A method and system for inspecting and repairing pressure of a heating boiler
By establishing a heating boiler pressure monitoring model and setting up multiple monitoring points, real-time monitoring and dynamic adjustment of maintenance instructions, the problem of boiler pressure and temperature instability is solved, and the efficient operation and safety of the boiler is achieved.
Patent Information
- Application Number
- CN202310881814.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-18
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2043-07-18
AI Technical Summary
During the operation of the boiler at this stage, the instability of pressure and temperature will lead to low water circulation efficiency and low thermal efficiency, affecting the heating quality, and may lead to safety accidents. Therefore, how to promptly repair and adjust the pressure of the boiler has become a technical problem that needs to be solved urgently.
By establishing a heating boiler pressure monitoring model, setting up multiple monitoring points, conducting horizontal and vertical analysis, monitoring boiler pressure in real time, and dynamically adjusting maintenance instructions based on the feedback pressure evaluation value to ensure the timeliness and safety of maintenance.
Real-time monitoring and timely maintenance of heating boilers are realized, potential failure risks are effectively eliminated, and efficient operation and safety of the boilers are ensured.
Smart Images

Figure CN117167715B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of heating boiler maintenance, and in particular to a heating boiler pressure maintenance method and system. Background Art
[0002] Boiler is a commonly used equipment in industrial production. It is a mechanical heat exchange equipment that uses the thermal energy of fuel or waste heat in industrial production to heat the working fluid to a certain temperature and pressure.
[0003] At present, during the operation of boilers, if the working pressure of the boiler system is too low, it will make it difficult for the working temperature to reach the set value, resulting in low water circulation efficiency of the boiler system and relatively low thermal efficiency of the boiler, which will affect the quality of heating. On the contrary, as the temperature of the boiler water rises, the system pressure will continue to increase. If the pressure rise is not controlled in time, it will affect the operation safety of the entire system, and may even lead to safety accidents. How to timely inspect and adjust the pressure of heating boilers has become a technical problem that needs to be solved at this stage. Summary of the invention
[0004] The purpose of this application is: to solve the above-mentioned technical problems, this application provides a heating boiler pressure maintenance method and system, aiming to achieve timely maintenance and fault warning of the heating boiler.
[0005] In some embodiments of the present application, a heating boiler pressure monitoring model is established, multiple monitoring points are set, a horizontal analysis of the boiler pressure is performed, and a vertical analysis is performed based on the historical pressure data of each monitoring point, so as to achieve real-time monitoring of the heating boiler. At the same time, the maintenance instructions are dynamically adjusted according to the boiler pressure evaluation value at the feedback time node, so as to ensure the timeliness of the maintenance, eliminate the potential failure risks of the heating boiler in time, and ensure the efficient operation of the heating boiler.
[0006] In some embodiments of the present application, a method for overhauling pressure of a heating boiler is provided, comprising:
[0007] Establish a heating boiler pressure monitoring model;
[0008] Preset multiple pressure monitoring points, and generate a boiler pressure evaluation value according to the real-time pressure data of the pressure monitoring points and the heating boiler pressure monitoring model;
[0009] A boiler maintenance instruction is generated according to the boiler pressure evaluation value.
[0010] In some embodiments of the present application, the generating of the boiler pressure evaluation value includes:
[0011] Preset a feedback time node, and obtain the real-time pressure values of all the monitoring points according to the feedback time node;
[0012] Generate a pressure value sequence A, A = (a1, a2...an), where n is the number of monitoring points;
[0013] Preset safe pressure range;
[0014] Generate the number m of abnormal pressure monitoring points according to the safe pressure range and the pressure value sequence A;
[0015] Generate an initial evaluation value b1 of boiler pressure according to the number m of abnormal pressure monitoring points;
[0016] Get the historical pressure values of multiple feedback nodes of a single monitoring point;
[0017] Generate a pressure fluctuation evaluation value c of the monitoring point according to the historical pressure value;
[0018] Generate a corrected evaluation value d according to all pressure fluctuation evaluation values, and set a correction coefficient e according to the corrected evaluation value d;
[0019] The boiler pressure evaluation value b is generated according to the correction coefficient e and the initial evaluation value b1, wherein b=e*b1.
[0020] In some embodiments of the present application, when generating the initial evaluation value b1 of the boiler pressure according to the number m of the abnormal pressure monitoring points, it includes:
[0021] A preset pressure abnormality monitoring point number matrix M is set as M(M1, M2, M3, M4), wherein M1 is the preset first pressure abnormality monitoring point number, M2 is the preset second pressure abnormality monitoring point number, M3 is the preset third pressure abnormality monitoring point number, M4 is the preset fourth pressure abnormality monitoring point number, and M1<M2<M3<M4;
[0022] Preset boiler pressure evaluation value matrix B, set B (B1, B2, B3, B4), where B1 is the preset first boiler pressure evaluation value, B2 is the preset second boiler pressure evaluation value, B3 is the preset third boiler pressure evaluation value, B4 is the preset fourth boiler pressure evaluation value, and B1 < B2 < B3 < B4;
[0023] If M1<m<M2, the initial evaluation value b1 is set to the preset first boiler pressure evaluation value B1, that is, b1=B1;
[0024] If M2<m<M3, the initial evaluation value b1 is set to the preset second boiler pressure evaluation value B2, that is, b1=B2;
[0025] If M3<m<M4, the initial evaluation value b1 is set to the preset third boiler pressure evaluation value B3, that is, b1=B3;
[0026] If m>M4, the initial evaluation value b1 is set to the preset fourth boiler pressure evaluation value B4, that is, b1=B4.
[0027] In some embodiments of the present application, when generating the pressure fluctuation evaluation value c of the monitoring point according to the historical pressure value, it includes:
[0028] Generate historical pressure averages;
[0029] Generate a pressure value variance f of a monitoring point according to the historical pressure values of the plurality of feedback nodes and the historical pressure average value;
[0030] Preset variance matrix F, set F(F1, F2, F3, F4), where F1 is the preset first variance, F2 is the preset second variance, F3 is the preset third variance, F4 is the preset fourth variance, and F1<F2<F3<F4;
[0031] A preset pressure fluctuation evaluation value matrix C is set as C(C1, C2, C3, C4), wherein C1 is a preset first pressure fluctuation evaluation value, C2 is a preset second pressure fluctuation evaluation value, C3 is a preset third pressure fluctuation evaluation value, C4 is a preset fourth pressure fluctuation evaluation value, and C1<C2<C3<C4;
[0032] Obtain the real-time pressure value variance of the monitoring point and set the pressure fluctuation evaluation value c of the monitoring point;
[0033] If F1<f<F2, the pressure fluctuation evaluation value c is set to the preset first pressure fluctuation evaluation value C1, that is, c=C1;
[0034] If F2<f<F3, the pressure fluctuation evaluation value c is set to the preset second pressure fluctuation evaluation value C2, that is, c=C2;
[0035] If F3<f<F4, the pressure fluctuation evaluation value c is set to the preset third pressure fluctuation evaluation value C3, that is, c=C3;
[0036] If f>F4, the pressure fluctuation evaluation value c is set to the preset fourth pressure fluctuation evaluation value C4, that is, c=C4.
[0037] In some embodiments of the present application, when generating the modified evaluation value d according to all pressure fluctuation evaluation values, it includes:
[0038] Obtain the pressure fluctuation evaluation values c1, c2…cn of all monitoring points;
[0039] Generate a total pressure fluctuation value c;
[0040] in,
[0041] A corrected evaluation value d is generated according to the pressure fluctuation total value c.
[0042] In some embodiments of the present application, when the correction coefficient e is set according to the corrected evaluation value d, it includes:
[0043] A preset modified evaluation value matrix D is set as D(D1, D2, D3, D4), wherein D1 is a preset first modified evaluation value, D2 is a preset second modified evaluation value, D3 is a preset third modified evaluation value, D4 is a preset fourth modified evaluation value, and D1<D2<D3<D4;
[0044] A preset correction coefficient matrix E is set to E(e1, e2, e3, e4), wherein e1 is a preset first correction coefficient, e2 is a preset second correction coefficient, e3 is a preset third correction coefficient, e4 is a preset fourth correction coefficient, and 1<e1<e2<e3<e4;
[0045] If D1<d<D2, the correction coefficient e is set to the preset first correction coefficient e1, that is, e=e1;
[0046] If D2<d<D3, the correction coefficient e is set to the preset second correction coefficient e2, that is, e=e2;
[0047] If D3<d<D4, the correction coefficient e is set to the preset third correction coefficient e3, that is, e=e3;
[0048] If d>D4, the correction coefficient e is set to the preset fourth correction coefficient e4, that is, e=e4.
[0049] In some embodiments of the present application, when a boiler maintenance instruction is generated according to the boiler pressure evaluation value, it includes:
[0050] Obtain boiler pressure evaluation value b;
[0051] If b<B2, a first-level maintenance instruction is generated;
[0052] If B2<b<B4, generate a secondary maintenance instruction
[0053] If b>b4, a third-level maintenance instruction is generated.
[0054] In some embodiments of the present application, the preset feedback time node includes:
[0055] According to the number of monitoring points n, a time interval t between a current feedback time node and a next feedback time node is set;
[0056] A preset monitoring point number matrix n is set to N(N1, N2, N3, N4), wherein N1 is the preset first monitoring point number, N2 is the preset second monitoring point number, N3 is the preset third monitoring point number, N4 is the preset fourth monitoring point number, and N1<N2<N3<N4;
[0057] A preset time interval matrix T is set as T(T1, T2, T3, T4), wherein T1 is a preset first time interval, T2 is a preset second time interval, T3 is a preset third time interval, T4 is a preset fourth time interval, and T1<T2<T3<T4;
[0058] If N1<n<N2, the time interval t is set to the preset first time interval T1, that is, t=T1;
[0059] If N2<n<N3, the time interval t is set to the preset second time interval T2, that is, t=T2;
[0060] If N3<n<N4, the time interval t is set to the preset third time interval T3, that is, t=T3;
[0061] If n>N4, the time interval t is set to the preset fourth time interval T4, that is, t=T4.
[0062] In some embodiments of the present application, the preset feedback time node also includes:
[0063] A boiler pressure evaluation value b is obtained, a compensation coefficient k is set according to the boiler pressure evaluation value b, and a time interval t is corrected according to the compensation coefficient k.
[0064] A preset compensation coefficient matrix K is set to K(k1, k2, k3, k4), wherein k1 is a preset first compensation coefficient, k2 is a preset second compensation coefficient, k3 is a preset third compensation coefficient, k4 is a preset fourth compensation coefficient, and k1<k2<k3<k4<1;
[0065] If B1<b<B2, set the compensation coefficient k=k4, and the corrected time interval t=k4*Ti;
[0066] If B2<b<B3, set the compensation coefficient k=k3, and the corrected time interval t=k3*Ti;
[0067] If B3<b<B4, set the compensation coefficient k=k2, and the corrected time interval t=k2*Ti;
[0068] If b>B4, the compensation coefficient k=k1 is set, and the corrected time interval t=k1*Ti.
[0069] In some embodiments of the present application, a heating boiler pressure inspection system is provided, comprising:
[0070] Central control unit, used to establish a pressure monitoring model for heating boilers;
[0071] A monitoring unit, the monitoring unit comprising a plurality of monitoring submodules, the monitoring unit being used to preset a plurality of pressure monitoring points, the pressure monitoring points being provided with monitoring submodules;
[0072] The monitoring submodule is used to obtain real-time pressure data of the pressure monitoring point;
[0073] The central control unit comprises:
[0074] A first processing module, the first processing module is used to generate a boiler pressure evaluation value according to the real-time pressure data of the pressure monitoring point and the heating boiler pressure monitoring model;
[0075] A maintenance module is used to generate a boiler maintenance instruction according to the boiler pressure evaluation value.
[0076] Compared with the prior art, the method and system for pressure inspection of a heating boiler in the embodiment of the present application have the following beneficial effects:
[0077] By establishing a heating boiler pressure monitoring model and setting up multiple monitoring points, a horizontal analysis of the boiler pressure is conducted, and a vertical analysis is conducted based on the historical pressure data of each monitoring point, real-time monitoring of the heating boiler is achieved. At the same time, maintenance instructions are dynamically adjusted based on the boiler pressure evaluation value at the feedback time node to ensure the timeliness of maintenance, timely eliminate potential failure risks of the heating boiler, and ensure the efficient operation of the heating boiler. BRIEF DESCRIPTION OF THE DRAWINGS
[0078] Figure 1 It is a flow chart of a method for pressure inspection of a heating boiler in a preferred embodiment of the present application. DETAILED DESCRIPTION
[0079] The specific implementation methods of the present application are further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application but are not intended to limit the scope of the present application.
[0080] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0081] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0082] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0083] like Figure 1 As shown, a method for pressure inspection of a heating boiler according to a preferred embodiment of the present application includes:
[0084] S101: Establish a heating boiler pressure monitoring model;
[0085] S102: Preset multiple pressure monitoring points, and generate a boiler pressure evaluation value according to real-time pressure data of the pressure monitoring points and a heating boiler pressure monitoring model;
[0086] S103: Generate a boiler maintenance instruction according to the boiler pressure evaluation value.
[0087] Specifically, when generating boiler pressure evaluation values, it includes:
[0088] Preset feedback time nodes and obtain real-time pressure values of all monitoring points according to the feedback time nodes;
[0089] Generate a pressure value sequence A, A = (a1, a2...an), where n is the number of monitoring points;
[0090] Preset safe pressure range;
[0091] Generate the number m of abnormal pressure monitoring points according to the safe pressure range and pressure value series A;
[0092] Generate an initial evaluation value b1 of boiler pressure according to the number m of abnormal pressure monitoring points;
[0093] Get the historical pressure values of multiple feedback nodes of a single monitoring point;
[0094] Generate a pressure fluctuation evaluation value c of the monitoring point according to the historical pressure value;
[0095] Generate a corrected evaluation value d according to all pressure fluctuation evaluation values, and set a correction coefficient e according to the corrected evaluation value d;
[0096] The boiler pressure evaluation value b is generated according to the correction coefficient e and the initial evaluation value b1, wherein b=e*b1.
[0097] Specifically, the safe pressure range refers to the pressure range of the monitoring point when the boiler is operating normally. When the real-time pressure of the monitoring point is not within the safe pressure range, it means that there is an abnormality at the current monitoring point.
[0098] Specifically, the pressure fluctuation evaluation value refers to the historical pressure fluctuation of the current monitoring point. The more stable the pressure at the monitoring point, the lower the pressure fluctuation evaluation value.
[0099] Specifically, when generating the initial evaluation value b1 of the boiler pressure according to the number m of abnormal pressure monitoring points, it includes:
[0100] A preset pressure abnormality monitoring point number matrix M is set as M(M1, M2, M3, M4), wherein M1 is the preset first pressure abnormality monitoring point number, M2 is the preset second pressure abnormality monitoring point number, M3 is the preset third pressure abnormality monitoring point number, M4 is the preset fourth pressure abnormality monitoring point number, and M1<M2<M3<M4;
[0101] Preset boiler pressure evaluation value matrix B, set B (B1, B2, B3, B4), where B1 is the preset first boiler pressure evaluation value, B2 is the preset second boiler pressure evaluation value, B3 is the preset third boiler pressure evaluation value, B4 is the preset fourth boiler pressure evaluation value, and B1 < B2 < B3 < B4;
[0102] If M1<m<M2, the initial evaluation value b1 is set to the preset first boiler pressure evaluation value B1, that is, b1=B1;
[0103] If M2<m<M3, the initial evaluation value b1 is set to the preset second boiler pressure evaluation value B2, that is, b1=B2;
[0104] If M3<m<M4, the initial evaluation value b1 is set to the preset third boiler pressure evaluation value B3, that is, b1=B3;
[0105] If m>M4, the initial evaluation value b1 is set to the preset fourth boiler pressure evaluation value B4, that is, b1=B4.
[0106] Specifically, a boiler pressure evaluation value matrix may be set according to historical operation data, wherein a higher boiler pressure evaluation value indicates a higher possibility of a current boiler transmission failure.
[0107] It can be understood that in the above embodiment, by establishing a matrix of the number of abnormal pressure monitoring points and a matrix of boiler pressure evaluation values, the boiler pressure is initially evaluated according to the number of abnormal monitoring points, and after subsequent corrections, the real-time pressure condition of the boiler is accurately monitored, thereby eliminating potential failure risks of the heating boiler and ensuring the efficient operation of the heating boiler.
[0108] In a preferred embodiment of the present application, when generating the pressure fluctuation evaluation value c of the monitoring point according to the historical pressure value, it includes:
[0109] Generate historical pressure averages;
[0110] Generate the pressure value variance f of the monitoring point according to the historical pressure values of multiple feedback nodes and the historical pressure average value;
[0111] Preset variance matrix F, set F(F1, F2, F3, F4), where F1 is the preset first variance, F2 is the preset second variance, F3 is the preset third variance, F4 is the preset fourth variance, and F1<F2<F3<F4;
[0112] A preset pressure fluctuation evaluation value matrix C is set as C(C1, C2, C3, C4), wherein C1 is a preset first pressure fluctuation evaluation value, C2 is a preset second pressure fluctuation evaluation value, C3 is a preset third pressure fluctuation evaluation value, C4 is a preset fourth pressure fluctuation evaluation value, and C1<C2<C3<C4;
[0113] Obtain the real-time pressure value variance of the monitoring point and set the pressure fluctuation evaluation value c of the monitoring point;
[0114] If F1<f<F2, the pressure fluctuation evaluation value c is set to the preset first pressure fluctuation evaluation value C1, that is, c=C1;
[0115] If F2<f<F3, the pressure fluctuation evaluation value c is set to the preset second pressure fluctuation evaluation value C2, that is, c=C2;
[0116] If F3<f<F4, the pressure fluctuation evaluation value c is set to the preset third pressure fluctuation evaluation value C3, that is, c=C3;
[0117] If f>F4, the pressure fluctuation evaluation value c is set to the preset fourth pressure fluctuation evaluation value C4, that is, c=C4.
[0118] Specifically, a pressure fluctuation evaluation value matrix can be generated based on historical operation data. The larger the variance value, the greater the pressure fluctuation at the current monitoring point, and the larger the corresponding pressure fluctuation evaluation value.
[0119] Specifically, when generating the corrected evaluation value d based on all pressure fluctuation evaluation values, it includes:
[0120] Obtain the pressure fluctuation evaluation values c1, c2…cn of all monitoring points;
[0121] Generate a total pressure fluctuation value c;
[0122] in,
[0123] The corrected evaluation value d is generated based on the pressure fluctuation total value c.
[0124] Specifically, when the correction coefficient e is set according to the correction evaluation value d, it includes:
[0125] A preset modified evaluation value matrix D is set as D(D1, D2, D3, D4), wherein D1 is a preset first modified evaluation value, D2 is a preset second modified evaluation value, D3 is a preset third modified evaluation value, D4 is a preset fourth modified evaluation value, and D1<D2<D3<D4;
[0126] A preset correction coefficient matrix E is set to E(e1, e2, e3, e4), wherein e1 is a preset first correction coefficient, e2 is a preset second correction coefficient, e3 is a preset third correction coefficient, e4 is a preset fourth correction coefficient, and 1<e1<e2<e3<e4;
[0127] If D1<d<D2, the correction coefficient e is set to the preset first correction coefficient e1, that is, e=e1;
[0128] If D2<d<D3, the correction coefficient e is set to the preset second correction coefficient e2, that is, e=e2;
[0129] If D3<d<D4, the correction coefficient e is set to the preset third correction coefficient e3, that is, e=e3;
[0130] If d>D4, the correction coefficient e is set to the preset fourth correction coefficient e4, that is, e=e4.
[0131] Specifically, a longitudinal analysis is performed based on the historical pressure data of each monitoring point to set the correction coefficient and correct the initial boiler pressure evaluation value, so as to dynamically adjust the maintenance instructions, ensure the timeliness of maintenance, eliminate the potential failure risks of the heating boiler in time, and ensure the efficient operation of the heating boiler.
[0132] Specifically, when a boiler maintenance instruction is generated according to the boiler pressure evaluation value, it includes:
[0133] Obtain boiler pressure evaluation value b;
[0134] If b<B2, a first-level maintenance instruction is generated;
[0135] If B2<b<B4, generate a secondary maintenance instruction
[0136] If b>b4, a third-level maintenance instruction is generated.
[0137] Specifically, the first-level maintenance instruction means that maintenance should be carried out according to the regular maintenance plan, while paying attention to monitoring points with abnormal maintenance and monitoring points with higher pressure fluctuation evaluation values. The second-level maintenance instruction means that the heating boiler needs to be maintained on the same day to eliminate the risk of failure in time. The third-level maintenance instruction means that the heating boiler needs to be maintained immediately to avoid failure of the heating boiler.
[0138] In a preferred embodiment of the present application, when the feedback time node is preset, it includes:
[0139] According to the number of monitoring points n, the time interval t between the current feedback time node and the next feedback time node is set;
[0140] A preset monitoring point number matrix n is set to N(N1, N2, N3, N4), wherein N1 is the preset first monitoring point number, N2 is the preset second monitoring point number, N3 is the preset third monitoring point number, N4 is the preset fourth monitoring point number, and N1<N2<N3<N4;
[0141] A preset time interval matrix T is set as T(T1, T2, T3, T4), wherein T1 is a preset first time interval, T2 is a preset second time interval, T3 is a preset third time interval, T4 is a preset fourth time interval, and T1<T2<T3<T4;
[0142] If N1<n<N2, the time interval t is set to the preset first time interval T1, that is, t=T1;
[0143] If N2<n<N3, the time interval t is set to the preset second time interval T2, that is, t=T2;
[0144] If N3<n<N4, the time interval t is set to the preset third time interval T3, that is, t=T3;
[0145] If n>N4, the time interval t is set to the preset fourth time interval T4, that is, t=T4.
[0146] Specifically, when presetting the feedback time node, it also includes:
[0147] The boiler pressure evaluation value b is obtained, a compensation coefficient k is set according to the boiler pressure evaluation value b, and the time interval t is corrected according to the compensation coefficient k.
[0148] A preset compensation coefficient matrix K is set to K(k1, k2, k3, k4), wherein k1 is a preset first compensation coefficient, k2 is a preset second compensation coefficient, k3 is a preset third compensation coefficient, k4 is a preset fourth compensation coefficient, and k1<k2<k3<k4<1;
[0149] If B1<b<B2, set the compensation coefficient k=k4, and the corrected time interval t=k4*Ti;
[0150] If B2<b<B3, set the compensation coefficient k=k3, and the corrected time interval t=k3*Ti;
[0151] If B3<b<B4, set the compensation coefficient k=k2, and the corrected time interval t=k2*Ti;
[0152] If b>B4, the compensation coefficient k=k1 is set, and the corrected time interval t=k1*Ti.
[0153] It can be understood that in the above embodiment, by establishing a time interval matrix and a compensation coefficient matrix, the time interval of the monitoring points is dynamically adjusted to ensure the timeliness of maintenance, timely eliminate potential failure risks of the heating boiler, and ensure the efficient operation of the heating boiler.
[0154] Based on another preferred embodiment of the heating boiler pressure maintenance method in any of the above preferred embodiments, this embodiment provides a heating boiler pressure maintenance system, including:
[0155] Central control unit, used to establish a pressure monitoring model for heating boilers;
[0156] A monitoring unit, the monitoring unit includes a plurality of monitoring submodules, the monitoring unit is used to preset a plurality of pressure monitoring points, and the pressure monitoring points are provided with monitoring submodules;
[0157] The monitoring submodule is used to obtain real-time pressure data of the pressure monitoring point;
[0158] The central control unit includes:
[0159] A first processing module, the first processing module is used to generate a boiler pressure evaluation value according to the real-time pressure data of the pressure monitoring point and the heating boiler pressure monitoring model;
[0160] Maintenance module, the maintenance module is used to generate boiler maintenance instructions according to the boiler pressure evaluation value.
[0161] According to the first concept of the present application, a heating boiler pressure monitoring model is established, multiple monitoring points are set, a horizontal analysis of the boiler pressure is performed, and a vertical analysis is performed based on the historical pressure data of each monitoring point, so as to achieve real-time monitoring of the heating boiler. At the same time, the maintenance instructions are dynamically adjusted according to the boiler pressure evaluation value at the feedback time node to ensure the timeliness of the maintenance, timely eliminate the potential failure risks of the heating boiler, and ensure the efficient operation of the heating boiler.
[0162] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present application. These improvements and substitutions should also be regarded as the scope of protection of the present application.
Claims
1. A method for pressure maintenance of a heating boiler, characterized in that: including: Establish a pressure monitoring model for a heating boiler; Preset multiple pressure monitoring points, and generate a boiler pressure evaluation value according to the real-time pressure data of the pressure monitoring points and the heating boiler pressure monitoring model; Generate a boiler maintenance instruction according to the boiler pressure evaluation value; When generating the boiler pressure evaluation value, it includes: Preset a feedback time node, and obtain the real-time pressure values of all the monitoring points according to the feedback time node; Generate a pressure value sequence A, A=(a1,a2…a n ), where n is the number of monitoring points; Preset a safe pressure range; Generate the number m of pressure abnormal monitoring points according to the safe pressure range and the pressure value sequence A; Generate an initial boiler pressure evaluation value b1 according to the number m of pressure abnormal monitoring points; Obtain the historical pressure values of multiple feedback nodes of a single monitoring point; Generate a pressure fluctuation evaluation value c of the monitoring point according to the historical pressure values; Generate a correction evaluation value d according to all the pressure fluctuation evaluation values, and set a correction coefficient e according to the correction evaluation value d; Generate a boiler pressure evaluation value b according to the correction coefficient e and the initial evaluation value b1, where b = e * b1; When generating the initial boiler pressure evaluation value b1 according to the number m of pressure abnormal monitoring points, it includes: Preset a matrix M of the number of pressure abnormal monitoring points, and set M(M1, M2, M3, M4), where M1 is the preset first number of pressure abnormal monitoring points, M2 is the preset second number of pressure abnormal monitoring points, M3 is the preset third number of pressure abnormal monitoring points, M4 is the preset fourth number of pressure abnormal monitoring points, and M1 < M2 < M3 < M4; Preset a matrix B of boiler pressure evaluation values, and set B(B1, B2, B3, B4), where B1 is the preset first boiler pressure evaluation value, B2 is the preset second boiler pressure evaluation value, B3 is the preset third boiler pressure evaluation value, B4 is the preset fourth boiler pressure evaluation value, and B1 < B2 < B3 < B4; If M1 < m < M2, set the initial evaluation value b1 as the preset first boiler pressure evaluation value B1, that is, b1 = B1; If M2 < m < M3, set the initial evaluation value b1 as the preset second boiler pressure evaluation value B2, that is, b1 = B2; If M3 < m < M4, set the initial evaluation value b1 as the preset third boiler pressure evaluation value B3, that is, b1 = B3; If m > M4, set the initial evaluation value b1 as the preset fourth boiler pressure evaluation value B4, that is, b1 = B4; When generating the pressure fluctuation evaluation value c of the monitoring point according to the historical pressure values, it includes; Generate an average historical pressure; Generate a pressure value variance f of the monitoring point according to the historical pressure values of multiple feedback nodes and the average historical pressure; Preset a variance matrix F, and set F(F1, F2, F3, F4), where F1 is the preset first variance, F2 is the preset second variance, F3 is the preset third variance, F4 is the preset fourth variance, and F1 < F2 < F3 < F4; Preset a matrix C of pressure fluctuation evaluation values, and set C(C1, C2, C3, C4), where C1 is the preset first pressure fluctuation evaluation value, C2 is the preset second pressure fluctuation evaluation value, C3 is the preset third pressure fluctuation evaluation value, C4 is the preset fourth pressure fluctuation evaluation value, and C1 < C2 < C3 < C4; Obtain the variance of the real-time pressure value at the monitoring point and set the pressure fluctuation evaluation value c of the monitoring point; If F1 < f < F2, set the pressure fluctuation evaluation value c as the preset first pressure fluctuation evaluation value C1, that is, c = C1; If F2 < f < F3, set the pressure fluctuation evaluation value c as the preset second pressure fluctuation evaluation value C2, that is, c = C2; If F3 < f < F4, set the pressure fluctuation evaluation value c as the preset third pressure fluctuation evaluation value C3, that is, c = C3; If f > F4, set the pressure fluctuation evaluation value c as the preset fourth pressure fluctuation evaluation value C4, that is, c = C4.
2. The heating boiler pressure maintenance method according to claim 1, characterized in that: When generating the correction evaluation value d according to all the pressure fluctuation evaluation values, it includes: Obtain the pressure fluctuation evaluation values c1, c2... cn of all the monitoring points; Generate the total pressure fluctuation value c; Where c = ; Generate the correction evaluation value d according to the total pressure fluctuation value c.
3. The heating boiler pressure maintenance method according to claim 2, characterized in that: When setting the correction coefficient e according to the correction evaluation value d, it includes: Preset the correction evaluation value matrix D, set D(D1, D2, D3, D4), where D1 is the preset first correction evaluation value, D2 is the preset second correction evaluation value, D3 is the preset third correction evaluation value, D4 is the preset fourth correction evaluation value, and D1 < D2 < D3 < D4; Preset the correction coefficient matrix E, set E(e1, e2, e3, e4), where e1 is the preset first correction coefficient, e2 is the preset second correction coefficient, e3 is the preset third correction coefficient, e4 is the preset fourth correction coefficient, and 1 < e1 < e2 < e3 < e4; If D1 < d < D2, set the correction coefficient e as the preset first correction coefficient e1, that is, e = e1; If D2 < d < D3, set the correction coefficient e as the preset second correction coefficient e2, that is, e = e2; If D3 < d < D4, set the correction coefficient e as the preset third correction coefficient e3, that is, e = e3; If d > D4, set the correction coefficient e as the preset fourth correction coefficient e4, that is, e = e4.
4. The heating boiler pressure maintenance method according to claim 3, characterized in that: When generating the boiler maintenance instruction according to the boiler pressure evaluation value, it includes: Obtain the boiler pressure evaluation value b; If b < B2, generate a first-level maintenance instruction; If B2 < b < B4, generate a second-level maintenance instruction If b > b4, generate a third-level maintenance instruction.
5. The heating boiler pressure maintenance method according to claim 1, characterized in that: When setting the preset feedback time node, it includes: Set the time interval t between the current feedback time node and the next feedback time node according to the number of monitoring points n; Preset the monitoring point number matrix n, set N(N1, N2, N3, N4), where N1 is the preset first monitoring point number, N2 is the preset second monitoring point number, N3 is the preset third monitoring point number, N4 is the preset fourth monitoring point number, and N1 < N2 < N3 < N4; Preset the time interval matrix T, set T(T1, T2, T3, T4), where T1 is the preset first time interval, T2 is the preset second time interval, T3 is the preset third time interval, T4 is the preset fourth time interval, and T1 < T2 < T3 < T4; If N1 < n < N2, set the time interval t as the preset first time interval T1, that is, t = T1; If N2 < n < N3, set the time interval t as the preset second time interval T2, that is, t = T2; If N3 < n < N4, set the time interval t as the preset third time interval T3, i.e., t = T3; If n > N4, set the time interval t as the preset fourth time interval T4, i.e., t = T4.
6. The method for pressure inspection of a heating boiler according to claim 5, characterized in that: At the preset feedback time node, it also includes: Obtain the boiler pressure evaluation value b, set the compensation coefficient k according to the boiler pressure evaluation value b, and correct the time interval t according to the compensation coefficient k; Preset the compensation coefficient matrix K, set K(k1, k2, k3, k4), where k1 is the preset first compensation coefficient, k2 is the preset second compensation coefficient, k3 is the preset third compensation coefficient, k4 is the preset fourth compensation coefficient, and k1 < k2 < k3 < k4 < 1; If B1 < b < B2, set the compensation coefficient k = k4, and the corrected time interval t = k4 * Ti; If B2 < b < B3, set the compensation coefficient k = k3, and the corrected time interval t = k3 * Ti; If B3 < b < B4, set the compensation coefficient k = k2, and the corrected time interval t = k2 * Ti; If b > B4, set the compensation coefficient k = k1, and the corrected time interval t = k1 * Ti.
7. A heating boiler pressure inspection system, using the heating boiler pressure inspection method according to any one of claims 1 to 6, characterized in that: It includes: A central control unit for establishing a heating boiler pressure monitoring model; A monitoring unit, the monitoring unit includes a plurality of monitoring sub-modules, the monitoring unit is used to preset a plurality of pressure monitoring points, and the pressure monitoring points are provided with monitoring sub-modules; The monitoring sub-module is used to obtain the real-time pressure data of the pressure monitoring point; The central control unit includes: A first processing module, the first processing module is used to generate a boiler pressure evaluation value according to the real-time pressure data of the pressure monitoring point and the heating boiler pressure monitoring model; An overhaul module, the overhaul module is used to generate a boiler overhaul instruction according to the boiler pressure evaluation value.
Citation Information
Patent Citations
State maintenance method for boiler heating surface of thermal power plant
CN113379072A
Thermal power plant boiler fault monitoring method and system
CN116088466A