Die-cutting technology, die-cutting products and electronic products

Abstract

The present application discloses a die-cutting process, a die-cutting product, and an electronic product. The die-cutting process is used to manufacture a die-cutting product, wherein the die-cutting product includes a first rubber block, a silk screen, a second rubber block, a foam block, and a protective film that are sequentially bonded, wherein the first rubber block has a first through hole, the second rubber block has a second through hole, and the foam block has a third through hole. Through the die-cutting process steps of the present application, the first semi-finished product and the second semi-finished product are formed separately. During the die-cutting process of the foam layer, the foam layer will not be cut together with the silk screen layer, thereby ensuring the cutting quality of the foam layer. In addition, the outer shape cutting of the silk screen is also formed by forming half-cut lines respectively through two die-cutting processes, thereby ensuring the cutting quality of the silk screen layer.

Description

Technical Field

[0001] The present application relates to the field of die-cutting technology, and in particular to a die-cutting process, a die-cutting product and an electronic product. Background Art

[0002] The microphone position of electronic products generally requires a dustproof mesh cover, which is generally a die-cut product. The die-cut product includes a first rubber block, a screen, a second rubber block, a foam block, and a protective film that are sequentially bonded.

[0003] In the related art, there is a die-cutting process that includes the following steps: laminating foam with a first double-sided tape, laminating a screen with the double-sided tape, and punching holes in each. The process is then assembled onto a base film, and a protective film is laminated on top. The base film, first double-sided tape, screen, second double-sided tape, foam, and protective film are laminated in order from bottom to top, and then the overall shape is cut. It should be understood that the screen has many meshes, and the foam is above the screen. When the shape is cut, the foam will tilt at the position of the screen mesh, resulting in an uneven outer frame of the finished product. Summary of the Invention

[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a die-cutting process, a die-cutting product and an electronic product.

[0005] According to the die-cutting process of the first embodiment of the present application, a die-cut product is manufactured. The die-cut product includes a first rubber block, a screen, a second rubber block, a foam block, and a protective film that are sequentially laminated. The first rubber block has a first through hole, the second rubber block has a second through hole, and the foam block has a third through hole. The die-cutting process includes the following steps:

[0006] providing a backing film having a first portion and a second portion;

[0007] Compounding a first double-sided tape on the upper portion of the first portion;

[0008] Performing a first die-cut on the first portion to form the first through hole on the first double-sided tape;

[0009] a composite wire mesh layer on top of the first double-sided tape;

[0010] Performing a second die-cut on the first portion to form a first half-cut line on the screen layer and the first double-sided adhesive tape, wherein the first half-cut line corresponds to a partial outline of the first adhesive block and the screen;

[0011] Performing a third die-cut on the first portion to form a second half-cut line on the screen layer and the first double-sided adhesive tape, the second half-cut line corresponding to a partial outline of the first adhesive block and the screen; and the second half-cut line cooperates with the first half-cut line to form the first adhesive block and the screen on the screen layer and the first double-sided adhesive tape, respectively;

[0012] Cutting a void hole in the second portion, wherein the size of the void hole is larger than the size of the protective film;

[0013] Laminating the foam layer and the second double-sided tape in sequence on the second part;

[0014] Performing a first die-cut on the second portion to form the second through hole on the second double-sided adhesive tape and the third through hole on the foam layer;

[0015] a composite base membrane below the second portion;

[0016] Performing a second die-cut on the second portion to form a third half-cut line on the second double-sided adhesive tape and the foam layer, the third half-cut line corresponding to a partial outline of the second adhesive block and the foam block;

[0017] Performing a third die-cut on the second portion to form a fourth half-cut line on the second double-sided adhesive tape, the foam layer, and the base film, the fourth half-cut line corresponding to a portion of the contours of the second adhesive block, the foam block, and the protective film; and the fourth half-cut line cooperates with the third half-cut line to form the second adhesive block and the foam block on the second double-sided adhesive tape and the foam layer, respectively;

[0018] Performing a fourth die-cut on the second portion to form a fifth half-cut line on the base film, the fifth half-cut line corresponding to a partial outline of the protective film; and the fifth half-cut line and the fourth half-cut line cooperate to form the protective film on the base film, wherein the protective film is attached to the bottom of the foam block through the air-avoidance hole;

[0019] The bottom film is cut to separate the first portion from the second portion, and the first portion is laminated on the second portion so that the side of the screen away from the first adhesive block is attached to the second adhesive block.

[0020] The die-cutting process according to the first embodiment of the present application has at least the following beneficial effects:

[0021] First, through the above steps, the first and second semi-finished products are formed separately. During the die-cutting process of the foam layer, the foam layer is not cut together with the screen layer, thus ensuring the cutting quality of the foam layer. In addition, the outer shape of the screen is also formed by forming half-cut lines in two die-cutting processes, thus ensuring the cutting quality of the screen layer.

[0022] Secondly, by using the same base film, dividing it into the first part and the second part, and processing the first part and the second part at the same time, the production efficiency can be improved.

[0023] According to some embodiments of the present application, the following steps are further included:

[0024] forming a first positioning hole and a second positioning hole on the first part and the second part respectively;

[0025] During the process of combining the first part with the second part, the first positioning hole and the second positioning hole are formed.

[0026] According to some embodiments of the present application, the first die-cutting of the first part and the cutting of the air-avoidance hole in the second part are completed at the first work station.

[0027] According to some embodiments of the present application, the second die-cutting of the first part and the second die-cutting of the second part are completed at the second workstation.

[0028] According to some embodiments of the present application, the third die-cutting of the first part, the third die-cutting of the second part, and the fourth die-cutting of the second part are completed at the third station.

[0029] According to some embodiments of the present application, the following step is also included: cutting a circular hole in the middle of the bottom film.

[0030] According to some embodiments of the present application, the first rubber block, the second rubber block, and the foam block are all ring-shaped, and the outlines of the first rubber block, the second rubber block, the foam block, and the first through hole, the second through hole, and the third through hole are all circular.

[0031] According to some embodiments of the present application, the following steps are further included:

[0032] The base film is provided, and a glue layer is coated on the base film.

[0033] The die-cut product according to the second embodiment of the present application is made by the die-cutting process of the first embodiment.

[0034] The die-cut product according to the second embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the die-cutting process of the above-mentioned first embodiment, which will not be repeated here.

[0035] According to the electronic product of the third embodiment of the present application, the die-cut product of the second embodiment is applied.

[0036] The electronic product according to the third embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the die-cut product of the second embodiment mentioned above, which will not be repeated here.

[0037] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:

[0039] Figure 1 This is a schematic structural diagram of the die-cut product of this application;

[0040] Figure 2 A knife line diagram at the first station of the die-cutting process of this application;

[0041] Figure 3 This is a schematic diagram of the structure of the film material at the first station of the die-cutting process of this application;

[0042] Figure 4 A knife line diagram at the second station of the die-cutting process of this application;

[0043] Figure 5 This is a schematic diagram of the structure of the film material at the second station of the die-cutting process of this application;

[0044] Figure 6 A knife line diagram at the third station of the die-cutting process of this application;

[0045] Figure 7 This is a schematic diagram of the structure of the film material at the third station of the die-cutting process of this application;

[0046] Figure 8 This is a knife line diagram at the fourth station of the die-cutting process of this application;

[0047] Figure 9 This is a schematic diagram of the structure of the film material at the fourth station of the die-cutting process of this application;

[0048] Figure 10 This is a schematic diagram of step S600 of the die-cutting process of the present application.

[0049] Reference numerals:

[0050] Die-cut product 100, first rubber block 110, first through hole 110a, screen 120, second rubber block 130, second through hole 130a, foam block 140, third through hole 140a, protective film 150, fourth through hole 150a;

[0051] The bottom film 200, the circular hole 201, the first portion 210, the first positioning hole 211, the second portion 220, the air-avoiding hole 221, and the second positioning hole 222;

[0052] First double-sided tape 300, silk screen layer 400;

[0053] Second double-sided tape 500, foam layer 600, base film 700;

[0054] The first half tangent line 810 , the second half tangent line 820 ; the third half tangent line 830 , the fourth half tangent line 840 , and the fifth half tangent line 850 . DETAILED DESCRIPTION

[0055] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.

[0056] In the description of this application, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on this application.

[0057] In the description of this application, "several" means more than one, "plurality" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.

[0058] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.

[0059] In the description of this application, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples.

[0060] The die-cutting process according to the first embodiment of the present application is used to manufacture a die-cut product 100, referring to Figure 1 The die-cut product 100 includes a first rubber block 110, a screen 120, a second rubber block 130, a foam block 140, and a protective film 150 that are sequentially attached, wherein the first rubber block 110 has a first through hole 110a, the second rubber block 130 has a second through hole 130a, and the foam block 140 has a third through hole 140a.

[0061] The die-cutting process includes the following steps:

[0062] S100 , providing a bottom film 200 , the bottom film 200 having a first portion 210 and a second portion 220 ; it is understandable that the first portion 210 and the second portion 220 are integrated and not yet divided.

[0063] S210, reference Figure 2 The lower part and reference Figure 3 The right half of the first portion 210 is compounded with a first double-sided tape 300 above the first portion 210 .

[0064] S220, reference Figure 2 The lower part and reference Figure 3 The first portion 210 is die-cut for the first time to form a first through hole 110a on the first double-sided tape 300.

[0065] S310, reference Figure 5 In the right half, the composite wire mesh layer 400 is formed above the first double-sided tape 300 .

[0066] S410, reference Figure 6 The lower half and Figure 7 The first portion 210 is die-cut for the second time to form a first half-cut line 810 on the screen layer 400 and the first double-sided tape 300. The first half-cut line 810 corresponds to a partial outline of the first adhesive block 110 and the screen 120.

[0067] S510, reference Figure 8 The lower half and Figure 9The right half of the first part 210 is die-cut for the third time to form a second half-cut line 820 on the screen layer 400 and the first double-sided tape 300, and the second half-cut line 820 corresponds to the partial outline of the first glue block 110 and the screen 120; and the second half-cut line 820 and the first half-cut line 810 cooperate to form the first glue block 110 and the screen 120 on the screen layer 400 and the first double-sided tape 300 layer respectively.

[0068] It is understood that the combination of the screen 120 and the first adhesive block 110 is defined as a first semi-finished product, and the screen layer 400 and the first double-sided adhesive tape 300 are used to form the screen 120 and the first adhesive block 110, respectively. The first die-cutting of the first portion 210 in step S220 enables the first double-sided adhesive tape 300 to form the first through hole 110a in the first adhesive block 110. The second die-cutting of the first portion 210 in step 410 and the third die-cutting of the first portion 210 in step 510 enable the screen layer 400 and the first double-sided adhesive tape 300 to form the shapes of the screen 120 and the first adhesive block 110, respectively, to form the first semi-finished product.

[0069] S230, reference Figure 2 The upper part and reference Figure 3 In the left half of the second portion 220 , a clearance hole 221 is cut out, wherein the size of the clearance hole 221 is larger than the size of the protective film 150 .

[0070] S320, reference Figure 4 The upper part and Figure 5 The left half of the second portion 220 is laminated with a foam layer 600 and a second double-sided tape 500 in sequence above the second portion 220 .

[0071] S330, reference Figure 4 The upper part and Figure 5 The left half of the second portion 220 is die-cut for the first time, so that the second through hole 130a is formed on the second double-sided tape 500 and the third through hole 140a is formed on the foam layer 600.

[0072] S340, reference Figure 5 The left half of the composite base film 700 is formed below the second portion 220 .

[0073] S420, reference Figure 6 The upper part and Figure 7 The left half of the second part 220 is die-cut for the second time to form a third half-cut line 830 on the second double-sided tape 500 and the foam layer 600, and the third half-cut line 830 corresponds to the partial outline of the second rubber block 130 and the foam block 140.

[0074] S520, reference Figure 8 The upper part and Figure 9 The left half of the second part 220 is die-cut for the third time to form a fourth half-cut line 840 on the second double-sided tape 500, the foam layer 600, and the base film 700. The fourth half-cut line 840 corresponds to a partial outline of the second rubber block 130, the foam block 140, and the protective film 150; and the fourth half-cut line 840 and the third half-cut line 830 cooperate to form the second rubber block 130 and the foam block 140 on the second double-sided tape 500 and the foam layer 600, respectively.

[0075] S530, reference Figure 8 The upper part and Figure 9 The left half of the second part 220 is die-cut for the fourth time to form a fifth half-cut line 850 on the base film 700, and the fifth half-cut line 850 corresponds to a partial outline of the protective film 150; and the fifth half-cut line 850, and the fifth half-cut line 850 and the fourth half-cut line 840 cooperate to form a protective film 150 on the base film 700, wherein the protective film 150 is attached to the bottom of the foam block 140 through the air-avoiding hole 221.

[0076] It can be understood that the combination of the second rubber block 130 and the foam block 140 is defined as a second semi-finished product, and the second double-sided tape 500 and the foam layer 600 are used to form the second rubber block 130 and the foam block 140 respectively.

[0077] In step S330, the second portion 220 is die-cut for the first time, so that the second through hole 130a of the second adhesive block 130 and the third through hole 140a of the foam block 140 are formed in the second double-sided tape 500 and the foam layer 600, respectively. In step S420, the second portion 220 is die-cut for the second time, and in step S520, the second portion 220 is die-cut for the third time, so that the second double-sided tape 500 and the foam layer 600 are formed into the corresponding shapes of the second adhesive block 130 and the foam block 140, thereby forming a second semi-finished product.

[0078] In addition, through step S420, the second portion 220 is die-cut for the second time, and step S530, the second portion 220 is die-cut for the fourth time, so that the base film 700 is formed into a shape corresponding to the protective film 150, thereby forming the protective film 150. Specifically, the protective film 150 of the present application is provided with a fourth through hole 150a, which can be formed on the base film 700 in step S530.

[0079] Since a void hole 221 is formed on the bottom film 200 and the size of the void hole 221 is larger than the size of the protective film 150, after the shape of the protective film 150 is cut out, the protective film 150 can be compounded under the foam block 140 through the void hole 221, thereby obtaining a combination of the second semi-finished product and the protective film 150.

[0080] S600, reference Figure 10, cut the bottom film 200 to separate the first part 210 and the second part 220 , and composite the first part 210 on the second part 220 so that the side of the screen 120 away from the first adhesive block 110 is attached to the second adhesive block 130 .

[0081] It can be understood that after the first semi-finished product, the second semi-finished product and the protective film 150 are formed, the first part 210 and the second part 220 are separated through step S600, so that the first semi-finished product and the second semi-finished product are separated, and then the first semi-finished product is turned upside down on the second semi-finished product, and the screen 120 and the second glue block 130 are compounded, and then the above-mentioned die-cut product 100 is obtained.

[0082] The die-cutting process according to the first embodiment of the present application has at least the following beneficial effects:

[0083] First, through the above steps, the first semi-finished product and the second semi-finished product are formed separately, that is, the screen 120 and the foam block 140 are formed separately. During the die-cutting process of the foam layer 600, the foam layer 600 is not cut together with the screen layer 400, thereby ensuring the cutting quality of the foam layer 600. In addition, the outer shape of the screen 120 is also formed by forming half-cut lines in two die-cutting processes, thereby ensuring the cutting quality of the screen layer 400.

[0084] Secondly, by using the same base film 200 and dividing it into the first part 210 and the second part 220 , the first part 210 and the second part 220 can be processed simultaneously, thereby improving production efficiency.

[0085] Thirdly, by forming the air-avoidance holes 221 , the base film 700 can be laminated on the bottom film 200 from below after the second double-sided tape 500 and the foam layer 600 punch out the second through holes 130 a and the third through holes 140 a .

[0086] According to some embodiments of the present application, the following steps are further included:

[0087] Reference Figure 2 , forming a first positioning hole 211 and a second positioning hole 222 on the first portion 210 and the second portion 220 respectively;

[0088] Reference Figure 10 In the process of combining the first part 210 with the second part 220 , the first positioning hole 211 and the second positioning hole 222 are formed.

[0089] It can be understood that the first positioning hole 211 and the second positioning hole 222 are formed on the first part 210 and the second part 220. When the first part 210 is composited with the second part 220 in step 600, the first positioning hole 211 and the second positioning hole 222 are aligned to ensure the accurate fitting of the first semi-finished product and the second semi-finished product.

[0090] According to some embodiments of the present application, referring to Figure 2 and Figure 3 Step S220, performing the first die-cutting on the first portion 210, and step S230, cutting the avoidance hole 221 in the second portion 220 are completed at the first station, thereby improving production efficiency.

[0091] According to some embodiments of the present application, referring to Figure 4 and Figure 5 In step S330, the first die-cutting of the second part 220 is completed at the second station.

[0092] According to some embodiments of the present application, referring to Figure 6 and Figure 7 Steps S410, performing a second die-cutting on the first portion 210, and S420, performing a second die-cutting on the second portion 220 are completed at the third station, thereby improving production efficiency.

[0093] According to some embodiments of the present application, referring to Figure 8 and Figure 9 Step S510, performing the third die-cutting on the first part 210, step S520, performing the third die-cutting on the second part 220, and step S530, performing the fourth die-cutting on the second part 220 are completed at the fourth station, thereby improving production efficiency.

[0094] According to some embodiments of the present application, the die-cutting process of the present application further includes the following steps: Figure 2 , a circular hole 201 is cut in the middle of the bottom film 200 .

[0095] It can be understood that the circular hole 201 is used to eliminate the tension that damages the bottom supporting film 200 and prevent the composite material from being stretched and deformed.

[0096] According to some embodiments of the present application, referring to Figure 1 The first rubber block 110, the second rubber block 130, and the foam block 140 are all ring-shaped, and the outlines of the first rubber block 110, the second rubber block 130, the foam block 140 and the first through hole 110a, the second through hole 130a, and the third through hole 140a are all circular.

[0097] According to some embodiments of the present application, the following steps are also included: providing a base film 700, on which a glue layer is coated.

[0098] It is understandable that, since there is no supporting film material underneath the base film 700 , by coating the adhesive layer on the base film 700 , the formed protective film 150 can be more firmly compounded underneath the foam block 140 .

[0099] The die-cut product 100 according to the second embodiment of the present application is made by the die-cutting process of the first embodiment.

[0100] The die-cut product 100 according to the second embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the die-cutting process of the above-mentioned first embodiment, which will not be repeated here.

[0101] According to the electronic product of the third embodiment of the present application, the die-cut product 100 of the second embodiment is applied.

[0102] The electronic product according to the third embodiment of the present application has at least the following beneficial effects: including all the beneficial effects of the die-cut product 100 of the second embodiment mentioned above, which will not be repeated here.

[0103] The embodiments of the present application have been described in detail above with reference to the accompanying drawings. However, the present application is not limited to the above embodiments. Various modifications can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features of the embodiments can be combined with each other unless there is a conflict.

Claims

1. Die-cutting process, used to manufacture a die-cut product, the die-cut product includes a first rubber block, a screen, a second rubber block, a foam block, and a protective film laminated in sequence, wherein: The first rubber block has a first through hole, the second rubber block has a second through hole, and the foam block has a third through hole. The die-cutting process includes the following steps: providing a backing film having a first portion and a second portion; Compounding a first double-sided tape on the upper portion of the first portion; Performing a first die-cut on the first portion to form the first through hole on the first double-sided tape; a composite wire mesh layer on top of the first double-sided tape; Performing a second die-cut on the first portion to form a first half-cut line on the screen layer and the first double-sided adhesive tape, wherein the first half-cut line corresponds to a partial outline of the first adhesive block and the screen; Performing a third die-cut on the first portion to form a second half-cut line on the screen layer and the first double-sided adhesive tape, the second half-cut line corresponding to a partial outline of the first adhesive block and the screen; and the second half-cut line cooperates with the first half-cut line to form the first adhesive block and the screen on the screen layer and the first double-sided adhesive tape, respectively; Cutting a void hole in the second portion, wherein the size of the void hole is larger than the size of the protective film; Laminating the foam layer and the second double-sided tape in sequence on the second part; Performing a first die-cut on the second portion to form the second through hole on the second double-sided adhesive tape and the third through hole on the foam layer; a composite base membrane below the second portion; Performing a second die-cut on the second portion to form a third half-cut line on the second double-sided adhesive tape and the foam layer, the third half-cut line corresponding to a partial outline of the second adhesive block and the foam block; Performing a third die-cut on the second portion to form a fourth half-cut line on the second double-sided adhesive tape, the foam layer, and the base film, the fourth half-cut line corresponding to a portion of the contours of the second adhesive block, the foam block, and the protective film; and the fourth half-cut line cooperates with the third half-cut line to form the second adhesive block and the foam block on the second double-sided adhesive tape and the foam layer, respectively; Performing a fourth die-cut on the second portion to form a fifth half-cut line on the base film, the fifth half-cut line corresponding to a partial outline of the protective film; and the fifth half-cut line and the fourth half-cut line cooperate to form the protective film on the base film, wherein the protective film is attached to the bottom of the foam block through the air-avoidance hole; The bottom film is cut to separate the first portion from the second portion, and the first portion is laminated on the second portion so that the side of the screen away from the first adhesive block is attached to the second adhesive block.

2. The die-cutting process according to claim 1, characterized in that: The following steps are also included: forming a first positioning hole and a second positioning hole on the first part and the second part respectively; During the process of combining the first part with the second part, the first positioning hole and the second positioning hole are formed.

3. The die-cutting process according to claim 1, characterized in that: The first die cutting of the first part and the cutting of the avoidance holes in the second part are completed at the first work station.

4. The die-cutting process according to claim 1, characterized in that: The second die cutting of the first part and the second die cutting of the second part are completed at the second station.

5. The die-cutting process according to claim 1, characterized in that: The third die-cutting of the first part, the third die-cutting of the second part, and the fourth die-cutting of the second part are completed at the third station.

6. The die-cutting process according to claim 1, characterized in that: The following steps are also included: A circular hole is cut in the middle of the bottom supporting film.

7. The die-cutting process according to claim 1, characterized in that: The first rubber block, the second rubber block, and the foam block are all ring-shaped, and the outlines of the first rubber block, the second rubber block, the foam block, and the first through hole, the second through hole, and the third through hole are all circular.

8. The die-cutting process according to claim 1, characterized in that: The following steps are also included: The base film is provided, and a glue layer is coated on the base film.

9. Die-cut products, characterized in that, It is made by the die-cutting process described in any one of claims 1 to 8.

10. Electronic products, characterized in that, The die-cut product according to claim 9 is used.

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