Non-stop automatic inspection and packaging machine and method

Abstract

The application discloses a non-stop automatic detection and packaging machine with a carrier tape and a method, and relates to a non-stop automatic detection and packaging machine with a carrier tape and a method for replacing the carrier tape of the non-stop automatic detection and packaging machine with a carrier tape. The non-stop automatic detection and packaging machine with a carrier tape comprises a mounting base, a mounting frame on the left side of the mounting base, a storage cabinet on the right side of the mounting base, an automatic feeding mechanism, an automatic detection mechanism and a switchable packaging mechanism arranged in sequence along the feeding direction of the connector on the top of the mounting base, and a control mechanism arranged on the top of the mounting base. The switchable packaging mechanism comprises a pneumatic slide rail assembly, a movable mounting plate, a first mounting frame, a second mounting frame and a pair of automatic packaging assemblies, and solves the problem that the current automatic detection and packaging machine needs to be stopped for replacing the carrier tape after the carrier tape is used up, thereby causing waste of time, reduction of packaging detection efficiency and inability to move integrally.

Description

Technical Field

[0001] This invention relates to the field of packaging equipment technology, and in particular to a non-stop automatic inspection packaging machine and method for conveyor belts. Background Technology

[0002] With the rapid development of industry, many products need to be packaged after production. Traditional packaging mostly relies on manual labor, which involves manually picking out defective products according to inspection and packaging procedures, then loading qualified products into carrier belts, and finally sealing the packaging using other mechanisms. However, the method of manually sorting and packaging qualified products is inefficient and labor-intensive. To solve this problem, an automatic inspection and packaging machine that can achieve automatic packaging and inspection is needed.

[0003] Automatic inspection and packaging machines generally include a feeding mechanism, an inspection mechanism, and a packaging mechanism. Currently, the packaging mechanism in automatic inspection and packaging machines usually only has one carrier belt type packaging mechanism. The carrier belt of this type of packaging structure is usually wound on a carrier belt reel. After the carrier belt is used up, the machine needs to be stopped to replace the carrier belt reel. This process usually takes 5 to 10 minutes, resulting in wasted time and reduced packaging inspection efficiency. Moreover, most existing automatic inspection and packaging machines are fixed installations, which are very inconvenient when they need to be moved.

[0004] An automatic inspection and packaging machine is disclosed in the utility model application with application number 202022892937.8 and announcement number CN213967778U. However, it still has the problem that after the carrier tape is used up, the machine needs to be stopped to replace the carrier tape tray, which wastes time, reduces packaging inspection efficiency, and cannot be moved as a whole. Summary of the Invention

[0005] Based on this, and in response to the above problems, the present invention proposes a non-stop carrier belt automatic inspection and packaging machine and method, which solves the problem that current automatic inspection and packaging machines need to stop to replace the carrier belt tray after the carrier belt is used up, resulting in wasted time, reduced packaging inspection efficiency, and inability to move the entire machine.

[0006] The technical solution of this invention is:

[0007] A non-stop automatic inspection and packaging machine with a conveyor belt includes a mounting base and a moving mechanism located at the bottom of the mounting base. The mounting base has a mounting frame on the left and a storage cabinet on the right. The top of the mounting base is provided with an automatic feeding mechanism for feeding materials, an automatic inspection mechanism for detecting connector specifications, and a switchable packaging mechanism for packaging connectors, arranged sequentially along the feed direction of the connectors. The top of the mounting base is also provided with a control mechanism for control. The moving mechanism includes four casters fixedly connected to the bottom of the mounting base and four hydraulic support rods that cooperate with the casters.

[0008] The switchable packaging mechanism includes a pneumatic slide rail assembly, a movable mounting plate, a first mounting frame, a second mounting frame, and a pair of cooperating automatic packaging components. The pneumatic slide rail assembly is located on the top of the mounting base and includes a pair of sliding rails and a first drive cylinder. The movable mounting plate is located on the sliding rails and is slidably connected to them. The output end of the first drive cylinder is connected to one end of the movable mounting plate. The first mounting frame is located within the mounting frame. The top of the mounting base has a sliding window, and the top of the first mounting frame passes through the sliding window and connects to the bottom of the movable mounting plate. The second mounting frame is located on one side of the movable mounting plate.

[0009] The automatic packaging assembly includes a carrier rail disposed above a movable mounting plate for carrying the carrier tape, a support frame disposed between the carrier rail and the movable mounting plate for supporting the carrier rail, a drive component disposed between the carrier rail and the movable mounting plate for driving the carrier tape to slide on the carrier rail, a carrier tape reel rotatably connected to a first mounting frame, a carrier tape take-up reel rotatably connected to a second mounting frame for winding the carrier tape after the packaging connector, and a first drive motor disposed on the first mounting frame for driving the carrier tape take-up reel. The top of the mounting base has an opening slot for the carrier tape to pass through.

[0010] Preferably, the driving component includes a pair of driving structures, each driving structure including a driving mounting bracket, a driving gear for driving the carrier belt, and a driving shaft. The driving gear is disposed on the driving shaft, and the driving shaft is disposed on the driving mounting bracket and rotatably connected to the driving mounting bracket. A second driving motor for driving the driving shaft is provided on the outer side of the driving mounting bracket of one of the driving structures, and the driving gear is configured to cooperate with the carrier belt.

[0011] Preferably, the assembly also includes a heat-sealing component, which includes a third mounting bracket disposed on a movable mounting plate and a pair of heat-sealing mechanisms for heat-sealing adhesive film. The heat-sealing mechanisms are respectively configured to cooperate with the automatic packaging component, and the heat-sealing mechanisms are located in the middle of the support track.

[0012] Preferably, the heat sealing mechanism includes a film tray rotatably connected to a third mounting frame and a pair of heat sealing components. The heat sealing components are respectively disposed on both sides of the middle of the bearing track. Each heat sealing component includes a fixed base disposed on a movable mounting plate, a fixed plate disposed on the fixed base, a limiting block disposed on the top of the fixed plate, a sliding block passing through the limiting block and slidingly engaging with the limiting block, a heat sealing blade disposed on the top of the sliding block, and a second driving cylinder disposed on the fixed plate. The fixed plate has a sliding connection groove, and the output end of the second driving cylinder is provided with a connecting body. The connecting body passes through the sliding connection groove and connects to the bottom of the sliding block, and the connecting body is slidably connected to the sliding connection groove.

[0013] Preferably, a pair of positioning members for positioning the movable mounting plate are provided on each side of the movable mounting plate, and the positioning members are located on the top of the mounting base.

[0014] Preferably, a pair of clamping mechanisms are provided on the bearing rail, and the clamping mechanisms are respectively located on both sides of the heat sealant. Each clamping mechanism includes a mounting arm and a clamping wheel rotatably connected to the mounting arm.

[0015] Preferably, the carrier track is provided with a gap detector for detecting gaps on the carrier belt, and the gap detector is located at the connector entry end on the carrier track.

[0016] Preferably, it further includes a carrier belt guide assembly and a film guide assembly. The carrier belt guide assembly includes a first carrier belt guide disposed on a first mounting frame and cooperating with a carrier belt tray, a second carrier belt guide disposed on a movable mounting plate and cooperating with an opening slot and the first carrier belt guide, and a third carrier belt guide disposed on a carrying track and cooperating with the second carrier belt guide. The film guide assembly includes a film guide disposed on a third mounting frame, and the film guide is cooperating with a film tray.

[0017] Preferably, the automatic detection mechanism includes a clamping component for clamping the connector and a detection component for detecting the connector specifications, wherein the clamping component and the detection component are configured to cooperate with each other.

[0018] Preferably, the detection component includes a placement platform, on which a first station, a second station, and a third station are sequentially arranged. The first station is equipped with a first detector for detecting the top pins of the connector, the second station is equipped with a second detector for detecting the side pins of the connector, and the third station is equipped with a third detector for detecting the other side pins of the connector. Waste outlets for discharging non-compliant connectors are provided between the second and third stations and between the third station and the switchable packaging mechanism.

[0019] Preferably, the clamping assembly includes a vertical mounting plate disposed on the top of the mounting base and an auxiliary mounting plate disposed on the upper end of the vertical mounting plate. A third drive motor is fixedly mounted on the back of the auxiliary mounting plate, and the output end of the third drive motor passes through the auxiliary mounting plate. An inverted U-shaped sliding groove is formed on the auxiliary mounting plate, and an auxiliary connecting rod that slides within the inverted U-shaped sliding groove is provided. A pair of first sliding guide rails are provided on the auxiliary mounting plate, and the first sliding guide rails are arranged along the horizontal direction of the auxiliary mounting plate. An auxiliary sliding mounting plate is slidably mounted on the first sliding guide rails, and a vertical sliding groove is formed in the middle of the auxiliary sliding mounting plate. The vertical sliding groove is configured to cooperate with the auxiliary connecting rod. The auxiliary sliding mounting plate is provided with a pair of second sliding guide rails arranged vertically along the auxiliary sliding mounting plate. An auxiliary mounting bracket for mounting clamping claws is slidably fitted on the second sliding guide rails. The auxiliary mounting bracket is provided with five clamping claws for clamping the connector. One end of the auxiliary connecting rod passes through the vertical sliding groove and is connected to the auxiliary mounting bracket. The auxiliary connecting rod is connected to the output end of the third drive motor through a crank connecting rod. One end of the crank connecting rod is fixedly connected to the output end of the third drive motor, and the other end is provided with a sliding limiting groove. The auxiliary connecting rod passes through the sliding limiting groove and is slidably engaged with the sliding limiting groove.

[0020] A method for changing the carrier belt of a non-stop automatic inspection and packaging machine, using a non-stop automatic inspection and packaging machine, includes the following steps:

[0021] S1: Adjust the switchable packaging mechanism through the control mechanism so that one of the automatic packaging components cooperates with the automatic detection mechanism to start packaging the connector;

[0022] The control mechanism controls the first drive cylinder, which drives the movable mounting plate to slide on the sliding track, thereby enabling an automatic packaging component to cooperate with the automatic detection mechanism and start packaging the connector.

[0023] S2: Adjust the switchable packaging mechanism through the control mechanism so that another automatic packaging component cooperates with the automatic detection mechanism to continue packaging the connector;

[0024] When the carrier tape on the carrier tape tray of the automatic packaging component that cooperates with the automatic detection mechanism in step S1 is used up, the control mechanism controls the first drive cylinder to drive the movable mounting plate to slide on the sliding track, thereby enabling another automatic packaging component to cooperate with the automatic detection mechanism to continue packaging the connector.

[0025] S3: After step S2 is completed, the operator removes the empty carrier tape tray and replaces it with a new carrier tape tray.

[0026] Preferably, the time for switching the automatic packaging component in step S2 is the same as the detection time of the automatic detection mechanism, so that the carrier belt can be changed without stopping the machine.

[0027] Compared with the prior art, the beneficial effects of the present invention are:

[0028] In operation, one of the automatic packaging components works in conjunction with the automatic detection mechanism to package qualified connectors conveyed from the automatic detection mechanism. When the carrier tape on the carrier tape tray in this automatic packaging component is used up, the first drive cylinder drives the movable mounting plate to slide on the sliding track, thereby enabling the other automatic packaging component to work with the automatic detection mechanism to continue packaging connectors. Then, the operator replaces the empty carrier tape tray, thus enabling the carrier tape tray to be replaced without stopping the machine. This solves the problem that current automatic detection and packaging machines require stopping the machine to replace the carrier tape tray after it is used up, resulting in wasted time, reduced packaging and detection efficiency, and the inability to move the entire machine. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of a non-stop conveyor belt automatic inspection and packaging machine as described in an embodiment of the present invention;

[0030] Figure 2 This is a schematic diagram of the switchable packaging mechanism described in an embodiment of the present invention;

[0031] Figure 3 This is a partial structural schematic diagram of the switchable packaging mechanism described in an embodiment of the present invention;

[0032] Figure 4 This is a schematic diagram of the installation structure of the drive gear disk described in an embodiment of the present invention;

[0033] Figure 5 This is a schematic diagram of the structure of the heat sealer described in the embodiment of the present invention;

[0034] Figure 6 This is as described in the embodiments of the present invention. Figure 2 Enlarged structural diagram at point A;

[0035] Figure 7 This is a schematic diagram of the automatic detection mechanism described in the embodiments of the present invention;

[0036] Figure 8 This is a partial structural diagram of the automatic detection mechanism described in this embodiment of the invention. Figure 1 ;

[0037] Figure 9 This is a partial structural diagram of the automatic detection mechanism described in this embodiment of the invention. Figure 2 ;

[0038] Figure 10 This is a schematic diagram of the mounting base described in an embodiment of the present invention;

[0039] Explanation of reference numerals in the attached figures:

[0040] 10-Mounting base, 11-Moving mechanism, 12-Mounting frame, 13-Storage cabinet, 14-Sliding window, 15-Opening slot, 16-Positioning component, 17-Warning device, 18-Cassette wheel, 19-Hydraulic support rod, 20-Switchable packaging mechanism, 200-Pneumatic slide rail assembly, 201-Sliding rail, 202-First drive cylinder, 210-Modible mounting plate, 220-First mounting frame, 230-Second mounting frame, 240-Automatic packaging assembly, 241-Bearing rail, 242-Support frame, 243-Drive component, 244-Carrier tray, 24 5-Carrier tape reel, 246-First drive motor, 247-Drive structure, 248-Drive mounting bracket, 249-Drive gear, 250-Drive shaft, 251-Second drive motor, 252-Clamping tooth, 253-Clamping hole, 260-Heat sealing assembly, 261-Third mounting bracket, 262-Heat sealing mechanism, 263-Film tray, 264-Heat sealing component, 265-Fixed base, 266-Limiting block, 267-Sliding block, 268-Heat sealing blade, 269-Second drive cylinder, 270-Sliding connecting groove, 271-Connector, 272-Housing, 273- Electric heating rod, 274-heat sealing knife, 275-fixing plate, 280-pressing mechanism, 281-mounting arm, 282-pressing wheel, 283-empty detector, 284-carrier belt guide assembly, 285-first carrier belt guide, 286-second carrier belt guide, 287-third carrier belt guide, 288-film guide assembly, 289-film guide, 290-film auxiliary component, 30-automatic feeding mechanism, 40-automatic detection mechanism, 400-clamping assembly, 401-vertical mounting plate, 402-auxiliary mounting plate, 403-third drive motor, 404- Inverted U-shaped sliding groove, 405-Auxiliary connecting rod, 406-First sliding guide rail, 407-Auxiliary sliding mounting plate, 408-Vertical sliding groove, 409-Second sliding guide rail, 410-Detection component, 411-Placement platform, 412-First station, 413-Second station, 414-Third station, 415-First detector, 416-Second detector, 417-Third detector, 418-Waste outlet, 420-Auxiliary mounting bracket, 421-Clamping claw, 422-Crank connecting rod, 423-Sliding limit groove, 50-Control mechanism, 60-Platform to be tested. Detailed Implementation

[0041] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0042] Example:

[0043] like Figures 1 to 10 As shown, this embodiment discloses a non-stop automatic inspection and packaging machine with a conveyor belt, including a mounting base 10 and a moving mechanism 11 disposed at the bottom of the mounting base 10. The mounting base 10 has a mounting frame 12 on the left and a storage cabinet 13 on the right. The top of the mounting base 10 is provided with an automatic feeding mechanism 30 for feeding, an automatic detection mechanism 40 for detecting connector specifications, and a switchable packaging mechanism 20 for packaging connectors in sequence along the feed direction of the connector. The top of the mounting base 10 is also provided with a control mechanism 50 for control. The moving mechanism 11 includes four casters 18 disposed at the bottom of the mounting base 10 and fixedly connected to the bottom of the mounting base 10, and four hydraulic support rods 19 that cooperate with the four casters 18.

[0044] The switchable packaging mechanism 20 includes a pneumatic slide rail assembly 200, a movable mounting plate 210, a first mounting frame 220, a second mounting frame 230, and a pair of cooperating automatic packaging components 240. The pneumatic slide rail assembly 200 is disposed on the top of the mounting base 10. The pneumatic slide rail assembly 200 includes a pair of sliding rails 201 and a first drive cylinder 202. The movable mounting plate 210 is disposed on the sliding rails 201 and is slidably connected to the sliding rails 201. The output end of the first drive cylinder 202 is connected to one end of the movable mounting plate 210. The first mounting frame 220 is disposed inside the mounting frame 12. The top of the mounting base 10 has a sliding window 14. The top of the first mounting frame 220 passes through the sliding window 14 and is connected to the bottom of the movable mounting plate 210. The second mounting frame 230 is disposed on one side of the movable mounting plate 210.

[0045] The automatic packaging assembly 240 includes a carrier rail 241 disposed above the movable mounting plate 210 for carrying the carrier tape, a support frame 242 disposed between the carrier rail 241 and the movable mounting plate 210 for supporting the carrier rail 241, a drive component 243 disposed between the carrier rail 241 and the movable mounting plate 210 for driving the carrier tape to slide on the carrier rail 241, a carrier tape tray 244 rotatably connected to the first mounting frame 220, a carrier tape take-up tray 245 rotatably connected to the second mounting frame 230 for taking up the carrier tape after the packaging connector, and a first drive motor 246 disposed on the first mounting frame 220 for driving the carrier tape take-up tray 245. The top of the mounting base 10 has an opening slot 15 for the carrier tape to pass through.

[0046] In use, one of the automatic packaging components 240 cooperates with the automatic detection mechanism 40 to package qualified connectors conveyed from the automatic detection mechanism 40. When the carrier tape on the carrier tape tray 244 in this automatic packaging component 240 is used up, the first drive cylinder 202 drives the movable mounting plate 210 to slide on the sliding rail 201, thereby enabling the other automatic packaging component 240 to cooperate with the automatic detection mechanism 40 to continue packaging connectors. Then the operator replaces the empty carrier tape tray 244, thus realizing the replacement of the carrier tape tray 244 without stopping the machine. This solves the problem that the current automatic detection and packaging machine needs to stop to replace the carrier tape tray 244 after the carrier tape is used up, which causes wasted time, reduced packaging and detection efficiency, and the inability to move the whole machine.

[0047] The connector feed direction is set from one side of the mounting base 10 storage cabinet 13 to the side of the mounting frame 12. The automatic feeding mechanism 30 adopts existing technology. The control mechanism 50 adopts a PLC controller and a CCD control panel. The carrier belt is driven between the first drive motors 246 of the carrier belt take-up reel 245.

[0048] like Figure 4 As shown, in order to facilitate the sliding of the carrier belt on the bearing track 241, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that the driving member 243 includes a pair of driving structures 247. The driving structure 247 includes a driving mounting bracket 248, a driving gear 249 for driving the carrier belt, and a driving shaft 250. The driving gear 249 is disposed on the driving shaft 250, and the driving shaft 250 is disposed on the driving mounting bracket 248 and rotatably connected to the driving mounting bracket 248. A second driving motor 251 for driving the driving shaft 250 is provided on the outside of the driving mounting bracket 248 of one of the driving structures 247. The driving gear 249 is configured to cooperate with the carrier belt.

[0049] Preferably, one side of the carrier belt is provided with a locking hole 253 that engages with the locking teeth 252 on the drive gear 249.

[0050] In use, the second drive motor 251 drives the drive shaft 250, which in turn drives the drive gear 249 to rotate. When the drive gear 249 rotates, the locking teeth 252 engage with the locking holes 253 to allow the carrier belt to slide on the carrying track 241.

[0051] like Figures 1 to 5As shown, in order to prevent the connector from falling out during winding, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that it also includes a heat sealing assembly 260. The heat sealing assembly 260 includes a third mounting bracket 261 disposed on the movable mounting plate 210 and a pair of heat sealing mechanisms 262 for heat sealing adhesive film. The heat sealing mechanisms 262 are respectively disposed in cooperation with the automatic packaging assembly 240, and the heat sealing mechanisms 262 are located in the middle of the carrying track 241.

[0052] Preferably, the heat sealing mechanism 262 includes a film tray 263 rotatably connected to the third mounting bracket 261 and a pair of heat sealing components 264. The heat sealing components 264 are respectively disposed on both sides of the middle part of the bearing rail 241. Each heat sealing component 264 includes a fixed base 265 disposed on the movable mounting plate 210, a fixed plate 275 disposed on the fixed base 265, a limiting block 266 disposed on the top of the fixed plate 275, a sliding block 267 passing through the limiting block 266 and slidingly engaging with the limiting block 266, a heat sealing blade 268 disposed on the top of the sliding block 267, and a second driving cylinder 269 disposed on the fixed plate 275. The fixed plate 275 has a sliding connection groove 270. The output end of the second driving cylinder 269 is provided with a connecting body 271. The connecting body 271 passes through the sliding connection groove 270 and connects to the bottom of the sliding block 267, and the connecting body 271 is slidably connected to the sliding connection groove 270.

[0053] Preferably, the heat sealing blade 268 includes a housing 272, an electric heating rod 273 disposed within the housing 272, and a heat sealing blade 274 disposed at the bottom of the housing 272 and cooperating with the electric heating rod 273.

[0054] In use, the second drive cylinder 269 drives the connector 271, which in turn drives the sliding block 267 connected to the connector 271 to slide, so that the heat sealing knife body 268 set on the sliding block 267 can heat seal the film onto the carrier tape.

[0055] like Figure 1 As shown, in order to better coordinate the automatic packaging component 240 with the automatic detection mechanism 40 during switching, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that a pair of positioning members 16 for positioning the movable mounting plate 210 are provided on both sides of the movable mounting plate 210, and the positioning members 16 are provided on the top of the mounting base 10.

[0056] like Figure 6As shown, in order to better compress the carrier belt and allow it to slide better on the bearing track 241, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that a pair of pressing mechanisms 280 are provided on the bearing track 241. The pressing mechanisms 280 are respectively arranged on both sides of the heat seal 264. The pressing mechanism 280 includes a mounting arm 281 and a pressing wheel 282 rotatably connected to the mounting arm 281.

[0057] Preferably, the pressure roller 282 can engage the locking teeth 252 into the locking holes 253 on the carrier belt, so that the carrier belt can slide better on the carrying track 241.

[0058] In order to detect whether there is a gap on the carrier tape, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that the carrier track 241 is provided with a gap detector 283 for detecting gaps on the carrier tape. The gap detector 283 is set at the connector entry end on the carrier track 241.

[0059] The vacancy detector 283 can be a photoelectric diffuse reflection sensor of model G1-A100NP in the prior art.

[0060] Preferably, the top of the mounting base 10 is provided with a warning device 17, which is configured in conjunction with the empty space detector 283. When the empty space detector 283 detects an empty space, the warning device 17 issues an alarm.

[0061] like Figures 1 to 6 As shown, in order to better allow the carrier tape to enter the bearing track 241 and better heat seal the adhesive film onto the carrier tape, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that it also includes a carrier tape guide assembly 284 and an adhesive film guide assembly 288. The carrier tape guide assembly 284 includes a first carrier tape guide 285 disposed on the first mounting frame 220 and cooperating with the carrier tape tray 244, a second carrier tape guide 286 disposed on the movable mounting plate 210 and cooperating with the opening slot 15 and the first carrier tape guide 285, and a third carrier tape guide 287 disposed on the bearing track 241 and cooperating with the second carrier tape guide 286. The adhesive film guide assembly 288 includes an adhesive film guide 289 disposed on the third mounting frame 261 and an adhesive film auxiliary component 290 disposed on the bearing track 241 and cooperating with the heat sealer 264. The adhesive film guide 289 is cooperating with the adhesive film tray 263, and the adhesive film auxiliary component 290 is cooperating with the adhesive film guide 289.

[0062] like Figures 7 to 9As shown, in order to better detect connectors, this embodiment is an improvement on the above embodiment. The difference from the above embodiment is that the automatic detection mechanism 40 includes a clamping component 400 for clamping the connector and a detection component 410 for detecting the connector specifications. The clamping component 400 and the detection component 410 are configured to cooperate with each other.

[0063] Preferably, the detection component 410 includes a placement platform 411, on which a first station 412, a second station 413, and a third station 414 are sequentially arranged. The first station 412 is equipped with a first detector 415 for detecting the top pins of the connector, the second station 413 is equipped with a second detector 416 for detecting the side pins of the connector, and the third station 414 is equipped with a third detector 417 for detecting the other side pins of the connector. Waste outlets 418 for discharging non-compliant connectors are provided between the second station 413 and the third station 414, and between the third station 414 and the switchable packaging mechanism 20.

[0064] Preferably, the first detector 415, the second detector 416 and the third detector 417 can be CCD cameras, which are set up in conjunction with the CCD control panel.

[0065] Preferably, the clamping assembly 400 includes a vertical mounting plate 401 disposed on the top of the mounting base 10 and an auxiliary mounting plate 402 disposed on the upper end of the vertical mounting plate 401. A third drive motor 403 is fixedly mounted on the back of the auxiliary mounting plate 402, and the output end of the third drive motor 403 passes through the auxiliary mounting plate 402. The auxiliary mounting plate 402 has an inverted U-shaped sliding groove 404, and an auxiliary connecting rod 405 that slides within the inverted U-shaped sliding groove 404. The auxiliary mounting plate 402 has a pair of first sliding guide rails 406, which are arranged along the horizontal direction of the auxiliary mounting plate 402. An auxiliary sliding mounting plate 407 is slidably fitted on the first sliding guide rails 406, and a vertical sliding groove 408 is formed in the middle of the auxiliary sliding mounting plate 407. The vertical sliding groove 408 is configured to cooperate with the auxiliary connecting rod 405. The auxiliary sliding mounting plate 407 is provided with a pair of second sliding guide rails 409 arranged vertically along the auxiliary sliding mounting plate 407. The second sliding guide rails 409 are slidably fitted with an auxiliary mounting bracket 420 for mounting clamping claws 421. The auxiliary mounting bracket 420 is provided with five clamping claws 421 for clamping connectors. One end of the auxiliary connecting rod 405 passes through the vertical sliding groove 408 and is connected to the auxiliary mounting bracket 420. The auxiliary connecting rod 405 is connected to the output end of the third drive motor 403 through a crank connecting rod 422. One end of the crank connecting rod 422 is fixedly connected to the output end of the third drive motor 403, and the other end is provided with a sliding limiting groove 423. The auxiliary connecting rod 405 passes through the sliding limiting groove 423 and is slidably engaged with the sliding limiting groove 423.

[0066] Preferably, a test platform 60 for placing connectors is provided between the automatic feeding mechanism 30 and the placement platform 411.

[0067] In use, the first clamping jaw 421 along the connector feeding direction is used to clamp the connector on the automatic feeding mechanism 30 onto the inspection platform 60. The second clamping jaw 421 is used to clamp the connector on the inspection platform 60 onto the first station 412. The third clamping jaw 421 is used to clamp the connector on the first station 412 onto the second station 413. The fourth clamping jaw 421 is used to clamp the connector on the second station 413 onto the third station 414. The fifth clamping jaw 421 is used to clamp the connector on the third station 414 onto the automatic packaging assembly 240. When the second detector 416 detects a defective connector, the fourth clamping jaw 421 clamps the connector on the second station 413 onto the automatic packaging assembly 240. When the third detector 417 detects a defective connector at the waste outlet 418 between the third station 414 and the switchable packaging mechanism 20, the fifth gripper 421 clamps the connector of the third station 414 to the waste outlet 418 between the third station 414 and the switchable packaging mechanism 20. When the third drive motor 403 rotates, it drives the crank connecting rod 422 connected to the output end of the third drive motor 403, causing the drive connecting rod to rotate, thereby driving the auxiliary connecting rod 405 to slide in the sliding limit groove 423, the inverted U-shaped sliding groove 404 and the vertical sliding groove 408, so that the auxiliary sliding mounting plate 407 slides on the first sliding guide rail 406 and the auxiliary mounting bracket 420 slides on the second sliding guide rail 409, so that the gripper 421 can move up, down, left or right.

[0068] like Figures 1 to 10 As shown, a method for changing the carrier belt of a non-stop carrier belt automatic inspection and packaging machine includes the following steps:

[0069] S1: Adjust the switchable packaging mechanism 20 through the control mechanism 50 so that one of the automatic packaging components 240 cooperates with the automatic detection mechanism 40 to start packaging the connector;

[0070] The control mechanism 50 controls the first drive cylinder 202, which drives the movable mounting plate 210 to slide on the sliding rail 201, thereby enabling an automatic packaging component 240 to cooperate with the automatic detection mechanism 40 to start packaging the connector.

[0071] S2: Adjust the switchable packaging mechanism 20 through the control mechanism 50 so that another automatic packaging component 240 cooperates with the automatic detection mechanism 40 to continue packaging the connector;

[0072] When the carrier tape on the carrier tape tray 244 of the automatic packaging assembly 240 that cooperates with the automatic detection mechanism 40 in step S1 is used up, the control mechanism 50 controls the first drive cylinder 202 to drive the movable mounting plate 210 to slide on the sliding track 201, thereby enabling another automatic packaging assembly 240 to cooperate with the automatic detection mechanism 40 to continue packaging connectors.

[0073] S3: After step S2 is completed, the operator removes the empty carrier tape tray 244 and replaces it with a new carrier tape tray 244;

[0074] S4: Repeat steps S1 to S3.

[0075] Preferably, setting the switching time of the automatic packaging component 240 in step S2 to be the same as the detection time of the automatic detection mechanism 40 can further enable the replacement of the carrier belt without stopping the machine.

[0076] Working principle of this invention:

[0077] In use, one of the automatic packaging components 240 cooperates with the automatic detection mechanism 40 to package qualified connectors conveyed from the automatic detection mechanism 40. When the carrier tape on the carrier tape tray 244 in the automatic packaging component 240 is used up, the first drive cylinder 202 drives the movable mounting plate 210 to slide on the sliding rail 201, thereby enabling the other automatic packaging component 240 to cooperate with the automatic detection mechanism 40 to continue packaging connectors. Then the operator replaces the empty carrier tape tray 244, thus realizing the replacement of the carrier tape tray 244 without stopping the machine.

[0078] The embodiments described above are merely illustrative of specific implementations of the present invention, and while the descriptions are detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. An on-the-fly tape automated bonded inspection packaging machine characterized by, The application relates to a connector packaging machine, which comprises a mounting base (10), a moving mechanism (11) arranged at the bottom of the mounting base (10), a mounting frame (12) arranged at the left side of the mounting base (10), a storage cabinet (13) arranged at the right side of the mounting base (10), an automatic feeding mechanism (30) arranged at the top of the mounting base (10) and used for feeding, an automatic detection mechanism (40) arranged at the top of the mounting base (10) and used for detecting the specifications of connectors, a switchable packaging mechanism (20) arranged at the top of the mounting base (10) and used for packaging connectors, and a control mechanism (50) arranged at the top of the mounting base (10) and used for control. The switchable packaging mechanism (20) comprises a pneumatic slide rail assembly (200), a movable mounting plate (210), a first mounting frame (220), a second mounting frame (230) and a pair of automatic packaging assemblies (240) arranged in cooperation, the pneumatic slide rail assembly (200) is arranged at the top of the mounting base (10), the pneumatic slide rail assembly (200) comprises a pair of slide rails (201) and a first driving cylinder (202), the movable mounting plate (210) is arranged on the slide rails (201) and is in sliding connection with the slide rails (201), the output end of the first driving cylinder (202) is connected with one end of the movable mounting plate (210), the first mounting frame (220) is arranged in the mounting frame (12), the top of the mounting base (10) is provided with a sliding window (14), the top of the first mounting frame (220) passes through the sliding window (14) and is connected with the bottom of the movable mounting plate (210), and the second mounting frame (230) is arranged at one side of the movable mounting plate (210). The automatic packaging assembly (240) comprises a bearing rail (241) arranged above the movable mounting plate (210) and used for bearing a carrier tape, a supporting frame (242) arranged between the bearing rail (241) and the movable mounting plate (210) and used for supporting the bearing rail (241), a driving piece (243) arranged between the bearing rail (241) and the movable mounting plate (210) and used for driving the carrier tape to slide on the bearing rail (241), a carrier tape material disc (244) rotationally connected to the first mounting frame (220), a carrier tape winding disc (245) rotationally connected to the second mounting frame (230) and used for winding the carrier tape after the connectors are packaged, and a first driving motor (246) arranged on the first mounting frame (220) and used for driving the carrier tape winding disc (245), and the top of the mounting base (10) is provided with an opening groove (15) for the carrier tape.

2. A non-stop tape automated bonded inspection and packaging machine according to claim 1, wherein, The driving member (243) comprises a pair of driving structures (247), the driving structure (247) comprises a driving mounting frame (248), a driving gear disc (249) for driving the carrier tape and a driving rotating shaft (250), the driving gear disc (249) is arranged on the driving rotating shaft (250), the driving rotating shaft (250) is arranged on the driving mounting frame (248) and is rotationally connected with the driving mounting frame (248), the driving mounting frame (248) of one of the driving structures (247) is provided with a second driving motor (251) outside for driving the driving rotating shaft (250), the driving gear disc (249) is arranged in cooperation with the carrier tape, and one side of the carrier tape is provided with a clamping hole (253) matched with a clamping tooth (252) on the driving gear disc (249).

3. A non-stop tape automated bonded inspection and packaging machine according to claim 2, wherein, The heat sealing assembly (260) comprises a third mounting frame (261) arranged on the movable mounting plate (210) and a pair of heat sealing mechanisms (262) for heat sealing the adhesive film, the heat sealing mechanisms (262) are arranged in cooperation with the automatic packaging assembly (240) respectively, and the heat sealing mechanisms (262) are located at the middle part of the bearing track (241).

4. A non-stop tape automated bonded inspection and packaging machine according to claim 3, wherein, The heat sealing mechanism (262) comprises an adhesive film material disc (263) rotationally connected on the third mounting frame (261) and a pair of heat sealing members (264), the heat sealing members (264) are arranged on both sides of the middle part of the bearing track (241) respectively, the heat sealing member (264) comprises a fixed base (265) arranged on the movable mounting plate (210), a fixed plate (275) arranged on the fixed base (265), a limiting block (266) arranged on the top of the fixed plate (275), a sliding block (267) penetrating through the limiting block (266) and slidably matched with the limiting block (266), a heat sealing cutter body (268) arranged on the top of the sliding block (267) and a second driving air cylinder (269) arranged on the fixed plate (275), the fixed plate (275) is provided with a sliding connection groove (270), the output end of the second driving air cylinder (269) is provided with a connecting body (271), the connecting body (271) penetrates through the sliding connection groove (270) and is connected with the bottom of the sliding block (267), and the connecting body (271) is slidably connected with the sliding connection groove (270), the heat sealing cutter body (268) comprises a shell (272), an electric heating rod (273) arranged in the shell (272) and a heat sealing cutter (274) arranged at the bottom of the shell (272) and matched with the electric heating rod (273).

5. A non-stop tape automated bonded inspection and packaging machine according to claim 4, wherein, A pair of positioning members (16) for positioning the movable mounting plate (210) are arranged on both sides of the movable mounting plate (210), and the positioning member (16) is arranged on the top of the mounting base (10).

6. A non-stop tape automated bonded inspection and packaging machine according to claim 5, wherein, A pair of pressing mechanisms (280) are matched on the bearing track (241), the pressing mechanisms (280) are respectively arranged on both sides of the heat sealing element (264), the pressing mechanisms (280) comprise mounting arms (281) and pressing wheels (282) rotatably connected to the mounting arms (281), the pressing wheels (282) can match the clamping teeth (252) into the clamping holes (253) on the carrier tape, so that the carrier tape can better slide on the bearing track (241).

7. A non-stop tape automated bonded inspection and packaging machine according to claim 6, wherein, The bearing track (241) is provided with a space detector (283) for detecting the space on the carrier tape, the space detector (283) is arranged at the connector entering end of the bearing track (241), the top of the mounting base (10) is provided with a warning device (17), the warning device (17) is matched with the space detector (283), when the space detector (283) detects the space, the warning device (17) gives an alarm.

8. A non-stop tape automated bonded inspection and packaging machine according to claim 7, wherein, The carrier tape guiding assembly (284) comprises a first carrier tape guide (285) arranged on the first mounting frame (220) and matched with the carrier tape material disc (244), a second carrier tape guide (286) arranged on the movable mounting plate (210) and matched with the opening slot (15) and the first carrier tape guide (285), and a third carrier tape guide (287) arranged on the bearing track (241) and matched with the second carrier tape guide (286); the adhesive film guiding assembly (288) comprises an adhesive film guide (289) arranged on the third mounting frame (261), and the adhesive film guide (289) is matched with the adhesive film material disc (263).

9. A non-stop tape automated bonded inspection and packaging machine according to claim 8, wherein, The automatic detection mechanism (40) comprises a clamping assembly (400) for clamping the connector and a detection assembly (410) for detecting the connector specification, and the clamping assembly (400) is matched with the detection assembly (410); The detection assembly (410) comprises a placing platform (411), the placing platform (411) is sequentially provided with a first station (412), a second station (413) and a third station (414), the first station (412) is matched with a first detector (415) for detecting the top pin of the connector, the second station (413) is provided with a second detector (416) for detecting the side pin of the connector, the third station (414) is provided with a third detector (417) for detecting the pin on the other side of the connector, and the second station (413) and the third station (414) and the switchable packaging mechanism (20) are provided with a waste outlet (418) for discharging the non-compliant connector. The clamping assembly (400) comprises a vertical mounting plate (401) arranged on the top of the mounting base (10) and an auxiliary mounting plate (402) arranged on the upper end of the vertical mounting plate (401), the back surface of the auxiliary mounting plate (402) is fixedly provided with a third driving motor (403), the output end of the third driving motor (403) penetrates through the auxiliary mounting plate (402), a reverse U-shaped sliding groove (404) is arranged on the auxiliary mounting plate (402), the reverse U-shaped sliding groove (404) is provided with an auxiliary connecting rod (405) in sliding fit with the reverse U-shaped sliding groove (404), a pair of first sliding guide rails (406) are arranged on the auxiliary mounting plate (402) and arranged along the horizontal direction of the auxiliary mounting plate (402), an auxiliary sliding mounting plate (407) is arranged in sliding fit on the first sliding guide rails (406), a vertical sliding groove is arranged in the middle of the auxiliary sliding mounting plate (407), the vertical sliding groove (408) is arranged in fit with the auxiliary connecting rod (405), a pair of second sliding guide rails (409) are arranged on the auxiliary sliding mounting plate (407) and arranged along the vertical direction of the auxiliary sliding mounting plate (407), an auxiliary mounting frame (420) for mounting a clamping jaw (421) is arranged in sliding fit on the second sliding guide rails (409), five clamping jaws (421) for clamping connectors are arranged on the auxiliary mounting frame (420), one end of the auxiliary connecting rod (405) penetrates through the vertical sliding groove (408) and is connected with the auxiliary mounting frame (420), the auxiliary connecting rod (405) is connected with the output end of the third driving motor (403) through a crank connecting rod (422), one end of the crank connecting rod (422) is fixedly connected with the output end of the third driving motor (403), the other end is provided with a sliding limiting groove (423), the auxiliary connecting rod (405) penetrates through the sliding limiting groove (423) and is in sliding fit with the sliding limiting groove (423).

10. A method of changing a carrier tape of a non-stop automatic inspection and packaging machine, characterized in that, The non-stop tape automatic detection and packaging machine of any one of claims 1-9 comprises the following steps: S1: adjusting the switchable packaging mechanism (20) through the control mechanism (50) to make one of the automatic packaging assemblies (240) cooperate with the automatic detection mechanism (40) to start packaging the connector; controlling the first driving cylinder (202) through the control mechanism (50) to drive the movable mounting plate (210) to slide on the sliding rail (201), and then make one of the automatic packaging assemblies (240) cooperate with the automatic detection mechanism (40) to start packaging the connector; S2: adjusting the switchable packaging mechanism (20) through the control mechanism (50) to make another automatic packaging assembly (240) cooperate with the automatic detection mechanism (40) to continue packaging the connector; When the carrier tape on the carrier tape reel (244) in the automatic packaging assembly (240) cooperating with the automatic detection mechanism (40) in step S1 is used up, the first driving cylinder (202) is controlled by the control mechanism (50) to drive the movable mounting plate (210) to slide on the sliding rail (201), and then another automatic packaging assembly (240) cooperates with the automatic detection mechanism (40), so that the packaging of the connector continues. S3: After step S2 is completed, the operator removes the empty carrier tape reel (244) and replaces it with a new carrier tape reel (244).

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