups and the multiple iron filings channels in a circle on the rotating disc, when multiple samples need to be collected, the rotating disc can rotate the multiple chip collecting cups and the multiple iron filings channels to the position below the chip collecting cover in sequence, so that different sample chips can be collected, and the collection efficiency is improved.

[0042] Optionally, as shown in the figure, Figure 1 As shown, the rotating disc includes a rotating table 7 and a tray 8, the rotating table 7 is arranged on the mounting seat 3, the rotating table 7 and the tray 8 are drivingly connected, the upper cover 5 is arranged on the tray 8, the chip collecting cup 2 is detachably connected with the tray 8, and the through hole penetrates the rotating table 7 and the tray 8.

[0043] In this embodiment, by arranging the rotating table 7 and the tray 8, the rotating table 7 is fixedly connected with the mounting seat 3, the upper cover 5 is arranged on the tray 8, the chip collecting cup 2 is arranged on the tray 8, the rotating table 7 and the tray 8 are drivingly connected, the rotating table 7 is used as a driving member, the rotating table 7 drives the tray 8 to rotate, and then drives the chip collecting cup 2 to rotate.

[0044] Optionally, the rotating table 7 is internally provided with a motor, and the motor is drivingly connected with the rotating table 7.

[0045] In this embodiment, by arranging the motor in the rotating table 7, the motor is drivingly connected with the rotating table 7, so as to drive the tray 8 and the chip collecting cup 2 to rotate.

[0046] Optionally, as shown in the figure, Figure 1 The sample chip collecting device further includes a blowing pipe 9, the blowing pipe 9 is arranged on the drilling machine 10, and the blowing pipe 9 is used for blowing air from the drilling machine 10 to the inside of the cover-shaped structure.

[0047] In this embodiment, by arranging the blowing pipe 9 on the drilling machine 10, after the drilling machine 10 stops working after processing a sample, sample chips generated by the sample just processed exist in the chip collecting cover 1, the blowing pipe 9 can blow air into the chip collecting cover 1, the sample chips in the chip collecting cover 1 are blown away, so that there is no sample chip in the chip collecting cover 1, and the sample chips generated by the last processing are prevented from mixing into the sample chips generated by the next processing, thereby affecting the accuracy of sample chip inspection.

[0048] In addition, as shown in the figure, Figure 3 Another embodiment of the present application provides a sample chip collecting method for the above-mentioned sample chip collecting device, and the method includes the following steps:

[0049] S1, rotating the rotating disc of the sample collection device to align the sample collection device's cup 2 with the hollow tubular structure of the sample collection device;

[0050] S2, starting the drill press 10 to allow the cup 2 to collect sample debris;

[0051] S3, rotating the rotating disc to move the cup 2 away from the drill press 10 and removing the cup 2.

[0052] In this embodiment, the sample collection method has substantially the same technical effects as the sample collection device in the above embodiment, which will not be repeated here.

[0053] Specifically, before the drill press 10 is started, the rotating disc is rotated to position the cup 2 directly below the hollow tubular structure of the debris cover 1. The drill press 10 is started, and the drill press 10 processes the sample to generate sample debris, which is collected by the cup 2. After the sample debris is collected, the rotating disc is rotated to move the cup 2 away from the drill press 10, and the cup 2 is removed. The sample debris in the cup 2 is removed.

[0054] Specifically, when the cup 2 is rotated to a position away from the drill press 10, the iron debris hole 6 is rotated to be directly below the debris cover 1. The drill press 10 continues to process the sample to generate sample debris, which is discharged through the iron debris hole 6. After the rotating disc is rotated to move the cup 2 away from the drill press 10 and the cup 2 is removed, the method can further include the following steps: turning off the drill press 10 and starting the blowpipe 9 of the sample collection device to blow away the sample debris in the debris cover 1 of the sample collection device. Turning off the drill press 10 and blowing air into the debris cover 1 by the blowpipe 9 blows away the sample debris remaining in the debris cover 1, preventing the sample debris generated in the previous processing from mixing with the sample debris generated in the next processing, affecting the accuracy of sample inspection, and facilitating the collection of sample debris generated in the next processing of the sample by the debris cover 1.

[0055] Although the present application is disclosed as above, the protection scope of the present application is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, and these changes and modifications will fall within the protection scope of the present application.

Claims

1. A sample debris collection device, characterized in that, Includes a chip deflector (1), a chip collection cup (2), and a rotating disk. The rotating disk and the chip deflector (1) are set on the same side of the machining surface of the drilling machine (10). One end of the chip deflector (1) is a cover-shaped structure, and the other end is a hollow tubular structure. The cover-shaped structure is connected to the hollow tubular structure. The cover-shaped structure is used to collect the flying chips generated by the drilling machine (10). The rotating disk is provided with a chip collection cup (2). The chip collection cup (2) is detachably connected to the rotating disk. The rotating disk can rotate around the central axis of the rotating disk so that the cup mouth of the chip collection cup (2) is aligned with the tube mouth of the hollow tubular structure. The rotating disk is also provided with a chip channel, and a chip hole (6) is opened in the chip channel. The diameter of the chip hole (6) is consistent with the diameter of the hollow tubular structure. The rotating disk can rotate around the central axis of the rotating disk so that the chip hole (6) is aligned with the opening of the hollow tubular structure.

2. The sample debris collection device according to claim 1, characterized in that, It also includes a mounting base (3), one end of which is fixedly connected to the drilling machine (10), and the rotating disk is rotatably connected to the mounting base (3).

3. The sample debris collection device according to claim 2, characterized in that, It also includes a fixed shaft (4) and a top cover (5). The lower end of the fixed shaft (4) is fixedly connected to the mounting base (3). A through hole is provided at the central axis of the rotating disk. The fixed shaft (4) passes through the through hole. The top cover (5) is fixedly connected to the upper end of the fixed shaft (4). The top cover (5) is used to cover the part of the rotating disk near the drilling machine (10). A chip collection hole is provided on the top cover (5). The hollow tubular structure is connected to the top cover (5). The hollow tubular structure communicates with the chip collection hole.

4. The sample debris collection device according to claim 1, characterized in that, The rotating disk is provided with a groove structure, the size of which is the same as the size of the chip collection cup (2), and the chip collection cup (2) is engaged in the groove structure.

5. The sample debris collection device according to claim 4, characterized in that, There are multiple chip channels and multiple chip collection cups (2). The multiple chip collection cups (2) and multiple chip channels are arranged at intervals along the circumference of the rotating disk and are evenly distributed around the rotating disk.

6. The sample debris collection device according to claim 3, characterized in that, The rotating disk includes a turntable (7) and a tray (8). The turntable (7) is mounted on the mounting base (3). The turntable (7) is driven to connect with the tray (8). The upper cover (5) covers the tray (8). The chip collection cup (2) is detachably connected to the tray (8). The through hole passes through the turntable (7) and the tray (8).

7. The sample debris collection device according to claim 6, characterized in that, The turntable (7) is equipped with a motor, which is connected to the turntable (7) for driving.

8. The sample debris collection device according to claim 1, characterized in that, It also includes a blower pipe (9) for mounting on the drill press (10) and for blowing air from the drill press (10) into the cover structure.

9. A method for collecting sample debris, characterized in that, The sample collection device according to any one of claims 1 to 8 includes the following steps: S1. Rotate the rotating disk of the sample debris collection device to align the debris collection cup (2) of the sample debris collection device with the hollow tubular structure of the sample debris collection device; S2. Start the drilling machine (10) to collect the sample chips in the chip collection cup (2); S3. Rotate the rotating disk to move the chip collection cup (2) away from the drilling machine (10) and remove the chip collection cup (2).

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