A multi-layer porcelain ring assembly process

Abstract

The present application relates to an assembling process, more particularly to a multi-layer porcelain ring assembling process, which comprises the following steps: step one: clamping the porcelain ring on a plurality of sliding supports, driving the rotating shaft to rotate, and then driving the plurality of sliding supports to rotate; step two: the plurality of sliding supports are limited by the limiting wheel when passing through the limiting wheel, so that the sliding supports move vertically; step three: the plurality of sliding supports pass through the sleeving column in sequence, and then the plurality of porcelain rings are sleeved on the sleeving column; the stacking and assembling of the multi-layer porcelain ring can be quickly completed.

Description

Technical Field

[0001] This invention relates to assembly processes, and more specifically to a multi-layer ceramic ring assembly process. Background Technology

[0002] The function of an ultrasonic transducer is to convert input electrical power into mechanical power, i.e., ultrasonic waves, and then transmit them out, while consuming very little power itself. The ultrasonic transducer is composed of multiple stacked ceramic rings and electrode plates interspersed between the ceramic rings, such as patent number CN213843298U, entitled "An Ultrasonic Transducer Device". However, the stacking process of multi-layer ceramic rings in the prior art is complex and cannot be completed quickly. Summary of the Invention

[0003] The purpose of this invention is to provide a multi-layer ceramic ring assembly process that can quickly complete the stacking and assembly of multi-layer ceramic rings.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] A multi-layer ceramic ring assembly process, comprising the following steps:

[0006] Step 1: Clamp the ceramic ring onto multiple sliding brackets, drive the conversion shaft to rotate, and thus drive the multiple sliding brackets to rotate;

[0007] Step 2: When multiple sliding brackets pass the limit wheel, they are limited by the limit wheel, causing the sliding brackets to move vertically;

[0008] Step 3: Multiple sliding brackets pass through the mounting column in sequence, thereby fitting multiple ceramic rings onto the mounting column.

[0009] A multi-layer ceramic ring assembly device includes a device support, a lead screw I rotatably connected to the device support, a power mechanism I for driving the lead screw I to rotate fixedly connected to the device support, the power mechanism I preferably being a servo motor, and lead screws II rotatably connected to both the left and right sides of the device support, the power mechanism II for driving the lead screw II to rotate fixedly connected to the device support, the power mechanism II preferably being a servo motor.

[0010] Telescopic mechanisms I are fixedly connected to both the left and right sides of the device support, and transverse base plates are fixedly connected to the telescopic ends of the two telescopic mechanisms I.

[0011] A telescopic mechanism II is fixedly connected to the transverse base plate. A conversion shaft is rotatably connected to the telescopic end of the telescopic mechanism II. A conversion disc is fixedly connected to the conversion shaft. Multiple sliding cylinders are fixedly connected to the conversion disc. A sliding bracket is slidably connected to each sliding cylinder. A compression spring is fixedly connected between the sliding bracket and the sliding cylinder.

[0012] The telescopic mechanism II is fixedly connected to the telescopic end of a power mechanism III that drives the conversion shaft to rotate. The power mechanism III is preferably a servo motor.

[0013] Each sliding bracket is rotatably connected to a swing arm, and a torsion spring is fixedly connected between the swing arm and the sliding bracket. Two telescopic mechanisms III are fixedly connected to the swing arm, and clamping plates are fixedly connected to the telescopic ends of the two telescopic mechanisms III.

[0014] Multiple sliding supports on both sides of the device support are staggered.

[0015] Each sliding bracket is rotatably connected to a push wheel;

[0016] The device support has two slidably connected limit brackets, which are respectively threaded to two lead screws II. Each limit bracket is fixedly connected to a limit wheel.

[0017] The push wheel can contact the limit wheel;

[0018] A clamping bracket is slidably connected to the device support. The clamping bracket is threadedly connected to the lead screw I. Four clamping screws are threadedly connected to the clamping bracket, and a set column is clamped between the four clamping screws. Attached Figure Description

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0020] Figure 1 This is a schematic diagram of the multi-layer ceramic ring assembly process of the present invention;

[0021] Figure 2 This is a schematic diagram of the multi-layer ceramic ring assembly device of the present invention;

[0022] Figure 3 This is a schematic diagram of the multi-layer ceramic ring assembly device of the present invention;

[0023] Figure 4 This is a schematic diagram of the device support structure of the present invention;

[0024] Figure 5 This is a schematic diagram of the device support structure of the present invention;

[0025] Figure 6 This is a schematic diagram of the device support structure of the present invention;

[0026] Figure 7 This is a schematic diagram of the conversion disk structure of the present invention;

[0027] Figure 8 This is a schematic diagram of the conversion disk structure of the present invention;

[0028] Figure 9This is a schematic diagram of the clamping bracket structure of the present invention;

[0029] Figure 10 This is a schematic diagram of the limiting bracket structure of the present invention.

[0030] In the picture:

[0031] Device support 11; lead screw I 12; lead screw II 13; telescopic mechanism I 14; transverse base plate 15;

[0032] Telescopic mechanism II 20;

[0033] 31. Conversion shaft; 32. Conversion disc; 33. Sliding cylinder; 34. Sliding bracket; 35. Push wheel; 36. Telescopic mechanism III; 37. Clamping plate; 38. Swing arm;

[0034] Clamping bracket 41; clamping screw 42;

[0035] Limit bracket 51; Limit wheel 52;

[0036] Set of 60 pillars. Detailed Implementation

[0037] The present invention will now be described in further detail with reference to the accompanying drawings.

[0038] like Figure 1 As shown below, the steps and functions of a multi-layer ceramic ring assembly process will be explained in detail.

[0039] A multi-layer ceramic ring assembly process, comprising the following steps:

[0040] Step 1: Clamp the ceramic ring onto multiple sliding brackets 34, drive the conversion shaft 31 to rotate, and thus drive the multiple sliding brackets 34 to rotate;

[0041] Step 2: When the multiple sliding brackets 34 pass the limiting wheel 52, they are limited by the limiting wheel 52, causing the sliding brackets 34 to move vertically;

[0042] Step 3: Multiple sliding brackets 34 pass through the mounting post 60 in sequence, thereby mounting multiple ceramic rings onto the mounting post 60;

[0043] like Figures 2 to 10 As shown, in order to facilitate the implementation of a multi-layer ceramic ring assembly process, a multi-layer ceramic ring assembly device is designed. The structure and function of the multi-layer ceramic ring assembly device are described in detail below.

[0044] A multi-layer ceramic ring assembly device includes a device support 11, a lead screw I 12 rotatably connected to the device support 11, a power mechanism I for driving the lead screw I 12 to rotate fixedly connected to the device support 11, the power mechanism I preferably being a servo motor, and lead screws II 13 rotatably connected to both the left and right sides of the device support 11, the power mechanism II for driving the lead screws II 13 to rotate fixedly connected to the device support 11, the power mechanism II preferably being a servo motor;

[0045] Telescopic mechanisms I14 are fixedly connected to both the left and right sides of the device bracket 11, and transverse base plates 15 are fixedly connected to the telescopic ends of the two telescopic mechanisms I14.

[0046] A telescopic mechanism II 20 is fixedly connected to the transverse base plate 15. A conversion shaft 31 is rotatably connected to the telescopic end of the telescopic mechanism II 20. A conversion disk 32 is fixedly connected to the conversion shaft 31. Multiple sliding cylinders 33 are fixedly connected to the conversion disk 32. A sliding bracket 34 is slidably connected to each sliding cylinder 33. A compression spring is fixedly connected between the sliding bracket 34 and the sliding cylinder 33.

[0047] The telescopic mechanism Ⅱ20 is fixedly connected to the telescopic end of the telescopic mechanism Ⅱ20, and the power mechanism Ⅲ for rotating the drive conversion shaft 31 is preferably a servo motor;

[0048] Each sliding bracket 34 is rotatably connected to a swing arm 38, and a torsion spring is fixedly connected between the swing arm 38 and the sliding bracket 34. Two telescopic mechanisms III 36 are fixedly connected to the swing arm 38, and a clamping plate 37 is fixedly connected to the telescopic end of each of the two telescopic mechanisms III 36.

[0049] Multiple sliding supports 34 on both sides of the device support 11 are staggered.

[0050] Each sliding bracket 34 is rotatably connected to a push wheel 35;

[0051] Two limit brackets 51 are slidably connected to the device bracket 11. The two limit brackets 51 are respectively threaded to the two lead screws II 13. Each limit bracket 51 is fixedly connected to a limit wheel 52.

[0052] The push wheel 35 can contact the limit wheel 52;

[0053] A clamping bracket 41 is slidably connected to the device bracket 11. The clamping bracket 41 is threadedly connected to the lead screw I 12. Four clamping screws 42 are threadedly connected to the clamping bracket 41. A set column 60 is clamped between the four clamping screws 42.

[0054] When in use, place the ceramic ring to be fitted between the two clamping plates 37, and start the telescopic mechanism Ⅲ36. The telescopic mechanism Ⅲ36 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism Ⅲ36 drives the clamping plate 37 to move, so that the two clamping plates 37 move closer to each other to clamp the ceramic ring.

[0055] Furthermore, multiple ceramic rings are respectively placed between two clamping plates 37 of multiple sliding brackets 34 for clamping;

[0056] As shown in the figure, multiple sliding brackets 34 on both sides are staggered to each other, and ceramic rings of different sizes can be clamped on multiple sliding brackets 34 on both sides. Alternatively, ceramic rings can be clamped on multiple sliding brackets 34 on one side and electrode plates can be clamped on multiple sliding brackets 34 on the other side.

[0057] The mounting post 60 is placed on the clamping bracket 41 beforehand, between multiple clamping screws 42. The mounting post 60 can be a device that requires mounting ceramic rings in the prior art. When the clamping screws 42 are rotated, they move on the clamping bracket 41 through the threads. The four clamping screws 42 on the clamping bracket 41 move closer to each other to clamp the mounting post 60.

[0058] When the power mechanism I is started, the output shaft of the power mechanism I begins to rotate. The output shaft of the power mechanism I drives the lead screw I12 to rotate. When the lead screw I12 rotates, it drives the clamping bracket 41 to move through the thread, causing the clamping bracket 41 to move laterally. The clamping bracket 41 drives the mounting column 60 to move, causing the mounting column 60 to move between the multiple sliding brackets 34 on both sides.

[0059] When the power mechanism III is started, the output shaft of the power mechanism III begins to rotate. The output shaft of the power mechanism III drives the conversion shaft 31 to rotate, the conversion shaft 31 drives the conversion disk 32 to rotate, the conversion disk 32 drives multiple sliding cylinders 33 to move, the sliding cylinders 33 drive the sliding brackets 34 to move, causing the multiple sliding brackets 34 to rotate, which in turn drives multiple ceramic rings to move.

[0060] As shown in the figure, multiple sliding brackets 34 on the left rotate clockwise, and multiple sliding brackets 34 on the right rotate counterclockwise. When the sliding bracket 34 moves to the side of the mounting column 60, the push wheel 35 and the limit wheel 52 come into contact. The limit wheel 52 limits the push wheel 35, so that the sliding bracket 34 moves vertically. The ceramic ring clamped between the two clamping plates 37 is mounted on the mounting column 60. The swing arm 38 tilts during the rotation of the sliding bracket 34 to counteract the degree of freedom of swing and ensure that the ceramic ring can be mounted on the mounting column 60. Then, the telescopic end of the telescopic mechanism Ⅲ 36 drives the clamping plate 37 to move and release the ceramic ring. Multiple sliding brackets 34 pass through the mounting column 60 in sequence to complete the mounting and stacking of the ceramic ring.

[0061] Furthermore, different ceramic rings are clamped on multiple sliding brackets 34 on both sides, and the multiple sliding brackets 34 on both sides are staggered to stack multiple different ceramic rings alternately on the mounting column 60.

[0062] Furthermore, multiple sliding supports 34 on one side are fitted with ceramic rings, and multiple sliding supports 34 on the other side are fitted with electrode plates. The multiple sliding supports 34 on both sides are staggered, thereby stacking multiple ceramic rings alternately on the mounting column 60.

[0063] Furthermore, according to different usage requirements, the power mechanism II is started, the output shaft of the power mechanism II begins to rotate, the output shaft of the power mechanism II drives the lead screw II 13 to rotate, the lead screw II 13 drives the limit bracket 51 to move, the limit bracket 51 drives the limit wheel 52 to move, thereby adjusting the position of the limit wheel 52 relative to the push wheel 35.

[0064] Furthermore, the telescopic mechanism I14 is activated. The telescopic mechanism I14 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I14 drives the transverse base plate 15 to move, and the transverse base plate 15 drives the sliding bracket 34 to move, thereby adjusting the position of the sliding bracket 34.

[0065] Furthermore, the telescopic mechanism II20 is activated. The telescopic mechanism II20 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II20 drives the conversion shaft 31 to move, thereby adjusting the rotation height of multiple sliding brackets 34 to meet the installation requirements of ceramic rings of different sizes.

Claims

1. A multi-layered porcelain ring assembly process, characterized by: The process comprises the following steps: Step one: clamp the porcelain ring on the plurality of sliding supports (34), drive the conversion shaft (31) to rotate, and then drive the plurality of sliding supports (34) to rotate; Step two: the plurality of sliding supports (34) are limited by the limiting wheel (52) when passing through the limiting wheel (52), so that the sliding support (34) moves vertically; Step three: the plurality of sliding supports (34) pass through the sleeving column (60) in turn, and then the plurality of porcelain rings are sleeved on the sleeving column (60); The conversion shaft (31) is provided with two, and the two horizontal moving bottom plates (15) are respectively rotatably connected to the extension ends of the two extension mechanisms II (20), and the two extension mechanisms II (20) are respectively fixedly connected to the two horizontal moving bottom plates (15); The two horizontal moving bottom plates (15) are respectively fixedly connected to the extension ends of the two extension mechanisms I (14), and the two extension mechanisms I (14) are respectively fixedly connected to the left and right sides of the device support (11); The device support (11) is rotatably connected with the screw rod I (12), and the left and right sides of the device support (11) are rotatably connected with the screw rod II (13); The conversion disc (32) is fixedly connected to the conversion shaft (31), and the plurality of sliding cylinders (33) are fixedly connected to the conversion disc (32), each sliding cylinder (33) is slidably connected with the sliding support (34), and the sliding support (34) and the sliding cylinder (33) are fixedly connected with the compression spring.

2. The multi-layer porcelain ring assembly process of claim 1, wherein: Each sliding support (34) is rotatably connected with the swing arm (38), the swing arm (38) and the sliding support (34) are fixedly connected with the torsion spring, and the swing arm (38) is fixedly connected with the two extension mechanisms III (36), and the extension ends of the two extension mechanisms III (36) are fixedly connected with the clamping plate (37).

3. The multi-layer porcelain ring assembly process of claim 2, wherein: The plurality of sliding supports (34) on the left and right sides of the device support (11) are staggered.

4. The multi-layer porcelain ring assembly process of claim 3, wherein: Each sliding support (34) is rotatably connected with the push wheel (35).

5. The multi-layer porcelain ring assembly process of claim 4, wherein: The device support (11) is slidably connected with the two limiting supports (51), the two limiting supports (51) are respectively connected with the two screw rods II (13) through threads, each limiting support (51) is fixedly connected with the limiting wheel (52), and the push wheel (35) can contact the limiting wheel (52).

6. The multi-layer porcelain ring assembly process of claim 1, wherein: The device support (11) is slidably connected with the clamping support (41), the clamping support (41) is connected with the screw rod I (12) through threads, the clamping support (41) is connected with the four clamping screws (42) through threads, and the four clamping screws (42) are sleeved with the sleeving column (60).

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