A folding machine with automatic feeding and force device
By introducing a lifting and lowering pressing power device controller and position sensor into the edge folding machine, the compression force is automatically adjusted, which solves the inconvenience of the existing edge folding machine in the compression force adjustment, and improves processing efficiency and product quality.
Patent Information
- Application Number
- CN202311274924.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2043-09-28
AI Technical Summary
The existing Yinwa steel edge folding machines have inconvenience in the adjustment of the compression force, which leads to processing difficulties or surface damage, and cannot automatically adjust the compression force to meet different process needs.
A folding machine with automatic feeding and adding device is designed, using a lifting and pressurization power device controller, which detects the position of Yinwa steel through a position sensor, and automatically adjusts the squeeze pressure of the compression auxiliary wheel set, so that it can be strong at the initial stage, ensuring smooth passage through the power shaft, and reducing the compression force after detecting Yinwa steel, avoiding manual operation.
Automatic adjustment of the compression force is achieved, processing efficiency is improved, surface damage of Yinwa steel is avoided, and processing is ensured smoothly.
Smart Images

Figure CN117139447B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of folding machines, in particular to a folding machine used for folding the edges of Invar steel. Background Art
[0002] Invar steel is a nickel-iron alloy composed of 36% nickel, 63.8% iron, and 0.2% carbon. It has an extremely low thermal expansion coefficient and can maintain a fixed length over a wide temperature range. Its thermoelastic coefficient is zero. Therefore, Invar steel has the advantages of a small expansion coefficient, low strength and hardness, low thermal conductivity, and high plasticity and toughness. It is widely used in sealing materials for electronic components, precision instruments and instrument parts, LNG (liquefied natural gas) carriers, and other fields.
[0003] Existing Invar steel is often subjected to a folding process when in use, and folding requires a folding machine. The existing folding machine for folding Invar steel includes a frame, on which a feeding device for fixing the Invar steel coil, a pressing and pulling device for pressing and supporting the Invar steel, and a forming wheel group for folding the Invar steel are fixed. The above-mentioned pressing and pulling device is composed of a power wheel group and a pressing auxiliary wheel group. The power wheel group includes three power shafts, each power shaft is provided with a power roller, and the three power shafts are linked and driven to rotate by the power device. The above-mentioned forming wheel group is composed of three forming wheels with different angles. During processing, the Invar steel is manually passed from the feeding device to the pressing and pulling device, and is pressed by the power wheel group and the pressing auxiliary wheel group of the pressing and pulling device. The power wheel group provides power for the Invar steel to move forward, and the pressing auxiliary wheel group provides the pressing force The power wheel group drives the Invar steel to move forward through the three forming wheels of the forming wheel group so that the Invar steel is bent and folded in sequence by 30°-60°-90°. However, due to the high precision requirements of the Invar steel, when the clamping force of the clamping auxiliary wheel group is small, the kinetic energy is insufficient when the Invar steel passes the first and second power shafts, and manual pushing is required to make the Invar steel enter the second power shaft. This processing is particularly inconvenient, especially after the machine has been used for a period of time. When the clamping force of the clamping auxiliary wheel group is large, although the Invar steel can pass through the three power shafts smoothly for folding, the surface of the Invar steel will be damaged by pressure. Therefore, the existing Invar steel folding machine urgently needs a folding machine that can automatically adjust the clamping force, so that the initial clamping force is large, so that the Invar steel can smoothly enter the second power shaft and then automatically reduce the clamping force. Summary of the Invention
[0004] In view of the defects of the existing folding machines, the technical problem to be solved by the present invention is to provide an Invar steel folding machine that can automatically adjust the pressing force.
[0005] In order to achieve the above object, according to one aspect of the present invention, the present invention is implemented by the following technical measures: a folding machine with an automatic feeding and force-adding device, comprising:
[0006] A feeding device, the feeding device is used to convey Invar steel;
[0007] The compression and pulling device is used to clamp and pull the Invar steel delivered by the feeding device, and the compression and pulling device is composed of a power wheel group and a compression auxiliary wheel group. The compression auxiliary wheel group is driven up and down by the lifting and clamping power device, so that the compression auxiliary wheel can cooperate with the power wheel group to clamp and convey the Invar steel. The power wheel group includes three power shafts, each of which is provided with a power roller. The three power shafts are linked and driven to rotate by the power device;
[0008] There are two forming wheel sets, each with the same number of wheels. The two forming wheel sets are located on both sides of the pressing and pulling device. The power provided by the forming wheel sets and the pressing and pulling device is used to fold the Invar steel edge.
[0009] A lifting and pressing power device controller, the lifting and pressing power device controller consisting of a control mechanism and a probe, the probe being located on a frame between two power shafts away from the feeding device or on a frame outside the power shaft farthest from the feeding device, the control mechanism being used to control the extrusion force provided by the lifting and pressing power device to the pressing auxiliary wheel assembly, so that the extrusion force of the pressing auxiliary wheel assembly on the Invar steel can be freely adjusted;
[0010] The frame is used to fix the feeding device, the pressing and pulling device, the forming wheel and the lifting and pressing power device controller, and the frame is also provided with a control device to control the operation of the whole machine.
[0011] The present invention relates to a folding machine with an automatic feeding force-adding device. By adding a lifting and pressing power device controller, the lifting and pressing power device has a stronger pressure at the beginning. In this way, the invar steel can pass through the first power shaft to the second power shaft, and is continuously driven to the third power shaft by the power roller on the second power shaft. When the position sensor detects the invar steel, the control mechanism of the lifting and pressing power device controller controls the lifting and pressing power device to reduce the downward pressure (if the position sensor does not detect the passage of the invar steel for a long time, it will continue to work under high pressure). Since it is driven by two sets of power rollers, there will be no problem of too small pulling force. At the same time, because it is automatically controlled, it will be very convenient to process, which solves the problem that the existing invar steel needs to be manually fed when it needs to pass through the first or second power shaft.
[0012] Furthermore, the feeding device includes a fixed rod, a feeding rod and an arc-shaped conveying seat. The fixed rod is for the Yinwa steel coil to be socketed. There are two feeding rods, and the two feeding rods are provided with several relative feeding wheels. There are multiple arc-shaped conveying seats, and each arc-shaped conveying seat is provided with several groups of upper and lower relative conveying pulleys.
[0013] Furthermore, there are three arc-shaped conveying seats arranged in a line. The positions of the three arc-shaped conveying seats can be adjusted, and the inner sides of the arc-shaped conveying seats on both sides are provided with several groups of upper and lower opposite and arc-shaped conveying pulleys, and the middle arc-shaped conveying seat is provided with several single and arc-shaped conveying pulleys on both sides.
[0014] Furthermore, each power shaft is provided with two power rollers, the clamping auxiliary wheel group includes a roller, an auxiliary wheel seat is provided on the roller, and a driven wheel opposite to each power roller is provided on the auxiliary wheel seat. A lifting and clamping power device fixed to the frame is provided on both sides of the roller, and the lifting and clamping power device is a lifting cylinder.
[0015] Furthermore, both sides of the roller pass through the frame, and vertical lifting guide grooves are provided on the frame for the roller to be lifted and lowered.
[0016] Furthermore, both sides of the roller are connected to the frame via tension springs.
[0017] Furthermore, a plurality of bearings are provided at intervals on the roller, and a lifting and pressing power device is provided on the upper end of each bearing. The rollers between the plurality of bearings are threaded shafts, which are threadedly connected to the auxiliary wheel seat, and a turning handle is also provided on one side of the roller.
[0018] Furthermore, the forming wheel group is arranged on the wheel frame, one end of the wheel frame is screwed to a rotating rod, the middle of the rotating rod is a screw rod, the two ends of the rotating rod are smooth rods, and the two ends of the rotating rod are each provided with a bearing seat fixed to the frame, and a bearing is provided in the bearing seat that is sleeved on the rotating rod.
[0019] Furthermore, the lower end of the frame is provided with a lifting support foot.
[0020] Furthermore, a plurality of wheels are provided at the lower end of the frame.
[0021] Compared with the prior art, the advantages of the present invention are that by adding a lifting and compacting power device controller, the power of the lifting and compacting power device can be automatically controlled, which facilitates the transportation of Invar steel, greatly improves the transportation efficiency, and will not damage the surface of Invar steel and cause quality problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 The figure is a schematic structural diagram of a folding machine with an automatic feeding and force-adding device according to the present invention.
[0024] Figure 2It is a structural schematic diagram of the feeding device described in the present invention.
[0025] Figure 3 This is a structural schematic diagram of the material pressing and pulling device described in the present invention.
[0026] Explanation of the accompanying symbols: 1. Feeding device; 2. Compressing and pulling device; 3. Forming wheel group; 4. Frame; 5. Power wheel group; 6. Compressing auxiliary wheel group; 7. Lifting and pressing power device; 8. Power shaft; 9. Power roller; 10. Control mechanism; 11. Position sensor; 12. Control device; 13. Fixed rod; 14. Feeding rod; 15. Arc-shaped conveying seat; 16. Feeding wheel; 17. Conveying pulley; 18. Roller; 19. Auxiliary wheel seat; 20. Driven wheel; 21. Upgrade guide groove; 22. Tension spring; 23. Bearing; 24. Turning handle; 25. Wheel frame; 26. Turning rod; 27. Bearing seat; 28. Support foot; 29. Wheel. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.
[0028] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0029] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0030] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0031] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0032] Example 1
[0033] Please refer to Figure 1, a folding machine with an automatic feeding and force-adding device provided in this embodiment includes: a frame 4, on which a feeding device 1, a pressing and pulling device 2, a forming wheel group 3 and a lifting and pressing power device controller are fixed. At the same time, a supporting foot 28 is fixed on each of the four sides below the frame 4. The supporting foot 28 is connected to the frame 4 by a threaded connection so that the height of the frame 4 from the ground can be adjusted. Four wheels 29 are also fixed to the bottom of the frame 4 inside the four supporting feet 28. The four wheels 29 can be folded. When the wheels 29 are needed, the wheels 29 are folded open and fixed. Such wheels 29 can be purchased directly. The lifting and pressing power device controller is composed of a control mechanism 10 and a position sensor 11. The position sensor 11 is preferably a laser probe for sensing whether the invar steel passes through and transmitting data to the control mechanism 10. A control device 12 is also fixed on the frame 4 to control the operation of the entire machine.
[0034] Combine Figure 2 Continuing to explain, the above-mentioned feeding device 1 includes a fixed rod 13, a feeding rod 14 and an arc-shaped conveying seat 15. The above-mentioned fixed rods 13 are preferably two, and the two fixed rods 13 are arranged at intervals, and one of them is selected for the Yinwa steel coil to be socketed according to needs. The above-mentioned feeding rods 14 are two, and three feeding wheels 16 facing each other are fixed on the two feeding rods 14. The above-mentioned arc-shaped conveying seats 15 are three, and are arranged in a line at intervals. The upper and lower ends of the three arc-shaped conveying seats 15 are connected by a threaded rod fixed to the frame 4, and the positions of the three arc-shaped conveying seats 15 can be adjusted by rotating the threaded rod. At the same time, several groups of upper and lower opposite and arc-shaped conveying pulleys 17 are fixed on the inner side of the arc-shaped conveying seats 15 on both sides, and several single and arc-shaped conveying pulleys 17 are fixed on both sides of the middle arc-shaped conveying seat 15.
[0035] Combine Figure 3Continuing to explain, the above-mentioned pressing and pulling device 2 is composed of a power wheel group 5 and a pressing auxiliary wheel group 6. The power wheel group 5 includes three power shafts 8. Each power shaft 8 is fixed with two power rollers 9 set at intervals. The three power shafts 8 are linked and driven to rotate by a power device. The power device is a motor, and the linkage is a sprocket and chain. The above-mentioned pressing auxiliary wheel group 6 includes a roller 18. A plurality of bearings 23 are provided on the roller 18 at intervals. The upper end of each bearing 23 is fixed with a lifting and pressing power device 7. The lifting and pressing power device The upper end of the device 7 is fixed to the frame 4, and the lifting and pressing power device 7 is preferably a lifting cylinder, and the downward pressure is controlled by the control mechanism 10. The above-mentioned control mechanism 10 is composed of an adjusting switch and a pressure regulating valve. The adjusting switch can be selected from the JELPC-VF3130 model, and the pressure regulating valve can be selected from the TIR2000-02 model. Both models can be purchased on the market. The roller 18 between the two bearings 23 in the above-mentioned multiple bearings 23 is a threaded shaft. The roller 18 passes through the frame 4 on both sides and is provided with a vertical The straight lifting guide groove 21 is used for the roller 18 to move up and down. The two sides of the roller 18 are connected to the frame 4 through a tension spring 22, and a handle 24 is fixed to the right end of the roller 18. An auxiliary wheel seat 19 is screwed on each of the two threaded shafts of the above-mentioned roller 18. The auxiliary wheel seat 19 is provided with a driven wheel 20 opposite to each power roller 9. The above-mentioned forming wheel group 3 is an existing structure, and there are two groups. The two groups of forming wheel groups 3 are on both sides of the power wheel group 5 of the pressing and pulling device 2. The power provided by the forming wheel group and the pressing and pulling device makes the Invar steel The folding is performed by bending and folding at 30°-60°-90°. The two forming wheel groups 3 are each fixed with a wheel frame 25. The front ends of the two wheel frames 25 are screwed with a rotating rod 26. The middle of the rotating rod 26 is a screw and the two ends are smooth rods. The two ends or the two ends and the middle of the rotating rod 26 are also fixed with a bearing seat 27 fixed to the frame 4. The bearing seat 27 is provided with a bearing sleeved on the rotating rod 26. The above-mentioned position sensor 11 is preferably arranged on the frame 4 between the two power shafts 8 away from the feeding device 1 or on the frame 4 outside the power shaft 4 farthest from the feeding device 1.
[0036] During processing, the Invar steel coil is sleeved on the fixed rod 13, and the Invar steel is manually pulled through the feeding wheel 16 between the two feeding rods 14 and the conveying pulley 17 of the arc-shaped conveying seat 15 to the first power shaft 8. The control device 12 controls the operation of the machine. At this time, the control mechanism 10 controls the lifting and pressing power device 7 to press down with a large downward force, and the power roller 9 and the driven wheel 20 of the first power shaft 8 clamp the Invar steel, and the power roller 9 drives the Invar steel forward. When the Invar steel passes the second power shaft 8, the position sensor 11 senses the Invar steel. At this time, the control mechanism 10 controls the lifting and pressing power device 7 to reduce the downward force. Since the power rollers 9 of the two power shafts 8 have already pressed the Invar steel, reducing the downward force at this time will not affect the forward movement of the Invar steel, and it passes through the two sets of forming wheel groups 3 for folding.
[0037] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A folding machine with an automatic feeding and force device, characterized in that: include: A feeding device is used to convey Invar steel, and the feeding device includes a fixed rod, a feeding rod and an arc-shaped conveying seat. The fixed rod is for the Invar steel coil to be socketed, and there are two feeding rods. A plurality of opposite feeding wheels are provided on the two feeding rods. There are multiple arc-shaped conveying seats, and each arc-shaped conveying seat is provided with a plurality of groups of upper and lower opposite conveying pulleys. There are three arc-shaped conveying seats, and they are arranged in a line. The positions of the three arc-shaped conveying seats can be adjusted, and the inner sides of the arc-shaped conveying seats on both sides are provided with a plurality of groups of upper and lower opposite conveying pulleys arranged in an arc shape, and a plurality of single and arc-shaped conveying pulleys are provided on both sides of the middle arc-shaped conveying seat; The pressing and pulling device is used to clamp and pull the Invar steel delivered by the feeding device, and the pressing and pulling device is composed of a power wheel group and a pressing auxiliary wheel group, and the pressing auxiliary wheel group is driven up and down by the lifting and pressing power device, so that the pressing auxiliary wheel can cooperate with the power wheel group to clamp and convey the Invar steel. The power wheel group includes three power shafts, each power shaft is provided with a power roller, and the three power shafts are linked and driven to rotate by the power device, and each power shaft is provided with two power rollers, and the pressing auxiliary wheel group includes a roller, an auxiliary wheel seat is provided on the roller, and a driven wheel opposite to each power roller is provided on the auxiliary wheel seat, and a lifting and pressing power device fixed to the frame is provided on both sides of the roller, and the lifting and pressing power device is a lifting cylinder; There are two forming wheel sets, each with the same number of wheels. The two forming wheel sets are located on both sides of the pressing and pulling device. The power provided by the forming wheel sets and the pressing and pulling device is used to fold the Invar steel edge. A lifting and pressing power device controller, the lifting and pressing power device controller consisting of a control mechanism and a position sensor, the position sensor being disposed on a frame between the two power shafts of the feeding device or on a frame outside the power shaft farthest from the feeding device. The control mechanism is used to control the extrusion force provided by the lifting and pressing power device to the pressing auxiliary wheel assembly, so that the extrusion force of the pressing auxiliary wheel assembly on the Invar steel can be freely adjusted; The frame is used to fix the feeding device, the pressing and pulling device, the forming wheel and the lifting and pressing power device controller, and the frame is also provided with a control device to control the operation of the whole machine.
2. A folding machine with an automatic feeding and force-adding device according to claim 1, characterized in that: Both sides of the roller pass through the frame, and the frame is provided with vertical lifting guide grooves for the roller to be lifted and lowered.
3. The folding machine with automatic feeding and force-adding device according to claim 2, characterized in that: The two sides of the roller are connected to the frame via tension springs.
4. A folding machine with an automatic feeding and force-adding device according to claim 2 or 3, characterized in that: A plurality of bearings are arranged at intervals on the roller, and a lifting and pressing power device is provided on the upper end of each bearing. The rollers between two of the plurality of bearings are threaded shafts, which are threadedly connected to the auxiliary wheel seat, and a turning handle is also provided on one side of the roller.
5. The folding machine with automatic feeding and force-adding device according to claim 1, characterized in that: The forming wheel group is arranged on the wheel frame, one end of the wheel frame is screwed to a rotating rod, the middle of the rotating rod is a screw rod, the two ends of the rotating rod are smooth rods, and the two ends of the rotating rod are respectively provided with a bearing seat fixed to the frame, and a bearing is provided in the bearing seat and is sleeved on the rotating rod.
6. The folding machine with automatic feeding and force-adding device according to claim 1, characterized in that: The lower end of the frame is provided with a supporting foot that can be raised and lowered.
7. A folding machine with an automatic feeding and force-adding device according to claim 1 or 6, characterized in that: The lower end of the frame is also provided with a plurality of wheels.
Citation Information
Patent Citations
A folding machine with automatic feeding and force device
CN220992476U