Cement sheet prefabricated component cluster vibrating device and construction method

By using a clustered vibrating device to simultaneously vibrate multiple precast cement sheet components, the problems of low efficiency and unstable quality in the traditional vibration process are solved, thereby improving construction efficiency and quality and saving human resources.

CN117162257BActive Publication Date: 2026-03-24CCCC FIRST HIGHWAY ENG GRP HUAZHONG ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional precast cement sheet components suffer from problems such as excessive exposed rough surfaces, low efficiency, serious concrete waste, and unstable quality during vibration compaction, and the vibration device has low transfer efficiency.

Method used

A clustered vibratory compaction device is adopted, including the device body, transport components and limiting platform, to achieve simultaneous compaction of multiple precast cement sheet components. The compaction efficiency and quality stability are improved by using forklift transportation and the limiting platform.

Benefits of technology

It improved vibration efficiency, reduced concrete waste, ensured the quality of precast cement components, saved manpower, and improved transportation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a cement sheet prefabricated component cluster vibrating device and a construction method. The cement sheet prefabricated component cluster vibrating device comprises a cluster vibrating device body, a transportation component and a limiting platform. The cluster vibrating device body comprises a framework and a counter pull rod. Two frameworks are connected through an insertion rod at the bottom and connected through the counter pull rod at the top. A mold is arranged in the mold placing area formed by the two frameworks. Steel bars are fixed in the mold. A pouring opening is arranged on one side between adjacent molds, and the pouring opening faces upward during pouring. A forklift transports the cluster vibrating device body connected below the transportation component to the limiting platform. The limiting platform has a cluster vibrating device placing area for placing the cluster vibrating device body, and can limit the cluster vibrating device body. The device can realize vibration of multiple cement sheet prefabricated components, improves the vibration efficiency, reduces the waste of cement, reduces the amount of top feeding leakage rough surface, and guarantees the quality of the cement prefabricated components.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to a device for compacting precast cement sheet components and a construction method thereof. Background Technology

[0002] When casting precast cement sheet components, in order to ensure the cement is tightly bonded and to eliminate phenomena such as honeycomb and pitting, air bubbles are eliminated and the cement is tamped to improve its strength and ensure the quality of the precast cement sheet components. The process of eliminating air bubbles and tamping the cement is called vibration compaction.

[0003] Traditional precast technology typically uses open molds for vibration compaction, which has the following problems:

[0004] First, filling concrete from the side results in more exposed rough surfaces on the precast components, leading to poor appearance quality. Second, only one precast component can be vibrated at a time, resulting in low efficiency. Third, the high frequency of single-piece construction leads to serious waste of concrete. Fourth, the vibration mold is unstable during the vibration process, resulting in inconsistent quality of the precast components, which is difficult to guarantee. Fifth, when transferring the vibration device, it needs to be manually transferred to the vibration platform, which not only wastes manpower but is also extremely inefficient.

[0005] Therefore, there is an urgent need for a device capable of vibrating multiple precast cement sheet components to improve vibration efficiency, reduce concrete waste, and ensure the quality of precast cement sheet components. Summary of the Invention

[0006] This invention provides a device for compacting precast cement sheet components and a construction method thereof to solve the above-mentioned problems.

[0007] To achieve the above objectives, the technical solution of the present invention is as follows:

[0008] A bundled vibratory compaction device for precast cement sheet components includes a bundled vibratory compaction device body, a transport component, and a limiting platform;

[0009] The main body of the clustered vibrating device includes two frames and several pairs of tie rods. The two frames are arranged opposite each other and connected at the bottom by several plug-in rods and at the top by tie rods. A mold placement area is formed between the two frames. Several molds are arranged in the mold placement area in sequence along the axial direction of the plug-in rods. Each mold has a steel bar fixed inside. A pouring port is provided on one side between adjacent molds. The pouring port faces upward during pouring.

[0010] After the main body of the cluster vibrating device is connected to the mold and the reinforcing bars, the transport component is connected above the main body of the cluster vibrating device. The forklift transports the main body of the cluster vibrating device, which is suspended below it, to the limiting platform by moving the transport component.

[0011] The limiting platform has a limiting area for the main body of the cluster vibrating device, which is placed therein. The limiting platform can limit the position of the main body of the cluster vibrating device during the vibration process.

[0012] Furthermore, the frame includes a plurality of main keels spaced apart in the vertical direction and a plurality of secondary keels connected to one side of the main keels in the horizontal direction from bottom to top.

[0013] The plug rod is arranged horizontally and vertically on one side of the bottom of the main keel. The plug rod has an insertion cavity inside. The plug rod of one frame is inserted into the insertion cavity of the plug rod of another frame, so that the bottoms of the two frames are connected.

[0014] Several molds are arranged sequentially along the main keel of one frame towards the main keel of another frame, and the molds are located between the secondary keels of the two frames.

[0015] Furthermore, the top and bottom of the main keel are provided with tie rod connection holes. The two ends of the tie rod pass through the tie rod connection holes of the two opposing main keels of the two frames respectively. Nuts are installed at both ends of the tie rod to fix the tie rod to the main keel of the two frames and fix the mold in the mold placement area.

[0016] Furthermore, the transport component includes a transport frame, a chain, and steel hooks; the transport frame is made of hollow square steel, the chain is located inside the hollow square steel, and both ends extend out of the hollow square steel and connect to the steel hooks, the steel hooks are connected to the main keel; the transport frame is provided with connecting blocks with tooth fixing holes, the forks of the forklift can extend into the tooth fixing holes to move the transport component and the main body of the cluster vibrating device.

[0017] Furthermore, the top of the main keel is provided with a lifting hole, and the steel hook extends into the lifting hole so that the transport component is connected to the main body of the cluster vibrating device.

[0018] Furthermore, the limiting platform includes a vibrating table, a transverse limiting structure, a longitudinal limiting structure, reinforcing ribs, a steel wire rope, a drive assembly, and a braking assembly.

[0019] The vibratory table is arranged horizontally, and the lateral limiting structure and the longitudinal limiting structure are both arranged vertically and respectively located on the periphery of the vibratory table. The lateral limiting structure and the longitudinal limiting structure form a cluster vibratory device body limiting area for limiting the body of the cluster vibratory device. One side of the reinforcing rib is fixedly connected to the side wall of the longitudinal limiting structure, and the bottom is fixedly connected to the top surface of the vibratory table.

[0020] The drive assembly is fixed on the side wall of the longitudinal limiting structure away from the limiting area of ​​the main body of the clustered vibrating device. The steel wire rope is laid along the periphery of the limiting area of ​​the main body of the clustered vibrating device and its two ends are connected to the drive assembly. The drive assembly rotates to adjust the length of the steel wire rope and fixes the main body of the clustered vibrating device placed in the limiting area of ​​the main body of the clustered vibrating device.

[0021] The braking component is located on one side of the driving component and is connected to the driving component. The braking component is used to lock the driving component.

[0022] Furthermore, the drive assembly includes a bracket and a stirring trolley; the bracket is fixed to the side of the longitudinal limiting structure away from the transverse limiting structure, and the two ends of the stirring trolley are rotatably mounted on the bracket. The stirring trolley is provided with stirring handle insertion holes, and the stirring handle is inserted into the stirring handle insertion holes to drive the stirring trolley to rotate and tighten the wire rope.

[0023] The braking assembly includes a toothed pattern and a toothed tongue. The toothed pattern is fixed to one end of the mixer truck. The fixed end of the toothed tongue is fixedly connected to the longitudinal limiting structure. The free end is located inside the teeth of the toothed pattern, and the vertical height of the free end is lower than that of the fixed end.

[0024] Furthermore, the surface edge of the mold is provided with bolt holes, and adjacent molds are connected by bolts passing through the bolt holes.

[0025] Furthermore, the mold is provided with transverse and longitudinal reinforcing bars, and the inner edge of the mold is fitted with several keel buckles with slots, and the transverse and longitudinal reinforcing bars are respectively fitted into the slots of the keel buckles.

[0026] The construction method of the cement sheet precast component bundled vibratory compaction device includes the following steps:

[0027] Step 1: Place a frame, with the main keel parallel and close to the installation surface, and the insertion rod perpendicular to the ground; spray the mold with release agent; install the mold on the secondary keel, and install the keel buckle and steel bar;

[0028] Step 2: Install another mold on the mold after the steel bars have been installed, install the keel buckle and steel bars, and fix the upper and lower molds with bolts; and install the mold, keel buckle and steel bars on the upper part of the lower mold in sequence until all molds are installed; Step 3: Insert the other frame's connecting rod into the insertion cavity of the frame's connecting rod, insert the tie rod into the tie rod bolt hole, and fix it.

[0029] Step 4: Flip the main body of the cluster vibrator so that the pouring port of the mold faces upward; install the transport component on the forklift fork, and transport the main body of the cluster vibrator to the limiting area of ​​the cluster vibrator on the limiting platform through the transport component.

[0030] Step 5: Insert the mixing handle into the mixing handle socket on the mixer truck, drive the mixing handle with external force to make the mixer truck rotate, lock the wire rope, and lock the main body of the bundled vibrating device before pouring and vibrating the cement.

[0031] Step 6: The forklift transports the limiting platform and cluster vibratory compactor to the curing area. After curing, the mold is removed, the finished products are packaged, and stacked.

[0032] The beneficial effects of this invention are:

[0033] The cement sheet precast component cluster vibration device disclosed in this invention can simultaneously vibrate multiple cement sheet precast components through the designed cluster vibration device body, greatly improving the vibration efficiency. Simultaneous vibration of multiple cement sheet precast components reduces cement waste, and the top-feed method minimizes exposed rough surfaces, ensuring the quality of the produced cement precast components. The designed transport component makes the operation of the cluster vibration device body very convenient, saving manpower and improving transfer efficiency. The designed limiting platform can limit the cluster vibration device body, further ensuring the quality of the produced sheet cement precast components. Attached Figure Description

[0034] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0035] Figure 1 This is a schematic diagram of the main structure of the cement sheet precast component cluster vibrating device disclosed in Embodiment 1 of the present invention. Figure 1 ;

[0036] Figure 2 This is a schematic diagram of the main structure of the cement sheet precast component cluster vibrating device disclosed in Embodiment 1 of the present invention. Figure 2 ;

[0037] Figure 3 This is a front view of the main body of the cement sheet precast component cluster vibrating device disclosed in Embodiment 1 of the present invention.

[0038] Figure 4 This is a side view of the main body of the cement sheet precast component cluster vibrating device disclosed in Embodiment 1 of the present invention.

[0039] Figure 5 This is a side view of the cement sheet precast component cluster vibrating device disclosed in Embodiment 1 of the present invention after the main body of the cluster vibrating device is installed with the mold;

[0040] Figure 6 This is a bottom view of the transport component of the cement sheet precast component bundle vibrating device disclosed in Embodiment 1 of the present invention;

[0041] Figure 7 This is a side view of the transport component of the cement sheet precast component bundle vibrating device disclosed in Embodiment 1 of the present invention;

[0042] Figure 8 This is a front sectional view of the limiting platform of the cement sheet precast component bundle vibrating device disclosed in Embodiment 1 of the present invention;

[0043] Figure 9 This is a top sectional view of the limiting platform of the cement sheet precast component bundle vibrating device disclosed in Embodiment 1 of the present invention;

[0044] Figure 10 This is a side sectional view of the limiting braking device of the cement sheet precast component bundle vibrating device disclosed in Embodiment 1 of the present invention.

[0045] In the diagram: 1. Main body of the cluster vibratory compactor; 11. Frame; 12. Tie rod; 13. Mold placement area; 14. Insert rod; 141. Insertion cavity; 15. Main keel; 151. Tie rod connection hole; 152. Lifting hole; 16. Secondary keel; 2. Transport components; 21. Transport frame; 22. Chain; 23. Steel hook; 24. Connecting block; 25. Tooth fixing hole; 3. Limiting platform; 31. Vibratory compactor table; 32. Lateral limiting structure; 33. Longitudinal limiting structure; 34. Reinforcing rib; 35. Steel wire rope; 36. Drive assembly; 361. Bracket; 362. Mixer; 363. Mixer handle insertion hole; 364. Mixer handle; 37. Braking assembly; 371. Sprocket; 372. Tooth tongue; 38. Limiting area of ​​the cluster vibratory compactor body; 4. Mold. Detailed Implementation

[0046] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0047] Example 1:

[0048] like Figure 1-2 , Figure 6 , Figure 9 The image shows a cement sheet precast component bundled vibrating device provided in this embodiment, including a bundled vibrating device body 1, a transport component 2, and a limiting platform 3;

[0049] The main body 1 of the clustered vibrating device includes two frames 11 and several pairs of tie rods 12. The two frames are arranged opposite each other and connected at the bottom by several plug-in rods 14 and at the top by tie rods 12. A mold placement area 13 is formed between the two frames. Several molds are arranged in the mold placement area 13 in sequence along the axial direction of the plug-in rods. Each mold has a steel bar fixed inside. A pouring port is provided on one side between adjacent molds. The pouring port faces upward during pouring.

[0050] After the main body 1 of the cluster vibrating device is connected to the mold and the reinforcing bars, the transport component 2 is connected above the main body 1 of the cluster vibrating device. The forklift transports the main body 1 of the cluster vibrating device, which is suspended on its lower side, to the limiting platform 3 by moving the transport component.

[0051] The limiting platform 3 has a cluster vibrating device body limiting area 38 for placing the cluster vibrating device body. The limiting platform 3 can limit the position of the cluster vibrating device body 1 during the vibration process. The number of molds can be set according to the actual engineering requirements. In this embodiment, the number of molds is set to 6, which can produce 5 cement sheet precast components.

[0052] The cement sheet precast component cluster vibration device disclosed in this invention can simultaneously vibrate cement sheet precast components through the cluster vibration device body, which greatly improves the vibration efficiency. Simultaneous vibration of multiple cement sheet precast components can reduce cement waste. The top feeding method results in less exposed rough surface, ensuring the quality of the produced cement precast components. The included transport component makes the operation of the cluster vibration device body very convenient, saving manpower and improving transfer efficiency. The included limiting platform can limit the cluster vibration device body, further ensuring the quality of the produced sheet cement precast components.

[0053] In specific implementation, such as Figure 1-4 As shown, the frame 11 includes a plurality of main keels 15 spaced apart in the vertical direction and a plurality of secondary keels 16 spaced apart and connected to one side of the main keels from bottom to top in the horizontal direction.

[0054] The plug rod 14 is arranged horizontally and vertically on one side of the bottom of the main keel 15. The plug rod 14 has an insertion cavity 141 inside. The plug rod 14 of one frame 11 is inserted into the insertion cavity 141 of the plug rod 14 of another frame 11 (that is, the external dimension of the plug rod of one frame is smaller than the dimension of the insertion cavity of the plug rod of the other frame), so that the bottoms of the two frames are connected.

[0055] Several molds are sequentially arranged along the main keel direction of one frame towards the main keel direction of another frame, and the molds are positioned between the secondary keels of the two frames. The main keel 15 is used to bear the load of the cement and plays an important role in stabilizing the weight, i.e., it has a supporting function. The secondary keel 16 is used to support and reinforce the main keel 15, further improving the supporting function and strength of the main keel; the plug-in rod greatly improves the convenience of connecting the two frames. Due to the large force at the bottom, the plug-in rods are plugged together, which can improve its stress strength and the overall stress strength of the cluster vibrating device body. In this embodiment, the main keel, secondary keel, and plug-in rod are all square steel structures.

[0056] In specific implementation, such as Figure 3 , Figure 4 As shown, the main keel 15 has tie rod connection holes 151 at both the top and bottom. The two ends of the tie rod pass through the tie rod connection holes 151 of the two opposing main keels of the frame. Nuts are installed at both ends of the tie rod to fix the tie rod to the main keels of the two frames and to fix the mold within the mold placement area 13. The bottom tie rod passes through the inserted connector rod, and its two ends pass through the tie rod connection holes. Washers and nuts are used to fix it, thus fixing the top and bottom of the frame, ensuring the stability of the mold, and consequently ensuring the quality of the precast components.

[0057] In specific implementation, such as Figure 6 , Figure 7 As shown, the transport component 2 includes a transport frame 21, a chain 22, and a steel hook 23. The transport frame 21 is made of hollow square steel, with the chain located inside the hollow square steel and extending out at both ends to connect with the steel hook. The steel hook is connected to the main keel. The transport frame 21 is provided with connecting blocks having toothed fixing holes, allowing the forklift forks to extend into these holes to rotate the transport component 2 and the bundled vibrating device body 1. In this embodiment, two chains are provided to ensure balanced force distribution on the transport component connections.

[0058] In specific implementation, such as Figure 3 , Figure 5 As shown, the top of the main keel 15 is provided with a lifting hole 152, and the steel hook 23 extends into the lifting hole, so that the transport component 2 is connected to the main body 1 of the cluster vibrating device. The setting of the lifting hole 152 facilitates the connection between the steel hook and the main keel, and improves the convenience of transporting the main body 1 of the cluster vibrating device.

[0059] In specific implementation, such as Figure 8 , Figure 9As shown, the limiting platform 3 includes a vibrating table 31, a transverse limiting structure 32, a longitudinal limiting structure 33, a reinforcing rib 34, a steel wire rope 35, a driving assembly 36, and a braking assembly 37.

[0060] The vibrating table 31 is arranged horizontally, and the lateral limiting structure 32 and the longitudinal limiting structure 33 are both arranged vertically and respectively located on the periphery of the vibrating table 31. The two sides of the vibrating table 31 are provided with lateral limiting structures to restrict the lateral movement of the bundled vibrating device body. The lateral limiting structure 32 and the longitudinal limiting structure 33 form a bundled vibrating device body limiting area 38 for limiting the bundled vibrating device body 1. One side of the reinforcing rib 34 is welded to the side wall of the longitudinal limiting structure 33, and the bottom is fixedly connected to the top surface of the vibrating table 31, which can strengthen the strength of the longitudinal limiting structure 33.

[0061] The drive assembly 36 is fixed on the side wall of the longitudinal limiting structure 33 away from the limiting area 38 of the bundled vibrating device body. The steel wire rope 35 is laid along the periphery of the limiting area 38 of the bundled vibrating device body and its two ends are connected to the drive assembly 36. The drive assembly rotates to adjust the length of the steel wire rope 35, thereby fixing the bundled vibrating device body placed in the limiting area 38 of the bundled vibrating device body. The steel wire rope 35 and the longitudinal limiting structure 33 work together to restrict the longitudinal movement of the bundled vibrating device body.

[0062] The braking component 37 is located on one side of the driving component and is connected to the driving component 36. The braking component 37 is used to lock the driving component 36, prevent the driving component from rotating, and cause the wire rope to loosen, resulting in the inability to restrict the longitudinal movement of the main body of the cluster vibrating device.

[0063] In specific implementation, such as Figure 9 As shown, the drive assembly 36 includes a bracket 361 and a stirring trolley 362; the bracket 361 is fixed to the side of the longitudinal limiting structure away from the transverse limiting structure, and the two ends of the stirring trolley are rotatably mounted on the bracket 361. The stirring trolley 362 is provided with a stirring handle insertion hole 363, and a stirring handle 364 is inserted into the stirring handle insertion hole 363, as shown. Figure 8 As shown, the drive mixer 362 rotates to tighten the steel wire rope 35, preventing the main body of the cluster vibrator from shifting during the vibration process, which would cause the quality of the cast cement sheet precast components to fail to meet the requirements. At the same time, it can also prevent the main body of the cluster vibrator from colliding with other devices, ensuring the structural stability of the main body of the cluster vibrator.

[0064] like Figure 10As shown, the braking assembly 37 includes a toothed 371 and a toothed tongue 372. The toothed 371 is fixed to one end of the agitator, and the fixed end of the toothed tongue is fixedly connected to the longitudinal limiting structure. The free end is located inside the toothed 371. The vertical height of the free end is lower than that of the fixed end, which can effectively prevent the agitator from rotating and prevent the wire rope from becoming too loose, thus preventing the main body of the cluster vibrating device from moving.

[0065] In practice, the surface edge of the mold is provided with bolt holes. Adjacent molds are connected and fixed by bolts passing through the bolt holes, which enhances the connection stability between the molds and prevents the cement sheet shape from not meeting production requirements due to unstable connection between the molds during vibration.

[0066] In practice, the mold is equipped with transverse and longitudinal reinforcing bars. Several grooved fasteners are fitted along the inner edge of the mold, and the transverse and longitudinal reinforcing bars are respectively engaged within these grooves. This facilitates the fixing of the transverse and longitudinal reinforcing bars, ensuring their stability during cement pouring and thus guaranteeing the quality of the precast components.

[0067] Example 2:

[0068] This embodiment provides a construction method for a cement sheet precast component bundled vibratory compaction device, including the following steps:

[0069] Step 1: Place a frame on a flat installation surface, with its main keel parallel and close to the ground, and the plug rod perpendicular to the ground; separate the set of molds, place the molds on a flat bottom surface, or place them on their side, and spray release agent. The release agent must be sprayed evenly, and no omissions are allowed; place the mold with the released agent sprayed horizontally on the secondary keel of the frame, and the center of the mold should correspond to the center of the frame to prevent grout leakage during later construction; install the keel buckles in the molds, and then use pliers to squeeze the reinforcing bars into the slots of the keel buckles. After completing the installation of the horizontal and vertical reinforcing bars, check the connection between the keel buckles and the reinforcing bars. If there are no errors, proceed to the next installation operation.

[0070] Step 2: Install another mold on the mold with the installed reinforcing bars, aligning the edges and bolt holes of the upper and lower molds. After alignment, press the upper mold down to ensure it is tightly fitted to the lower mold. Insert the bolts into the bolt holes and use a special wrench to rotate 90° to the right to fix the mold. Install the keel buckle and reinforcing bars in the upper mold in sequence. After checking that everything is correct, proceed to install the next mold. Then, install the mold, keel buckle, and reinforcing bars in sequence above the lower mold until all molds are installed.

[0071] Step 3: Adjust the uneven molds to ensure they are vertically aligned front to back and left to right until all four sides are aligned; otherwise, grout leakage is likely. Insert the connecting rod of the other frame into the insertion cavity of the connecting rod of the frame placed on the ground, so that the main and secondary keels of the two frames are positioned opposite each other, with the secondary keel of the upper frame resting on the upper mold. Insert both ends of the tie rod into the tie connection holes of the main keel, install washers and nuts on both ends of the tie rod, and then check again whether all molds are aligned. If correct, tighten the nuts to secure the tie rods. The tightening sequence is as follows: first tighten one corner, applying slight force, then tighten the diagonals, then tighten the remaining two diagonals. After tightening the four corners, tighten the middle tie rod, and finally tighten the remaining tie rods. All torques should be the same. Check again whether the four sides of the mold are aligned. If correct, perform a second tightening, following the same sequence as above. Tightening should be done in at least two stages; do not tighten in one go. This completes the installation of the main body of the cluster vibrator.

[0072] Step 4: The worker rotates the main body of the cluster vibrating device 90° so that the pouring port of the mold faces upward; adjusts the distance between the forklift forks to ensure that it is the same as the width of the transport component, inserts the forks into the fixing holes of the connecting block, drives the forklift to the vibrating device body, hooks the steel hook of the transport component at the lifting hole of the main keel, lifts the forklift, and transports the cluster vibrating device to the limiting area of ​​the cluster vibrating device body on the limiting platform through the transport component;

[0073] Step 5: Insert the stirring handle into the stirring handle socket on the mixer truck, drive the stirring handle with external force to make the mixer truck rotate, lock the wire rope, fix the main body of the cluster vibrating device, and then carry out concrete pouring and vibration. During the concrete pouring process, conduct multiple spot checks on the strength of the main body frame of the cluster vibrating device, the sealing of the mold, and the number of pieces poured each time.

[0074] Step 6: The forklift transports the limiting platform and cluster vibratory compactor to the curing area. After curing, the mold is removed, the finished products are packaged, and stacked.

[0075] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vibratory compaction device for precast cement sheet components, characterized in that, It includes the main body of the cluster vibrating device (1), the transport component (2), and the limiting platform (3); The main body (1) of the cluster vibrating device includes two frames (11) and several pairs of tie rods (12). The two frames are arranged opposite each other and connected at the bottom by several plug rods (14) and at the top by tie rods (12). A mold placement area (13) is formed between the two frames. Several molds (4) are arranged in the mold placement area (13) in sequence along the axial direction of the plug rods. Each mold has a steel bar fixed inside. A pouring port is provided on one side between adjacent molds. The pouring port faces upward during pouring. After the main body (1) of the cluster vibrating device is connected to the mold and the reinforcing bar, the transport component (2) is connected above the main body (1) of the cluster vibrating device. The forklift transports the main body (1) of the cluster vibrating device suspended below it to the limiting platform (3) by moving the transport component. The limiting platform (3) has a limiting area (38) for placing the main body of the cluster vibrating device. The limiting platform (3) can limit the position of the main body (1) of the cluster vibrating device during the vibration process.

2. The cement sheet precast component bundled vibrating device according to claim 1, characterized in that, The frame (11) includes a number of main keels (15) spaced apart in the vertical direction and a number of secondary keels (16) spaced apart from bottom to top in the horizontal direction on one side of the main keels. The plug rod (14) is arranged horizontally and vertically on one side of the bottom of the main keel (15). The plug rod (14) has an insertion cavity (141) inside. The plug rod (14) of one frame (11) is inserted into the insertion cavity (141) of the plug rod (14) of another frame (11), so that the bottoms of the two frames are connected. Several molds are arranged sequentially along the main keel of one frame towards the main keel of another frame, and the molds are located between the secondary keels of the two frames.

3. The cement sheet precast component bundled vibrating device according to claim 2, characterized in that, The main keel (15) is provided with tie rod connection holes (151) at the top and bottom. The two ends of the tie rod pass through the tie rod connection holes (151) of the two main keels of the skeleton respectively. Nuts are installed at both ends of the tie rod to fix the tie rod to the main keel of the two skeletons and fix the mold in the mold placement area (13).

4. The cement sheet precast component bundle vibrating device according to claim 3, characterized in that, The transport component (2) includes a transport frame (21), a chain (22), and a steel hook (23). The transport frame (21) is made of hollow square steel, and the chain is located inside the hollow square steel. Both ends of the chain extend out of the hollow square steel and are connected to the steel hook. The steel hook is connected to the main keel. The transport frame (21) is provided with a connecting block (24) with a tooth fixing hole (25). The forklift forks can extend into the tooth fixing hole to move the transport component (2) and the main body (1) of the cluster vibrating device.

5. The cement sheet precast component bundled vibratory compaction device according to claim 4, characterized in that, The top of the main keel (15) is provided with a lifting hole (152), and the steel hook (23) extends into the lifting hole so that the transport component (2) is connected to the main body (1) of the cluster vibrating device.

6. The cement sheet precast component bundled vibrating device according to claim 1, characterized in that, The limiting platform (3) includes a vibrating table (31), a transverse limiting structure (32), a longitudinal limiting structure (33), a reinforcing rib (34), a steel wire rope (35), a drive assembly (36), and a braking assembly (37). The vibrating table (31) is arranged in the horizontal direction, and the transverse limiting structure (32) and the longitudinal limiting structure (33) are both arranged in the vertical direction and respectively located on the periphery of the vibrating table (31). The transverse limiting structure (32) and the longitudinal limiting structure (33) form a limiting area (38) for limiting the main body of the clustered vibrating device (1). One side of the reinforcing rib (34) is fixedly connected to the side wall of the longitudinal limiting structure (33), and the bottom is fixedly connected to the top surface of the vibrating table (31). The drive assembly (36) is fixed on the side wall of the longitudinal limiting structure (33) away from the limiting area (38) of the main body of the clustered vibrating device. The wire rope (35) is laid along the periphery of the limiting area (38) of the main body of the clustered vibrating device and its two ends are connected to the drive assembly (36). The drive assembly rotates to adjust the length of the wire rope (35) and fixes the main body of the clustered vibrating device placed in the limiting area (38) of the main body of the clustered vibrating device. The braking component (37) is located on one side of the drive component and is connected to the drive component (36). The braking component (37) is used to lock the drive component (36).

7. The cement sheet precast component bundle vibrating device according to claim 6, characterized in that, The drive assembly (36) includes a bracket (361) and a stirring trolley (362); the bracket (361) is fixed to the side of the longitudinal limiting structure away from the transverse limiting structure, and the two ends of the stirring trolley (362) are rotatably mounted on the bracket (361). The stirring trolley (362) is provided with a stirring handle insertion hole (363), and the stirring handle (364) is inserted into the stirring handle insertion hole (363) to drive the stirring trolley (362) to rotate and tighten the wire rope (35); The braking assembly (37) includes a toothed tooth (371) and a toothed tongue (372). The toothed tooth is fixed to one end of the mixer truck. The fixed end of the toothed tongue is fixedly connected to the longitudinal limiting structure. The free end is located inside the toothed tooth. The vertical height of the free end is lower than that of the fixed end.

8. The cement sheet precast component bundle vibrating device according to claim 1, characterized in that, The surface edge of the mold is provided with bolt holes, and adjacent molds are connected by bolts passing through the bolt holes.

9. The cement sheet precast component bundled vibrating device according to claim 1, characterized in that, The mold is filled with transverse and longitudinal steel bars, and the inner edge of the mold is fitted with several keel buckles with slots. The transverse and longitudinal steel bars are respectively fitted into the slots of the keel buckles.

10. The construction method of the cement sheet precast component bundled vibrating device according to claim 3, characterized in that, Includes the following steps: Step 1: Place a frame, with the main keel parallel and close to the installation surface, and the plug rod perpendicular to the ground; spray the mold with release agent; install the mold on the secondary keel, and install the keel buckle and steel bar; Step 2: Install another mold on the mold after the steel bars have been installed, install the keel buckle and steel bars, and fix the upper and lower molds with bolts; and install the mold, keel buckle and steel bars on the upper part of the lower mold in sequence until all molds are installed. Step 3: Insert the connector rod of the other frame into the insertion cavity of the connector rod of the frame, insert the tie rod into the tie connection hole, and fix it; Step 4: Flip the main body of the cluster vibrator so that the pouring port of the mold faces upward; install the transport component on the forklift fork, and transport the main body of the cluster vibrator to the limiting area of ​​the cluster vibrator on the limiting platform through the transport component. Step 5: Insert the mixing handle into the mixing handle socket on the mixer truck, drive the mixing handle with external force to make the mixer truck rotate, lock the wire rope, and lock the main body of the bundled vibrating device before pouring and vibrating the cement. Step 6: The forklift transports the limiting platform and the main body of the cluster vibratory compactor to the curing area. After curing, the mold is removed, the finished products are packaged, and stacked.

Citation Information

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