Steel member welding forming precision adjusting support device

Abstract

The application discloses a steel member welding forming precision adjusting and supporting device and relates to the technical field of steel member installation. The upper clamping plate is provided with a guide hole, a vertical telescopic rod is installed in the guide hole, and the top of the vertical telescopic rod is provided with a second balance plate; the horizontal telescopic rod is fixed with the upper clamping plate at one end, and the other end of the horizontal telescopic rod is connected with a mounting plate; the telescopic column is vertically arranged, the bottom of the telescopic column is connected with the mounting plate, and the top of the telescopic column is provided with a first balance plate; the lower clamping plate is connected with the bottom of the vertical telescopic rod, an adjusting piece is installed between the lower clamping plate and the upper clamping plate, the adjusting piece is suitable for adjusting the distance between the upper clamping plate and the lower clamping plate, and the upper clamping plate and the lower clamping plate are suitable for being clamped on the upper side and the lower side of the temporary assembly. The application overcomes the problem that the steel member is in a horizontal state on the welding area to be welded through manual or supporting frame cooperation, and the welding precision of the steel member is improved.

Description

Technical Field

[0001] This invention provides a support device for adjusting the welding and forming accuracy of steel components, which relates to the field of steel component installation technology. Background Technology

[0002] To improve the efficiency of steel structure installation, prefabricated steel components are usually transported to the location where they need to be assembled. The steel components are then installed and connected to the designated positions according to the installation requirements of the equipment. When installing steel components, steel columns need to be placed in the designated positions and connected to the foundation. After the trusses, roofs, and walls are installed in the predetermined positions, the steel components are connected and fixed by welding, bolting, or other methods.

[0003] However, when steel components are fixed to other steel components, especially L-shaped or T-shaped steel components, by welding, bolting or other methods, the height requirements for the combination of steel components are inconsistent. Therefore, when welding steel components, it is necessary to use manual labor or support frames to ensure that the steel components are in a horizontal position in the welding area to be welded.

[0004] Therefore, the present invention provides a support device for adjusting the welding forming accuracy of steel components. Summary of the Invention

[0005] The purpose of this invention is to address the problem that requires manual labor or support frames to ensure that the steel components are in a horizontal position in the welding area, which reduces the welding accuracy of the steel components.

[0006] To solve the above-mentioned technical problems, the inventors, through practice and summarization, derived the technical solution of this invention. This invention discloses the basic concept of the technical solution adopted to solve the above-mentioned technical problems as follows:

[0007] A steel component welding forming accuracy adjustment support device includes a steel component one, a steel component two, and a temporary assembly. The temporary assembly is installed on the steel component two and is located on the side opposite to the steel component one.

[0008] Also includes:

[0009] The upper clamping plate has a guide hole, a vertical telescopic rod is installed in the guide hole, and a second balance plate is installed on the top of the vertical telescopic rod;

[0010] A horizontal telescopic rod, one end of which is fixed to the upper clamping plate, and the other end of which is connected to a mounting plate;

[0011] The telescopic column is vertically arranged and its bottom is connected to the mounting plate, and its top is equipped with a first balancing plate;

[0012] The lower clamping plate is connected to the bottom of the vertical telescopic rod. An adjusting component is installed between the lower clamping plate and the upper clamping plate. The adjusting component is adapted to adjust the distance between the upper clamping plate and the lower clamping plate. The upper clamping plate and the lower clamping plate are adapted to clamp on the upper and lower sides of the temporary assembly. The first balance plate and the second balance plate are adapted to abut against the bottom of the steel component.

[0013] In a further technical solution, the first steel component is placed horizontally, the second steel component is arranged vertically, and the second steel component has a welding area, which is suitable for connecting the first steel component.

[0014] The temporary assembly is installed at the bottom of steel component one.

[0015] In a further technical solution, a simple level is installed on the outer side of the first and second balance plates.

[0016] In a further technical solution, the telescopic column includes an upper column and a cylindrical shell. A position hole is provided on the mounting plate. The cylindrical shell is fixedly installed on the position hole. An internal thread is provided in the position hole and the cylindrical shell. An external thread is provided on the upper column to match the internal thread. The top of the upper column is fixedly connected to the first balance plate.

[0017] In a further technical solution, the vertical telescopic rod includes an upper column two and a cylindrical shell two, and a position hole two is provided on the lower clamping plate, and the cylindrical shell two is fixedly installed on the position hole two;

[0018] The second position hole and the inner shell of the second cylinder are provided with internal threads, and the outer side of the second upper column is provided with external threads that are compatible with the internal threads;

[0019] The top of the upper column is fixedly connected to the second balance plate.

[0020] In a further technical solution, the adjusting component includes an upper plate and a lower plate. Both the upper plate and the lower plate are provided with a connecting hole and a central hole. A lead screw and an adjusting cylinder are installed in the central hole. The lead screw is installed from the lower clamping plate to the upper clamping plate, and the adjusting cylinder is threadedly connected to the lead screw from the central hole of the upper clamping plate downwards.

[0021] The end diameter of the regulating cylinder is larger than the inner diameter of the central hole.

[0022] In a further technical solution, a guide rod is installed in the connecting hole, and connecting holes are provided on both the upper and lower plates. The top of the guide rod is fixedly installed with the connecting hole of the upper plate.

[0023] A connecting plate one is installed at the lower end of the guide rod, and a connecting plate two is installed at the top of the connecting hole of the lower plate. The connecting plate one and the connecting plate two are adapted to abut against each other.

[0024] Beneficial effects:

[0025] The temporary components are clamped by upper and lower clamping plates, allowing the top two sets of balancing plates of the telescopic column and vertical telescopic rod to support the bottom surface of steel component one, maintaining balanced support and facilitating the movement of steel structure two. The first and second balancing plates move while maintaining a horizontal position on the steel component, aligning it with the welding area 103 of steel component two. After aligning, the welding area 103 is directly welded and fixed, thus maintaining stable alignment of the steel component and simultaneously fixing steel component one. This improves the welding accuracy of the steel components and achieves the goal of welding steel components without requiring two people, increasing the efficiency of steel structure welding and reducing labor costs. The welded steel component has a T-shaped or L-shaped form. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the precision adjustment device of the present invention;

[0028] Figure 2 This is a schematic diagram of the installation of the precision adjustment device of the present invention;

[0029] Figure 3 for Figure 2 Enlarged view of part A;

[0030] Figure 4 This is a schematic diagram of the structure of the telescopic column of the present invention;

[0031] Figure 5 This is a schematic diagram of the lower clamping plate of the present invention;

[0032] Figure 6 This is a cross-sectional view of the installation of the upper and lower plates in Embodiment 2 of the present invention.

[0033] In the diagram: 1. Upper clamping plate; 2. Vertical telescopic rod; 3. Second balance plate; 4. Horizontal telescopic rod; 5. Mounting plate; 6. Telescopic column; 7. First balance plate; 8. Lower clamping plate; 9. Simple level; 10. Upper block plate; 11. Lower block plate; 12. Lead screw; 13. Adjusting cylinder; 14. Center hole; 15. Guide rod; 16. Connecting hole; 17. Connecting plate one; 18. Connecting plate two; 21. Upper column two; 22. Cylinder shell two; 51. Position hole one; 61. Upper column one; 62. Cylinder shell one; 81. Position hole two; 100. Steel component one; 101. Steel component two; 102. Temporary assembly; 103. Welding area. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0035] The application principle of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0036] Example 1

[0037] like Figures 1 to 2 The image shows one embodiment of the present invention. A steel component welding forming accuracy adjustment support device includes a first steel component 100, a second steel component 101, and a temporary assembly 102. The temporary assembly 102 is installed on the second steel component 101 and is located on the side opposite to the first steel component 100 relative to the second steel component 101.

[0038] Also includes:

[0039] The upper clamping plate 1 has a guide hole, a vertical telescopic rod 2 is installed in the guide hole, and a second balance plate 3 is installed on the top of the vertical telescopic rod 2.

[0040] A transverse telescopic rod 4, one end of which is fixed to the upper clamping plate 1, and the other end of which is connected to an mounting plate 5;

[0041] Telescopic column 6, which is vertically arranged and connected to the mounting plate 5 at the bottom, and a first balance plate 7 is installed at the top;

[0042] The lower clamping plate 8 is connected to the bottom of the vertical telescopic rod 2. An adjusting component is installed between the lower clamping plate 8 and the upper clamping plate 1. The adjusting component is adapted to adjust the distance between the upper clamping plate 1 and the lower clamping plate 8. The upper clamping plate 1 and the lower clamping plate 8 are adapted to be clamped on the upper and lower sides of the temporary assembly 102. The first balance plate 7 and the second balance plate 3 are adapted to abut against the bottom of the steel component 100.

[0043] In a further technical solution, the first steel component 100 is placed horizontally, the second steel component 101 is arranged vertically, and the second steel component 101 is provided with a welding area 103, which is suitable for connecting the first steel component 100.

[0044] The temporary assembly 102 is installed at the bottom of the steel component 100.

[0045] A simple level 9 is installed on the outer side of the first balance plate 7 and the second balance plate 3. The telescopic column 6 includes an upper column 61 and a cylindrical shell 62. The mounting plate 5 has a position hole 51, and the cylindrical shell 62 is fixedly installed in the position hole 51. The position hole 51 and the cylindrical shell 62 have internal threads. The upper column 61 has external threads that match the internal threads. The top of the upper column 61 is fixedly connected to the first balance plate 7. The vertical telescopic rod 2 includes an upper column 21 and a cylindrical shell 22. The lower clamping plate 8 has a position hole 81, and the cylindrical shell 22 is fixedly installed in the position hole 81.

[0046] The second position hole 81 and the inner shell 22 are provided with internal threads, and the outer side of the second upper column 21 is provided with external threads that are compatible with the internal threads; the top of the second upper column 21 is fixedly connected to the second balance plate 3.

[0047] In a further technical solution, the adjusting component includes an upper plate 10 and a lower plate 11. Both the upper plate 10 and the lower plate 11 are provided with connecting holes and a central hole 14. A lead screw 12 and an adjusting cylinder 13 are installed in the central hole 14. The lead screw 12 is installed from the lower clamping plate 8 to the upper clamping plate 1, and the adjusting cylinder 13 is threadedly connected to the lead screw 12 from the central hole 14 of the upper clamping plate 1 downwards.

[0048] The end diameter of the adjusting cylinder 13 is larger than the inner diameter of the central hole 14.

[0049] Example 2

[0050] like Figure 6 As shown, another embodiment of the present invention is implemented, which, based on embodiment 1, achieves the limiting of the guide rod. A guide rod 15 is installed in the connecting hole, and connecting holes 16 are provided on both the upper plate 10 and the lower plate 11. The top of the guide rod 15 is fixedly installed with the connecting hole 16 of the upper plate 10.

[0051] A connecting plate 17 is installed at the lower end of the guide rod 15, and a connecting plate 18 is installed at the top of the connecting hole 16 of the lower block 11. The connecting plate 17 and the connecting plate 18 are adapted to abut against each other.

[0052] Working principle:

[0053] Steel component 2 101 needs to be welded with temporary fittings 102 for clamping and fixing, so that the upper clamping plate 1 and the lower clamping plate 8 can be clamped.

[0054] The outer sides of the top surfaces of the first balancing plate 7 at the top of the telescopic column 6 and the second balancing plate 3 at the top of the vertical telescopic rod 2 support the bottom surface of the steel component 100. The telescopic column 6 and the vertical telescopic rod 2 maintain balanced support through the first balancing plate 7 and the second balancing plate 3, and move the vertical telescopic rod 2. The first balancing plate 7 and the second balancing plate 3 move the steel component 100 while maintaining a horizontal state, and connect the weld area 103. After the connection is completed, the weld area 103 is directly welded and fixed, thereby maintaining a stable connection with the steel component 101 and fixing the steel component 101. This improves the welding accuracy of the steel component 101 and achieves the goal of welding the steel component 101 without the need for two people, thereby improving the efficiency of welding the steel structure 2 and reducing the labor cost of welding the steel component 101.

[0055] The upper clamping plate 1 is connected to the temporary assembly 102 below the welding area 103, and the distance between the upper clamping plate 1 and the lower clamping plate 8 on the upper clamping plate 1 is adjusted by the adjusting cylinder 13, so that the upper clamping plate 1 and the lower clamping plate 8 clamp and fix the upper surface and the lower surface of the temporary assembly 102 respectively.

[0056] By adjusting the position of the telescopic column 6 using the horizontal telescopic rod 4, a certain distance is maintained between the first balance plate 7 at the top of the telescopic column 6 and the second balance plate 3 at the top of the vertical telescopic rod 2.

[0057] The vertical telescopic rod 2 is operated, and the steel component 101 to be welded is moved down above the temporary assembly 102 via the second balance plate 3, so that the welding end of the steel component 101 to be welded corresponds to the position of the welding area on the temporary assembly 102. The simple level 9 on the first balance plate 7 and the second balance plate 3 is used to check whether the steel component 100 and the welding area 103 are on the same horizontal plane. After they are on the same horizontal plane, the steel component 100 is manually moved to the position of the welding area 103.

[0058] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0059] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A steel member welding forming precision adjusting support device, the steel member comprising a steel member one (100), a steel member two (101) and a temporary assembly (102), the temporary assembly (102) being installed on the steel member two (101) and located on the side of the steel member two (101) opposite to the steel member one (100); the adjusting support device comprising: an upper clamping plate (1) provided with a guide hole, a vertical telescopic rod (2) being installed in the guide hole, a second balance plate (3) being installed on the top of the vertical telescopic rod (2); a horizontal telescopic rod (4) having one end fixed with the upper clamping plate (1) and the other end connected with a mounting plate (5); a telescopic column (6) vertically arranged, the bottom of the telescopic column (6) being connected with the mounting plate (5) and the top of the telescopic column (6) being installed with a first balance plate (7); a lower clamping plate (8) connected with the bottom of the vertical telescopic rod (2), an adjusting member being installed between the lower clamping plate (8) and the upper clamping plate (1), the adjusting member being adapted to adjust the distance between the upper clamping plate (1) and the lower clamping plate (8), the upper clamping plate (1) and the lower clamping plate (8) being adapted to clamp on the upper and lower sides of the temporary assembly (102), the first balance plate (7) and the second balance plate (3) being adapted to abut against the bottom of the steel member one (100). characterized in that The steel member one (100) is horizontally placed, the steel member two (101) is vertically arranged, the steel member two (101) is provided with a welding area (103) adapted to connect with the steel member one (100); The temporary assembly (102) is installed on the bottom of the steel member two (101). Simple level meters (9) are installed on the outer sides of the first balance plate (7) and the second balance plate (3). The telescopic column (6) comprises an upper column one (61) and a cylinder one (62), the mounting plate (5) is provided with a position hole one (51), the cylinder one (62) is fixedly installed on the position hole one (51), the position hole one (51) and the cylinder one (62) are internally provided with internal threads, the upper column one (61) is externally provided with external threads matched with the internal threads; the top of the upper column one (61) is fixedly connected with the first balance plate (7). The vertical telescopic rod (2) comprises an upper column two (21) and a cylinder two (22), the lower clamping plate (8) is provided with a position hole two (81), the cylinder two (22) is fixedly installed on the position hole two (81); 2. The steel member welding forming precision adjusting support device according to claim 1, characterized by The position hole two (81) and the cylinder two (22) are internally provided with internal threads, the upper column two (21) is externally provided with external threads matched with the internal threads; The top of the upper column two (21) is fixedly connected with the second balance plate (3).

3. The steel member welding forming precision adjusting support device according to claim 2, characterized by ​ 4. The steel member welding forming precision adjusting support device according to claim 3, characterized by ​ 5. The steel member welding forming precision adjusting support apparatus according to claim 4, characterized by ​ ​ ​ 6. The steel member welding forming precision adjusting support apparatus according to claim 5, characterized by The adjusting member comprises an upper block plate (10) and a lower block plate (11), the upper block plate (10) and the lower block plate (11) are provided with connecting holes (16) and central holes (14), a lead screw (12) and an adjusting cylinder (13) are installed in the central hole (14), the lead screw (12) is installed from the lower clamping plate (8) to the upper clamping plate (1), and the adjusting cylinder (13) is threadedly connected with the lead screw (12) from the central hole (14) of the upper clamping plate (1) downward. The diameter of the end of the adjusting cylinder (13) is greater than the inner diameter of the central hole (14).

7. The steel member welding forming precision adjusting support apparatus according to claim 6, characterized by A guide rod (15) is installed in the connecting hole, the upper block plate (10) and the lower block plate (11) are provided with connecting holes (16), and the top of the guide rod (15) is fixedly installed with the connecting hole (16) of the upper block plate (10). A connecting plate one (17) is installed at the lower end of the guide rod (15), a connecting plate two (18) is installed at the top of the connecting hole (16) of the lower block plate (11), and the connecting plate one (17) and the connecting plate two (18) are adapted to abut against each other.

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