Grinding wheel marking machine
By introducing a stacking turntable, electromagnet, and stacking base into the grinding wheel stacking machine, the problem of difficulty in removing grinding wheels and pads during alternating stacking in the existing technology is solved. This enables convenient alternating stacking of grinding wheels and pads, improves stacking efficiency and stability, and reduces kiln space waste and damage risks.
Patent Information
- Application Number
- CN202311125181.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-09-01
AI Technical Summary
Existing grinding wheel stacking machines make it difficult to easily remove alternating grinding wheels and pads, resulting in wasted kiln space and problems such as twisting, deformation, and adhesion of grinding wheels during hardening.
A grinding wheel stacking machine was designed, including a frame, a grinding wheel storage device, a pad storage device, a stacking device, and a transfer robot. Through the cooperation of a stacking turntable, an electromagnet, and a stacking base, the grinding wheel and pad can be stacked alternately and retrieved conveniently.
It enables convenient alternating stacking and removal of grinding wheels and pads, avoiding waste of kiln space, ensuring the flatness of grinding wheels, improving stacking efficiency and stability, and reducing noise and damage risks.
Smart Images

Figure CN117104892B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of grinding wheel manufacturing, in particular to a grinding wheel stacking machine. BACKGROUND
[0002] Before the hardening of the grinding wheel sheet, the stacking process is required, that is, the grinding wheel sheet and the gasket are alternately stacked before firing to save the space of the kiln, prevent the distortion, adhesion and guarantee the flatness of the grinding wheel sheet during the hardening of the grinding wheel sheet. At present, the existing grinding wheel stacking machine can realize the alternate stacking of the grinding wheel sheet and the gasket, but it is inconvenient to take out the grinding wheel sheet and the gasket stacked at a certain height, and therefore the grinding wheel stacking machine is proposed. SUMMARY
[0003] In view of the above, the present application provides a grinding wheel stacking machine to facilitate the taking out of the alternately stacked grinding wheel sheet and gasket.
[0004] The technical scheme of the present application is as follows:
[0005] The present application provides a grinding wheel stacking machine, which comprises a rack, a grinding wheel sheet storage device, a gasket storage device, a stacking device and a transfer manipulator. The grinding wheel sheet storage device, the gasket storage device and the stacking device are arranged on the rack to correspondingly stack the grinding wheel sheet, the gasket and the alternately stacked grinding wheel sheet and gasket. The transfer manipulator is arranged on the rack to alternately transfer the grinding wheel sheet on the grinding wheel sheet storage device and the gasket on the gasket storage device to the stacking device for stacking. The stacking device comprises a stacking turntable, a stacking rotary driving member, electromagnets and stacking seats. The stacking turntable is rotatably installed on the rack. The stacking rotary driving member is installed on the rack and is in transmission connection with the stacking turntable to drive the stacking turntable to intermittently rotate. A plurality of electromagnets are arranged in a ring array and are fixed on the turntable. Each electromagnet is used to correspondingly attract a stacking seat. The stacking seat is used to alternately stack the grinding wheel sheet and the gasket.
[0006] Further, the stacking seat comprises a base plate and a guide shaft fixed vertically on the base plate. The base plate is attracted to the stacking turntable by the electromagnet. The grinding wheel sheet and the gasket are sleeved on the guide shaft for stacking.
[0007] Further, the stacking device further comprises a support and a conductive slip ring. The support is fixed vertically on the rack. The conductive slip ring is installed at the center position of the stacking turntable. The conductive slip ring is fixed on the support. The input wire of the conductive slip ring is arranged along the shape of the support. The output end of the conductive slip ring is in electrical connection with each electromagnet.
[0008] Further, the stacking device further comprises a stacking buffer mechanism installed on the rack, the stacking buffer mechanism comprising a fixed base, an extension drive, a lifting frame and a lifting carrier, the fixed base being fixed on the rack and located below the stacking turntable, the extension drive being fixed on the fixed base, the lifting frame being slidably penetrated through the rack and the stacking turntable, the lifting carrier being slidably sleeved on the stacking base, the extension end of the extension drive being connected with the bottom end of the lifting frame, the top end of the lifting frame supporting the lifting carrier.
[0009] Further, the fixed base comprises a bottom plate, a top plate and two pull rods fixedly connected between the parallel arranged bottom plate and top plate, the top plate being hung on the rack, the extension drive being fixed on the bottom plate and arranged in parallel between the two pull rods, the extension rod of the extension drive extending downward and being connected with the lifting frame.
[0010] Further, the lifting frame comprises jacking rods, a fixed plate and linear bearings, the fixed plate being fixed on the bottom end of the two parallel jacking rods, the two linear bearings being fixed on the top plate of the fixed base, each jacking rod being slidably penetrated through the corresponding linear bearing, each jacking rod penetrating through the stacking turntable and abutting against the lower surface of the lifting carrier to drive the lifting carrier to slide up and down.
[0011] Further, it further comprises a taking-out conveying device to take out the grinding wheel pieces and the gaskets on the stacking base and convey them to the kiln, the taking-out conveying device comprising an intermittent conveying mechanism and a taking-out mechanism, the intermittent conveying mechanism being arranged on the rack and located on the output side of the stacking turntable, the taking-out mechanism being arranged on the rack and located on the side of the intermittent conveying mechanism opposite to the stacking turntable, so as to drag the stacking base together with the lifting carrier, the grinding wheel pieces and the gaskets into the intermittent conveying mechanism.
[0012] Further, the taking-out mechanism comprises a taking-out frame, a guide rail, a sliding block, a push plate, a clamping cylinder and a horizontal pushing drive, the taking-out frame being fixed on the rack, the guide rail being horizontally fixed on the taking-out frame, the guide rail spanning above the intermittent conveying mechanism, the sliding block being slidably arranged on the guide rail, the push plate being fixed on the sliding block, the clamping cylinder being fixed on the push plate to clamp the edge of the lifting carrier, the horizontal pushing drive being horizontally fixed on the taking-out frame, the extension end of the horizontal pushing drive being connected with the push plate to drive the push plate and the clamping cylinder to reciprocally slide along the guide rail through the sliding block.
[0013] Further, the grinding wheel piece storage device comprises a storage turntable, storage columns, a storage rotary drive and a servo jacking mechanism, the storage turntable being rotatably installed on the rack, the storage columns being vertically arranged in an annular array on the storage turntable to sleevedly accommodate the grinding wheel pieces for stacking, the storage rotary drive being installed on the rack and located below the storage turntable, the output shaft of the storage rotary drive being drivingly connected with the storage turntable to drive the storage turntable to intermittently rotate, the servo jacking mechanism being hung below the rack to drive the stacked grinding wheel pieces on the storage columns to rise to the grabbing position of the transfer robot.
[0014] Further, the transfer manipulator comprises a support, a swing driving member, a swing frame, a clamping jaw cylinder and a suction cup. The support is fixed vertically on the frame. The swing driving member is fixed on the support. The swing frame is fixed on the output shaft of the swing driving member. The clamping jaw cylinder and the suction cup are both fixed on the swing frame. The clamping jaw cylinder comprises a cylinder body and a clamping jaw connected to the cylinder body and capable of being contracted or expanded. The clamping jaw extends into the shaft hole of the grinding wheel piece and expands to grab the grinding wheel piece. The swing driving member drives the clamping jaw cylinder to reciprocate and rotate between the grinding wheel piece storage device and the stacking device. Correspondingly, the suction cup reciprocates and rotates between the gasket storage device and the stacking device.
[0015] The present application has the following beneficial effects:
[0016] Compared with the prior art, the grinding wheel piece stacking machine provided by the present application is matched with the grinding wheel piece storage device, the gasket storage device, the stacking device and the transfer manipulator on the frame. The stacking device is matched with the stacking turntable, the stacking rotation driving member, the electromagnet and the stacking seat. When the stacking seat is alternately stacked with the grinding wheel pieces and the gaskets, the electromagnet is charged to attract the stacking seat. The turntable is driven to rotate by the stacking rotation driving member to rotate by a specified angle, so that the idle stacking seat is rotated to the stacking position. The stacking seat alternately stacked with the grinding wheel pieces and the gaskets is rotated to the taking-out position. The electromagnet is de-energized to release the stacking seat, so that the stacking seat alternately stacked with the grinding wheel pieces and the gaskets is conveniently taken out. After the grinding wheel pieces and the gaskets on the stacking seat are taken away, the idle stacking seat is placed on the electromagnet for repeated use. In this way, the taking and placing of the stacking seat is very convenient. The electromagnet is charged to attract the stacking seat, so that the stacking seat during rotation has good stability and will not shake.
[0017] The preferred embodiments of the present application and their beneficial effects will be further described in detail in conjunction with the specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the specific embodiments described below, but should not be construed as limiting the present application. In the drawings,
[0019] Figure 1 It is a perspective view of the grinding wheel piece stacking machine of the present application;
[0020] Figure 2 It is a front view of the grinding wheel piece stacking machine of the present application;
[0021] Figure 3 It is a top view of Figure 2 ;
[0022] Figure 4 It is a rear view of the grinding wheel piece stacking machine of the present application;
[0023] Figure 5It is the front view of the stacking device of the grinding wheel stacking machine of the application;
[0024] Figure 6 It is the perspective view of the grinding wheel sheet storage device of the grinding wheel stacking machine of the application;
[0025] Figure 7 It is the perspective view of the transfer manipulator of the grinding wheel stacking machine of the application;
[0026] Figure 8 It is the top view of the transfer manipulator of the grinding wheel stacking machine of the application.
[0027] Explanation of reference numerals: rack 1, grinding wheel sheet storage device 2, gasket storage device 3, stacking device 5, transfer manipulator 6, stacking turntable 51, stacking rotation driving member 52, electromagnet 53, stacking seat 54, chassis 541, guide shaft 542, support 55, conductive slip ring 56, stacking buffer mechanism 57, fixed seat 571, telescopic driving member 572, lifting frame 573, lifting bearing member 574, bottom plate 5711, top plate 5712, pull rod 5713, jacking rod 5731, fixed plate 5732, linear bearing 5733, taking-out conveying device 7, intermittent conveying mechanism 71, taking-out mechanism 72, taking-out frame 721, guide rail 722, sliding block 723, push plate 724, clamping air cylinder 725, horizontal pushing driving member 726, storage turntable 21, storage stand 22, storage rotation driving member 23, servo jacking mechanism 24, upper plate 241, lower plate 242, optical axis 243, jacking block 244, jacking shaft 245, lifting disc 246, servo motor 247, main synchronous wheel 248, slave synchronous wheel 249, synchronous belt 240, support 61, swinging driving member 62, swinging frame 63, clamping jaw air cylinder 64, cylinder body 641, clamping jaw 642, suction cup 65. DETAILED DESCRIPTION
[0028] The specific embodiments of the application are described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely intended to illustrate and explain the application, and are not intended to limit the application.
[0029] Please refer to Figures 1 to 4The application provides a grinding wheel sheet stacking machine, which comprises a rack 1, a grinding wheel sheet storage device 2, a gasket storage device 3, a stacking device 5 and a transfer manipulator 6. The grinding wheel sheet storage device 2, the gasket storage device 3 and the stacking device 5 are arranged on the rack 1 and used for respectively stacking the grinding wheel sheets, stacking the gaskets and alternately stacking the grinding wheel sheets and the gaskets. The transfer manipulator 6 is arranged on the rack 1 and used for alternately transferring the grinding wheel sheets on the grinding wheel sheet storage device 2 and the gaskets on the gasket storage device 3 to the stacking device 5 for stacking. The stacking device 5 comprises a stacking turntable 51, a stacking rotary driving element 52, electromagnets 53 and stacking seats 54. The stacking turntable 51 is rotatably arranged on the rack 1, the stacking rotary driving element 52 is arranged on the rack 1 and is in transmission connection with the stacking turntable 51 so as to drive the stacking turntable 51 to rotate intermittently. The electromagnets 53 are arranged in an annular array on the turntable 51, each of the electromagnets 53 is used for correspondingly attracting one of the stacking seats 54, and the stacking seats 54 are used for alternately stacking the grinding wheel sheets and the gaskets. The electromagnets 53 are charged to attract the stacking seats 54 rotating with the stacking turntable 51, and the electromagnets 53 are powered off to release the stacking seats 54, so that the stacking seats 54 alternately stacked with the grinding wheel sheets and the gaskets are taken out.
[0030] The grinding wheel sheet stacking machine provided by the application is matched with the grinding wheel sheet storage device 2, the gasket storage device 3, the stacking device 5 and the transfer manipulator 6 arranged on the rack 1. When the stacking seats 54 are alternately stacked with the grinding wheel sheets and the gaskets, the electromagnets 53 are charged to attract the stacking seats 54. The stacking turntable 51 is driven to rotate by the stacking rotary driving element 52 to a specified angle, so that the empty stacking seats 54 are rotated to a stacking position, the stacking seats 54 alternately stacked with the grinding wheel sheets and the gaskets are rotated to a taking-out position, the electromagnets 53 are powered off to release the stacking seats 54, so that the stacking seats 54 alternately stacked with the grinding wheel sheets and the gaskets are conveniently taken out. After the grinding wheel sheets and the gaskets on the stacking seats 54 are taken away, the empty stacking seats 54 are placed on the electromagnets 53 for repeated use. In this way, the stacking seats 54 are very convenient to take and place. The electromagnets 53 are charged to attract the stacking seats 54, so that the stacking seats 54 are stable during the rotation and cannot shake.
[0031] In the embodiment, the stacking rotary driving element 52 is a rotary motor.
[0032] Please refer to Figure 5The stacking seat 54 comprises a bottom disc 541 and a guide shaft 542 vertically fixed on the bottom disc 541, the bottom disc 541 is adsorbed on the stacking turntable 51 by the electromagnet 53, and the grinding wheel piece and the gasket are sleeved on the guide shaft 542 for stacking. The top end of the guide shaft 542 is a tapered portion, so as to facilitate the sleeve of the grinding wheel piece and the gasket. Preferably, the bottom disc 541 and the electromagnet 53 can all adopt a cylinder, the outer diameter of the bottom disc 541 is equal to the outer diameter of the electromagnet 53, which is convenient for the alignment and positioning of the bottom disc 541 and the electromagnet 53, and is convenient for translation and taking out. In addition, the bottom disc 541 and the electromagnet 53 can all adopt a cuboid with the same cross-sectional shape and size. Only the projection shape and size of the bottom disc 541 are required to be completely the same as the projection shape and size of the electromagnet 53. For example, they are all circular, triangular, quadrilateral, pentagonal or hexagonal shapes.
[0033] Please refer to Figure 1 The stacking device 5 further comprises a support 55 and a conductive slip ring 56, the support 55 is fixed vertically on the rack 1, the conductive slip ring 56 is installed at the center position of the stacking turntable 51, the conductive slip ring 56 is fixed on the support 55, the input wire of the conductive slip ring 56 is arranged along the shape of the support 55, and the output end of the conductive slip ring 56 is electrically connected with each electromagnet 53. In this way, the conductive slip ring 56 is fixed through the support 55, so as to avoid the winding of the input wire caused by the rotation of the conductive slip ring 56, and the electricity is respectively transmitted to each electromagnet 53 through the conductive slip ring 56.
[0034] Please refer to Figure 5 The stacking device 5 further comprises a stacking buffer mechanism 57 installed on the rack 1, the stacking buffer mechanism 57 comprises a fixed seat 571, a telescopic driving piece 572, a lifting frame 573 and a lifting bearing piece 574, the fixed seat 571 is fixed on the rack 1 and located below the stacking turntable 51, the telescopic driving piece 572 is fixed on the fixed seat 571, the lifting frame 573 is slidably penetrated through the rack 1 and the stacking turntable 51, the lifting bearing piece 574 is slidably sleeved on the guide shaft 542 of the stacking seat 54, the telescopic end of the telescopic driving piece 572 is connected with the bottom end of the lifting frame 573, the top end of the lifting frame 573 supports the lifting bearing piece 574, so as to drive the lifting bearing piece 574 to ascend along the stacking seat 5, make the lifting bearing piece 574 carry the grinding wheel piece and the gasket close to the dropping position of the transfer manipulator 6, and make the lifting bearing piece 574 gradually descend with the increase of the stacking height of the lifting bearing piece 574. In this way, the lifting bearing piece 574 always approaches the dropping position of the transfer manipulator 6 to carry the grinding wheel piece and the gasket, so that the falling height of the grinding wheel piece and the gasket is as small as possible, and the falling height slowly decreases with the increase of the number of pieces, so as to play a buffering effect, thereby reducing the damage to the grinding wheel piece and the gasket, reducing the noise generated by the collision of the grinding wheel piece and the gasket, and improving the quality of the grinding wheel piece.
[0035] The fixing base 571 comprises a bottom plate 5711, a top plate 5712 and two pull rods 5713 fixedly connected between the parallel arranged bottom plate 5711 and top plate 5712. The top plate 5712 is hung on the rack 1, the telescopic driving member 572 is fixed on the bottom plate 5711 and arranged parallel to the two pull rods 5713, and the telescopic rod of the telescopic driving member 572 is connected with the lifting frame 573 downwardly extending.
[0036] The lifting frame 573 comprises top lifting rods 5731, a fixed plate 5732 and linear bearings 5733, the fixed plate 5732 is fixed to the bottom ends of the two parallel arranged top lifting rods 5731, the two linear bearings 5733 are fixed to the top plate 5712 of the fixing base 571, and each top lifting rod 5731 is slidably arranged in the corresponding linear bearing 5733. Each top lifting rod 5731 penetrates the stacking turntable 51 and abuts against the lower surface of the lifting carrier 574, so as to drive the lifting carrier 574 to slide up and down.
[0037] The fixing base 571 and the lifting frame 573 with the above structure are matched with the telescopic driving member 572, so as to arrange the stacking buffer mechanism 57 below the rack 1 and arrange the stacking turntable 51 above the rack 1, which is simple in structure, reasonable in design and easy to realize slow descending with the increase of the number of stacked pieces, thereby achieving the buffering effect.
[0038] Please refer to Figures 1 to 3 In order to more conveniently take out the alternately stacked grinding wheel pieces and gaskets on the stacking seat 54, the grinding wheel piece stacking machine provided by the present application further comprises a taking-out and conveying device 7, so as to take out the grinding wheel pieces and gaskets on the stacking seat 54 and convey them to the kiln. The taking-out and conveying device 7 comprises an intermittent conveying mechanism 71 and a taking-out mechanism 72, the intermittent conveying mechanism 71 is arranged on the rack 1 and located on the output side of the stacking turntable 51, and the taking-out mechanism 72 is arranged on the rack 1 and located on the side of the intermittent conveying mechanism 71 opposite to the stacking turntable 51, so as to drag the stacking seat 54 together with the lifting carrier 574, the grinding wheel pieces and the gaskets into the intermittent conveying mechanism 71. In this way, the stacked grinding wheel pieces and gaskets can be automatically taken out, the inconvenience caused by manual operation is reduced, the stacking efficiency is improved, and the problem of shutdown caused by the manual failure to take out the grinding wheel pieces and gaskets in time is effectively avoided.
[0039] The intermittent conveying mechanism 71 can adopt a belt type conveying mechanism, and the belt type conveying mechanism moves a distance of one width of the stacking seat 54 each time, so as to arrange a plurality of stacking seats 54 in the conveying direction of the belt type conveying mechanism.
[0040] The taking-out mechanism 72 comprises a taking-out frame 721, a guide rail 722, a sliding block 723, a push plate 724, a clamping cylinder 725 and a horizontal pushing drive 726. The taking-out frame 721 is fixed to the rack 1. The guide rail 722 is horizontally fixed to the taking-out frame 721 and horizontally crosses above the intermittent conveying mechanism 71. The sliding block 723 is slidingly arranged on the guide rail 722. The push plate 724 is fixed to the sliding block 723. The clamping cylinder 725 is fixed to the push plate 724 to clamp the edge of the lifting carrier 574. The horizontal pushing drive 726 is horizontally fixed to the taking-out frame 721. The extension end of the horizontal pushing drive 726 is connected with the push plate 724 to drive the push plate 724 and the clamping cylinder 725 to reciprocally slide along the guide rail 722 through the sliding block 723. The horizontal pushing drive 726 can be driven by a telescopic drive such as a cylinder. When the alternate stacking seat 54, which is stacked with the abrasive segments and the gaskets, rotates to the taking-out position, the electromagnet 53 is powered off to release the stacking seat 54. The horizontal pushing drive 726 extends to push the clamping cylinder 72 to horizontally move to the edge of the lifting carrier 574 on the stacking seat 54. The clamping cylinder 72 clamps the edge of the lifting carrier 574. The horizontal pushing drive 726 retracts to drive the lifting carrier 574 clamped by the clamping cylinder 72 to move together with the stacking seat 54, the abrasive segments and the gaskets to the intermittent conveying mechanism 71. The abrasive segments and the gaskets are conveyed to the kiln one by one through the intermittent conveying mechanism 71. The taking-out mechanism 72 is structured by matching the taking-out frame 721, the guide rail 722, the sliding block 723, the push plate 724, the clamping cylinder 725 and the horizontal pushing drive 726. The structure is simple and convenient to install. The clamping and taking-out actions are easy to realize. The stacked abrasive segments and gaskets are automatically taken out to improve the stacking efficiency.
[0041] Please refer to Figure 6 The abrasive segment storage device 2 comprises a storage turntable 21, a storage stand 22, a storage rotary drive 23 and a servo lifting mechanism 24. The storage turntable 21 is rotatably installed on the rack 1. A plurality of storage stands 22 are vertically arranged on the storage turntable 21 in a ring array to be sleeved with the abrasive segments for stacking. The storage rotary drive 23 is installed on the rack 1 and located below the storage turntable 21. The output shaft of the storage rotary drive 23 is in transmission connection with the storage turntable 21 to drive the storage turntable 21 to intermittently rotate. The servo lifting mechanism 24 is hung below the rack 1 to drive the stacked abrasive segments on the storage stand 22 to rise to the grabbing position of the transfer manipulator 6.
[0042] The servo lifting mechanism 24 comprises an upper plate 241, a lower plate 242, two optical shafts 243, a lifting block 244, two top shafts 245, a lifting disc 246, a servo motor 247, a main synchronous wheel 248, a slave synchronous wheel 249 and a synchronous belt 240. The upper plate 241 and the lower plate 242 are arranged in parallel, the upper plate 241 is fixed below the rack 1, the two optical shafts 243 are fixed in parallel between the upper plate 241 and the lower plate 242, the lifting block 244 is sleeved on the two optical shafts 243 in a lifting and sliding manner, the two top shafts 245 are fixed vertically on the lifting block 244 and pass through the upper plate 241 in a lifting and sliding manner, the lifting disc 246 is sleeved on the storage column 22 in a lifting and sliding manner, and the top ends of the two top shafts 245 abut against the lower surface of the lifting disc 246. The servo motor 247 is installed on the lower plate 242, the output shaft of the servo motor 247 is fixed with the main synchronous wheel 248, the slave synchronous wheel 249 is rotatably hung on the upper plate 241 and located directly above the main synchronous wheel 248, and the synchronous belt 240 is wound on the main synchronous wheel 248 and the slave synchronous wheel 249 and connected to the lifting block 244. The servo motor 247 drives the main synchronous wheel 248 to rotate, the synchronous belt 240 drives the slave synchronous wheel 249 to rotate, the synchronous belt 240 drives the lifting block 244 and the top shafts 245 to slide along the optical shafts 243, the lifting of the top shafts 2452 drives the lifting disc 246 to lift correspondingly, and the lifting disc 246 drives the grinding wheel pieces stacked thereon to lift to approach the grabbing position of the transfer robot 6. The servo motor 247 can drive the lifting block 244 and the top shafts 245 to lift slowly, the speed is controllable, the lifting is stable, the stability is ensured, the transfer robot 6 is convenient to grab, and the grinding wheel pieces are ensured not to be damaged by collision. In the embodiment, two sets of servo motors 247 are arranged to lift two grinding wheel pieces at the same time, so that the transfer robot 6 can grab two grinding wheel pieces at the same time, thereby improving the stacking efficiency.
[0043] In the embodiment, the gasket storage device 3 can adopt the same structure design as the grinding wheel piece storage device 2, but considering that the gasket is more likely to be sucked and not easy to be damaged compared with the grinding wheel piece, the mechanism for lifting the gasket in the gasket storage device 3 can be driven by a cylinder lifting assembly, which has the same structure as the stacking buffer mechanism 57, so as to reduce the cost.
[0044] Please refer to Figure 7 and Figure 8The transfer manipulator 6 comprises a support 61, a swing driving member 62, a swing frame 63, a clamping jaw cylinder 64 and a suction cup 65. The support 61 is fixed vertically on the frame 1, the swing driving member 62 is fixed on the support 61, the swing frame 63 is fixed on the output shaft of the swing driving member 62 to drive the swing frame 63 to rotate 90 degrees forward and backward. The clamping jaw cylinder 64 and the suction cup 65 are both fixed on the swing frame 63 to respectively grab the abrasive wheel piece and suck the gasket. The clamping jaw cylinder 64 comprises a cylinder body 641 and a clamping jaw 642 connected to the cylinder body 641 and capable of being contracted or expanded, the clamping jaw 642 extends into the shaft hole of the abrasive wheel piece and expands to grab the abrasive wheel piece. The swing driving member 62 drives the clamping jaw cylinder 64 to reciprocate rotate between the abrasive wheel piece storage device 2 and the stacking device 5, and correspondingly, the suction cup 65 reciprocates rotate between the gasket storage device 3 and the stacking device 5, so that the abrasive wheel piece and the gasket are alternately stacked at the same time, and the stacking efficiency is improved. In this way, the abrasive wheel piece can be stably grabbed, the abrasive wheel piece is prevented from falling and being damaged in the rotating process, the stacking is prevented from being disordered due to missing the abrasive wheel piece, and one abrasive wheel piece is ensured to be stacked between two gaskets. This is because the surface of the abrasive wheel piece is relatively rough and is easy to leak air, the existing technology adopts the suction mode to suck the abrasive wheel piece, and the suction is unstable. The application creates a new means for grabbing the abrasive wheel piece, and can ensure that the abrasive wheel piece and the gasket are orderly stacked.
[0045] In the description of the present application, it should be noted that the terms "upper", "lower" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying importance; the words "bottom surface" and "top surface", "inner" and "outer" respectively refer to the direction towards or away from a particular component geometry.
[0046] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "communication", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be direct communication, or indirect communication through intermediate medium, or communication between the interiors of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. In addition, in the description of the present application, unless otherwise stated, the meaning of "multiple" is two or more.
[0047] The above is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A grinding wheel stacking machine, comprising a frame (1), a grinding wheel sheet storage device (2), a gasket storage device (3), a stacking device (5) and a transfer robot (6); the grinding wheel sheet storage device (2), the gasket storage device (3) and the stacking device (5) are arranged on the frame (1) to stack the grinding wheel sheets, the gaskets and the alternating stacking of the grinding wheel sheets and the gaskets; the transfer robot (6) is arranged on the frame (1) to transfer the grinding wheel sheets on the grinding wheel sheet storage device (2) and the gaskets on the gasket storage device (3) to the stacking device (5) for stacking; characterized in that, The stacking device (5) comprises a stacking turntable (51), a stacking rotary driving member (52), electromagnets (53) and stacking seats (54). The stacking turntable (51) is rotatably installed on the frame (1). The stacking rotary driving member (52) is installed on the frame (1) and is in transmission connection with the stacking turntable (51) to drive the stacking turntable (51) to rotate intermittently. A plurality of electromagnets (53) are arranged in an annular array and are fixed on the turntable (51). Each electromagnet (53) is used for corresponding suction of one stacking seat (54). The stacking seat (54) is used for alternating stacking of abrasive wheel pieces and gaskets. The stacking seat (54) comprises a bottom disc (541) and a guide shaft (542) vertically fixed on the bottom disc (541). The bottom disc (541) is adsorbed on the stacking turntable (51) by the electromagnet (53). The abrasive wheel pieces and the gaskets are sleeved on the guide shaft (542) for stacking. The stacking device (5) further comprises a support (55) and a conductive slip ring (56). The support (55) is fixed upright on the frame (1). The conductive slip ring (56) is installed at the center position of the stacking turntable (51). The conductive slip ring (56) is fixed on the support (55). The input wire of the conductive slip ring (56) is arranged along the shape of the support (55). The output end of the conductive slip ring (56) is in electrical connection with each electromagnet (53). The stacking device (5) further comprises a stacking buffer mechanism (57) installed on the frame (1). The stacking buffer mechanism (57) comprises a fixed seat (571), a telescopic driving member (572), a lifting frame (573) and a lifting carrier (574). The fixed seat (571) is fixed on the frame (1) and is located below the stacking turntable (51). The telescopic driving member (572) is fixed on the fixed seat (571). The lifting frame (573) is in liftable and slidable penetration through the frame (1) and the stacking turntable (51). The lifting carrier (574) is in liftable and slidable sleeving on the stacking seat (54). The telescopic end of the telescopic driving member (572) is connected with the bottom end of the lifting frame (573). The top end of the lifting frame (573) supports the lifting carrier (574). The abrasive wheel piece machine further comprises a taking-out conveying device (7) for taking out the abrasive wheel pieces and the gaskets on the stacking seat (54) and conveying them to a kiln. The taking-out conveying device (7) comprises an intermittent conveying mechanism (71) and a taking-out mechanism (72). The intermittent conveying mechanism (71) is arranged on the frame (1) and is located on the output side of the stacking turntable (51). The taking-out mechanism (72) is arranged on the frame (1) and is located on the side opposite to the stacking turntable (51) of the intermittent conveying mechanism (71) to drag the stacking seat (54) together with the lifting carrier (574), the abrasive wheel pieces and the gaskets into the intermittent conveying mechanism (71). The taking-out mechanism (72) comprises a taking-out frame (721), a guide rail (722), a sliding block (723), a push plate (724), a clamping cylinder (725) and a horizontal pushing drive (726), the taking-out frame (721) is fixed to the rack (1), the guide rail (722) is horizontally fixed to the taking-out frame (721), the guide rail (722) is above the intermittent conveying mechanism (71), the sliding block (723) is slidingly arranged on the guide rail (722), the push plate (724) is fixed to the sliding block (723), the clamping cylinder (725) is fixed to the push plate (724) to clamp the edge of the lifting carrier (574), and the horizontal pushing drive (726) is horizontally fixed to the taking-out frame (721), and the telescopic end of the horizontal pushing drive (726) is connected with the push plate (724) to drive the push plate (724) and the clamping cylinder (725) to reciprocatingly slide along the guide rail (722) through the sliding block (723).
2. The grinding wheel taping machine of claim 1, wherein, The fixing seat (571) comprises a bottom plate (5711), a top plate (5712) and two pull rods (5713) fixedly connected between the parallelly arranged bottom plate (5711) and top plate (5712), the top plate (5712) is hung on the rack (1), the telescopic drive (572) is fixed to the bottom plate (5711) and is parallelly arranged between the two pull rods (5713), and the telescopic rod of the telescopic drive (572) extends downward and is connected with the lifting frame (573).
3. The grinding wheel taping machine of claim 2, wherein, The lifting frame (573) comprises top lifting rods (5731), a fixed plate (5732) and linear bearings (5733), the fixed plate (5732) is fixed to the bottom ends of the two parallel top lifting rods (5731), the two linear bearings (5733) are fixed to the top plate (5712) of the fixing seat (571), each top lifting rod (5731) is slidingly arranged in the corresponding linear bearing (5733), and each top lifting rod (5731) penetrates through the stacking turntable (51) and abuts against the lower surface of the lifting carrier (574) to drive the lifting carrier (574) to slide up and down.
4. The grinding wheel taping machine of claim 1, wherein, The grinding wheel piece storage device (2) comprises a storage turntable (21), a storage stand (22), a storage rotary drive (23) and a servo lifting mechanism (24), the storage turntable (21) is rotatably installed on the rack (1), a plurality of storage stands (22) are vertically arranged on the storage turntable (21) in an annular array mode to be sleeved with the stacked grinding wheel pieces, the storage rotary drive (23) is installed on the rack (1) and located below the storage turntable (21), an output shaft of the storage rotary drive (23) is in transmission connection with the storage turntable (21) to drive the storage turntable (21) to intermittently rotate, and the servo lifting mechanism (24) is hung below the rack (1) to drive the stacked grinding wheel pieces on the storage stand (22) to rise to the grabbing position of the transfer robot (6).
5. The grinding wheel taping machine of claim 1, wherein, The transfer manipulator (6) comprises a support (61), a swing driving element (62), a swing frame (63), a clamping jaw cylinder (64) and a suction cup (65), the support (61) is fixed vertically on the frame (1), the swing driving element (62) is fixed on the support (61), the swing frame (63) is fixed on the output shaft of the swing driving element (62), the clamping jaw cylinder (64) and the suction cup (65) are both fixed on the swing frame (63), the clamping jaw cylinder (64) comprises a cylinder body (641) and a clamping jaw (642) connected to the cylinder body (641) and capable of being contracted or expanded, the clamping jaw (642) extends into the shaft hole of the grinding wheel piece and expands to grab the grinding wheel piece, the swing driving element (62) drives the clamping jaw cylinder (64) to reciprocate and rotate between the grinding wheel piece storage device (2) and the stacking device (5), correspondingly, the suction cup (65) reciprocates and rotates between the gasket storage device (3) and the stacking device (5).
Citation Information
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