Flip-plate fastening device and production line

By designing a flip-plate fastening device and utilizing a drive mechanism to automatically place and flip the magnesium oxide board, the problem of damage to the adhesive surface during the flipping process of the magnesium oxide board is solved, thereby improving the production efficiency and quality of cleanroom boards.

CN117162632BActive Publication Date: 2026-01-06辽宁鑫硕智能机械有限公司 +1
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Patent Information

Application Number
CN202311104367.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-29
Publication Date
2026-01-06
Estimated Expiration
2043-08-29

AI Technical Summary

Technical Problem

In existing technologies, during the flipping and turning process of magnesium oxide boards, the adhesive surface of the boards easily sticks to the clothes and bodies of operators, affecting the quality of the cleanroom boards and production efficiency.

Method used

Design a flip-plate fastening device that uses a drive mechanism to drive the clamps on the support part to automatically place and flip the plate. The clamps and suction part are used to realize the automated operation of the magnesium board and avoid contact between the glued surface and the operator.

Benefits of technology

It improves the production efficiency of cleanroom panels, ensures the automation level and quality of magnesium oxide panels, and avoids damage to the adhesive surface during the flipping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

A kind of plate clamping device and production line, plate clamping device includes: support;Including first driving part, lifting part and second driving part;First driving part is arranged on support, lifting part is slidably connected with support along first direction, lifting part is connected with the driving end of first driving part, first driving part is used to drive lifting part reciprocating movement along first direction, second driving part is connected with the lifting end of lifting part;The first end of support part is connected with the driving end of second driving part, the second end of support part extends in the direction away from the driving end of second driving part;First clamp is arranged on support part, first clamp is used to clamp the two sides of core material, second driving part is used to drive support piece rotates around second direction, so that the clamping end of first clamp is directed to upwards or downwards along vertical direction.This application realizes automatic placement and turnover of core material by driving mechanism driving the movement, lifting and rotating of first clamp on support part, and improves production efficiency.
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Description

Technical Field

[0001] This application relates to the field of cleanroom panel production technology, and in particular to a flip-panel fastening device and production line. Background Technology

[0002] Cleanroom panels are a type of composite board with unique dustproof, antistatic, and antibacterial properties, and are widely used in industries such as electronics, pharmaceuticals, and food.

[0003] In the existing technology, the cleanroom panels are produced manually by flipping and snapping them together. The specific process is as follows: first, the lower box is placed on the workbench, then the keel frame is placed in the lower box, then a piece of magnesium oxide board with one side coated with glue is placed on the rock wool, then rock wool is placed on the magnesium oxide board, and then another piece of magnesium oxide board with one side coated with glue is placed on the rock wool, with the glued sides of the two magnesium oxide boards facing each other. Finally, the upper box is snapped onto the lower box for subsequent pressing.

[0004] However, the inventors discovered that because the magnesium oxide board is coated with adhesive on one side, it is not only time-consuming and laborious to handle and flip manually, but it is also easy for the adhesive to stick to the operator's clothes and body, affecting the subsequent bonding effect of the magnesium oxide board and the quality of the final cleanroom board. Summary of the Invention

[0005] The purpose of this application is to provide a flip-plate fastening device and production line to realize the automatic placement and automatic flipping of magnesium oxide boards, improve production efficiency, and ensure the quality of clean boards.

[0006] To address the aforementioned technical problems, this application provides the following technical solutions:

[0007] The first aspect of this application provides a flap fastening device, comprising:

[0008] support;

[0009] A drive mechanism includes a first drive unit, a lifting unit, and a second drive unit; the first drive unit is disposed on the bracket, the lifting unit is slidably connected to the bracket along a first direction, the lifting unit is connected to the drive end of the first drive unit, the first drive unit is used to drive the lifting unit to reciprocate along the first direction, and the second drive unit is disposed on the lifting end of the lifting unit.

[0010] A support portion, wherein a first end of the support portion is connected to a driving end of the second driving portion, and a second end of the support portion extends away from the driving end of the second driving portion;

[0011] A first clamp is disposed on the support portion and is used to clamp both sides of the core material. A second driving portion drives the support portion to rotate around a second direction, so that the clamping end of the first clamp faces upward or downward in the vertical direction, and the first direction is perpendicular to the second direction.

[0012] In some embodiments, the first clamp includes a linear actuator and two clamping members, the linear actuator being disposed on the support portion, and the two clamping members being disposed at a distance from each other on the support portion along the first direction;

[0013] One of the clamping members is slidably connected to the support portion along the first direction, and the driving end of the linear actuator is connected to the clamping member to drive the clamping member to reciprocate along the first direction.

[0014] In some embodiments, both clamping members include a first plate, a second plate, and a third plate. The drive end of the linear actuator is connected to the first plate of one clamping member. The first plate, the second plate, and the third plate are sequentially connected to form a semi-enclosed structure with a first opening. The first openings of the two clamping members are opposite to each other along the first direction.

[0015] In some embodiments, the first opening gradually increases in the direction away from the second plate.

[0016] In some embodiments, the support includes a plurality of first rods, the first ends of which are connected to the driving end of the second driving part, the second ends of which extend away from the driving end of the second driving part, and the plurality of first rods are arranged at intervals along the second direction; the number of first clamps is equal to the number of first rods, and each first rod is provided with one first clamp.

[0017] In some embodiments, a suction portion is also included;

[0018] There are two drive mechanisms, which are arranged side by side and spaced apart along the first direction. The drive end of the second drive part of one drive mechanism is connected to the suction part, and the drive end of the second drive part of the other drive mechanism is connected to the support part. The suction part and the support part are arranged side by side and spaced apart along the first direction.

[0019] The suction part is used to hold the bottom of the box body, and the second driving part of the driving mechanism drives the suction part to rotate around the second direction, so that the suction end of the suction part is vertically oriented upward or downward.

[0020] In some embodiments, the suction portion includes a fixing member and a suction member, a first end of the fixing member is connected to the driving end of the second driving part of the driving mechanism, a second end of the fixing member extends away from the driving end of the second driving part of the driving mechanism, and the suction member is disposed on the fixing member.

[0021] In some embodiments, the suction part further includes a second clamp and a third clamp, the second clamp and the third clamp being spaced apart on the fixing member along the first direction, and the clamping ends of the second clamp and the third clamp being opposite in direction to the suction end of the suction member.

[0022] In some embodiments, the second clamp and / or the third clamp are detachably connected to the fixing member, or;

[0023] The second clamp and / or the third clamp are slidably connected to the fixing member along the first direction.

[0024] In some embodiments, the fastener includes a plurality of second rods, the first ends of which are connected to the driving end of the second driving part of the driving mechanism, the second ends of which extend away from the driving end of the second driving part of the driving mechanism, and the plurality of second rods are spaced apart along the second direction.

[0025] The number of suction components is equal to the number of the second rods, and one suction component is provided on each of the second rods.

[0026] A second aspect of this application provides a production line,

[0027] Including the flap fastening device of the first aspect;

[0028] A first transmission mechanism is used to transmit the housing along a second direction; and,

[0029] The second transmission mechanism is arranged parallel to and spaced apart from the first transmission mechanism along a first direction, and the second transmission mechanism is used to transmit the core material along the second direction; the support part of the flip-plate fastening device is arranged between the first transmission mechanism and the second transmission mechanism.

[0030] In some embodiments, a third driving unit is further included, the driving end of the third driving unit being connected to the bracket, the third driving unit being used to drive the bracket to move relative to the first transmission mechanism along the second direction.

[0031] Compared to existing technologies, the flip-plate fastening device provided in this application, by setting a drive mechanism, has a first drive part connected to a bracket, a drive end connected to a lifting part, and a lifting end connected to a second drive part. The first drive part can drive the lifting part and the second drive part connected to the lifting part to reciprocate along a first direction, and the lifting part can drive the second drive part to rise and fall. The drive end of the second drive part is connected to a support part. That is, the drive mechanism can drive the support part to move, rise and fall, and rotate around a second direction along the first direction. The first end of the support part is connected to the drive end of the second drive part, and the second end of the support part extends away from the drive end of the second drive part. By adjusting the height of the support part, the position of movement along the first direction, and the rotation angle through the drive mechanism, the support part can extend under the transmission line that conveys the core material and realize the first clamp on the support part to hold the side of the core material. Then, by driving the support part to rotate through the second drive part, the core material held by the first clamp is automatically flipped.

[0032] The flip-plate fastening device of this application drives the first clamp on the support part to move, lift and rotate through the drive mechanism, realizing the automatic placement and flipping of the core material. It has a high degree of automation, greatly improves production efficiency, and avoids accidental contact with the glued surface of the core material during operation, thus ensuring the quality of the clean plate. Attached Figure Description

[0033] The above and other objects, features, and advantages of exemplary embodiments of this application will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the drawings, several embodiments of this application are illustrated by way of example and not limitation, with the same or corresponding reference numerals denoteing the same or corresponding parts, wherein:

[0034] Figure 1 A schematic diagram of the production line structure of this application is shown.

[0035] Figure 2 schematically shown Figure 1 A magnified view of part D1 in the image;

[0036] Figure 3 schematically shown Figure 2 A schematic diagram of the structure of the first drive unit in the middle;

[0037] Figure 4 A schematic diagram of the structure of the first clamp of the flap fastening machine of this application is shown.

[0038] Figure 5 A schematic diagram of the suction part of the flip-plate fastening machine of this application is shown.

[0039] Figure 6 schematically shown Figure 1A magnified view of part D2 in the image.

[0040] Explanation of icon numbers:

[0041] 1. Bracket; 2. Drive mechanism; 21. First drive unit; 211. First motor; 212. First shaft; 213. External gear; 214. Rack; 22. Lifting unit; 23. Second drive unit; 231. Second motor; 232. Second shaft; 3. Support unit; 31. First rod; 4. First clamp; 41. Linear actuator; 42. Clamping member; 421. First plate; 422. Second plate; 423. Third plate; 5. Holding unit; 51. Fixing member; 511. Second rod; 52. Holding member; 53. Second clamp; 54. Third clamp; 6. First transmission mechanism; 7. Second transmission mechanism; 8. Third drive unit; 9. Support platform; 10. Fourth drive unit; 11. Limiting rod; A. First direction; B. Second direction. Detailed Implementation

[0042] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

[0043] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this application pertains.

[0044] Example 1

[0045] like Figures 1 to 3 As shown, this application embodiment provides a flap fastening device, including:

[0046] Bracket 1;

[0047] The drive mechanism 2 includes a first drive unit 21, a lifting unit 22, and a second drive unit 23. The first drive unit 21 is disposed on the bracket 1, the lifting unit 22 is slidably connected to the bracket 1 along a first direction A, the lifting unit 22 is connected to the drive end of the first drive unit 21, the first drive unit 21 is used to drive the lifting unit 22 to reciprocate along the first direction A, and the second drive unit 23 is disposed on the lifting end of the lifting unit 22.

[0048] The support part 3 has a first end connected to the driving end of the second driving part 23, and a second end of the support part 3 extends away from the driving end of the second driving part 23.

[0049] The first clamp 4 is disposed on the support part 3 and is used to clamp both sides of the core material. The second drive part 23 drives the support part 3 to rotate around the second direction B, so that the clamping end of the first clamp 4 is vertically oriented upward or downward. The first direction A is perpendicular to the second direction B.

[0050] Specifically, the bracket 1 of this application is used to mount the drive mechanism 2. The bracket 1 may include a first sub-bracket and a second sub-bracket. The first sub-bracket is slidably mounted on the second sub-bracket along a first direction A. The second sub-bracket can be a gantry structure as a whole. The second sub-bracket can be connected to the transmission lines for conveying the core material and the conveying box body, respectively. The first drive unit 21 can be mounted on the second sub-bracket, and the lifting unit 22 can be mounted on the first sub-bracket.

[0051] The drive mechanism 2 is used to drive the support part 3 to reciprocate, lift, and rotate around the second direction B in the first direction A. The first drive part 21 can be a linear actuator, such as a linear motor, cylinder, or hydraulic rod, or the lifting part 22 can reciprocate along the first direction A by connecting the first motor 211 to a transmission mechanism. Since there is a certain distance (approximately 9 meters) between the transmission lines for conveying the core material and the conveying box, to ensure the stability of the lifting part 22's movement along the first direction A and to reduce manufacturing costs, it is preferable to connect the first motor 211 to a transmission mechanism to achieve the reciprocating movement of the lifting part 22 along the first direction A. The plane containing the first and second directions can be a horizontal plane.

[0052] The first motor 211 is fixedly mounted on the first sub-support. The transmission mechanism may include a first shaft 212, an external gear 213, and a rack 214. The rack 214 is fixedly mounted on the second sub-support. The length direction of the rack 214 is consistent with the first direction A. The axis of the first shaft 212 is consistent with the second direction B. The output end of the first motor 211 is connected to one end of the first shaft 212. The other end of the first shaft 212 is fixedly connected to the external gear 213. The external gear 213 meshes with the rack 214. The first motor 211 drives the first shaft 212 to rotate forward and backward around the second direction B, which enables the external gear 213 to reciprocate along the first direction A on the rack 214.

[0053] The lifting unit 22 can be fixedly mounted on the first sub-support. The lifting unit 22 can be a linear actuator, such as a linear motor, cylinder, or hydraulic rod, or a lifting gearbox, etc. For more stable lifting motion, a lifting gearbox is preferred. The lifting gearbox is fixedly mounted on the first sub-support, and the vertically downward end of the lifting rack of the lifting gearbox is connected to the second drive unit 23. The specific structure of the lifting gearbox is well understood by those skilled in the art and will not be described in detail here.

[0054] To ensure the stability of the lifting unit 22, the number of lifting units 22 can be one or more. When there are multiple lifting units 22, the multiple lifting units 22 can be arranged at equal intervals along the second direction B.

[0055] The second drive unit 23 may include a second motor 231 and a second shaft 232. The second motor 231 is connected to the lifting end of the lifting unit 22, and the drive end of the second motor 231 is connected to the second shaft 232. One end of the support unit 3 is disposed on the second shaft 232.

[0056] The support part 3 is used to set the first clamp 4. The support part 3 can be a plurality of strips arranged at intervals along the second direction B, such as strip plates or rods, so that the support part 3 can extend under the transmission line that conveys the core material.

[0057] The first clamp 4 is used to clamp both sides of the core material. The second drive unit 23 drives the support unit 3 to rotate around the second direction B, enabling the first clamp 4 to clamp both sides of the core material from below or above the transmission line that transports the core material.

[0058] Compared to existing technologies, the flip-plate fastening device provided in this application, by setting a drive mechanism 2, has a first drive part 21 connected to a bracket 1, a drive end of the first drive part 21 connected to a lifting part 22, and a lifting end of the lifting part 22 connected to a second drive part 23. The first drive part 21 can drive the lifting part 22 and the second drive part 23 connected to the lifting part 22 to reciprocate along a first direction A. The lifting part 22 can drive the second drive part 23 to move up and down. The drive end of the second drive part 23 is connected to a support part 3. That is, the drive mechanism 2 can drive the support part 3 to move along the first direction A. The support part 3 moves in direction A, rises and falls, and rotates around the second direction B. The first end of the support part 3 is connected to the driving end of the second driving part 23, and the second end of the support part 3 extends away from the driving end of the second driving part 23. The height, position and rotation angle of the support part 3 along the first direction A are adjusted by the driving mechanism 2 so that the support part 3 can extend under the transmission line that conveys the core material and realize the first clamp 4 on the support part 3 to clamp the side of the core material. Then, the second driving part 23 drives the support part 3 to rotate, realizing the automatic flipping action of the core material clamped by the first clamp 4.

[0059] The flip-plate fastening device of this application drives the first clamp 4 on the support part 3 to move, lift and rotate through the drive mechanism 2, thereby realizing the automatic placement and flipping of the core material. It has a high degree of automation, which greatly improves production efficiency. In addition, it avoids accidental contact with the glued surface of the core material during the operation, thus ensuring the quality of the clean plate.

[0060] like Figure 1 , Figure 2 and Figure 4As shown, in some embodiments, the first clamp 4 includes a linear actuator 41 and two clamping members 42. The linear actuator 41 is disposed on the support portion 3, and the two clamping members 42 are disposed at intervals along the first direction A on the support portion 3.

[0061] One of the clamping members 42 is slidably connected to the support part 3 along the first direction A, and the driving end of the linear actuator 41 is connected to the clamping member 42 to drive the clamping member 42 to reciprocate along the first direction A.

[0062] Specifically, the core material is gripped by adjusting the distance between the two clamping members 42 using a linear actuator 41. In practical applications, the other clamping member 42 can be fixedly mounted on the support 3 or slidably mounted on the support 3 along the first direction A. When the other clamping member 42 is slidably mounted on the support 3 along the first direction A, the second clamp 53 also includes a linear actuator. The linear actuator is mounted on the support 3, and its drive end is connected to the other clamping member 42. The linear actuator 41 and the linear actuator can synchronously drive the two clamping members 42 to move closer to or further away from each other to adjust the distance between the two clamping members 42, improving work efficiency while ensuring uniform force distribution. Both the linear actuator 41 and the linear actuator can be selected from linear motors, pneumatic rods, or hydraulic rods.

[0063] To prevent the core material from falling off when the two clamping parts 42 are gripping it, and to ensure a more secure gripping of the core material, such as... Figure 4 As shown, in some embodiments, both clamping members 42 include a first plate 421, a second plate 422, and a third plate 423. The driving end of the linear actuator 41 is connected to the first plate 421 of one clamping member 42. The first plate 421, the second plate 422, and the third plate 423 are sequentially connected to form a semi-enclosed structure with a first opening. The first openings of the two clamping members 42 are opposite to each other along the first direction A.

[0064] Specifically, the first plate 421 and the third plate 423 are arranged in parallel and spaced apart, and the second plate 422 is perpendicularly connected to the first plate 421 and the third plate 423 respectively, so that both clamping members 42 form a U-shaped semi-enclosed structure, so that when clamping, the core material can be inserted into the semi-enclosed structure through the first opening along the side of the first direction A.

[0065] To facilitate the core material extending along the side of the first direction A into the semi-enclosed structure, such as... Figure 4 As shown, in some embodiments, the first opening gradually increases in the direction away from the second plate 422.

[0066] Specifically, the second clamp 53 may further include a plurality of fourth plates, which are parallel and spaced apart along the second direction B. The first sides of each of the fourth plates are connected to the third plate 423, and the second sides of each of the fourth plates are parallel and spaced apart from the first plate 421. The second sides of the fourth plates are opposite to their first sides. The first plate 421, the second plate 422, and the plurality of fourth plates form a receiving portion for receiving the side of the core material along the first direction A. The third side of the plurality of fourth plates away from the third plate 423 is arc-shaped, and the third side gradually approaches the first plate 421 from the first opening towards the second plate 422, causing the first opening to gradually increase in the direction away from the second plate 422, forming a guiding portion. Alternatively,

[0067] The third plate 423 may include a first sub-plate and a second sub-plate. The first sub-plate is parallel to the first plate 421. The second plate 422 is perpendicularly connected to the first sub-plate and the first plate 421 respectively. The second sub-plate is connected to the first sub-plate. The second sub-plate is an arc-shaped plate. The second sub-plate bends away from the first plate 421, so that the first opening gradually increases away from the second plate 422 to form a guide with a guiding function.

[0068] To facilitate the extension of the support part 3 under the transmission line, the first clamp 4 on the support part 3 can hold both sides of the core material, while reducing the weight of the support part 3. Figure 2 and Figure 4 As shown, in some embodiments, the support portion 3 includes a plurality of first rods 31, the first ends of the plurality of first rods 31 being connected to the driving end of the second driving portion 23, the second ends of the plurality of first rods 31 extending away from the driving end of the second driving portion 23, and the plurality of first rods 31 being arranged at intervals along the second direction B; the number of first clamps 4 is equal to the number of second rods 511, and each first rod 31 is provided with one first clamp 4.

[0069] Specifically, the number and spacing of the first rods 31 can be adjusted appropriately according to the length of the core material, and the length, number, and spacing of the first rods 31 can be adjusted appropriately according to the width of the core material.

[0070] like Figure 2 and Figure 5 As shown, in some embodiments, a suction portion 5 is also included;

[0071] There are two drive mechanisms 2. The drive end of the second drive part 23 of one drive mechanism 2 is connected to the holding part 5, and the drive end of the second drive part 23 of the other drive mechanism 2 is connected to the support part 3.

[0072] The suction part 5 is used to hold the bottom of the box. The second driving part 23 of the driving mechanism 2 drives the suction part 5 to rotate around the second direction B, so that the suction end of the suction part 5 is vertically oriented upward or downward.

[0073] Specifically, the suction part 5 can extend below the conveyor line of the conveyor box and hold the bottom of the box. The specific structure of the suction part 5 is known to those skilled in the art and will not be described in detail here. However, it should be noted that when placing the lower box, since the bottom of the lower box is at the bottom, the operating platform for placing the lower box needs to be designed with a missing area so that the suction part 5 can extend into the missing area and place the lower box on the operating platform.

[0074] By setting up two drive mechanisms 2, the core material and the box body can be operated simultaneously, which greatly improves production efficiency.

[0075] like Figure 2 and Figure 5 As shown, in some embodiments, the suction part 5 includes a fixing member 51 and a suction member 52. The first end of the fixing member 51 is connected to the driving end of the second driving part 23 of the driving mechanism 2, and the second end of the fixing member 51 extends away from the driving end of the second driving part 23 of the driving mechanism 2. The suction member 52 is disposed on the fixing member 51.

[0076] Specifically, the suction member 52 can be an adsorption hole or a suction cup provided on the fixing member 51. The number of adsorption holes or suction members 52 can be one or more. When the number of adsorption holes or suction cups is multiple, the multiple adsorption holes or adsorption cups can be arranged at intervals along the first direction A on the fixing member 51.

[0077] The suction holder 52 is connected to the vacuum pumping device via an air pipe. The specific connection method is known to those skilled in the art and will not be described in detail here.

[0078] like Figure 5 As shown, in some embodiments, the suction part 5 further includes a second clamp 53 and a third clamp 54, the second clamp 53 and the third clamp 54 being spaced apart on the fixing member 51 along the first direction A, and the clamping ends of the second clamp 53 and the third clamp 54 being opposite to the suction end of the suction member 52.

[0079] Specifically, the second clamp 53 on the fixing member 51 clamps the two sides of the box body along the first direction A, and the height and position of the suction part 5 are adjusted by the lifting part 22 and the first driving part 21, so that the box body can be lifted away. At this time, the operating platform does not need to set up a missing area, which is more conducive to the placement of the box body.

[0080] Both the second clamp 53 and the third clamp 54 can be either pneumatic grippers or electric grippers, with pneumatic grippers being preferred due to their lower cost, in order to reduce the production cost of the device.

[0081] To accommodate boxes of different widths, such as Figure 5 As shown, in some embodiments, the second clamp 53 and / or the third clamp 54 are detachably connected to the fixing member 51. For example, depending on the model of the box, multiple mounting holes can be provided on the first rod 31 along the first direction A, and at least one first clamp 4 can be detachably connected to the mounting hole by bolts or snap-fit ​​to adjust the spacing between the two first clamps 4. Alternatively;

[0082] The second clamp 53 and / or the third clamp 54 are slidably connected to the fixing member 51 along the first direction A.

[0083] Specifically, the first clamping part also includes a linear actuator. The driving end of the linear actuator is connected to the second clamp 53 or the third clamp 54. The linear actuator is used to drive the second clamp 53 or the third clamp 54 to reciprocate along the first direction A, thereby realizing the adjustment of the distance between the second clamp 53 and the third clamp 54.

[0084] In practical applications, the second clamp 53 can be fixedly connected to the fixing member 51, and the third clamp 54 can be detachably connected to the fixing member 51 or slidably connected along the first direction A; or, both the second clamp 53 and the third clamp 54 can be slidably connected to the fixing member 51 along the first direction A; or, both first clamps 4 can be detachably connected to the fixing member 51, as long as the distance between the second clamp 53 and the third clamp 54 can be adjusted.

[0085] The fixing member 51 may include multiple strips spaced apart along the second direction, such as strip plates or rods, to facilitate the insertion of the suction part 5 under the transmission line, to help the clamping part hold the bottom of the box, and to reduce the weight of the fixing member 51. Figure 2 and Figure 5 As shown, in some embodiments, the fixing member 51 includes a plurality of second rods 511, the first ends of the plurality of second rods 511 are connected to the driving end of the second driving part 23 of the driving mechanism 2, the second ends of the plurality of second rods 511 extend away from the driving end of the second driving part 23 of the driving mechanism 2, and the plurality of second rods 511 are arranged at intervals along the second direction B.

[0086] The number of suction members 52 is equal to the number of the second rods 511, and one suction member 52 is provided on each of the second rods 511.

[0087] Specifically, the number of the second clamp 53 and the third clamp 54 can be equal to the number of the second rod 511, and each second rod 511 is provided with one second clamp 53 and one third clamp 54.

[0088] The number and spacing of the second rods 511 can be adjusted appropriately according to the length of the box, and the length of the second rods 511 can be adjusted appropriately according to the width of the box.

[0089] The flip-plate fastening device of this application also includes a controller, which can be obtained through simple programming using existing technology mastered by those skilled in the art, thereby realizing the control of the aforementioned drive mechanism 2, first clamp 4, suction member 52 and second clamp 53, so as to realize the aforementioned support part 3 and suction part 5 can move along the first direction A, rotate around the second direction B and move up and down, and realize the actions of the first clamp 4 to clamp the core material, the suction member 52 to suction the bottom of the box body and the second clamp 53 to clamp the sides of the box body.

[0090] Example 2

[0091] like Figure 1 and Figure 2 As shown, this application provides a production line.

[0092] Includes the flap fastening device as described in any one of claims;

[0093] A first transmission mechanism 6 is used to transmit the housing along the second direction B; and,

[0094] The second transmission mechanism 7 is parallel to and spaced apart from the first transmission mechanism 6 along the first direction A. The second transmission mechanism 7 is used to transmit the core material along the second direction B. The support part 3 of the flip-plate fastening device is disposed between the first transmission mechanism 6 and the second transmission mechanism 7.

[0095] Specifically, to ensure that the holding part 5 can extend to the bottom of the holding box below the first transmission mechanism 6, the first clamp 4 on the support part 3 can extend to the bottom of the second transmission mechanism 7 to clamp the two sides of the core material. Both the first transmission mechanism 6 and the second transmission mechanism 7 can be roller conveyors, and the second rod 511 of the holding part 5 can extend between two adjacent rollers of the first transmission mechanism 6, and the first rod 31 on the support part can extend between two adjacent rollers of the second transmission mechanism 7. The specific structure of the roller conveyor is known to those skilled in the art and will not be described in detail here.

[0096] Compared to the prior art, the production line provided in Embodiment 2 of this application includes the flip-plate fastening device provided in Embodiment 1. This flip-plate fastening device is equipped with a drive mechanism 2. The first drive part 21 of the drive mechanism 2 is connected to the bracket 1, the drive end of the first drive part 21 is connected to the lifting part 22, and the lifting end of the lifting part 22 is connected to the second drive part 23. The first drive part 21 can drive the lifting part 22 and the second drive part 23 connected to the lifting part 22 to reciprocate along a first direction A. The lifting part 22 can drive the second drive part 23 to rise and fall. The drive end of the second drive part 23 is connected to the support part 3. That is, the drive mechanism... 2 can drive the support part 3 to move, rise and fall along the first direction A and rotate around the second direction B; the first end of the support part 3 is connected to the driving end of the second driving part 23, and the second end of the support part 3 extends away from the driving end of the second driving part 23. The height, position and rotation angle of the support part 3 along the first direction A are adjusted by the driving mechanism 2 so that the support part 3 can extend into the lower part of the transmission line that conveys the core material and realize the first clamp 4 on the support part 3 to clamp the side of the core material. Then, the second driving part 23 drives the support part 3 to rotate, realizing the automatic flipping action of the core material clamped by the first clamp 4.

[0097] The flip-plate fastening device of this application drives the first clamp 4 on the support part 3 to move, lift and rotate through the drive mechanism 2, thereby realizing the automatic placement and flipping of the core material. It has a high degree of automation, which greatly improves production efficiency. In addition, it avoids accidental contact with the glued surface of the core material during the operation, thus ensuring the quality of the clean plate.

[0098] like Figure 1 As shown, in some embodiments, a third driving unit 8 is also included. The driving end of the third driving unit 8 is connected to the bracket 1. The third driving unit 8 is used to drive the bracket 1 to move relative to the first transmission mechanism 6 along the second direction B.

[0099] Specifically, to ensure the stability of the sliding of the support 1, there can be two third drive units 8. The two third drive units 8 can be respectively mounted on the first transmission mechanism 6 and the second transmission mechanism 7, with the support 1 slidably connected to the first transmission mechanism 6 and the second transmission mechanism 7 along the second direction B; alternatively, the production line also includes a ground rail mounted on the side of the first transmission mechanism 6 and the second transmission mechanism 7 away from each other, extending along the second direction B, with the support 1 slidably connected to the ground rail along the second direction B, and each of the two third drive units 8 mounted on one ground rail. These two drive units are used to drive the support 1 to move relative to the first transmission mechanism 6 along the second direction B, enabling the support 1 to move to the operating area of ​​the next support platform 9, resulting in a higher degree of automation.

[0100] In addition, protruding elastic elements can be installed on both sides of the bracket 1 along the second direction B near the ground rail to buffer against accidental collisions.

[0101] like Figure 1 As shown, in some embodiments, a plurality of support platforms 9 are also included, which are disposed between the first transmission mechanism 6 and the second transmission mechanism 7, and the plurality of support platforms 9 are spaced apart along the second direction B.

[0102] Specifically, since the first transmission mechanism 6 and the second transmission mechanism 7 have a long length (tens of meters or even more than one hundred meters) in the actual production process, by setting up multiple support platforms 9, firstly, the boxes can be placed to facilitate subsequent operations and achieve continuous production; secondly, the assembled cleanroom plate semi-finished products can be temporarily stored.

[0103] like Figure 1 and Figure 6 As shown, in some embodiments, a fourth driving part 10 and a limiting rod 11 are also included. The fourth driving part 10 is disposed on the bracket 1. The length direction of the limiting rod 11 is consistent with the first direction A. The driving end of the fourth driving part 10 is connected to one end of the limiting rod 11. The fourth driving part 10 is used to drive the limiting rod 11 to rotate around the second direction B, so that the limiting rod 11 can move away from or close to the transmission surface of the first transmission mechanism 6 and / or the second transmission mechanism 7.

[0104] Specifically, to ensure that the housing on the first transmission mechanism 6 and / or the core material on the second transmission mechanism 7 are always within the working area of ​​the flip-plate fastening device, a limiting rod 11 can be provided to block the transmission of the core material and / or the housing. When the bracket 1 moves along the first direction A, the fourth driving unit 10 drives the limiting rod 11 to rotate around the second direction B, so that the limiting rod 11 moves away from the transmission surface of the first transmission mechanism 6 and / or the second transmission mechanism 7, thus preventing the limiting rod 11 from blocking the core material and / or the housing.

[0105] The working process of this application is as follows: First, the first driving part 21 and the lifting part 22 of the driving mechanism 2 drive the suction part 5 to move and lift, so that the second rod 511 of the suction part 5 is located above the first transmission mechanism 6. The second clamp 53 and the third clamp 54 of the suction part 5 clamp the two sides of the box and place them on the support platform 9. Then, the assembled keel frame is manually placed into the box.

[0106] The first drive part 21 and the lifting part 22 of the drive mechanism 2 drive the support part 3 to move and lift, so that the first clamp 4 on the first rod 31 is located above the second transmission mechanism 7. The first clamp 4 clamps the two sides of the core material and places it inside the keel frame; rock wool is manually placed on the core material and the entire keel frame is filled.

[0107] The first drive part 21 and the lifting part 22 of the drive mechanism 2 drive the first clamp 4 to move and lift, so that the first rod 31 extends into the lower part of the second transmission mechanism 7. The first clamp 4 clamps the two sides of the core material and moves in the horizontal direction. The second drive part 23 of the drive mechanism 2 drives the core material to rotate 180°, so that the glue-coated surface of the core material is vertically downward, and then placed in the box.

[0108] The first drive unit 21 and lifting unit 22 of the drive mechanism 2 drive the suction unit 5 to move and lift, causing the second rod 511 to extend below the first transmission mechanism 6. The suction member 52 on the second rod 511 holds the bottom of the box and moves it horizontally. The second drive unit 23 of the drive mechanism 2 drives the box to rotate 180°, so that the box is snapped onto the previous box, thus completing one assembly. Then, the next box is placed on the assembled semi-finished product, and the above actions are repeated. After the support platform 9 reaches a certain height, the bracket 1 is moved to the working area of ​​the next support platform 9 to repeat the work, realizing automated continuous production.

[0109] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A flap closure device, characterized in that The device comprises: a support frame; a driving mechanism comprising a first driving part, a lifting part and a second driving part; the first driving part is arranged on the support frame, the lifting part is slidingly connected with the support frame along a first direction, the lifting part is connected with a driving end of the first driving part, the first driving part is used to drive the lifting part to reciprocate along the first direction, and the second driving part is arranged on a lifting end of the lifting part; a support part, a first end of the support part is connected with a driving end of the second driving part, and a second end of the support part extends away from the driving end of the second driving part; a first clamp, the first clamp is arranged on the support part, the first clamp is used to clamp two sides of a core material, the second driving part drives the support part to rotate around a second direction, so that a clamping end of the first clamp can be directed upward or downward along a vertical direction, and the first direction is perpendicular to the second direction; a suction part; the driving mechanism has two, the two driving mechanisms are arranged side by side and spaced apart along the first direction, a driving end of the second driving part of one of the driving mechanisms is connected with the suction part, and a driving end of the second driving part of the other driving mechanism is connected with the support part; the suction part and the support part are arranged side by side and spaced apart along the first direction; wherein the suction part is used to suck the bottom of a box body, the second driving part of the one driving mechanism drives the suction part to rotate around the second direction, so that a suction end of the suction part can be directed upward or downward along the vertical direction; the suction part further comprises a suction member, a second clamp and a third clamp, the second clamp and the third clamp are arranged spaced apart along the first direction, and clamping ends of the second clamp and the third clamp are opposite to the direction of the suction end of the suction member; wherein the first driving part and the lifting part can drive the suction part to move and lift, so that the second clamp and the third clamp of the suction part can clamp two sides of a box body and place the two sides on a support platform; the first driving part and the lifting part can drive the support part to move and lift, so that the first clamp on the support part can clamp two sides of a core material and place the two sides in the box body; the first driving part and the lifting part can drive the support part to move and lift, so that the first clamp can clamp two sides of a core material and move along a horizontal direction, the second driving part drives the core material to turn over 180°, so that a rubber-coated surface of the core material is directed downward along a vertical direction, and then the core material is placed in the box body to be bonded with another core material in the box body; the first driving part and the lifting part can drive the suction part to move and lift, so that the suction member can suck the bottom of the box body and move along the horizontal direction, and the second driving part drives the box body to turn over 180°, so that the box body is buckled on the previous box body.

2. The device according to claim 1, wherein the first clamp comprises a linear actuator and two clamping members, the linear actuator is arranged on the support part, and the two clamping members are arranged spaced apart along the first direction on the support part. ​ One of the clamping members is connected to the support part along the first direction, and the driving end of the linear actuator is connected to the one clamping member to drive the one clamping member to reciprocate along the first direction.

3. The device according to claim 2, wherein Each of the clamping members comprises a first plate, a second plate and a third plate, the driving end of the linear actuator is connected to the first plate of the one clamping member, and the first plate, the second plate and the third plate are sequentially connected to form a semi-enclosed structure with a first opening, and the first openings of the two clamping members are opposite to each other along the first direction.

4. The device according to claim 3, wherein The first opening gradually increases in the direction away from the second plate.

5. The device according to claim 1, wherein The support part comprises a plurality of first rods, the first ends of the plurality of first rods are connected to the driving end of the second driving part, the second ends of the plurality of first rods extend away from the driving end of the second driving part, and the plurality of first rods are arranged at intervals along the second direction; the number of the first clamps is equal to the number of the first rods, and one first clamp is arranged on each first rod.

6. The device according to claim 1, wherein The suction part comprises a fixing member, the first end of the fixing member is connected to the driving end of the second driving part of the one driving mechanism, the second end of the fixing member extends away from the driving end of the second driving part of the one driving mechanism, and the suction member is arranged on the fixing member.

7. The device according to claim 6, wherein The second clamp and / or the third clamp are detachably connected to the fixing member; or The second clamp and / or the third clamp are slidably connected to the fixing member along the first direction.

8. The device according to claim 6, wherein The fixing member comprises a plurality of second rods, the first ends of the plurality of second rods are connected to the driving end of the second driving part of the one driving mechanism, the second ends of the plurality of second rods extend away from the driving end of the second driving part of the one driving mechanism, and the plurality of second rods are arranged at intervals along the second direction; the number of the suction members is equal to the number of the second rods, and one suction member is arranged on each second rod.

9. A production line, comprising the device according to any one of claims 1-8, a first conveying mechanism for conveying the box body along a second direction, and a second conveying mechanism parallel to and spaced apart from the first conveying mechanism along a first direction, the second conveying mechanism being used for conveying the core material along the second direction, and the support part of the device being arranged between the first conveying mechanism and the second conveying mechanism.

10. The production line according to claim 9, wherein ​ ​ ​ ​ The third driving part is connected with the support through a driving end, and is used for driving the support to move relative to the first transmission mechanism along the second direction.

Citation Information

Patent Citations

  • Upper box body buckling device and composite board production line

    CN115848691A