Stator lead wire twisting device
By designing a stator lead-out twisting device, the stator lead-out is automatically twisted using a frame, mounting base, and drive mechanism. This solves the problems of poor stator lead-out shape and poor contact, and improves the generator current output quality and working efficiency.
Patent Information
- Application Number
- CN202311214871.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-19
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-09-19
AI Technical Summary
The stator leads of the alternator suffer from poor shape, inconsistency, and breakage during the twisting process, resulting in poor current output, low operating efficiency, and significant waste of manpower.
A stator lead wire twisting device was designed, including a frame, a mounting base, a vertical motion drive mechanism, a main positioning shaft, a wire-separating block, a wire-separating drive mechanism, and a winding mechanism. The device achieves stator lead wire twisting through automated operation, ensuring a good shape.
The system enables automated twisting of the stator leads, improving operational efficiency, saving manpower, ensuring good contact between the stator leads and the rectifier winding slots, and enhancing the quality of current output.
Smart Images

Figure CN117081331B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of motor manufacturing, and particularly relates to a stator lead wire twisting device. BACKGROUND
[0002] The stator lead wire of an alternator needs to be directly connected to a rectifier element plate. First, the vertical stator lead wire is passed out of a wire inlet hole on the rectifier element plate, and then the worker twists the end of the stator lead wire passed out of the wire inlet hole into a horizontal arrangement of a bent structure and contacts a terminal in a wire slot on the rectifier element plate. However, in the actual operation process, there are usually technical problems such as poor twisting shape of the stator lead wire, poor consistency, and the stator lead wire being twisted off, which further leads to problems such as poor output of the generator current, and there are also problems such as low work efficiency and waste of manpower. SUMMARY
[0003] The technical problem to be solved by the present application is to provide a stator lead wire twisting device that automatically twists the stator lead wire to make the stator lead wire have a good twisting shape.
[0004] The technical solution adopted by the present application to solve the technical problem is: a stator lead wire twisting tool, comprising a rack, a mounting seat, and an up-down movement driving mechanism, the mounting seat is installed on the rack through a linear motion guide mechanism, and the up-down movement driving mechanism drives the mounting seat to move up and down linearly.
[0005] It also comprises a main positioning shaft, a wire separation block, a wire separation driving mechanism, a wire winding mechanism, and a wire winding driving mechanism installed on the mounting seat.
[0006] The wire separation block is used in cooperation with the wire winding mechanism, and a twisting operation unit is formed; the twisting operation unit is provided in plurality, and the plurality of twisting operation units are arranged around the circumference of the vertically arranged main positioning shaft.
[0007] The wire separation driving mechanism drives the wire separation block to move in or out along the radial direction of the rectifier, and the wire separation block has an abutting surface for contacting the vertical stator lead wire; the wire winding driving mechanism drives the wire winding mechanism to rotate in the clockwise direction along the axial direction of the rectifier wire slot, and the wire winding mechanism has a pressing surface for pressing the inclined stator lead wire.
[0008] When the wire separation driving mechanism drives the wire separation block to move in along the radial direction of the rectifier, the wire separation block inclines the vertical stator lead wire towards the center of the rectifier; after the wire separation driving mechanism drives the wire separation block to move out along the radial direction of the rectifier, the wire winding driving mechanism drives the wire winding mechanism to rotate in the clockwise direction along the axial direction of the rectifier wire slot and presses the inclined stator lead wire into the rectifier wire slot.
[0009] Further, the mounting base comprises an upper support base and a lower support base, the upper support base and the lower support base are connected through a telescopic mechanism, the telescopic mechanism is elongated or shortened along the vertical direction;
[0010] The upper support base is installed on the rack through a linear motion guide mechanism;
[0011] The main positioning shaft, the wire winding driving mechanism and the wire winding mechanism are installed on the upper support base, and the wire winding driving mechanism and the wire winding block are installed on the lower support base.
[0012] Further, the wire winding mechanism comprises a wire slot positioning column and a wire winding pressing sleeve;
[0013] The wire slot positioning column is installed vertically through the upper support base, the wire winding pressing sleeve is fixedly sleeved outside the wire slot positioning column, the lower end of the wire winding pressing sleeve is located above the lower end of the wire slot positioning column, and the lower end face of the wire winding pressing sleeve serves as the pressing surface;
[0014] The wire winding driving mechanism is in transmission connection with the wire slot positioning column, and drives the wire winding pressing sleeve to rotate along the clockwise direction around the axial direction of the wire slot positioning column.
[0015] Further, the lower end of the wire winding pressing sleeve is provided with a downwardly-opened notch, and the side wall of the notch is smoothly connected with the lower end face of the wire winding pressing sleeve.
[0016] Further, the wire winding mechanism further comprises a positioning sleeve, the positioning sleeve is connected with the upper support base and is sleeved outside the wire winding pressing sleeve, and the lower end of the positioning sleeve extends downwardly and is provided with a positioning segment which is matched with the opening on the wire winding slot of the rectifier;
[0017] The lower end of the positioning segment is located between the lower end of the wire winding pressing sleeve and the lower end of the wire slot positioning column.
[0018] Further, a recovery mechanism is further included, the recovery mechanism comprises a recovery driving mechanism and a recovery ring;
[0019] The recovery ring is coaxially arranged with the main positioning shaft, the recovery ring is slidingly installed on the upper support base, and the recovery driving mechanism is installed on the upper support base and drives the recovery ring to rotate around the axial direction thereof;
[0020] An installation groove is formed in the inner side of the recovery ring, a protrusion is arranged on the positioning sleeve, the protrusion is movably installed in the installation groove and has a recovery adjustment space.
[0021] Further, the recovery driving mechanism is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is connected with the recovery ring through a vertically arranged connecting shaft.
[0022] Further, the lower support base comprises a horizontal annular seat and a rotating ring, both of which are coaxially arranged with the main positioning shaft;
[0023] The annular seat is provided with an annular groove along its own circumference, and the annular groove has an opening towards the main positioning shaft; the rotating ring is installed in the annular groove and is in sliding fit;
[0024] The main positioning shaft, the wire separating block and the wire winding mechanism are located on the inner side of the rotating ring;
[0025] The wire separating block is connected with the annular seat through a vertical rotating shaft; one end of the wire separating block is connected with the rotating ring through a hinge, and the other end is arranged adjacent to the wire slot positioning column; the abutting surface is located at the end of the wire separating block adjacent to the wire slot positioning column;
[0026] The upper support base is connected with the annular seat through the telescopic mechanism;
[0027] The wire separating driving mechanism comprises a wire separating driving motor installed on the annular seat, and the shaft extension end of the wire separating driving motor is connected with the rotating ring through a transmission structure.
[0028] Further, the transmission structure comprises a gear and a rack in engagement, the gear in the gear and rack structure is installed on the shaft extension end of the wire separating driving motor, and the rack in the gear and rack structure is arranged on the outer circumferential surface of the rotating ring.
[0029] Further, the telescopic mechanism comprises a plurality of vertically arranged sleeve pipes and a spring sleeved and installed outside the plurality of sleeve pipes;
[0030] The upper end of the plurality of sleeve pipes is connected with the upper support base, and the lower end is connected with the annular seat.
[0031] Further, the wire winding driving mechanism comprises a wire winding driving motor installed on the upper support base, and the shaft extension end of the wire winding driving motor is in transmission connection with the wire winding pressure sleeve through a gear pair.
[0032] Compared with the prior art, the stator lead wire torsion device provided by the present application can automatically perform torsion operation on the stator lead wire, so that the stator lead wire has a good torsion shape. The present application has the advantages of automation, labor saving and work efficiency improvement. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a perspective view of the present application;
[0034] Figure 2 is a perspective view of one angle of the present application after removing the rack, the fixing seat, the linear motion guide mechanism and the up-down motion driving mechanism;
[0035] Figure 3 is another perspective view of the present application after removing the rack, mounting seat, linear motion guide mechanism and up-down motion driving mechanism;
[0036] Figure 4 is a perspective view of the present application after removing the rack, mounting seat, linear motion guide mechanism, up-down motion driving mechanism, telescopic mechanism and annular seat;
[0037] Figure 5 is a schematic view of the mounting structure of the protrusion and mounting slot in the present application;
[0038] Figure 6 is a schematic view of the mounting structure of the winding driving motor, gear pair and winding mechanism in the present application;
[0039] Figure 7 is a perspective view of the winding mechanism in the present application;
[0040] Figure 8 is a perspective view of the wire separating block in the present application;
[0041] Reference signs: 1-rack; 101-linear motion guide mechanism; 2-mounting seat; 201-upper support seat; 2011-mounting seat; 2012-connection seat; 202-lower support seat; 2021-annular seat; 2022-rotary ring; 203-telescopic mechanism; 3-up-down motion driving mechanism; 4-main positioning shaft; 5-wire separating block; 501-abutting surface; 502-rotation shaft; 503-hinge; 6-wire separating driving motor; 7-gear and rack structure; 701-gear; 702-rack; 8-winding driving motor; 9-winding mechanism; 901-wire slot positioning column; 902-winding pressing sleeve; 9021-gap; 903-positioning sleeve; 9031-positioning section; 904-protrusion; 10-recovery driving mechanism; 11-recovery ring; 1101-mounting slot; 12-connection shaft; 13-gear pair. DETAILED DESCRIPTION
[0042] The present application is further illustrated below in combination with the drawings and examples.
[0043] As shown in the drawings, the stator lead wire twisting tooling comprises a rack 1, a mounting seat 2 and an up-down movement driving mechanism 3, the mounting seat 2 is mounted on the rack 1 through a linear motion guide mechanism 101, and the up-down movement driving mechanism 3 drives the mounting seat 2 to move linearly up and down; further comprising a main positioning shaft 4, a wire block 5, a wire driving mechanism, a winding mechanism 9 and a winding driving mechanism mounted on the mounting seat 2; the wire block 5 is used in cooperation with the winding mechanism 9, and a twisting operation unit is formed; a plurality of the twisting operation units are arranged around the circumference of the main positioning shaft 4 arranged vertically; the wire driving mechanism drives the wire block 5 to move in and out along the radial direction of the rectifier, the wire block 5 has an abutting surface 501 for contacting the vertical stator lead wire; the winding driving mechanism drives the winding mechanism 9 to rotate in the clockwise direction around the axial direction of the winding slot of the rectifier, and the winding mechanism 9 has a pressing surface for pressing the inclined stator lead wire; when the wire driving mechanism drives the wire block 5 to move in along the radial direction of the rectifier, the wire block 5 inclines the vertical stator lead wire towards the center of the rectifier; after the wire driving mechanism drives the wire block 5 to move out along the radial direction of the rectifier, the winding driving mechanism drives the winding mechanism 9 to rotate in the clockwise direction around the axial direction of the winding slot of the rectifier, and the inclined stator lead wire is pressed into the winding slot of the rectifier.
[0044] The rack 1 provides mounting support for the up-down movement driving mechanism 3, and the up-down movement driving mechanism 3 can be a hydraulic cylinder or a pneumatic cylinder. The linear motion guide mechanism 101 provides guidance for the up-down movement of the mounting seat 2, and a slide rail and slide sleeve structure is preferably adopted. The mounting seat 2 provides mounting support for the main positioning shaft 4, the wire block 5, the wire driving mechanism, the winding mechanism 9 and the winding driving mechanism. During operation, the clamping mechanism clamps the rectifier, the up-down movement driving mechanism 3 drives the mounting seat 2 to move downward, the main positioning shaft 4 is vertically inserted into the positioning hole at the center of the rectifier for machining positioning. The wire driving mechanism drives the wire block 5 to move in along the radial direction of the rectifier, and the wire block 5 inclines the vertical stator lead wire towards the center of the rectifier. After the wire driving mechanism drives the wire block 5 to move out along the radial direction of the rectifier, the up-down movement driving mechanism 3 drives the mounting seat 2 to further press down, so that the winding mechanism 9 is inserted into the winding slot of the rectifier. The winding driving mechanism drives the winding mechanism 9 to rotate in the clockwise direction around the axial direction of the winding slot of the rectifier, and the inclined stator lead wire is pressed into the winding slot of the rectifier, so as to ensure that the stator lead wire contacts the terminal lug in the winding slot of the rectifier. Finally, the up-down movement driving mechanism 3 drives the mounting seat 2 to move upward for resetting.
[0045] Preferably, the mounting base 2 comprises an upper support base 201 and a lower support base 202, the upper support base 201 and the lower support base 202 are connected through a telescopic mechanism 203, the telescopic mechanism 203 is elongated or shortened along the vertical direction; the upper support base 201 is installed on the rack 1 through a linear motion guide mechanism 101; the main positioning shaft 4, the wire winding driving mechanism and the wire winding mechanism 9 are installed on the upper support base 201, and the other wire driving mechanism and the other wire block 5 are installed on the lower support base 202. The upper support base 201 provides mounting support for the main positioning shaft 4, the wire winding driving mechanism and the wire winding mechanism 9, and the lower support base 202 provides mounting support for the other wire driving mechanism and the other wire block 5. When the mounting base 2 is driven by the up-down motion driving mechanism 3 to move downward, the main positioning shaft 4 is vertically inserted into the positioning hole in the center of the rectifier for processing and positioning, and the telescopic mechanism 203 is elastically deformed to achieve buffering, so as to avoid damage to the rectifier due to excessive impact force.
[0046] The upper support base 201 can be a whole structure or a detachable structure. When the upper support base 201 is a detachable structure, it comprises a fixed base 2011 and a connecting base 2012, and the fixed base 2011 and the connecting base 2012 are detachably connected through bolts.
[0047] The telescopic mechanism 203 has various embodiments, such as a rubber pad. Preferably, the telescopic mechanism 203 comprises a plurality of vertical sleeves and a spring sleeved and installed outside the plurality of sleeves; the upper end of the plurality of sleeves is connected with the upper support base 201, and the lower end is connected with the lower support base 202. Specifically, the upper end of the plurality of sleeves is connected with the connecting base 2012.
[0048] Specifically, the wire winding mechanism 9 comprises a wire slot positioning column 901 and a wire winding pressing sleeve 902; the wire slot positioning column 901 is vertically installed through the upper support base 201, the wire winding pressing sleeve 902 is fixedly sleeved outside the wire slot positioning column 901, the lower end of the wire winding pressing sleeve 902 is located above the lower end of the wire slot positioning column 901, and the lower end face of the wire winding pressing sleeve 902 serves as the pressing surface; the wire winding driving mechanism is in transmission connection with the wire slot positioning column 901 and drives the wire winding pressing sleeve 902 to rotate along the clockwise direction around the axial direction of the wire slot positioning column 901. When the mounting base 2 is driven by the up-down motion driving mechanism 3 to move downward, the main positioning shaft 4 is vertically inserted into the positioning hole in the wire winding slot of the rectifier for processing and positioning, and the wire slot positioning column 901 is inserted into the positioning hole in the wire winding slot of the rectifier for positioning. The wire winding driving mechanism drives the wire slot positioning column 901 to rotate along the clockwise direction around its own axis, and the inclined stator lead is pressed into the wire winding slot of the rectifier.
[0049] Specifically, the wire slot positioning column 901 is vertically installed through the connecting base 2012.
[0050] Preferably, the lower end of the winding pressing sleeve 902 is provided with an opening downward notch 9021, the side wall of the notch 9021 is smoothly transitioned with the lower end surface of the winding pressing sleeve 902. The smoothly transitioned part first contacts the inclined stator lead-out wire root, and then gradually presses the inclined stator lead-out wire into the rectifier winding slot through the lower end surface of the winding pressing sleeve 902, so that the stress on the plastic shell in the rectifier winding slot is more uniform, which can effectively avoid the plastic shell in the rectifier winding slot being crushed by the winding pressing sleeve 902.
[0051] In order to further improve the positioning accuracy, preferably, the winding mechanism 9 further comprises a positioning sleeve 903, the positioning sleeve 903 is connected with the upper support seat 201 and sleeved outside the winding pressing sleeve 902, the lower end of the positioning sleeve 903 extends downward and is provided with a positioning section 9031 matched with the opening on the rectifier winding slot; the lower end of the positioning section 9031 is located between the lower end of the winding pressing sleeve 902 and the lower end of the slot positioning column 901. The rectifier winding slot is provided with an opening away from the center of the rectifier, the positioning section 9031 is matched with the opening, which is used to close the opening of the rectifier winding slot and form an annular groove for limiting the pressing and installation of the stator lead-out wire. When the upper and lower movement driving mechanism 3 drives the mounting seat 2 to further press down, the winding mechanism 9 is inserted into the rectifier winding slot, and the positioning sleeve 903 is also pressed down and closes the opening of the rectifier winding slot through the positioning section 9031. The upper support seat 201 provides connection and installation support for the positioning sleeve 903, specifically, the connecting seat 2012 provides connection and installation support for the positioning sleeve 903. The positioning sleeve 903 and the winding pressing sleeve 902 have relative rotation, when the winding driving mechanism drives the winding pressing sleeve 902 to rotate, the positioning sleeve 903 remains stationary.
[0052] The positioning sleeve 903 can be fixedly connected with the upper support base 201. Since the sizes of different rectifier winding grooves and the tolerances after the assembly of the tool are different, in order to avoid that the positioning sleeve 903 presses and damages the plastic shell in the rectifier winding groove when it is pressed downward, preferably, a restoring mechanism is further included, the restoring mechanism includes a restoring driving mechanism 10 and a restoring ring 11; the restoring ring 11 is coaxially arranged with the main positioning shaft 4; the restoring ring 11 is slidingly installed on the upper support base 201; the restoring driving mechanism 10 is installed on the upper support base 201 and drives the restoring ring 11 to rotate around its own axis; an installation groove 1101 is formed in the inner side of the restoring ring 11, a protrusion 904 is arranged on the positioning sleeve 903, the protrusion 904 is movably installed in the installation groove 1101 and has a restoring adjustment space. The upper support base 201 provides installation support for the restoring ring 11 and the restoring driving mechanism 10. Specifically, the restoring ring 11 is slidingly installed on the connecting base 2012, and the restoring driving mechanism 10 is installed on the connecting base 2012. The restoring driving mechanism 10 drives the restoring ring 11 to rotate around its own axis, so that the side wall of the installation groove 1101 is in contact with the protrusion 904, and then the positioning sleeve 903 is driven to rotate around the axis of the main positioning shaft 4.
[0053] Before the upper and lower movement driving mechanism 3 drives the mounting seat 2 to further press downward and the positioning sleeve 903 is pressed downward, the restoring driving mechanism 10 is first driven to rotate around the main positioning shaft 4 in a direction away from the positioning reference by a certain angle. After the upper and lower movement driving mechanism 3 drives the mounting seat 2 to further press downward, the winding mechanism 9 is inserted into the rectifier winding groove, and the positioning sleeve 903 is pressed downward, the restoring driving mechanism 10 drives the restoring ring 11 to rotate in the opposite direction, thereby driving the positioning sleeve 903 to rotate around the main positioning shaft 4 in a direction close to the positioning reference by a certain angle, so that the positioning section 9031 closes the opening on the rectifier. The positioning reference refers to the position of one of the side walls of the opening of the rectifier. By making the side wall abut against the positioning section 9031, the positioning section 9031 can just close the opening on the rectifier.
[0054] The restoring driving mechanism has various embodiments:
[0055] In an embodiment, the restoring driving mechanism includes a restoring driving motor installed on the upper support base 201, and the shaft of the restoring driving motor is in transmission connection with the restoring ring 11 through a meshing gear and rack structure.
[0056] In another embodiment, the restoring driving mechanism 10 is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is connected with the restoring ring 11 through a vertically arranged connecting shaft 12.
[0057] The lower support base 202 can be an integral structure, and preferably comprises a horizontal annular seat 2021 and a rotating ring 2022, which are coaxially arranged with the main positioning shaft 4; the annular seat 2021 has an annular groove arranged along its own circumference, which has an opening facing the main positioning shaft 4; the rotating ring 2022 is installed in the annular groove and is in sliding fit; the main positioning shaft 4, the wire separating block 5 and the wire winding mechanism 9 are located on the inner side of the rotating ring 2022; the wire separating block 5 is connected with the annular seat 2021 through a vertical rotating shaft 502; one end of the wire separating block 5 is connected with the rotating ring 2022 through a hinge 503, and the other end is arranged adjacent to the wire slot positioning column 901; the abutting surface 501 is located at the end of the wire separating block 5 adjacent to the wire slot positioning column 901; the upper support base 201 is connected with the annular seat 2021 through the telescopic mechanism 203; the wire separating driving mechanism comprises a wire separating driving motor 6 installed on the annular seat 2021, and the shaft extension end of the wire separating driving motor 6 is connected with the rotating ring 2022 through a transmission structure.
[0058] Specifically, the connecting seat 2012 is connected with the annular seat 2021 through the telescopic mechanism 203. The annular seat 2021 provides mounting support for the wire separating driving motor 6 and the rotating ring 2022. The wire separating driving motor 6 drives the rotating ring 2022 to rotate forward or reverse around the main positioning shaft 4 through the transmission structure, thereby driving the wire separating block 5 to move in or out along the radial direction of the rectifier.
[0059] The transmission structure can be a belt transmission structure, and preferably comprises a gear and rack structure 7 in engagement, wherein the gear 701 in the gear and rack structure 7 is installed on the shaft extension end of the wire separating driving motor 6, and the rack 702 in the gear and rack structure 7 is arranged on the outer circumferential surface of the rotating ring 2022.
[0060] The telescopic mechanism 203 can be a spring, and preferably comprises a plurality of vertically arranged sleeve pipes and a spring installed outside the sleeve pipes; the upper end of the sleeve pipes is connected with the upper support base 201, and the lower end is connected with the annular seat 2021. Specifically, the upper end of the sleeve pipes is connected with the connecting seat 2012, and the sleeve pipes are prior art.
[0061] Specifically, the wire winding driving mechanism comprises a wire winding driving motor 8 installed on the upper support base 201, and the shaft extension end of the wire winding driving motor 8 is in transmission connection with the wire winding pressure sleeve 902 through a gear pair 13. The wire winding pressure sleeve 902 is fixedly connected with the wire slot positioning column 901.
[0062] The embodiments of the present application are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Equivalent changes made on the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A stator lead twist device characterized by: It comprises a rack (1), a mounting base (2) and an up-down movement driving mechanism (3), the mounting base (2) is installed on the rack (1) through a linear motion guide mechanism (101), and the up-down movement driving mechanism (3) drives the mounting base (2) to move linearly up and down; It also comprises a main positioning shaft (4), a wire block (5), a wire driving mechanism, a winding mechanism (9) and a winding driving mechanism which are installed on the mounting base (2); The wire block (5) is used in cooperation with the winding mechanism (9) and forms a torsion shape operation unit; the torsion shape operation unit is provided with a plurality of units, and the plurality of units are arranged around the circumference of the vertically arranged main positioning shaft (4); The wire driving mechanism drives the wire block (5) to move in or out along the radial direction of the rectifier, and the wire block (5) has an abutting surface (501) for contacting the vertical stator outgoing wire; the winding driving mechanism drives the winding mechanism (9) to rotate in the clockwise direction around the axial direction of the rectifier winding groove, and the winding mechanism (9) has a pressing surface for pressing the inclined stator outgoing wire; When the wire driving mechanism drives the wire block (5) to move in along the radial direction of the rectifier, the wire block (5) inclines the vertical stator outgoing wire to the direction close to the center of the rectifier; after the wire driving mechanism drives the wire block (5) to move out along the radial direction of the rectifier, the winding driving mechanism drives the winding mechanism (9) to rotate in the clockwise direction around the axial direction of the rectifier winding groove and presses the inclined stator outgoing wire into the rectifier winding groove; The mounting base (2) comprises an upper support base (201) and a lower support base (202), the upper support base (201) and the lower support base (202) are connected through an extension mechanism (203), and the extension mechanism (203) is elongated or shortened in the vertical direction; The upper support base (201) is installed on the rack (1) through the linear motion guide mechanism (101); The main positioning shaft (4), the winding driving mechanism and the winding mechanism (9) are installed on the upper support base (201), and the wire driving mechanism and the wire block (5) are installed on the lower support base (202); The winding mechanism (9) comprises a wire slot positioning column (901) and a winding pressing sleeve (902); The wire slot positioning column (901) is installed vertically through the upper support base (201), the winding pressing sleeve (902) is fixedly sleeved outside the wire slot positioning column (901), the lower end of the winding pressing sleeve (902) is located above the lower end of the wire slot positioning column (901), and the lower end surface of the winding pressing sleeve (902) serves as the pressing surface; The winding driving mechanism is in transmission connection with the wire slot positioning column (901) and drives the winding pressing sleeve (902) to rotate in the clockwise direction around the axial direction of the wire slot positioning column (901); The lower support base (202) comprises a horizontally arranged annular seat (2021) and a rotating ring (2022), and the annular seat (2021) and the rotating ring (2022) are coaxially arranged with the main positioning shaft (4); The annular seat (2021) has an annular groove arranged along its own circumference, and the annular groove has an opening towards the main positioning shaft (4); the rotating ring (2022) is installed in the annular groove and is in sliding fit; The main positioning shaft (4), the wire separating block (5) and the winding mechanism (9) are located on the inner side of the rotating ring (2022); The wire separating block (5) is connected with the annular seat (2021) through a vertically arranged rotating shaft (502); one end of the wire separating block (5) is connected with the rotating ring (2022) through a hinge (503), and the other end is arranged adjacent to the wire slot positioning column (901); the abutting surface (501) is located at the end of the wire separating block (5) adjacent to the wire slot positioning column (901); The upper support seat (201) is connected with the annular seat (2021) through the telescopic mechanism (203); The wire separating driving mechanism comprises a wire separating driving motor (6) installed on the annular seat (2021), and the shaft extension end of the wire separating driving motor (6) is connected with the rotating ring (2022) through a transmission structure; The winding driving mechanism comprises a winding driving motor (8) installed on the upper support seat (201), and the shaft extension end of the winding driving motor (8) is in transmission connection with the winding pressing sleeve (902) through a gear pair (13).
2. The stator lead twist device of claim 1, wherein: The lower end of the winding pressing sleeve (902) is provided with a notch (9021) with an opening downward, and the side wall of the notch (9021) is smoothly transitioned with the lower end surface of the winding pressing sleeve (902).
3. The stator lead twist device of claim 1, wherein: The winding mechanism (9) further comprises a positioning sleeve (903), which is connected with the upper support seat (201) and is sleeved outside the winding pressing sleeve (902), and the lower end of the positioning sleeve (903) extends downward to be provided with a positioning section (9031) matched with the opening on the rectifier winding slot; The lower end of the positioning section (9031) is located between the lower end of the winding pressing sleeve (902) and the lower end of the wire slot positioning column (901).
4. The stator lead twist device of claim 3, wherein: Further comprising a return mechanism, the return mechanism comprises a return driving mechanism (10) and a return ring (11); The return ring (11) is coaxially arranged with the main positioning shaft (4); the return ring (11) is slidingly installed on the upper support seat (201); the return driving mechanism (10) is installed on the upper support seat (201) and drives the return ring (11) to rotate around its own axis; The inner side of the return ring (11) is provided with a mounting groove (1101), the positioning sleeve (903) is provided with a protrusion (904), the protrusion (904) is movably installed in the mounting groove (1101) and has a return adjustment space.
5. The stator lead twist device of claim 4, wherein: The return driving mechanism (10) is a hydraulic cylinder, and the piston rod of the hydraulic cylinder is connected with the return ring (11) through a vertically arranged connecting shaft (12).
6. The stator lead twist device of claim 1, wherein: The transmission structure comprises meshed gear-rack structures (7), gears (701) in the gear-rack structures (7) are installed at the shaft extension end of the wire driving motor (6), and racks (702) in the gear-rack structures (7) are arranged on the outer circumferential surface of the rotating ring (2022).
7. The stator lead twist device of claim 1, wherein: The telescopic mechanism (203) comprises vertically arranged multi-stage sleeves and springs installed on the outside of the multi-stage sleeves; The upper end of the multi-stage sleeve is connected with the upper support seat (201), and the lower end is connected with the annular seat (2021).
Citation Information
Patent Citations
Stator lead wire twisting device
CN220964577U