A high-speed wire coiling station distributor

Abstract

The present invention relates to the technical field related to wire processing, and specifically to a high-speed wire coiling station feeder, which includes a base, a coiling drum frame, a mounting seat, a driving structure, a transmission device upper cover, a coiling drum upper drum, a guide plate, an improved bracket and a guide plate assembly. The base is an annular seat structure, and a coiling arm assembly is installed on the base. There are four coiling arm assemblies arranged on the circumference, and the nose cone is positioned by the coiling arm assembly. The coiling drum frame is fixedly installed on the base; by setting a high-speed wire coiling station feeder composed of a base, a coiling drum frame, a mounting seat, a driving structure, a transmission device upper cover, a coiling drum upper drum, a guide plate, an improved bracket and a guide plate assembly, the improved bracket can be set so that the guide plate assembly can be directly disassembled and replaced without disassembling the transmission device upper cover and the coiling drum upper drum, thereby facilitating the disassembly and replacement of the guide plate assembly.

Description

Technical Field

[0001] The present invention relates to the technical field related to wire processing, and in particular to a distributor for a high-speed wire coiling station. Background Art

[0002] Typically, the distributor used in the winding station of a high-speed wire production line has a guide plate mounted on a bracket inside the distributor's transmission. The bracket's flange is bolted to the outer ring gear of the outer ring gear slewing support, and the inner ring of the outer ring gear slewing support is bolted to the frame base of the transmission. When the reduction motor on the transmission engages the outer ring gear of the outer ring gear slewing support through the pinion connected to it, it drives the bracket and guide plate mounted on the outer ring gear slewing support to rotate together;

[0003] The fixing pin on the guide plate is hinged and positioned with the bracket installed on the outer gear ring slewing bearing. The screw hole on the side of the guide plate is equipped with an adjusting screw. After the guide plate is adjusted to the appropriate position with the adjusting screw, the side of the guide plate is fastened to the bracket with bolts. Before the rolled coiled wire enters the winding station, the spiral coiled wire entering the distributor is led along the guide plate into the winding drum frame so that it is regularly laid on the nose cone.

[0004] However, since the guide plate of this type of distributor is installed inside the transmission device, it is necessary to remove the upper drum of the collection drum, the guide plate, and then the upper cover of the transmission device before disassembly and maintenance. The disassembly and maintenance of the guide plate of this structure is not only time-consuming and labor-intensive, but also affects production efficiency. It is difficult to disassemble and install, and maintenance is inconvenient, resulting in the appearance of the wire being covered often being uneven, and the bundling height not meeting the standards in the later stage, which seriously affects the production efficiency and packaging and transportation of the rolled wire products. Therefore, it is only suitable for wires with simple production processes and single specifications. It is difficult to meet the production line of wires with multiple specifications and complex processes. For this reason, the present invention proposes a high-speed wire collection station distributor to solve the above problems. Summary of the Invention

[0005] The object of the present invention is to provide a high-speed wire coiling station distributor to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-speed wire coiling station distributor, the high-speed wire coiling station distributor comprising:

[0007] The base is an annular base structure, and a roll support arm assembly is installed on the base. Four roll support arm assemblies are arranged on the same circumference, and the nose cone is positioned by the roll support arm assembly;

[0008] A roll collecting frame, wherein the roll collecting frame is fixedly mounted on the base;

[0009] A mounting seat, the mounting seat being fixed to the upper side end of the reel collecting frame;

[0010] A drive structure, which is mounted on the mounting base and consists of a drive motor, a ring gear, a worm gear reducer and a transmission gear combination;

[0011] A transmission device upper cover, wherein the transmission device upper cover is fixed on the mounting seat;

[0012] The upper drum of the reel collecting drum is fixedly mounted on the upper cover of the transmission device;

[0013] A guide plate, the guide plate is fixedly mounted on the upper drum of the reel collection drum;

[0014] An improved bracket, wherein the improved bracket is fixed to the ring gear;

[0015] A guide plate assembly is fixed on the improved bracket.

[0016] Preferably, the lower half of the upper cylinder of the collection drum is a circular ring structure, and the upper half of the upper cylinder of the collection drum is a semi-circular ring structure, the guide plate is fixedly installed on the lower half of the upper cylinder of the collection drum, and the rear end of the guide plate is arranged in contact with the upper half of the upper cylinder of the collection drum.

[0017] Preferably, the drive motor is fixed to the mounting base through a motor bracket, the worm gear reducer is fixed to the lower surface of the mounting base, and the rotor of the drive motor is connected to the input shaft of the worm gear reducer, the transmission gear is fixed on the output shaft of the worm gear reducer, and the ring gear is meshed with the transmission gear.

[0018] Preferably, the improved bracket is composed of a first-level flange, a second-level flange and a connecting ear plate. The first-level flange and the second-level flange are arranged in a stepped manner, and the first-level flange and the second-level flange are connected by a connecting ear plate, and the connecting ear plate is arranged in a circle. The first-level flange and the second-level flange are respectively provided with a first-level screw hole and a third-level screw hole.

[0019] Preferably, the primary flange is fixed to the ring gear via a primary positioning screw and a primary gasket, and the transmission device upper cover is fixed to the mounting seat via a secondary positioning screw and a secondary gasket.

[0020] Preferably, the guide plate assembly is composed of a first-level guide plate and a second-level guide plate. The upper side end of the first-level guide plate is integrally formed with a first-level connecting plate, and the upper end of the second-level guide plate is integrally formed with a second-level connecting plate. The first-level connecting plate and the second-level connecting plate are spliced ​​to form a circular ring structure, and the two ends of the first-level guide plate are respectively arranged to be in contact with the two ends of the second-level guide plate.

[0021] Preferably, a reinforcing support rib is fixedly connected to the outer wall of the first-level guide plate, and four-level screw holes are opened on the reinforcing support rib. An annular plate is fixedly welded between the inner walls of the first-level flange and the second-level flange. When the first-level guide plate is actually installed, its reinforcing support rib rests on the annular plate, and the reinforcing support rib and the annular plate are positioned by four-level positioning screws.

[0022] Preferably, the primary guide plate is provided with a variety of sizes.

[0023] Preferably, the upper end surface of the upper drum of the winding drum is provided with a heightened protective railing, and the heightened protective railing is arranged in a grid shape.

[0024] Preferably, an air hole is opened on the inner side wall of the upper cylinder of the collection drum, and an air blowing device is provided in the upper cylinder of the collection drum, and the high-pressure nozzle of the air blowing device is aligned with the air hole.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. A high-speed wire rod collection station feeder is provided, which is composed of a base, a collection drum frame, a mounting seat, a drive structure, a transmission device upper cover, a collection drum upper drum, a guide plate, an improved bracket, and a guide plate assembly. The improved bracket allows the guide plate assembly to be directly disassembled and replaced without disassembling the transmission device upper cover and the collection drum upper drum, thereby facilitating disassembly and replacement of the guide plate assembly.

[0027] 2. By configuring the guide plate assembly to be composed of a primary guide plate and a secondary guide plate, the secondary guide plate can be used to block the assembly gap of the improved bracket, and the primary guide plate can be replaced separately, thereby reducing the replacement cost of the guide plate assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 for Figure 1 A magnified schematic diagram of the structure at D in the middle;

[0030] Figure 3 This is an exploded view of the front side of the present invention;

[0031] Figure 4 for Figure 3 A schematic diagram of the structure at center A;

[0032] Figure 5 for Figure 3 A magnified schematic diagram of the structure at point B in the middle;

[0033] Figure 6 This is an exploded view of the rear side of the present invention;

[0034] Figure 7 This is a schematic diagram of the structure of the first-level guide plate of the present invention;

[0035] Figure 8 for Figure 7 A magnified schematic diagram of the structure at E in the middle;

[0036] Figure 9 This is a schematic diagram of the improved bracket structure of the present invention;

[0037] Figure 10 for Figure 9 Enlarged schematic diagram of the structure at point C in the middle.

[0038] In the figure: base 1, roll collection rack 2, mounting seat 3, transmission device upper cover 4, roll collection upper drum 5, deflector 6, primary guide plate 7, secondary guide plate 8, drive motor 9, ring gear 10, worm gear reducer 11, transmission gear 12, improved bracket 13, primary positioning screw 14, primary gasket 15, secondary positioning screw 16, secondary gasket 17, primary connecting plate 18, secondary connecting plate 19, primary flange 20, secondary flange 21, connecting ear plate 22, roll supporting arm assembly 23, heightened protective railing 24, air hole 25, annular plate 26, reinforcement support rib 27. DETAILED DESCRIPTION

[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0040] See also Figure 1-10 The present invention provides the following five preferred embodiments: Example 1

[0041] A high-speed wire rod collection and winding station feeder, the high-speed wire rod collection and winding station feeder includes a base 1, a collection and winding drum frame 2, a mounting seat 3, a driving structure, a transmission device upper cover 4, a collection and winding drum upper tube 5, a guide plate 6, an improved bracket 13 and a guide plate assembly. The base 1 is an annular seat structure, and a winding arm assembly 23 is installed on the base 1. Four winding arm assemblies 23 are arranged on the circumference, and the nose cone is positioned by the winding arm assembly 23. The collection and winding drum frame 2 is fixedly mounted on the base 1, and the mounting seat 3 is fixed to the upper side end of the collection and winding drum frame 2. The driving structure is mounted on the mounting seat 3, and the driving structure is composed of a driving motor 9, a ring gear 10, a worm gear reducer 11 and a transmission gear 12. The transmission device upper cover 4 is fixed on the mounting seat 3, the collection and winding drum upper tube 5 is fixedly mounted on the transmission device upper cover 4, the guide plate 6 is fixedly mounted on the collection and winding drum upper tube 5, the improved bracket 13 is fixed on the ring gear 10, and the guide plate assembly is fixed on the improved bracket 13.

[0042] The lower half of the upper tube 5 of the collection drum is a circular ring structure, and the upper half of the upper tube 5 of the collection drum is a semi-circular ring structure. The guide plate 6 is fixedly installed on the lower half of the upper tube 5 of the collection drum, and the rear end of the guide plate 6 is arranged in contact with the upper half of the upper tube 5 of the collection drum.

[0043] The drive motor 9 is fixed to the mounting base 3 through a motor bracket, the worm gear reducer 11 is fixed to the lower surface of the mounting base 3, and the rotor of the drive motor 9 is connected to the input shaft of the worm gear reducer 11, the transmission gear 12 is fixed to the output shaft of the worm gear reducer 11, and the ring gear 10 is meshed with the transmission gear 12. Example 2

[0044] On the basis of Example 1, the improved bracket 13 is composed of a first-level flange 20, a second-level flange 21 and a connecting ear plate 22. The first-level flange 20 and the second-level flange 21 are arranged in a stepped manner, and the first-level flange 20 and the second-level flange 21 are connected by a connecting ear plate 22, and the connecting ear plate 22 is arranged in a circle. The first-level flange 20 and the second-level flange 21 are respectively provided with a first-level screw hole and a third-level screw hole.

[0045] The first-level flange 20 is fixed to the ring gear 10 by the first-level positioning screws 14 and the first-level gasket 15, and the transmission device upper cover 4 is fixed to the mounting seat 3 by the second-level positioning screws 16 and the second-level gasket 17. By setting a high-speed wire rod collection and winding station feeder composed of a base 1, a collection drum frame 2, a mounting seat 3, a driving structure, a transmission device upper cover 4, a collection drum upper tube 5, a guide plate 6, an improved bracket 13 and a guide plate assembly, the improved bracket 13 is set so that the guide plate assembly can be directly disassembled and replaced without disassembling the transmission device upper cover 4 and the collection drum upper tube 5, thereby facilitating the disassembly and replacement of the guide plate assembly. Example 3

[0046] On the basis of Example 2, the guide plate assembly is composed of a first-level guide plate 7 and a second-level guide plate 8. The upper side end of the first-level guide plate 7 is integrally formed with a first-level connecting plate 18, and the upper end of the second-level guide plate 8 is integrally formed with a second-level connecting plate 19. The first-level connecting plate 18 and the second-level connecting plate 19 are spliced ​​to form a circular ring structure, and the two ends of the first-level guide plate 7 are respectively arranged to be in contact with the two ends of the second-level guide plate 8.

[0047] A reinforcing support rib 27 is fixedly connected to the outer wall of the first-level guide plate 7, and a four-level screw hole is opened on the reinforcing support rib 27. An annular plate 26 is fixedly welded between the inner walls of the first-level flange 20 and the second-level flange 21. When the first-level guide plate 7 is actually installed, its reinforcing support rib 27 rests on the annular plate 26, and the reinforcing support rib 27 and the annular plate 26 are positioned by four-level positioning screws.

[0048] The first-level guide plate 7 is provided with a variety of sizes. By setting the guide plate assembly to be composed of a first-level guide plate 7 and a second-level guide plate 8, the assembly gap of the improved bracket 13 can be blocked by the second-level guide plate 8, and the first-level guide plate 7 can be replaced separately, thereby reducing the replacement cost of the guide plate assembly. Example 4

[0049] On the basis of the third embodiment, the upper end surface of the upper drum 5 of the collection drum is provided with a heightened protective railing 24, which is arranged in a grid shape to prevent the wire from being transferred from the air-cooled roller to the distributor too quickly and rushing out of the storage range of the distributor. Example 5

[0050] On the basis of Example 4, an air hole 25 is opened on the inner wall of the upper cylinder 5 of the collection drum, and an air blowing device is provided in the upper cylinder 5 of the collection drum. The high-pressure nozzle of the air blowing device is aligned with the air hole 25, which can cool the spirally coiled wire that is about to enter the distributor and can also remove the iron chips and oxide scale remaining on the wire.

[0051] Although the above describes the illustrative specific implementation methods of the present application so that those skilled in the art can understand the present application, the present application is not limited to the scope of the specific implementation methods. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations based on the concept of the present application are protected.

Claims

1. A high-speed wire coiling station distributor, characterized by: The high-speed wire coiling station distributor includes: A base (1), the base (1) is an annular base structure, and a roll-supporting arm assembly (23) is installed on the base (1), four roll-supporting arm assemblies (23) are arranged on the same circumference, and the nose cone is positioned by the roll-supporting arm assembly (23); A roll collection frame (2), wherein the roll collection frame (2) is fixedly mounted on the base (1); A mounting seat (3), wherein the mounting seat (3) is fixed to the upper side end of the reel collecting frame (2); A drive structure, the drive structure being mounted on the mounting base (3), and the drive structure being composed of a drive motor (9), a ring gear (10), a worm gear reducer (11), and a transmission gear (12); A transmission device upper cover (4), wherein the transmission device upper cover (4) is fixed on the mounting seat (3); A reel collecting drum upper drum (5), wherein the reel collecting drum upper drum (5) is fixedly mounted on the transmission device upper cover (4); A guide plate (6), wherein the guide plate (6) is fixedly mounted on the upper drum (5) of the collection drum; An improved bracket (13), wherein the improved bracket (13) is fixed on the ring gear (10); A guide plate assembly, wherein the guide plate assembly is fixed on the improved bracket (13); The improved bracket (13) is composed of a primary flange (20), a secondary flange (21) and a connecting ear plate (22), wherein the primary flange (20) and the secondary flange (21) are arranged in a stepped manner, and the primary flange (20) and the secondary flange (21) are connected by the connecting ear plate (22), and the connecting ear plate (22) is provided with a circle, and the primary flange (20) and the secondary flange (21) are respectively provided with a primary screw hole and a tertiary screw hole; The first-level flange (20) is fixed to the ring gear (10) via a first-level positioning screw (14) and a first-level gasket (15), and the transmission device upper cover (4) is fixed to the mounting seat (3) via a second-level positioning screw (16) and a second-level gasket (17); The guide plate assembly is composed of a primary guide plate (7) and a secondary guide plate (8), wherein the upper side end of the primary guide plate (7) is integrally formed with a primary connecting plate (18), and the upper end of the secondary guide plate (8) is integrally formed with a secondary connecting plate (19), and the primary connecting plate (18) and the secondary connecting plate (19) are spliced ​​to form a circular ring structure, and the two ends of the primary guide plate (7) are respectively arranged to be in contact with the two ends of the secondary guide plate (8).

2. A high-speed wire coiling station distributor according to claim 1, characterized in that: The lower half of the upper drum (5) of the collection drum is in a circular ring structure, and the upper half of the upper drum (5) of the collection drum is in a semicircular ring structure. The guide plate (6) is fixedly mounted on the lower half of the upper drum (5) of the collection drum, and the rear end of the guide plate (6) is arranged to be in contact with the upper half of the upper drum (5) of the collection drum.

3. The high-speed wire coiling station distributor according to claim 1, characterized in that: The drive motor (9) is fixed to the mounting base (3) via a motor bracket, the worm gear reducer (11) is fixed to the lower surface of the mounting base (3), and the rotor of the drive motor (9) is connected to the input shaft of the worm gear reducer (11) in a transmission manner, the transmission gear (12) is fixed to the output shaft of the worm gear reducer (11), and the ring gear (10) is meshed with the transmission gear (12).

4. The high-speed wire coiling station distributor according to claim 1, characterized in that: A reinforcing support rib (27) is fixedly connected to the outer wall of the first-level guide plate (7), and a four-level screw hole is opened on the reinforcing support rib (27). An annular plate (26) is fixedly welded between the inner walls of the first-level flange (20) and the second-level flange (21). When the first-level guide plate (7) is actually installed, its reinforcing support rib (27) is against the annular plate (26), and the reinforcing support rib (27) and the annular plate (26) are positioned by four-level positioning screws.

5. The high-speed wire coiling station distributor according to claim 4, characterized in that: The primary guide plate (7) is provided with various sizes.

6. The high-speed wire coiling station distributor according to claim 1, characterized in that: The upper end surface of the winding drum upper drum (5) is provided with a heightened protective railing (24), and the heightened protective railing (24) is arranged in a grid shape.

7. The high-speed wire coiling station distributor according to claim 1, characterized in that: An air hole (25) is provided on the inner side wall of the upper drum (5) of the collection drum, and an air blowing device is provided in the upper drum (5) of the collection drum, wherein the high-pressure nozzle of the air blowing device is aligned with the air hole (25).

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