Intelligent highway concrete mixing equipment

Through the design of the support and mixing mechanisms, the automated tilt angle change and intelligent mixing mode of the concrete mixing device have been realized, solving the problems of structural instability and inconvenience in movement in the existing technology, and improving the efficiency of concrete processing and resource utilization.

CN117067402BActive Publication Date: 2026-02-13CCCC THIRD HIGHWAY ENG CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202311156066.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-08
Publication Date
2026-02-13
Estimated Expiration
2043-09-08

AI Technical Summary

Technical Problem

Existing concrete mixing equipment is complex, unstable, and difficult to move, making it impossible to achieve automated tilt angle changes and intelligent mixing modes, resulting in low concrete processing efficiency and unreasonable resource utilization.

Method used

An intelligent highway concrete mixing plant was designed, comprising a support mechanism, a cylinder, and a mixing mechanism. Through the cooperation of the support frame, the hoisting frame, and the adjusting components, the tilt angle of the cylinder is automatically changed. Furthermore, by employing a combination of a drive component and a mixing motor, different mixing modes are automatically switched and efficient mixing is achieved.

Benefits of technology

It improves the efficiency and quality of concrete mixing operations, realizes intelligent and efficient concrete processing, enhances resource utilization efficiency and convenience, and is easy to move.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117067402B_ABST
    Figure CN117067402B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of highway engineering, and specifically relates to an intelligent highway concrete mixing equipment, which comprises a supporting mechanism, a cylinder and a mixing mechanism; the supporting mechanism comprises a supporting frame, a limiting plate, a spring, a clamping plate and a hoisting frame; the cylinder is arranged between the hoisting frame and the supporting frame through a connecting structure, the connecting structure comprises a mounting ring, a driving piece, a first gear, a connecting rod and an adjusting piece; the inner side wall of the cylinder is further provided with a protrusion; the mixing mechanism is arranged in the cylinder and is opposite to the cylinder in rotation direction; the mounting ring is rotatably arranged in the cylinder and forms a mixing state and a discharging state; the driving piece is arranged between the cylinder and the hoisting frame; the adjusting piece is configured to change the inclination angle of the cylinder automatically with the increase of the amount of concrete material, and then switch different mixing modes. The present application realizes the automatic switching of intelligent and efficient concrete mixing modes, and improves the efficiency and processing quality of concrete mixing operation on the basis of reasonable utilization of resources.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of highway engineering and concrete production, and particularly relates to an intelligent highway concrete mixing device. BACKGROUND

[0002] Highway engineering refers to surveying, measuring, designing, constructing, maintaining and managing works of highway structures. The highway engineering structures include: roadbeds, pavements, bridges, culverts, tunnels, drainage systems, safety protection facilities, greenbelts, traffic monitoring facilities and other service facilities. In the early stage, the construction and maintenance work is generally operated by using simple tools and manpower or animal power. With the development of the mechanical industry, power machines such as internal combustion engines are widely used in the construction, and various single-purpose machines and joint operation machines appear. The pavement paving machines develop towards automatic on-site processing, improvement of the utilization rate of waste materials, simplification of the process and completion of large power and large machines in one time. In the construction of highways, the processing of concrete is the most important.

[0003] The published patent "CN 112519003 A, a rocking mechanism and a concrete mixing device for highway engineering" discloses that a sleeve fitting is rotatably installed on one side of the mounting piece through a rotating shaft, and a stirring shaft is rotatably sleeved on the sleeve fitting; the lower part of the stirring shaft extends into a stirring barrel, the upper part of the stirring shaft is rotatably sleeved with a shaft sleeve, and the shaft sleeve is fixed on the inner wall of the stirring barrel through two symmetrically arranged cross beams; a driving structure is installed on the other side of the mounting piece, and the driving structure is connected with the stirring barrel through a transmission assembly; the stirring barrel and the stirring shaft are driven by the transmission assembly to reciprocatingly swing around the rotating connection between the sleeve fitting and the mounting piece, so that the concrete in the stirring barrel is shaken; the stirring assembly is driven by the rotating piece to move, so that the stirring shaft rotates to mix the concrete in the stirring barrel; at the same time, the air feeding assembly is driven by the worm to work, and air is continuously pumped into the stirring barrel from the bottom of the stirring barrel to increase the gap between the concrete.

[0004] However, the concrete mixing device of the prior art still has the following disadvantages: first, the concrete mixing device of the prior art has a complex structure, and the stirring barrel is hoisted as a whole, which is not stable. With the addition of concrete materials, the weight of the stirring barrel as a whole becomes larger and larger, which has a great safety hazard, and the addition and removal of concrete are not convenient and intelligent. The cylinder body cannot automatically change the inclination angle with the change of the addition amount of concrete materials, different mixing modes cannot be adopted for the mixing operation of different concrete materials, that is, the reasonable utilization of the stirring resources of the concrete materials in the cylinder body cannot be realized. Second: the concrete mixing device of the prior art has a large volume, and it is not convenient to move for the processing of different concrete mixing points or different highway concrete in the mixing field, which is time-consuming and laborious. SUMMARY

[0005] In order to solve the above-mentioned existing prior art highway engineering concrete mixing device used in the shortcomings and deficiencies, the present application provides a structure design is reasonable, convenient to move, with the concrete material can be automatically completed cylinder angle change, and then complete the intelligent and efficient concrete mixing mixing mode, on the basis of reasonable use of resources to improve the concrete mixing operation efficiency and processing quality of intelligent highway concrete mixing equipment.

[0006] In order to achieve the above-mentioned purposes, the present application adopts the following technical solutions:

[0007] An intelligent highway concrete mixing equipment, the mixing equipment comprises a supporting mechanism, a cylinder and a stirring mechanism;

[0008] The supporting mechanism comprises a support frame, a limiting plate, a spring, a clamping plate and a lifting frame; the support frame is distributed left and right, the limiting plate is vertically distributed and arranged in the support frame; the limiting plate is vertically distributed and arranged in the support frame, and is provided with an axially distributed limiting groove; the spring is provided in the support frame, the cross section of the clamping plate is U-shaped structure, and is connected with the spring, the clamping plate can move relative to the support frame; the lifting frame is concave structure, and can be deflected and moved relative to the limiting plate, and the plane where the lifting frame is located is always perpendicular to the central axis of the cylinder;

[0009] The cylinder is arranged between the lifting frame and the support frame through a connecting structure, the connecting structure comprises a mounting ring, a driving member, a first gear, a connecting rod and an adjusting member; the rear end of the cylinder is provided with an opening, and the inner side wall is further provided with uniformly distributed protrusions; the stirring mechanism is arranged in the cylinder, and the rotating direction of the stirring mechanism is opposite to that of the cylinder; the mounting ring is rotatably arranged in the cylinder, and forms a mixing state of relative rotation and non- relative movement and a discharging state of relative movement; the driving member is arranged between the cylinder and the lifting frame, and is configured to drive the cylinder to rotate; the first gear is matched and arranged in the clamping plate, the connecting rod is distributed left and right, one end of the connecting rod is connected with the first gear, and the other end of the connecting rod is connected with the mounting ring; the adjusting member is configured to when the amount of concrete material is a preset value M1, the rotating speed of the cylinder is positive R1, and the included angle between the cylinder and the horizontal plane of the support frame is X1; when the amount of concrete material is a preset value M2, M1 < M2, at this time, the rotating speed of the cylinder is positive R2, and R1 < R2, the included angle between the cylinder and the horizontal plane of the support frame is X2, and X1 < X2, the stirring mechanism is started synchronously and the reverse rotating speed is R3.

[0010] As a preferred technical scheme: the support frame comprises a base and a back-shaped frame, the base is distributed left and right, the back-shaped frame is symmetrically arranged in two, and is arranged at the left and right ends of the base; the upper end surface of the back-shaped frame is an inclined structure with a front low and a rear high, and is provided with a sliding groove, the clamping plate is slidably arranged in the sliding groove, the inner side of the clamping plate is in engagement with the first gear; and the sliding groove is also provided with a bayonet for limiting the clamping plate.

[0011] Further preferred technical scheme: the outer side wall of the front half of the cylinder is provided with a threaded portion, and the mounting ring can rotate along the threaded portion.

[0012] Further preferred technical scheme: the driving member comprises a mounting seat, a sleeve, a sleeve shaft, a driving motor, a second gear and a third gear; the mounting seat is arranged on the mounting ring and is integrally formed with the mounting ring; the sleeve is fixedly installed on the mounting seat; the sleeve shaft is arranged on the lifting frame and is matched with the sleeve; the driving motor is connected and fixed with the mounting seat through a fastening bolt; the second gear is installed on the output shaft of the driving motor; the third gear is arranged on the rear half of the cylinder, and the second gear and the third gear are in engagement transmission.

[0013] Further preferred technical scheme: the driving member further comprises an elastic washer, the elastic washer is sleeved and installed on the cylinder and located between the third gear and the mounting ring, so that when the driving motor is operated in forward rotation, the cylinder is driven to rotate synchronously to complete the mixing; when the driving motor is operated in reverse rotation, the mounting ring moves forward relative to the cylinder along the threaded portion, forming a cylinder with a high front and a low rear to form a discharging state.

[0014] Further preferred technical scheme: the connecting rod comprises a limiting column and a square shaft; the limiting column is arranged on the first gear and has a circular cross section and is fitted and installed in the limiting groove; one end of the square shaft is connected with the limiting column, and the other end penetrates through the side wall of the lifting frame and is slidably connected with the mounting ring.

[0015] Further preferred technical scheme: the adjusting member comprises a connecting ball and a compression spring, the mounting ring is provided with a sliding groove, the sliding groove is symmetrically distributed in two, and the sliding groove comprises a circular groove located below and a square groove located above the circular groove, wherein the connecting ball is fitted and installed in the circular groove, the square shaft is matched and installed in the square groove, one end of the compression spring is arranged on the inner wall of the sliding groove, and the other end is connected with the connecting ball, and the connecting ball, the square shaft, the limiting column and the first gear are coaxially arranged.

[0016] Further preferred technical solutions: the stirring mechanism comprises a stirring motor, a stirring shaft, stirring blades and an inclination sensor, the stirring motor is arranged on the barrel, the stirring shaft is coaxially arranged on the barrel and connected with the output shaft of the stirring motor, the stirring blades are in a spiral structure and arranged on the stirring shaft, and the inclination sensor is arranged on the outer wall of the barrel and electrically connected with the stirring motor, so that when the deflection inclination of the barrel reaches a preset value due to too much concrete material in the barrel, the stirring motor is started.

[0017] Further preferred technical solutions: a movable wheel is further arranged below the base, the movable wheel is evenly distributed in four; and a traction hook is further arranged on the left side of the base.

[0018] Further preferred technical solutions: a telescopic column is further arranged below the base, the telescopic column comprises an electric hydraulic telescopic rod and a supporting pad, the electric hydraulic telescopic rod is vertically arranged on the base, and the supporting pad is arranged at the lower end of the electric hydraulic telescopic rod and made of wear-resistant hard rubber material.

[0019] Compared with the prior art, the concrete mixing equipment has the following advantages: the structure is reasonably designed, the barrel, the supporting frame, the lifting frame and the adjusting piece are matched to automatically change the inclination of the barrel with the addition of the concrete material, that is, the smaller the addition of the concrete material in the barrel, the smaller the included angle between the barrel and the horizontal plane of the supporting frame, that is, with different addition of the concrete material, the barrel is inclined at different angles, and the contact between the concrete material and the inner wall of the barrel is always more sufficient, thereby enhancing the mixing effect of the concrete material; when the addition of the concrete material is a preset value M1, the rotation speed of the barrel is positive rotation R1, and the included angle between the barrel and the horizontal plane of the supporting frame is X1, which is a primary mixing mode; when the addition of the concrete material is a preset value M2, M1 < M2, at this time, the rotation speed of the barrel is positive rotation R2, and R1 < R2, the included angle between the barrel and the horizontal plane of the supporting frame is X2, and X1 < X2, and the reverse rotation speed of the synchronous stirring mechanism is R3, which is a secondary mixing mode; the stirring equipment realizes the automatic switching of the intelligent and efficient concrete mixing and stirring mode, improves the operation efficiency and processing quality of the concrete mixing on the basis of reasonable utilization of resources.

[0020] Further set up driving member and elastic washer, thereby complete driving motor positive rotation drive cylinder normal rotation and stirring operation;When concrete material completes stirring operation, in order to be convenient and enhance the discharge efficiency of concrete processing product, driving motor reverses, and then form the relative movement between mounting ring and cylinder, until mounting ring is at the front end edge of cylinder, form the inclined state of cylinder front high and rear low, thereby can accelerate the discharge of concrete material, further improve the efficiency of concrete mixing use;Simultaneously further adopt the cooperation of moving wheel and electric hydraulic telescopic rod, realize the automatic switching of the moving state and fixed state of the mixing equipment, convenient use, more practical. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0022] Figure 1 The overall structure of the intelligent highway concrete mixing equipment of the present application is shown in the perspective view Figure One ;

[0023] Figure 2 The overall structure of the intelligent highway concrete mixing equipment of the present application is shown in the perspective view Figure Two ;

[0024] Figure 3 The sectional structure of the present application is shown in the sectional structure view Figure 1 ;

[0025] Figure 4 The A-A sectional view of the present application is shown in the sectional view Figure 3 ;

[0026] Figure 5 The connecting rod of the intelligent highway concrete mixing equipment of the present application is shown in the perspective view

[0027] Figure 6 The state diagram of high-speed mixing of the material of the intelligent highway concrete mixing equipment of the present application is shown in the state diagram

[0028] Figure 7 The sectional structure of the present application is shown in the sectional structure view Figure 6 ;

[0029] Figure 8 The B-B sectional view of the present application is shown in the sectional view Figure 7 ;

[0030] Figure 9It is a discharging state diagram of the intelligent highway concrete mixing equipment;

[0031] Figure 10 It is a perspective view of the stirring mechanism of the intelligent highway concrete mixing equipment.

[0032] Figure 11 It is a moving state diagram of the intelligent highway concrete mixing equipment.

[0033] In the figure: 1 - support mechanism; 11 - support frame; 111 - base; 112 - back-shaped frame; 113 - sliding groove; 114 - bayonet; 12 - limiting plate; 121 - limiting groove; 13 - spring; 14 - clamping plate; 15 - hoisting frame; 16 - moving wheel; 17 - telescopic column; 171 - electric hydraulic telescopic rod; 172 - supporting foot pad; 2 - cylinder; 21 - opening; 22 - protrusion; 23 - threaded part; 3 - stirring mechanism; 31 - stirring motor; 32 - stirring shaft; 33 - stirring blade; 34 - inclination sensor; 4 - connecting structure; 41 - mounting ring; 411 - sliding groove; 42 - driving piece; 421 - mounting seat; 422 - sleeve; 423 - sleeve shaft; 424 - driving motor; 425 - second gear; 426 - third gear; 427 - elastic washer; 43 - first gear; 44 - connecting rod; 441 - limiting column; 442 - square shaft; 45 - adjusting piece; 451 - connecting ball; 452 - compression spring. Embodiment

[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0035] It should be noted that in the specific embodiments of the present application, the relationship terms such as "first" and "second" and the like that may appear are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between the entities or operations. Moreover, the terms such as "include", "contain" or any other variants thereof that may appear are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the definite elements such as "including a" and the like that may appear do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0036] In the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "providing" that may appear should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0037] Embodiment 1: as shown in Figures 1-10

[0038] An intelligent highway concrete mixing device, the mixing device comprises a supporting mechanism 1, a barrel 2 and a mixing mechanism 3. The supporting mechanism 1 comprises a supporting frame 11, a limiting plate 12, a spring 13, a clamping plate 14 and a lifting frame 15. As shown in Figure 1 The supporting frame 11 is distributed left and right, wherein the supporting frame 11 comprises a base 111 and a back-shaped frame 112, the base 111 is distributed left and right and located at the bottom. The back-shaped frame 112 is symmetrically arranged in two parts and is arranged at the left and right ends of the base 111. The upper end surface of the back-shaped frame 112 is an inclined structure with the front low and the back high, and the upper end surface is provided with axially distributed sliding grooves 113, the clamping plate 14 is slidably arranged in the sliding grooves 113 and connected through the spring. The inner side of the clamping plate 14 is in engagement with the first gear 43 to rotate; so as to realize the movement of the clamping plate under the deflection movement of the first gear.

[0039] As shown in Figure 9 ​As shown: wherein the chute 113 is also provided with a card slot 114 for limiting the card plate 14, the card slot corresponds to the purpose of use, when the card plate moves to the right side of the chute, synchronously based on the release of the spring extrusion potential, prompting the card plate to move to the card slot at one end, and then forming the carding state of the card plate and the card slot, which corresponds to the unloading state of the barrel. Such carding is the basis for providing sufficient time and stability to speed up unloading.

[0040] Referring to Figure 1 As shown: in this embodiment, the limiting plate 12 is symmetrically arranged on the left and right, and is vertically distributed on the support frame 11. Specifically, the limiting plate is fixedly installed on the upper end face of the back-shaped frame, and the two are fixed by welding connection, forming stable support. The limiting plate 12 is vertically distributed on the support frame 11, and is provided with a limiting groove 121 distributed along the axial direction; for fitting installation of connecting rod. The spring 13 is a plurality of springs, and is arranged on the support frame 11, specifically arranged on the side wall of the chute. The cross section of the card plate 14 is U-shaped structure, and is connected with the spring 13, which can also be that one end of the spring is connected with the baffle, and the contact between the baffle and the card plate is completed through the baffle, and the width of the baffle is equal to the width of the chute. The card plate 14 can move relative to the support frame 11; specifically, the card plate moves in the chute. The lifting frame 15 is a concave structure, which can be deflected and moved with the limiting plate 12, and the plane where the lifting frame 15 is located always keeps vertical with the central axis of the barrel 2; in this way, the inclination of the barrel can be changed, and different stirring modes can be selected.

[0041] Referring to Figure 1 And Figure 2 As shown: in this embodiment, the outer side wall of the front half of the barrel 2 is provided with a threaded portion 23, and the outer end side of the threaded portion is also provided with a baffle ring to prevent the installation ring from moving out of position. The installation ring 41 can rotate along the threaded portion 23. Wherein, the barrel 2 is arranged between the lifting frame 15 and the support frame 11 through the connecting structure 4, the connecting structure 4 includes the installation ring 41, the driving part 42, the first gear 43, the connecting rod 44 and the adjusting part 45. The rear end of the barrel 2 is provided with an opening 21 for unloading. And the inner side wall of the barrel is also provided with uniformly distributed protrusions 22; the protrusions can be columnar, spherical, pyramid and other structures, mainly used for breaking up concrete materials and enhancing the stirring effect of concrete materials, please refer to Figure 3 As shown.

[0042] As Figure 10As shown: The cylinder 2 is equipped with a stirring mechanism 3, and the stirring mechanism 3 rotates in the opposite direction to the cylinder 2. This arrangement enhances the mixing effect and production quality of the concrete material when there is a large amount of concrete material. The stirring mechanism 3 includes a stirring motor 31, a stirring shaft 32, stirring blades 33, and an angle sensor 34. The stirring motor 31 is mounted on the cylinder 2, and the stirring shaft 32 is coaxially mounted on the cylinder 2 and connected to the output shaft of the stirring motor 31. The other end of the stirring shaft is connected to the cylinder through a bracket to ensure sufficient stability. The stirring blades 33 have a spiral structure and are mounted on the stirring shaft 32; this arrangement is used to uniformly mix the concrete material inside the cylinder.

[0043] like Figure 1 As shown: In this embodiment, the tilt sensor 34 is disposed on the outer wall of the cylinder 2, or it can be disposed on the mounting ring, along the central axis of the cylinder. The tilt sensor 34 is electrically connected to the mixing motor 31. The tilt sensor is used to sense the change in the tilt angle of the cylinder, and accordingly, the amount of material in the cylinder can be determined (which can be divided into cases of less concrete material, appropriate amount, more concrete material, etc.). When there is a lot of concrete material in the cylinder 2 and the tilt angle reaches a preset value, the mixing motor 31 is turned on. This situation corresponds to a lot of concrete material in the cylinder, causing the cylinder to tend to be vertical. In this state, simply relying on the rotation of the cylinder is not a good mixing effect, so the mixing motor is turned on to mix inside the cylinder and enhance the uniformity of the concrete material mixing.

[0044] Reference Figure 1 , Figure 6 and Figure 9 As shown: the mounting ring 41 is rotatably mounted on the cylinder 2, forming a mixing state that can rotate relatively but cannot move relatively, and a discharging state that can move relatively. Specifically, as... Figure 1 As shown, in the initial state, the mounting ring is close to the elastic washer. When the drive motor rotates forward, the mounting ring tends to move backward along the threaded portion, continuously compressing the elastic washer. Under the action of the elastic washer, this results in the mounting ring "idling," meaning that while the drive motor drives the cylinder to rotate forward via the meshing gears, the mounting ring remains stationary. This creates a situation where the two can rotate relative to each other but cannot move relative to each other. This state corresponds to the normal mixing state of the concrete material in the cylinder. For the specific structure, refer to [reference needed]. Figure 6 As shown. The unloading process involves the drive motor reversing, causing the mounting ring to move forward along the threaded section. Specifically, the mounting ring remains stationary; the reverse rotation of the drive motor causes the cylinder to reverse, creating relative movement between the cylinder and the mounting ring. As a result, the mounting ring moves to the front edge of the cylinder. Based on the lever principle, during this process, the cylinder gradually changes from a nearly vertical position to an inclined position (lower at the rear and higher at the front), facilitating unloading from the rear opening of the cylinder. See the detailed description below.Figure 9 Further, the convenient and efficient material output is realized.

[0045] Referring to Figure 4 and Figure 8 In this embodiment, the driving member 42 is arranged between the barrel 2 and the lifting frame 15 and is configured to drive the barrel 2 to rotate. Specifically, the driving member 42 comprises a mounting seat 421, a sleeve 422, a sleeve shaft 423, a driving motor 424, a second gear 425 and a third gear 426. The mounting seat 421 is arranged on the mounting ring 41 and is integrally formed with the mounting ring 41. The sleeve 422 is fixedly arranged on the mounting seat 421, and the sleeve shaft 423 is arranged on the lifting frame 15 and is matched with the sleeve 422. The sleeve shaft 423 and the sleeve 422 are movable relative to each other, so that the barrel can be lowered and the inclination angle can be changed when different materials are added.

[0046] In this embodiment, the driving motor is a speed-regulating motor, which can be divided into a first low-speed mode, a second medium-speed mode and a third high-speed mode. Correspondingly, the detection preset values of the inclination sensor are also divided into three levels. Taking the inclination state of the barrel in the initial state as an example, the preset angle X between the barrel and the horizontal plane of the base in the initial state is 20-30 degrees. Therefore, the first detection value of the inclination sensor can be 35-50 degrees, the second detection value can be 50-65 degrees, and the third detection value can be 65-85 degrees. The driving motor is also signal-connected with the inclination sensor. Since the inclination sensor detects the inclination value of the barrel, the reference value corresponding to the addition amount of the concrete material in the barrel is obtained. Therefore, when the highway engineering needs to be repaired or a small amount of concrete material is needed, a small amount of concrete material is added in the barrel, and the inclination sensor corresponds to the first state, so that the driving motor is started in the first low-speed mode. When the concrete material in the barrel is moderate, the inclination sensor corresponds to the second state, and the driving motor is started in the second medium-speed mode. When the concrete material in the barrel is more, the inclination sensor corresponds to the third state, and the driving motor is started in the third high-speed mode. At the same time, the stirring motor is also started.

[0047] In this embodiment, the control mode of the driving motor, the stirring motor and the inclination sensor can be automatically controlled by a PLC controller. The control circuit and working principle of the PLC controller can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the art. Moreover, the present application is mainly used to protect the mechanical device, so the control mode and the circuit connection will not be explained in detail.

[0048] As Figure 1As shown in the embodiment, the second gear 425 is mounted on the output shaft of the driving motor 424, and the third gear 426 is arranged at the rear half of the barrel 2 and fixed by welding. The second gear 425 and the third gear 426 are kept in engagement to ensure sufficient stirring effect. Figure 3 As shown in the embodiment, the driving member 42 further comprises an elastic washer 427, which is sleeved and mounted on the barrel 2 and located between the third gear 426 and the mounting ring 41. When the driving motor 424 is operated in forward rotation, the mounting ring slips, and there is no relative movement between the barrel and the mounting ring, so that the barrel 2 is driven to rotate synchronously to complete the mixing. When the driving motor 424 is operated in reverse rotation, the mounting ring 41 moves forward along the threaded portion 23 relative to the barrel 2, and actually the mounting ring does not move, and the barrel moves backward, so that the barrel 2 is in a state of high front and low back, which facilitates automatic and rapid unloading through the opening.

[0049] In the embodiment, as shown in the embodiment, Figure 1 As shown in the embodiment, the first gear 43 is matched and mounted on the clamping plate 14, and the connecting rods 44 are distributed left and right and one end is fixedly connected with the first gear 43 and the other end is connected with the mounting ring 41. As shown in the embodiment, Figure 5 As shown in the embodiment, the connecting rod 44 comprises a limiting column 441 and a square shaft 442. The limiting column 441 is arranged on the first gear 43 and has a circular cross section and is adapted to be mounted in the limiting groove 121. The limiting column, the square shaft and the connecting ball are integrally formed. As shown in the embodiment, Figure 4 As shown in the embodiment, one end of the square shaft 442 is connected with the limiting column 441, and the other end penetrates the side wall of the hoisting frame 15 and is slidably connected with the mounting ring 41. The hoisting frame and the square shaft are synchronously deflected. The bearing capacity of the connecting rod is large enough, and the purpose of such arrangement is that after the addition of concrete materials in the barrel, the barrel will have two actions, one is downward movement, and the other is inclination change. Therefore, the corresponding connecting rod will drive the clamping plate to move inward along the sliding groove, and the limiting column will move upward along the limiting groove relative to the base.

[0050] In the embodiment, the adjusting member 45 is configured such that when the addition amount of the concrete material is a preset value M1, the rotating speed of the barrel 2 is forward rotation R1 (corresponding to the first low speed of the driving motor), and the included angle between the barrel 2 and the horizontal plane of the support frame 11 is X1 (corresponding to the detection value of the inclination sensor as the first level). When the addition amount of the concrete material is a preset value M2, M1 < M2, at this time the rotating speed of the barrel 2 is forward rotation R2 (corresponding to the third high speed of the driving motor), and R1 < R2, and the included angle between the barrel 2 and the horizontal plane of the support frame 11 is X2 (corresponding to the detection value of the inclination sensor as the third level), and X1 < X2, and the synchronous stirring mechanism 3 is started and kept at reverse rotation speed R3. In this way, the stirring equipment can intelligently select different stirring modes according to the amount of concrete material in the barrel, so as to realize the requirements of reasonable resource utilization, energy saving and environmental protection.

[0051] As shown in the embodiment, Figure 4and Figure 8 As shown: The adjusting component 45 includes a connecting ball 451 and a compression spring 452. The mounting ring 41 is provided with a sliding groove 411, which consists of two symmetrically distributed sliding grooves. The sliding grooves are arc-shaped, specifically, the two sliding grooves are symmetrical with respect to the mounting base. The sliding groove 411 includes a lower circular groove and an upper square groove. The connecting ball 451 is fitted into the circular groove, and the square shaft 442 is fitted into the square groove. One end of the compression spring 452 is disposed on the inner wall of the sliding groove 411, and the other end is connected to the connecting ball 451. The spring force is sufficiently large, and it is located within the circular groove. The connecting ball 451, square shaft 442, limiting post 441, and first gear 43 are coaxially arranged. This arrangement facilitates the free tilting of the cylinder while maintaining a stable connection. In this embodiment, the mounting ring is sufficiently thick, and the circular groove is provided to allow the connecting ball to slide along the sliding groove while the cylinder is movable. The purpose of setting the square groove is to restrict the square shaft from turning, ensuring that the lifting frame and the connecting rod can move synchronously.

[0052] like Figure 1 As shown: In the initial state, there is no concrete material inside the cylinder. Relying on its own weight, the cylinder is in a position where the rear is higher than the front, with an inclination angle of X (20-30 degrees). In this state, the preset compression of the compression spring is small and can be ignored. Figure 4 As shown, the compression spring is essentially at its original length, and the connecting ball is located at the bottom of the sliding groove. The corresponding sleeve shaft is located inside the sleeve, and the end of the sleeve shaft adopts a T-shaped structure to prevent misalignment. In this state, the positions of the corresponding connecting rod and the first gear are as follows: Figure 1 As shown, the first gear is located inside the clamping plate, and the clamping plate is located at the outer end of the slide groove, that is, the outer end face of the clamping plate is flush with the outer end face of the return frame, and the limiting post of the connecting rod is located at the lower part of the limiting groove.

[0053] like Figure 6 The image shows the mixing state of the drum. There is a large amount of concrete material inside the drum, the tilt sensor reading is at level three, the drive motor is in level three high-speed mode, and the synchronous mixing motor has started. Figure 7 As shown, with a large amount of concrete material added to the cylinder, the cylinder tends to tilt towards "vertical." In this state, the weight of the concrete material further contributes to the significant tilt, and the tilt sensor sends signals to the drive motor and the mixing motor. The drive motor intelligently selects a three-stage high-speed mode, driving the third gear to rotate, which in turn drives the second gear and the cylinder to rotate, accelerating the forward rotation of the cylinder. Simultaneously, the mixing motor starts, reversing relative to the drive motor, causing the mixing shaft and blades inside the cylinder to rotate in the opposite direction. This alternating forward and reverse rotation enhances the mixing efficiency and processing quality of the concrete material.

[0054] In this state, due to the increased weight of the cylinder while the positions of the support frame and the lifting frame remain unchanged, the cylinder will gradually move downward and tilt relative to the support frame. Therefore, the connecting ball will slide along the sliding groove, compressing the compression spring. See the detailed structure for reference. Figure 8 As shown. The connecting ball moves inward along the sliding groove. Since the connecting ball and connecting rod are a single unit, this causes the connecting rod to also move inward, which in turn moves the clamping plate to the inside of the sliding groove. All of these actions correspond to the downward movement of the cylinder. The cylinder completes its movement from its initial state. Figure 7 The tilting action shown also includes: since the lifting frame always remains parallel to the plane where the mounting ring is located, the lifting frame deflects to... Figure 7 At the position shown, that is, the hoisting frame is... Figure 1 State change to Figure 6 In the state shown, the lifting frame rotates clockwise. With the assistance of the square shaft, this causes the first gear to rotate clockwise. The first gear meshes with the clamping plate, causing the clamping plate to move backward along the slide groove, compressing the spring. Figure 6 As shown.

[0055] like Figure 9 As shown, this state represents the unloading state of the cylinder. After the concrete material inside the cylinder has finished mixing, the drive motor reverses, causing the mounting ring to move forward to the front end of the threaded section. Specifically, the mounting ring remains stationary while the drive motor reverses, causing the second gear and the cylinder to reverse. Therefore, there is relative movement between the cylinder and the mounting ring; in reality, the cylinder moves forward until the mounting ring reaches the front end of the threaded section. During this process, based on the lever principle, the cylinder gradually tilts until it becomes a tilted structure with a higher front and lower back, which is the unloading state of the cylinder. During this tilting process (from... Figure 6 Towards Figure 9 (The process of change), the hoisting frame is supported by the central axis of the limit column and begins to deflect counterclockwise. The corresponding first gear rotates counterclockwise, driving the clamping plate to move forward along the slide. At this time, one end of the clamping plate enters the clamping position, completing the clamping operation and providing enough time for the subsequent unloading of the cylinder.

[0056] Example 2: Based on Example 1, a further preferred technical solution: such as... Figure 11As shown: still provided with mobile wheels 16 below the base 111, the mobile wheels 16 are four evenly distributed. And provided with a traction hook on the left side of the base 111. Still provided with telescopic column 17 below the base 111, the telescopic column 17 includes electric hydraulic telescopic rod 171 and support foot 172. The electric hydraulic telescopic rod 171 is arranged vertically on the base 111, the support foot 172 is arranged at the lower end of the electric hydraulic telescopic rod 171, and is made of wear-resistant hard rubber material. Still provided with a control switch on the base, the control switch is electrically connected with the electric hydraulic telescopic rod, so as to be arranged, when the mixing equipment needs to be moved to the next concrete mixing processing site, the electric hydraulic telescopic rod is retracted by operating the control switch until the mobile wheel contacts the ground, which can be moved conveniently, or moved remotely by using a traction device. When the mixing equipment needs to be fixed after moving to the next concrete mixing processing site, the electric hydraulic telescopic rod is extended by operating the control switch until the mobile wheel is separated from the ground, which can ensure the stability of the mixing equipment operation, and the practicality is stronger.

[0057] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented in other specific forms. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims.

Claims

1. An intelligent highway concrete mixing plant, characterized in that: The stirring device comprises a supporting mechanism, a barrel and a stirring mechanism; The supporting mechanism comprises a supporting frame, a limiting plate, springs, a clamping plate and a lifting frame; the supporting frame is distributed left and right, and comprises a base and a back-shaped frame; the base is distributed left and right, and the back-shaped frame is symmetrically arranged at the left and right ends of the base; the upper end surface of the back-shaped frame is an inclined structure with a front low and a rear high, and is provided with a sliding groove; the clamping plate is slidably arranged in the sliding groove, and the inner side of the clamping plate is in engagement with the first gear; the sliding groove is further provided with a clamping port for limiting the clamping plate; the limiting plate is symmetrically arranged left and right, and is vertically arranged on the supporting frame; the limiting plate is vertically arranged on the supporting frame, and is provided with an axially distributed limiting groove; the springs are arranged on the supporting frame; the cross section of the clamping plate is a U-shaped structure, and is connected with the springs; the clamping plate can move relative to the supporting frame; the lifting frame is a concave structure, and is deflectable and movable relative to the limiting plate; and the plane where the lifting frame is located is always perpendicular to the central axis of the barrel; The barrel is arranged between the lifting frame and the supporting frame through a connecting structure; the connecting structure comprises a mounting ring, a driving member, a first gear, a connecting rod and an adjusting member; the rear end of the barrel is provided with an opening, and the inner side wall is further provided with uniformly distributed protrusions; the barrel is provided with the stirring mechanism therein, and the rotating direction of the stirring mechanism is opposite to that of the barrel; the mounting ring is rotatably arranged on the barrel, and forms a stirring state of relative rotation and non- relative movement and a discharging state of relative movement; the driving member is arranged between the barrel and the lifting frame, and is configured to drive the barrel to rotate; the first gear is matched and arranged on the clamping plate; the connecting rod is distributed left and right, and one end thereof is connected with the first gear, and the other end thereof is connected with the mounting ring; the adjusting member is configured such that when the material adding amount of the concrete is a preset value M1, the rotating speed of the barrel is positive R1, and the included angle between the barrel and the horizontal plane of the supporting frame is X1; when the material adding amount of the concrete is a preset value M2, M1 The adjusting member comprises a connecting ball and a compression spring; the mounting ring is provided with a sliding groove; the sliding groove is symmetrically distributed left and right, and comprises a circular groove at the lower part and a square groove above the circular groove; the connecting ball is matched and arranged in the circular groove, and the square shaft is matched and arranged in the square groove; one end of the compression spring is arranged on the inner wall of the sliding groove, and the other end thereof is connected with the connecting ball; the connecting ball, the square shaft, the limiting column and the first gear are coaxially arranged.

2. The intelligent highway concrete mixing plant of claim 1, wherein: The outer side wall of the front half of the barrel is provided with a threaded portion, and the mounting ring can rotate along the threaded portion.

3. The intelligent highway concrete mixing plant of claim 2, wherein: The driving member comprises a mounting seat, a sleeve, a sleeve shaft, a driving motor, a second gear and a third gear; the mounting seat is arranged on the mounting ring and is integrally formed; the sleeve is fixedly installed on the mounting seat; the sleeve shaft is arranged on the hoisting frame and is matched with the sleeve; the driving motor is connected and fixed with the mounting seat through a fastening bolt; the second gear is installed on the output shaft of the driving motor; the third gear is arranged on the rear half of the cylinder; the second gear and the third gear are kept in engagement.

4. The intelligent highway concrete mixing plant of claim 3, wherein: The driving member further comprises an elastic washer, which is sleeved and installed on the cylinder and is located between the third gear and the mounting ring, so that the driving motor is driven to rotate in the forward direction to complete the mixing of materials.

5. The intelligent highway concrete mixing plant of claim 4, wherein: The connecting rod comprises a limiting column and a square shaft; the limiting column is arranged on the first gear and is fitted and installed in the limiting groove; one end of the square shaft is connected with the limiting column and the other end penetrates through the side wall of the hoisting frame and is slidably connected with the mounting ring.

6. The intelligent highway concrete mixing plant of claim 5, wherein: The stirring mechanism comprises a stirring motor, a stirring shaft, stirring blades and an inclination sensor; the stirring motor is arranged on the cylinder; the stirring shaft is coaxially arranged on the cylinder and is connected with the output shaft of the stirring motor; the stirring blades are in a spiral structure and are arranged on the stirring shaft; the inclination sensor is arranged on the outer wall of the cylinder and is electrically connected with the stirring motor, so that when the deflection inclination of the concrete material in the cylinder reaches a preset value, the stirring motor is started.

7. The intelligent highway concrete mixing plant of claim 6, wherein: A plurality of moving wheels are arranged below the base and are evenly distributed; a traction hook is arranged on the left side of the base.

8. The intelligent highway concrete mixing plant of claim 7, wherein: A telescopic column is arranged below the base; the telescopic column comprises an electric hydraulic telescopic rod and a supporting pad; the electric hydraulic telescopic rod is vertically arranged on the base; the supporting pad is arranged at the lower end of the electric hydraulic telescopic rod and is made of wear-resistant hard rubber.

Citation Information

Patent Citations

  • Swing mechanism and concrete stirring device for highway engineering

    CN112519003A

  • Swinging type stirring structure

    CN106626069A

  • Movable quick-setting concrete automatic stirring equipment

    CN115781929A